CN108717898A - A kind of technology for assembling transformers of computer power adapter - Google Patents

A kind of technology for assembling transformers of computer power adapter Download PDF

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Publication number
CN108717898A
CN108717898A CN201810904605.1A CN201810904605A CN108717898A CN 108717898 A CN108717898 A CN 108717898A CN 201810904605 A CN201810904605 A CN 201810904605A CN 108717898 A CN108717898 A CN 108717898A
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CN
China
Prior art keywords
transformer
magnetic core
component
feeding
assembling
Prior art date
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Pending
Application number
CN201810904605.1A
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Chinese (zh)
Inventor
范桂暖
候美芳
胡小兵
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Shenzhen City Qi Department Of Crop Science And Technology Ltd Co
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Shenzhen City Qi Department Of Crop Science And Technology Ltd Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen City Qi Department Of Crop Science And Technology Ltd Co filed Critical Shenzhen City Qi Department Of Crop Science And Technology Ltd Co
Priority to CN201810904605.1A priority Critical patent/CN108717898A/en
Publication of CN108717898A publication Critical patent/CN108717898A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties

Abstract

The invention discloses the technology for assembling transformers of computer power adapter, include the following steps:Material step flows into equipment by the shell and magnetic core of transformer;Magnetic core, is passed to the assembling station of magnetic core assembling mechanism by feeding step, magnetic core feeding machanism work;Shell turns to step, and transformer shell is rotated by 90 °, transformer shell is laid flat by shell steering mechanism;Former and later two magnetic cores are pushed into shell by magnetic core assembling steps;Winding mechanism step, winding mechanism is by assembled transformer rubber coating;Finished product detection step is contacted by detection means with the pin of transformer, and whether detection transformer is qualified;The transformer of detection is carried out classification processing by sub-material step;Rewinding and sabot step will detect qualified transformer sabot by receiving mechanism and loading mechanism;Using the above scheme, the configuration of the present invention is simple, it is easy to use, workflow is shortened, production efficiency is improved, there is good market application value.

Description

A kind of technology for assembling transformers of computer power adapter
Technical field
The present invention relates to technology for assembling transformers, more particularly to, a kind of transformer assembling of computer power adapter Technique.
Background technology
With the continuous development of electronic technology, laptop is liked by its small and exquisite portable feature by people, It is widely used among daily life.In general, portability be notebook relative to desktop computer most Big advantage as far as possible does notebook more frivolous to meet portability, and corresponding battery capacity will reduce, It also needs to access dispatch from foreign news agency by power supply adaptor when certain and use, and indispensable in power supply adaptor is exactly transformer, and it Manual assembly or semi automatic machine assembly is usually used in preceding transformer assembling, and low production efficiency, labor intensity is high, stream Journey is complicated, while its assembling quality is unable to get guarantee, and is easy error, and therefore, the prior art is defective, needs to change Into.
Invention content
Technical problem to be solved by the invention is to provide a kind of transformer assembling works of novel computer power adapter Skill.
To achieve the above object, the present invention uses following technical solutions:A kind of transformation of computer power adapter Device assembly technology, includes the following steps:
The shell of transformer is put into vibrating disk by S1, material step, operating personnel, is transmitted transformer shell by vibrating disk To shell feeding mechanism, and then the transmission belt of orderly inflow feeding transmission component;Meanwhile operating personnel are by putting equipped with magnetic core Material torr disk is placed on the feeding mounting plate of magnetic core feeding material component, and electric-control system drives the work of magnetic core feeding component, makes its correspondence Drag chain drive magnetic take-off assembly to be moved to the top of magnetic core to be gripped, subsequent electric-control system driving magnetic core feeding component corresponds to Telescopic rod take-off assembly is dropped into certain altitude in order to draw magnetic core, then electric-control system drives magnetic core feeding component Corresponding telescopic rod retraction drives take-off assembly to move up, and then electric-control system makes the corresponding drag chain of magnetic core feeding component drive feeding Component is moved to the top of magnetic core feeding machanism, and then electric-control system drives the corresponding telescopic rod of magnetic core feeding component by feeding group Part drops to certain altitude in order to which magnetic core to be placed on the station of magnetic core feeding machanism, the feeding of subsequent magnetic core feeding component Component resets, and waits for feeding next time;
S2, feeding step, electric-control system drive the work of magnetic core feeding machanism, the servo motor of magnetic core feeding machanism to drive its correspondence Transmission belt the magnetic core that magnetic core material fetching mechanism is sent into is transmitted to discharge port, while transmission belt is run, magnetic core feeding machanism Adsorbent equipment open, adsorption plate moves with transmission belt, avoids magnetic core that sliding, displacement, overturning occur during transmission Phenomena such as, the magnetic core of discharge outlet flows into the assembling station of magnetic core assembling mechanism, waiting group by the downward guide plate of radian Dress;
S3, shell turn to step, the work of electric-control system drive displacement mechanism, and the displacement member of displacement mechanism passes through Z axis push rod gas Cylinder drive is displaced downwardly to certain altitude in order to the first hold assembly entering incoming shell feeding mechanism in material position of displacement mechanism Transformer shell gripping, then, Z axis push rod cylinder drives the return of the first hold assembly, and drives the by X-axis push rod cylinder One hold assembly moves right to the station of shell steering mechanism, then the drive of Z axis push rod cylinder be displaced downwardly to certain altitude so as to Transformer shell is gripped in the gripper assembly of shell steering mechanism, the work of electric-control system drive displacement mechanism is turned to by shell The gripper assembly of mechanism grips transformer shell, and the first hold assembly of subsequent displacement mechanism unclamps transformer shell, then Displacement mechanism return is waited for into feeding next time by the cooperation of X-axis push rod cylinder and Z axis push rod cylinder;It is turned to back casing The rotary cylinder of mechanism drives gripper assembly to be rotated by 90 °, and transformer shell is laid flat;Then, the second clamping part of displacement mechanism Part is by the cooperation of X-axis push rod cylinder and Z axis push rod cylinder, the transformer shell gripping after being laid flat, and moves to magnetic core assembling In the assembling station of mechanism, wait it is to be assembled, then, Z axis push rod cylinder drive the second hold assembly go up, X-axis push rod cylinder band The second hold assembly return after dynamic rise, makes its reset, waiting grip next time;
S4, magnetic core assembling steps, electric-control system drive the work of magnetic core assembling mechanism, the fibre optical sensor detection assembling in assembling seat Whether there is or not transformer shells in station, if there is shell, pushing component are made to work, and the rotary cylinder for pushing component drives lower platen rotation Turnback, in assembling station top, then push component lifting cylinder drive lower platen be displaced downwardly to certain altitude so as to The transformer shell in assembling station is pushed down in the pushing positioning column of lower platen;Subsequent magnetic core assembling mechanism is pushed forward component with after Pushing away component pushes pushing block to be promoted to assembling station along the slideway of assembling seat, and then two magnetic cores are pushed into transformer shell, Assembling station on fibre optical sensor detect whether push-in in place, when sense pushing block reach predeterminated position, communication number to electricity Control system, subsequent electric control system controls are pushed forward component and pusher component return, and the lifting cylinder for pushing component drives lower platen to return It rises, and 180 degree is rotated by rotary cylinder, lower platen is removed into assembling station, then, the third hold assembly of displacement mechanism is logical The cooperation for crossing the X-axis push rod cylinder and Z axis push rod cylinder of displacement mechanism, assembled transformer is gripped, and move to wrapping machine In the assembling station of structure, subsequent displacement mechanism resets;
S5, winding mechanism step, electric-control system drive winding mechanism work, the third hold assembly of displacement mechanism to put transformer The master set in winding mechanism twines in glue fixed seat, and tape roll is previously positioned on adhesive tape discharge plate, then successively by adhesive tape head end Across three driving wheels and tensioning wheel of Belt Transmission component, and it is affixed on the main transformer for twining glue fixed seat;At this point, master twines glue Rotation axis under fixed seat engages with the servo motor shaft of the first rotary drive assembly, twines the turnning circle and packet of glue fixed seat The number of turns of adhesive plaster is related, and servo motor drives the main glue fixed seat that twines to rotate, and then realizes transformer rubber coating;Meanwhile displacement mechanism Third hold assembly by the cooperation of the X-axis push rod cylinder and Z axis push rod cylinder of displacement mechanism, by next assembled transformation Device grips, and the pair for moving to winding mechanism twines in glue fixed seat, and the then servo motor drive of the second rotary drive assembly twines glue The slave turntable of component rotates 180 degree, and then drives two to twine the transposition of glue fixed seat, at this point, the main rotation axis twined under glue fixed seat It is produced out of the servo motor of the first rotary drive assembly shaft connection recess, pair twines the rotation axis under glue fixed seat incoming the In the shaft connection recess of the servo motor of one rotary drive assembly, the servo motor shaft card with the first rotary drive assembly It closes;Subsequent electric control system controls cut component work, and the straight push cylinder for cutting component pushes cutting edge Forward, cutting edge cut-out two A adhesive tape twined between glue fixed seat cuts off encapsulated transformer and waits for the adhesive tape between encapsulated transformer, and passes through shrapnel The adhesive tape latter end on encapsulated transformer is pasted with encapsulated transformer respectively, by the adhesive tape first section waited on encapsulated transformer with Wait for that encapsulated transformer is pasted;Then, the 4th hold assembly of displacement mechanism is pushed away by the X-axis push rod cylinder of displacement mechanism with Z axis Encapsulated transformer is gripped, and moved in the station of finished product detection mechanism by the cooperation of bar cylinder, and subsequent displacement mechanism resets; Meanwhile first rotary drive assembly servo motor drive pair twine glue fixed seat rotation, complete transformer rubber coating, recycled with this;
S6, finished product detection step, electric-control system drive detection means work, the 4th hold assembly of displacement mechanism by gripping Encapsulated transformer is placed on the monitor station of detection means, and the pushing rotary cylinder for pushing component drives pushing link block rotation 180 degree, be in monitor station top, then push component lifting cylinder drive push link block be displaced downwardly to certain altitude so as to The transformer on monitor station is pushed down in the briquetting for pushing link block;Then push to examine by box is detected by the telescopic cylinder of detection means Scaffold tower makes testing needle and the pin of completed transformer to be measured contact, and whether detection transformer is qualified, and detection information is passed to Electric-control system, then, the 5th hold assembly of displacement mechanism pass through the X-axis push rod cylinder and Z axis push rod cylinder of displacement mechanism The transformer detected is gripped, and moved in the station for waiting for sub-material component by cooperation, and subsequent displacement mechanism resets;
S7, sub-material step, electric-control system driving waits for sub-material component work, by the 5th hold assembly of displacement mechanism by gripping The transformer of detection is placed on the material returned platform for waiting for sub-material component, then wait for sub-material component according to the detection informations of detection means into Row classification, if detection transformer assembling is qualified, and the 6th hold assembly of electric-control system drive displacement mechanism passes through displacement mechanism The qualified transformer of detection is gripped, and moved in the station of discharging mechanism by the cooperation of X-axis push rod cylinder and Z axis push rod cylinder, Subsequent displacement mechanism resets;If detecting, transformer assembling is unqualified, waits for that the telescopic cylinder of sub-material component drives material returned block to be pushed forward, By the defective products rewinding assembly line of underproof transformer push-in face material returned platform setting, waits for and handling in next step;
S8, rewinding and sabot step, electric-control system drive discharging mechanism work, and the transmission belt of discharging mechanism is by the of displacement mechanism The transformer that the detection of six hold assemblies gripping is qualified is transmitted to discharge port, subsequent electric-control system driving loading mechanism work, dress The pick-up component of disc mechanism is moved by the cooperation of X-axis driving device, Y-axis driving device and Z axis driving device, by discharging mechanism The transformer of discharge outlet draw, and relay in sabot pallet, complete sabot.
Preferably, in the technology for assembling transformers of the computer power adapter, in S1 material steps, take-off assembly While drawing magnetic core, blowing pallet is compressed by the lower compression leg of feeding pressing plate bottom, is convenient for take-off assembly feeding;When taking Material component finishes the magnetic core absorption in the blowing pallet of the most first volume, and closing quotation component drives cylinder to drive cylinder with Z axis by Y-axis Cooperation, adsorption element is moved down, it is made to draw empty blowing pallet, removes magnetic core feeding material component, then, magnetic core feeding group The push-rod electric machine of part drives feeding push rod above to push away, and then moves to most upperstratum position on blowing pallet, is gripped convenient for take-off assembly.
Advantageous effect compared with the existing technology is that using the above scheme, the configuration of the present invention is simple is easy to use, is shortened Workflow improves production efficiency, has good market application value.
Description of the drawings
Fig. 1 is the assembly technology flow chart of one embodiment of the present of invention;
Fig. 2 is the general assembly structural schematic diagram of one embodiment of the present of invention;
Fig. 3 is the structural schematic diagram of the shell feeding mechanism of Fig. 1 embodiments of the present invention;
Fig. 4 is the structural schematic diagram of the magnetic core material fetching mechanism of Fig. 1 embodiments of the present invention;
Fig. 5 is the structural schematic diagram of the magnetic core feeding machanism of Fig. 1 embodiments of the present invention;
Fig. 6 is the structural schematic diagram of the shell steering mechanism of Fig. 1 embodiments of the present invention;
Fig. 7 is the structural schematic diagram of the magnetic core assembling mechanism of Fig. 1 embodiments of the present invention;
Fig. 8 is the structural schematic diagram of the winding mechanism of Fig. 1 embodiments of the present invention;
Fig. 9 is the structural schematic diagram of the displacement mechanism of Fig. 1 embodiments of the present invention;
Figure 10 is the structural schematic diagram of the finished product detection mechanism of Fig. 1 embodiments of the present invention;
Figure 11 is the discharging mechanism of Fig. 1 embodiments of the present invention and the structural schematic diagram of loading mechanism;
Shown in the figures above:Shell feeding mechanism 1, pan feeding fixing component 11, servo motor 1, transmission belt 1, pan feeding limit Position block 13, magnetic core material fetching mechanism 2, feeding support base 21, preceding magnetic core feeding component 22, magnetic core feeding material component 222, driven in translation group Part 221, take-off assembly 223, rear magnetic core feeding component 23, magnetic core feeding machanism 3, rear magnetic core feeding member 31, transmission belt 2 32, Preceding magnetic core feeding member 33, servo motor 2 34, feed bearing 35, feed support plate 36, turn to bottom plate 41, turn to mounting plate 42, Rotary cylinder 43, clamping jaw cylinder 45, assembling plate 51, assembling seat 52, assembling station 521, is pushed forward component 53, push rod at clamping jaw 44 Cylinder 531, push rod link block 532, preceding pushing block 533, pusher component 54, push rotary components 551, push drive component 552, under Pressing plate 553, adhesive tape discharge plate 621, Belt Transmission component 622, twines the rotation drive of glue rotary components 63, first at winding mounting plate 61 Dynamic component 64, the second rotary drive assembly 65, cutter pedestal 661, straight push cylinder 662, cutter fixed seat 663, cutter seat 664, Cutting edge 665, displacement mechanism 7, displacement support component 71, X-axis drive component 72, Z axis drive component 73, displacement mounting plate 74, Hold assembly 75, detection pedestal 811, monitor station 812, detection box 813, telescopic cylinder 1, pushes component at detection means 81 815, it waits for sub-material component 82, defective products rewinding assembly line 83, material returned mounting base 821, material returned bearing 822, material returned platform 823, stretch Cylinder 2 824, material returned block 825, loading mechanism 9, rewinding conveying member 91, sabot pedestal 92, sabot pallet 93, X-axis driving dress Set 94, Y-axis driving device 95, Z axis driving device 96, pick-up component 97, rack 10, electric cabinet 101, workbench 102, transformer Shell 103, magnetic core 104.
Specific implementation mode
To facilitate the understanding of the present invention, in the following with reference to the drawings and specific embodiments, the present invention will be described in more detail. The preferred embodiment of the present invention is given in attached drawing.But the present invention can realize in many different forms, and it is unlimited In this specification described embodiment.Make to the disclosure on the contrary, purpose of providing these embodiments is Understand more thorough and comprehensive.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it can be directly connected to To another element or it may be simultaneously present centering elements.Term used in this specification " vertical ", " horizontal ", "left", "right" and similar statement are for illustrative purposes only.
Unless otherwise defined, technical and scientific term all used in this specification is led with the technology for belonging to the present invention The normally understood meaning of technical staff in domain is identical.Used term is only in the description of the invention in this specification The purpose of description specific embodiment is not intended to the limitation present invention.
As shown in figs. 1-11, one embodiment of the present of invention is that the transformer of the power supply adapter for notebook computer is automatic Assembly equipment, including rack 10 are equipped with electric cabinet 101 in rack 10, electric-control system are arranged in electric cabinet 101, in rack Workbench 102 is arranged in 10 upside, and being equipped with shell feeding mechanism 1, magnetic core material fetching mechanism 2, magnetic core in the upside of workbench 102 supplies Expect mechanism 3, shell steering mechanism, magnetic core assembling mechanism, winding mechanism, displacement mechanism 7, discharging mechanism and loading mechanism 9;Originally it sets It is spare with assembling between transformer shell 103 and magnetic core 104, encapsulated, detection and discharging, realize automated production, improve life Yield and quality and efficiency.Preferably, it is provided with upper case on the upside of the rack, the workbench is set in upper case;Preferably, Clamshell doors are arranged in the front side of the upper case, and the doorframe of the clamshell doors is embedded in PVC sealing plates, forms observation window;Preferably, institute The front side setting control panel for stating upper case, is arranged multiple manipulation buttons in the downside of control panel.Preferably, the operation control surface Plate is touching display screen, can carry out corresponding operating to equipment by touching display screen and manipulation button, while can feed back information It is shown to touching display screen.Preferably, the electric-control system in electric cabinet carries out complete equipment automatically controlled, through observation window observable To assembled inside situation.Preferably, buzzer and warning lamp are set above upper case, e.g., device fails, buzzer hair Go out the sound of " drop drop-drop drop ", while the bright orange lamp flicker of warning lamp, reminds operating personnel's on-call maintenance.
The shell feeding mechanism 1 is set to the left side of workbench, and the shell steering mechanism is set to the shell and enters Expect that the right side of mechanism 1, the magnetic core assembling mechanism are set to the right side of the shell steering mechanism, the winding mechanism is set to The right side of the magnetic core assembling mechanism, the discharging mechanism are set to the right side of the winding mechanism, and the loading mechanism 9 is arranged In the side of the discharging mechanism;The magnetic core material fetching mechanism 2 is set to the upside of the shell feeding mechanism 1, the magnetic core Feeding machanism 3 is set to the upside of the magnetic core assembling mechanism, and institute's displacement mechanism 7 is set to the upside of the winding mechanism, The shell feeding mechanism 1, the magnetic core material fetching mechanism 2, the shell steering mechanism, magnetic core assembling mechanism, the wrapping machine Structure and the discharging mechanism are set in the stroke range of the displacement mechanism 7;At the feeding mouth of the shell feeding mechanism 1 Vibrating disk is set, the shell of transformer is passed to by production line by the transmission belt 1 of shell feeding mechanism 1;Institute's displacement mechanism 7 hold assembly grips the foundry transformer shell of the discharge outlet of the shell feeding mechanism 1, and is moved to the shell and turns To the operating position of mechanism, transformer shell is gripped and is rotated by 90 ° by shell steering mechanism;The clamping of institute's displacement mechanism 7 Component grips postrotational transformer shell, and is moved to the operating position of the magnetic core assembling mechanism;The magnetic core feeding Magnetic core in blowing pallet is transferred to the position of the magnetic core feeding machanism 3 by mechanism 2, will by the magnetic core feeding machanism 3 Magnetic core is sent to the operating position of the magnetic core assembling mechanism, and the group of the shell and magnetic core of transformer is completed by magnetic core assembling mechanism Dress;The transformer of assembling is gripped and moves to the operating position of the winding mechanism by the hold assembly of institute's displacement mechanism 7, by twining Encapsulated band is carried out to the transformer of assembling around mechanism;The transformer being completed is gripped simultaneously by the hold assembly of displacement mechanism 7 The operating position for moving to the discharging mechanism carries out sabot by loading mechanism 9 to the transformer being completed.
The shell feeding mechanism 1 includes vibrating disk component, pan feeding fixing component 11 and feeding transmission component, the pan feeding Fixing component 11 is fixed on work including pan feeding support base and the pan feeding base plate being set on pan feeding support base, the pan feeding support base Make the left end of platform;The vibrating disk component is arranged in the left side of the pan feeding base plate;The feeding transmission component includes servo electricity Machine 1, driving shaft one, driven shaft one and transmission belt 1, the driving shaft one may be contained within pan feeding bottom with servo motor 1 One end of plate, the driven shaft one are set to the right other end of pan feeding base plate, one 12 main shaft of the servo motor by belt with Driving shaft one links, and the driving shaft one is linked by transmission belt 1 and driven shaft one;The right end of the pan feeding base plate is arranged Have a pan feeding limited block 13, the pan feeding limited block 13 is set to one 14 upside of transmission belt, the pan feeding limited block 13 be equipped with into Material position is equipped with pan feeding fibre optical sensor in the side for entering material position.Transformer shell is sent to transmission belt by vibrating disk component One 14, and then orderly inflow equipment, complete assembling.Preferably, motor, the cylinder selected in the present embodiment are standard member Part, vibrating disk component are vibrating disk feeder, model JD300.
The magnetic core material fetching mechanism 2 includes feeding support base 21, preceding magnetic core feeding component 22 and rear magnetic core feeding component 23, The feeding support base 21 is fixed on the table, and the preceding magnetic core feeding component 22 is symmetrically set with rear magnetic core feeding component 23 It is placed in the front and rear sides of the feeding support base 21, the structure phase of the preceding magnetic core feeding component 22 and rear magnetic core feeding component 23 Together;The feeding support base 21 includes preceding feeding bearing, feeding connecting plate and rear feeding bearing, and the preceding feeding bearing includes two A preceding feeding pillar being vertically fixed on workbench and the preceding feeding installation transverse slat for being fixed on two preceding feeding pillar upper ends, institute It states preceding feeding bearing to connect by feeding connecting plate with rear feeding bearing, the preceding feeding bearing is set to the shell pan feeding machine The front side of structure 1, the rear feeding bearing are set to the rear side of the shell feeding mechanism 1, the preceding feeding bearing and rear feeding Bearing is symmetrical arranged.The preceding magnetic core feeding component 22 is symmetrically disposed on shell feeding mechanism 1 with rear magnetic core feeding component 23 Front and rear sides.
The preceding magnetic core feeding component 22 includes magnetic core feeding material component 222, driven in translation component 221 and take-off assembly 223, Before the driven in translation component 221 is fixed on feeding installation transverse slat, the working end of the driven in translation component 221 takes with described Expect that component 223 connects;The driven in translation component 221 includes translation support plate, translation connecting plate, drag chain, drag chain cylinder and optical fiber Incude component, before the translation support plate is fixed on feeding installation transverse slat, the translation support plate is flat along the setting of length direction Sliding rail is moved, the translation sliding rail is equipped with the translator slider to match therewith, and the translation connecting plate is connect with the drag chain, described Drag chain guide groove is set along length direction on the upside of preceding feeding installation transverse slat, the drag chain is positioned in drag chain guide groove, described to drag Chain cylinder is mounted on one end of preceding feeding installation transverse slat, and is linked with drag chain;The take-off assembly 223 include feeding pinboard, Feeding fixed plate, feeding installing plate, feeding lifting cylinder and mouthpiece part, rear side and the translator slider of the feeding pinboard connect It connects, the top of the feeding pinboard is connect with the translation connecting plate, and the feeding fixed plate is mounted on feeding pinboard Lower part, the feeding lifting cylinder are fixed on the top of the feeding fixed plate, and the back of the feeding installing plate is equipped with feeding The lower part of sliding block, the feeding fixed plate is equipped with sliding rail compatible with feeding sliding block, and the feeding fixed plate is installed with feeding Plate is slidably connected, and the working end of the feeding lifting cylinder is connect with feeding installing plate, and the mouthpiece part is fixed on feeding peace In loading board;The magnetic core delivery member is set to the lower section of the take-off assembly 223, and the magnetic core feeding material component 222 includes sending Material support plate, feeding mounting plate, feeding push rod, push-rod electric machine and optoelectronic induction component, the feeding support plate are fixed on work On platform, the feeding mounting plate is set to the upside of the feeding support plate, and the push-rod electric machine is set on the downside of workbench, described Feeding push rod is engaged with push-rod electric machine, and the upper end of the feeding push rod is connect across feeding support plate with feeding mounting plate, described A guide bearing chock is respectively set in the both sides of push-rod electric machine in feeding support plate, feeding guide post is equipped in the guide bearing chock, The upper end of the feeding guide post is connect with feeding mounting plate, and blowing pallet, the feeding branch are placed on the feeding mounting plate The quadrangle of fagging respectively sets two positioning columns.The optoelectronic induction component includes optoelectronic switch adjustment seat, photoelectric sensor switch one, light Inductance inductive switch two and limit sensor strip, the optoelectronic switch adjustment seat are vertically fixed in the feeding support plate, the light Electric switch adjustment seat upper edge its own length direction setting switch sliding slot, the switch sliding slot is parallel with the feeding push rod to be set It sets, the optoelectronic switch adjustment seat is equipped with switch fixed seat one and switch fixed seat two, the switch fixed seat one and switch The bottom of fixed seat two is equipped with the switch sliding block being adapted to switch sliding slot;The photoelectric sensor switch one is fixed on switch and fixes On seat one, the photoelectric sensor switch two is fixed in switch fixed seat two, and the limit sensor strip is fixed on feeding mounting plate On, the initial position in feeding push rod is arranged in the photoelectric sensor switch one;The setting of the photoelectric sensor switch two is pushed away in feeding The maximum travel position of bar.Preferably, the push-rod electric machine is linear speed reducer, motor model 4LF45N-4.Preferably, institute It includes an at least suction nozzle to state mouthpiece part, and the suction nozzle is connect by tracheae with the air pump in rack, the feeding installing plate Downside is equipped with feeding pressing plate, and the middle part of the feeding pressing plate is equipped with recess, and the suction nozzle is set in the recess of feeding pressing plate;Institute The bottom for stating feeding pressing plate is equipped with multiple lower compression legs.Preferably, the preceding magnetic core feeding component 22 further includes closing quotation component, described Component of closing includes closing quotation fixed plate, closing quotation connecting plate, Y-axis driving cylinder, Z axis driving cylinder and adsorption element, the closing quotation Fixed plate is fixed on the feeding pinboard, and the fixing end of the Z axis driving cylinder is mounted in the closing quotation fixed plate, institute The working end and closing quotation connecting plate for stating Z axis driving cylinder are fixed, and drive the both sides of cylinder respectively to set in Z axis in the closing quotation fixed plate One guide holder, the guide holder is interior to be equipped with closing quotation guide post, and the lower end for guide post of closing and closing quotation connecting plate are fixed;The adsorption element Including absorption bottom plate, absorption support plate and absorption tablet, the fixing end of the Y-axis driving cylinder is mounted on the front end of closing quotation connecting plate The working end of downside, the Y-axis driving cylinder is connect with absorption bottom plate, and the absorption that each side sets of the absorption bottom plate is consolidated Determine block, the left and right sides of the closing quotation connecting plate is equipped with symmetrical closing quotation sliding rail, and the absorption fixed block is equipped with to be slided with closing quotation The compatible closing quotation sliding block of rail, the absorption support plate are arranged in the downside of absorption bottom plate, and the absorption tablet is fixed on the suction On attached support plate.Preferably, the absorption support plate is equipped with an at least buffer.Preferably, the photoelectric sensor switch is arranged Height is highly consistent with the positioning column in feeding support plate, and take-off assembly 223 grips the magnetic core in the blowing pallet of top layer, when Magnetic core gripping in top layer's blowing pallet finishes, and closing quotation component removes blowing pallet, and push-rod electric machine drives on feeding push rod It pushes away, and then most upperstratum position is moved on blowing pallet, gripped convenient for take-off assembly 223.Preferably, closing quotation guide post is linear axis It holds, the guide holder is bearing block.Preferably, the optoelectronic induction component includes at least two fibre optical sensors, two optical fiber Sensor is respectively arranged on the both ends of translation sliding rail.Preferably, buffer is hydraulic bjuffer, model AC0806-1.
The magnetic core assembling mechanism includes assembling plate 51, assembled component, be pushed forward component 53, pusher component 54 and pushes structure Part, the assembling plate 51 are fixed on the table, and the assembled component is installed on the middle part of the assembling plate 51, before described It pushes away component 53 and distinguishes the rear and front end that Guan County is mounted in the assembling plate 51 with pusher component 54, the pushing component is installed on institute State the middle part side of assembling plate 51, described to be pushed forward component 53 identical as the structure of pusher component 54;The assembled component includes The middle part of assembling seat 52, the assembling seat 52 is recessed assembling station 521, the upper surface periphery setting gear of the assembling seat 52 The upper surface of assembling seat 52 is surrounded slideway by item, and the rear and front end of blend stop opens up slideway mouth;The component 53 that is pushed forward includes push rod Cylinder 531, push rod link block 532 and preceding pushing block 533, the push rod cylinder 531 are fixed on the front end of the assembling plate 51, institute It states push rod link block 532 to connect with the working end of the push rod cylinder 531, the front end of the assembling plate 51 is equipped with pusher slide Rail, the bottom of the push rod link block 532 are equipped with push rod sliding block compatible with push rod sliding rail, the push rod link block 532 with Preceding pushing block 533 connects, and the preceding pushing block 533 is placed in across slideway mouth in the slideway of 52 upper surface of the assembling seat;Preferably, institute The front end for stating assembling seat 52 is equipped with buffer.Preferably, buffer is hydraulic bjuffer, model AC0806-1.Under described It includes pushing mounting plate, pushing rotary components 551, push drive component 552 and lower platen 553 to press component, the pushing installation Plate is fixed on the middle part side of the assembling plate 51, and the pushing rotary components 551 are fixed on the pushing mounting plate, institute It states pushing drive component 552 to connect with the working end for pushing rotary components 551, the lower platen 553 drives with the pushing The working end connection of dynamic component 552, the downside of the lower platen 553 are equipped at least one and push positioning column.For example, the pushing The downside of plate 553 sets a pushing positioning column, the transformation after being overturn shell steering mechanism by the hold assembly of displacement mechanism 7 Device shell grips, and is placed in the assembling station 521 of magnetic core assembling mechanism, and magnetic core is passed to group by magnetic core feeding machanism 3 Former and later two magnetic cores are pushed into assembling station 521, in turn by the slideway both ends for filling seat 52 by being pushed forward component 53 with pusher component 54 It is pushed into shell, completes assembling.
The magnetic core feeding machanism 3 includes symmetrically arranged preceding magnetic core feeding member 33 and rear magnetic core feeding member 31, institute It is identical with the structure of rear magnetic core feeding member 31 to state preceding magnetic core feeding member 33;The preceding magnetic core feeding member 33 includes feed branch Seat 35, feed support plate 36, servo motor 2 34, driving shaft two, driven shaft two and transmission belt 2 32, the feed bearing 35 are fixed In the front end of assembling plate 51, the feed support plate 36 is mounted on the upper end of the feed bearing 35, the servo motor 2 34 It may be contained within one end of the feed support plate 36 with driving shaft two, the driven shaft two is set to the another of the feed support plate 36 End, the servo motor 2 34 are engaged with driving shaft two, and the driving shaft two is linked by transmission belt 2 32 and driven shaft two;Institute The rear end for stating transmission belt 2 32 is discharge port, and in the guide plate that discharge outlet setting radian is downward, guide plate is located at magnetic core assembling 521 top of assembling station of mechanism.Preferably, 2 32 lower section of transmission belt is equipped with web plate, and conveyer belt is laid on web plate, under web plate Adsorption plate is arranged in side, and adsorption plate connect with the air pump in rack, avoids magnetic core from sliding during transmission, shifts, turns over Phenomena such as turning, transmission are more coordinated, are stablized, improve work efficiency, optimized production process.Preferably, this equipment choosing is watched It is model THA180752H to take motor.The preceding magnetic core feeding member 33 and rear magnetic core feeding member 31 are symmetrically disposed on magnetic core group The front and rear sides of the assembling station 521 of mounting mechanism.
The shell steering mechanism includes turning to bottom plate 41, turning to mounting plate 42, rotary cylinder 43 and gripper assembly, described It turns to bottom plate 41 to fix on the table, the mounting plate 42 that turns to is vertically fixed on the right side for turning to bottom plate 41, described Rotary cylinder 43 is mounted on the top for turning to mounting plate 42, and the gripper assembly is fixed on the work of the rotary cylinder End, the gripper assembly include an at least gripping portion, and the gripping portion includes clamping jaw cylinder 45 and is set on clamping jaw cylinder Clamping jaw 44.Preferably, two gripping portions are arranged in gripper assembly, and two gripping portions are arranged in a mutually vertical manner.Preferably, the rotary pneumatic The shaft of cylinder is equipped with angular transducer.By the hold assembly of displacement mechanism 7 by the change of shell feeding mechanism 1 entered in material position Depressor shell grips, and moves to above the clamping jaw of shell steering mechanism, is gripped transformer shell by the clamping jaw of shell steering mechanism, And be rotated by 90 °, transformer shell is laid flat, then the transformer shell gripping after being laid flat by the hold assembly of displacement mechanism 7, And move in the assembling station 521 of magnetic core assembling mechanism, it waits to be assembled.Preferably, clamping jaw cylinder model MHZ2-25d or MHZ2-40d, the model CDRB2BW20-180SZ of rotary cylinder.
The winding mechanism includes winding mounting plate 61, puts glue component, twines glue component and cut component, described to put glue component Mounted on the front end of the winding mounting plate 61, the stage casing for twining glue component and being mounted on the winding mounting plate 61, the sanction The rear end that component is mounted on the winding mounting plate 61 is cut, the glue component of putting includes adhesive tape blowing component and Belt Transmission component 622, the adhesive tape blowing component includes that volume rubber base and adhesive tape discharge plate 621, the volume rubber base are fixed on the winding mounting plate The middle part of 61 front end, the adhesive tape discharge plate 621 is equipped with blowing bearing block, and the adhesive tape discharge plate 621 passes through blowing bearing Seat is installed on the upper end of the volume rubber base, and tape roll is placed on the adhesive tape discharge plate 621, and adhesive tape passes through Belt Transmission component Glue component is twined described in 622 introducings;The glue component that twines includes twining glue rotary components 63, the rotation of the first rotary drive assembly 64 and second Turn drive component 65, the glue rotary components 63 that twine include main turntable, central shaft and set from turntable, the winding mounting plate 61 There are port, the main turntable to be set in port, the downside that the main turntable is set to from turntable, the upper end of the central shaft It is fixed with the middle part of the main turntable, the lower end of the central shaft is fixed with described from the middle part of turntable;It is set on the main turntable There are two rotation axis bearing, be equipped with rotation axis in the rotation axis bearing, the both ends of rotation axis respectively from main turntable with from turntable In be pierced by, the upper end of the rotation axis, which is equipped with, twines glue fixed seat, and the lower end of the rotation axis is equipped with connection convex block;First rotation It includes servo motor three and the first driving arm to turn drive component 64, and first driving arm is fixed on the winding mounting plate 61 downside, the servo motor three are fixed on the transverse slat of the first driving arm, and the shaft of the servo motor three is equipped with Link disk, it is described linkage disk upper end be equipped with connect convex block be adapted to connection recess;Second rotary drive assembly 65 wraps Servo motor four and the second driving arm are included, second driving arm is fixed on the downside of the winding mounting plate 61, described Servo motor four is fixed on second driving arm, and is linked from turntable with described by belt;It is described to cut component packet Cutter pedestal 661, straight push cylinder 662, cutter fixed seat 663 and cutter seat 664 are included, the cutter pedestal 661 is fixed on described The rear end of mounting plate 61 is wound, the straight push cylinder 662 is fixed on the rear end of the cutter pedestal 661, the cutter pedestal 661 Front end be equipped with cutting knife slide rail, the bottom of the cutter fixed seat 663 is equipped with knife sliding block compatible with cutting knife slide rail, described Cutter fixed seat 663 is connect with the working end of the straight push cylinder 662, and the cutter seat 664 is fixed on the cutter fixed seat On 663, the cutter seat 664 is equipped with cutting edge 665, and a shrapnel is respectively set in the both sides of cutting edge 665.Preferably, the glue V belt translation component 622 includes transmission base, and the transmission base is equipped with multiple driving wheels, e.g., three is arranged in transmission base The driving wheel and a tensioning wheel shifted to install sets gradually three driving wheels and tensioning wheel, at second along adhesive tape conveying direction Photoelectric sensor is set on driving wheel, the scarce material of adhesive tape is can detect by photoelectric sensor, tensioning wheel passes through bullet with transmission base Spring connects, and tensioning wheel is always maintained at tensile force to adhesive tape.Preferably, the glue component that twines is additionally provided with optoelectronic induction locating part, institute It includes at least two photoelectric position limit groups to state optoelectronic induction locating part, and one group of photoelectric position limit group is set to the linkage disk of servo motor three Left side, another group of photoelectric position limit group be set to the right side of main turntable, and the photoelectric position limit group includes sensing chip and groove type light Electric inductor is twined the turnning circle of glue fixed seat by the detection of photoelectric position limit group, twines the turnning circle and adhesive tape wrapping of glue fixed seat The number of turns it is related, transformer is placed on and is twined in glue fixed seat, the adhesive tape of introducing, which is affixed on right side, twines the transformer of glue fixed seat On, at this point, right side, which twines the rotation axis under glue fixed seat, is located at three upside of servo motor, connection convex block is located in connection recess, watches Taking motor three drives right side to twine the rotation of glue fixed seat, completes encapsulated;Then servo motor four, which drives from turntable, rotates 180 degree, into And two are driven to twine the transposition of glue fixed seat.Preferably, the head of the shrapnel is raised outward, when specifically used, cutting edge 665 Two adhesive tapes twined between glue fixed seat are cut off, that is, cuts off encapsulated transformer and waits for the adhesive tape between encapsulated transformer, pass through Shrapnel respectively pastes the adhesive tape latter end on encapsulated transformer with encapsulated transformer, will wait for that the adhesive tape on encapsulated transformer is first Section is pasted with encapsulated transformer is waited for.
Institute's displacement mechanism 7 includes displacement support component 71, X-axis drive component 72, Z axis drive component 73 and displacement structure Part, the displacement support component 71 includes mounting base of shifting left, dextroposition mounting base and displacement installation support plate, described to shift left Mounting base and dextroposition mounting base are vertically fixed on workbench, and the both ends that support plate is installed in the displacement are separately fixed at described The upper end of mounting base of shifting left and dextroposition mounting base, the X-axis drive component 72 are fixed in the displacement installation support plate, The fixing end of the Z axis drive component 73 is mounted on the working end of the X-axis drive component 72, the Z axis drive component 73 Working end is connect with the displacement member;The X-axis drive component 72 includes X-axis cylinder, X-axis link block and X-axis optoelectronic induction Component, the X-axis cylinder are fixed on one end of displacement installation support plate, and working end and the X-axis link block of the X-axis cylinder connect It connects, the X-axis optoelectronic induction component is set to the rear side of the X-axis cylinder;The Z axis drive component 73 includes Z axis fixed plate And Z axis cylinder, the rear side of the Z axis fixed plate are connect with X-axis link block, the fixing end of the Z axis cylinder is mounted on the Z axis The top of fixed plate;The displacement member includes displacement mounting plate 74, and working end and the displacement of the Z axis drive component 73 are installed The middle part of plate 74 connects, and multiple hold assemblies 75 are arranged in the downside of the displacement mounting plate 74.Preferably, the hold assembly 75 Including clamping jaw cylinder and the clamping jaw being set on clamping jaw cylinder.Preferably, X-axis, Z axis cylinder are push rod cylinder 531, model SYSE40/50/63.Preferably, six hold assemblies 75 are arranged in the downside of displacement mounting plate 74, are corresponding in turn to shell from left to right The station of feeding mechanism 1, the station of shell steering mechanism, the station of magnetic core assembling mechanism, the station of winding mechanism, detection means 81 station and the station for waiting for sub-material component grip the product of respective station by the corresponding hold assembly of each station, and move To next station, six hold assembly synchronous operations.
The downside of institute's displacement mechanism 7 is provided with finished product detection mechanism, the finished product detection mechanism include detection means 81 and Wait for sub-material component, the detection means 81 include detection pedestal 811, monitor station 812, detection box 813, telescopic cylinder 1 and Component 815 is pushed, the detection pedestal 811 is fixed on the table, and the monitor station 812 is fixed on the detection pedestal 811 On, the telescopic cylinder 1 is respectively arranged on the both sides of the monitor station 812, the telescopic cylinder one with component 815 is pushed 814 working end is connect with detection box 813, and the detection box 813 is connect with the detection device in rack, the detection box 813 It is equipped with testing needle;The pushing component 815 includes pushing rotary cylinder, pushing driving cylinder and push link block, under described Pressure rotary cylinder is fixed on the detection pedestal 811, described to push driving cylinder and the working end for pushing rotary cylinder Connection, the link block that pushes are connect with the working end for pushing driving cylinder, and the downside for pushing link block sets one Briquetting.Described to wait for that sub-material component includes sub-material material returned component and defective products rewinding assembly line, the sub-material material returned component includes moving back Expect that mounting base, material returned bearing, material returned platform and telescopic cylinder 2 824, the material returned mounting base are fixed on the table, the material returned Bearing is mounted in material returned mounting base, and the material returned platform is arranged on material returned bearing, and the telescopic cylinder 2 824 is fixed on described On material returned platform, the working end of the telescopic cylinder 2 824 is equipped with material returned block 825, described in the defective products rewinding assembly line corresponds to Material returned platform is arranged.For example, assembling and the completed transformer of encapsulated completion, detection is moved to by the hold assembly of displacement mechanism 7 Platform 812 pushes rotary cylinder and rotates pushing link block to 812 top of monitor station, pushes driving cylinder and briquetting is driven to move down, pressure Firmly completed transformer to be measured, by telescopic cylinder 1 by detect box 813 push monitor station 812 to, make testing needle with it is to be measured at The pin of product transformer contacts, and whether detection transformer is qualified, and detection information is passed to electric-control system, while passing through displacement machine Transformer is moved to material returned platform by the hold assembly of structure 7, if detection certified products, then incoming by the hold assembly of displacement mechanism 7 Discharging mechanism then pushes material returned block 825 if defective products by telescopic cylinder 2 824, underproof transformer is pushed into bad Product rewinding assembly line.
The discharging mechanism includes rewinding conveying member 91, the structure of the rewinding conveying member 91 and feeding transmission component It is identical, transformer is placed in the transmission belt of rewinding conveying member 91 by the hold assembly of displacement mechanism 7.The tray filling machine Structure 9 includes sabot pedestal 92, sabot pallet 93, X-axis driving device 94, Y-axis driving device 95, Z axis driving device 96 and draws Component 97, the sabot pedestal 92 are fixed on the table, and the fixing end of the X-axis driving device 94 is mounted on sabot pedestal 92 On, the fixing end of the Y-axis driving device 95 is connect with the working end of the X-axis driving device 94, the Z axis driving device 96 Fixing end connect with the working end of the Y-axis driving device 95, the working end of the Z axis driving device 96 and pick-up component 97 Connection, the sabot pallet 93 are set to the downside of pick-up component 97, it is preferred that pick-up component 97 is suction nozzle, will by suction nozzle Transformer is drawn, by the cooperation of triaxial driving apparatus, by transformer sabot.
The transformer automatic assembly equipment of power supply adapter for notebook computer in the present embodiment, can be divided into material step, Feeding step, shell turn to step, magnetic core assembling steps, winding mechanism step, finished product detection step, sub-material step, rewinding and Sabot step;At the beginning of equipment is run, staff first according to the size of foundry transformer shell, magnetic core, adjusts each component The position of movement position, optoelectronic switch ensures that the equipment adapts to foundry product.
In material step, the shell of transformer is put into vibrating disk by operating personnel, by vibrating disk by transformer shell Body is sent to shell feeding mechanism, and then the transmission belt of orderly inflow feeding transmission component;Meanwhile operating personnel will be equipped with magnetic The blowing pallet of core is placed on the feeding mounting plate of magnetic core feeding material component, and electric-control system drives the work of magnetic core feeding component, makes Its corresponding drag chain drive magnetic take-off assembly is moved to the top of magnetic core to be gripped, and subsequent electric-control system drives magnetic core feeding structure Take-off assembly is dropped to certain altitude in order to draw magnetic core by the corresponding telescopic rod of part, and then electric-control system driving magnetic core takes The corresponding telescopic rod retraction of material component drives take-off assembly to move up, and then electric-control system makes the corresponding drag chain band of magnetic core feeding component Dynamic take-off assembly is moved to the top of magnetic core feeding machanism, and then the corresponding telescopic rod of electric-control system driving magnetic core feeding component will Take-off assembly drops to certain altitude in order to which magnetic core to be placed on the station of magnetic core feeding machanism, subsequent magnetic core feeding component Take-off assembly reset, wait for feeding next time.Preferably, take-off assembly passes through feeding pressing plate bottom while drawing magnetic core The lower compression leg in portion compresses blowing pallet, is convenient for take-off assembly feeding.Magnetic in blowing pallet of the take-off assembly by the most first volume Wicking takes complete, and closing quotation component drives cylinder and Z axis to drive the cooperation of cylinder by Y-axis, and adsorption element is moved down, makes it will be empty Blowing pallet draw, remove magnetic core feeding material component, then, the push-rod electric machine of magnetic core feeding material component drives feeding push rod above to push away, And then most upperstratum position is moved on blowing pallet, it is gripped convenient for take-off assembly.
In feeding step, electric-control system drives the work of magnetic core feeding machanism, the servo motor driving of magnetic core feeding machanism The magnetic core that magnetic core material fetching mechanism is sent into is transmitted to discharge port by its corresponding transmission belt, and while transmission belt is run, magnetic core supplies Expect that the adsorbent equipment of mechanism is opened, adsorption plate is moved with transmission belt, avoids magnetic core that sliding occurs during transmission, moves The magnetic core of phenomena such as position, overturning, discharge outlet flow into the assembling station of magnetic core assembling mechanism by the downward guide plate of radian, Etc. to be assembled.
In shell turns to step, electric-control system drive displacement mechanism work, the displacement member of displacement mechanism is pushed away by Z axis Bar cylinder drive be displaced downwardly to certain altitude in order to displacement mechanism the first hold assembly by the pan feeding of incoming shell feeding mechanism Transformer shell gripping in position, then, Z axis push rod cylinder drives the return of the first hold assembly, and passes through X-axis push rod cylinder band Dynamic first hold assembly moves right to the station of shell steering mechanism, and then Z axis push rod cylinder drive is displaced downwardly to certain altitude In order to which the gripper assembly of shell steering mechanism grips transformer shell, electric-control system drive displacement mechanism work, by shell The gripper assembly of steering mechanism grips transformer shell, and the first hold assembly of subsequent displacement mechanism unclamps transformer shell, Displacement mechanism return is then waited for by feeding next time by the cooperation of X-axis push rod cylinder and Z axis push rod cylinder;With back casing The rotary cylinder of steering mechanism drives gripper assembly to be rotated by 90 °, and transformer shell is laid flat;Then, the second folder of displacement mechanism Cooperation of the component by X-axis push rod cylinder and Z axis push rod cylinder is held, the transformer shell gripping after being laid flat, and move to magnetic core In the assembling station of assembling mechanism, wait it is to be assembled, then, Z axis push rod cylinder drive the second hold assembly go up, X-axis push rod gas The second hold assembly after cylinder drives moves back, its reset, waiting is made to grip next time.
In magnetic core assembling steps, electric-control system drives the work of magnetic core assembling mechanism, the fibre optical sensor inspection in assembling seat Whether there is or not transformer shells in survey assembling station, if there is shell, pushing component are made to work, under the rotary cylinder drive for pushing component Pressing plate rotates 180 degree, and in the top of assembling station, the lifting cylinder for then pushing component drives lower platen to be displaced downwardly to certain height It spends in order to which the pushing positioning column of lower platen pushes down the transformer shell in assembling station;Subsequent magnetic core assembling mechanism is pushed forward structure Part pushes pushing block to be promoted to assembling station along the slideway of assembling seat with pusher component, and then two magnetic cores are pushed into transformer Shell, assembling station on fibre optical sensor detect whether push-in in place, when sense pushing block reach predeterminated position, communication number To electric-control system, subsequent electric control system controls are pushed forward component and pusher component return, and the lifting cylinder for pushing component drives pushing Plate gos up, and rotates 180 degree by rotary cylinder, and lower platen is removed assembling station, then, the third clamping part of displacement mechanism Part is gripped assembled transformer, and move to and twine by the cooperation of the X-axis push rod cylinder and Z axis push rod cylinder of displacement mechanism In the assembling station of mechanism, subsequent displacement mechanism resets.
In winding mechanism step, electric-control system drives winding mechanism work, the third hold assembly of displacement mechanism that will become The master that depressor is placed on winding mechanism twines in glue fixed seat, and tape roll is previously positioned on adhesive tape discharge plate, then by adhesive tape head End sequentially passes through three driving wheels and tensioning wheel of Belt Transmission component, and is affixed on the main transformer for twining glue fixed seat;At this point, The main rotation axis twined under glue fixed seat engages with the servo motor shaft of the first rotary drive assembly, twines the turning collar of glue fixed seat Number is related with the number of turns of adhesive tape wrapping, and servo motor drives the main glue fixed seat that twines to rotate, and then realizes transformer rubber coating;Meanwhile position The third hold assembly of telephone-moving structure is assembled by the cooperation of the X-axis push rod cylinder and Z axis push rod cylinder of displacement mechanism by next Transformer gripping, and the pair for moving to winding mechanism twines in glue fixed seat, then the servo motor band of the second rotary drive assembly The dynamic slave turntable rotation 180 degree for twining glue component, and then drive two to twine the transposition of glue fixed seat, at this point, master twines under glue fixed seat Rotation axis is produced out of the shaft of the servo motor of the first rotary drive assembly connection recess, and pair twines the rotation axis under glue fixed seat In the shaft connection recess of the servo motor of incoming first rotary drive assembly, turn with the servo motor of the first rotary drive assembly Axis engages;Subsequent electric control system controls cut component work, and the straight push cylinder for cutting component pushes cutting edge Forward, cutting edge to cut Break two adhesive tapes twined between glue fixed seat, that is, cuts off encapsulated transformer and wait for the adhesive tape between encapsulated transformer, and pass through Shrapnel respectively pastes the adhesive tape latter end on encapsulated transformer with encapsulated transformer, will wait for that the adhesive tape on encapsulated transformer is first Section is pasted with encapsulated transformer is waited for;Then, the X-axis push rod cylinder and Z that the 4th hold assembly of displacement mechanism passes through displacement mechanism Encapsulated transformer is gripped, and moved in the station of finished product detection mechanism by the cooperation of axis push rod cylinder, and subsequent displacement mechanism is multiple Position;Meanwhile first rotary drive assembly servo motor drive pair twine glue fixed seat rotation, complete transformer rubber coating, followed with this Ring.
In finished product detection step, electric-control system drives detection means work, the 4th hold assembly of displacement mechanism that will press from both sides The encapsulated transformer taken is placed on the monitor station of detection means, and the pushing rotary cylinder for pushing component drives pushing link block 180 degree is rotated, the top of monitor station is in, the then lifting cylinder drive of pushing component pushes link block and is displaced downwardly to certain altitude Briquetting in order to push link block pushes down the transformer on monitor station;Then it is pushed away by the telescopic cylinder of detection means by box is detected To monitor station, testing needle and the pin of completed transformer to be measured is made to contact, whether detection transformer is qualified, and by detection information Incoming electric-control system, then, the 5th hold assembly of displacement mechanism pass through the X-axis push rod cylinder and Z axis push rod gas of displacement mechanism The transformer detected is gripped, and moved in the station for waiting for sub-material component by the cooperation of cylinder, and subsequent displacement mechanism resets.
In sub-material step, electric-control system driving waits for that sub-material component works, and will be pressed from both sides by the 5th hold assembly of displacement mechanism The transformer detected taken is placed on the material returned platform for waiting for sub-material component, then waits for detection of the sub-material component according to detection means Information is classified, if detection transformer assembling is qualified, and the 6th hold assembly of electric-control system drive displacement mechanism passes through displacement The qualified transformer of detection is gripped, and moves to discharging mechanism by the cooperation of the X-axis push rod cylinder and Z axis push rod cylinder of mechanism In station, subsequent displacement mechanism resets;If detecting, transformer assembling is unqualified, waits for that the telescopic cylinder of sub-material component drives the material returned Block is pushed forward, and by the defective products rewinding assembly line of underproof transformer push-in face material returned platform setting, is waited for and being handled in next step.
In rewinding and sabot step, electric-control system drives discharging mechanism work, and the transmission belt of discharging mechanism is by displacement machine The transformer that the detection of the 6th hold assembly gripping of structure is qualified is transmitted to discharge port, and subsequent electric-control system drives loading mechanism work Make, the pick-up component of loading mechanism is moved by the cooperation of X-axis driving device, Y-axis driving device and Z axis driving device, will be gone out Expect that the transformer of the discharge outlet of mechanism is drawn, and relay in sabot pallet, completes sabot.
It should be noted that above-mentioned each technical characteristic continues to be combined with each other, the various embodiments not being enumerated above are formed, It is accordingly to be regarded as the range of description of the invention record;Also, for those of ordinary skills, it can add according to the above description To improve or convert, and all these modifications and variations should all belong to the protection domain of appended claims of the present invention.

Claims (2)

1. a kind of technology for assembling transformers of computer power adapter, which is characterized in that include the following steps:
The shell of transformer is put into vibrating disk by S1, material step, operating personnel, is transmitted transformer shell by vibrating disk To shell feeding mechanism, and then the transmission belt of orderly inflow feeding transmission component;Meanwhile operating personnel are by putting equipped with magnetic core Material torr disk is placed on the feeding mounting plate of magnetic core feeding material component, and electric-control system drives the work of magnetic core feeding component, makes its correspondence Drag chain drive magnetic take-off assembly to be moved to the top of magnetic core to be gripped, subsequent electric-control system driving magnetic core feeding component corresponds to Telescopic rod take-off assembly is dropped into certain altitude in order to draw magnetic core, then electric-control system drives magnetic core feeding component Corresponding telescopic rod retraction drives take-off assembly to move up, and then electric-control system makes the corresponding drag chain of magnetic core feeding component drive feeding Component is moved to the top of magnetic core feeding machanism, and then electric-control system drives the corresponding telescopic rod of magnetic core feeding component by feeding group Part drops to certain altitude in order to which magnetic core to be placed on the station of magnetic core feeding machanism, the feeding of subsequent magnetic core feeding component Component resets, and waits for feeding next time;
S2, feeding step, electric-control system drive the work of magnetic core feeding machanism, the servo motor of magnetic core feeding machanism to drive its correspondence Transmission belt the magnetic core that magnetic core material fetching mechanism is sent into is transmitted to discharge port, while transmission belt is run, magnetic core feeding machanism Adsorbent equipment open, adsorption plate moves with transmission belt, avoids magnetic core that sliding, displacement, overturning occur during transmission Phenomena such as, the magnetic core of discharge outlet flows into the assembling station of magnetic core assembling mechanism, waiting group by the downward guide plate of radian Dress;
S3, shell turn to step, the work of electric-control system drive displacement mechanism, and the displacement member of displacement mechanism passes through Z axis push rod gas Cylinder drive is displaced downwardly to certain altitude in order to the first hold assembly entering incoming shell feeding mechanism in material position of displacement mechanism Transformer shell gripping, then, Z axis push rod cylinder drives the return of the first hold assembly, and drives the by X-axis push rod cylinder One hold assembly moves right to the station of shell steering mechanism, then the drive of Z axis push rod cylinder be displaced downwardly to certain altitude so as to Transformer shell is gripped in the gripper assembly of shell steering mechanism, the work of electric-control system drive displacement mechanism is turned to by shell The gripper assembly of mechanism grips transformer shell, and the first hold assembly of subsequent displacement mechanism unclamps transformer shell, then Displacement mechanism return is waited for into feeding next time by the cooperation of X-axis push rod cylinder and Z axis push rod cylinder;It is turned to back casing The rotary cylinder of mechanism drives gripper assembly to be rotated by 90 °, and transformer shell is laid flat;Then, the second clamping part of displacement mechanism Part is by the cooperation of X-axis push rod cylinder and Z axis push rod cylinder, the transformer shell gripping after being laid flat, and moves to magnetic core assembling In the assembling station of mechanism, wait it is to be assembled, then, Z axis push rod cylinder drive the second hold assembly go up, X-axis push rod cylinder band The second hold assembly return after dynamic rise, makes its reset, waiting grip next time;
S4, magnetic core assembling steps, electric-control system drive the work of magnetic core assembling mechanism, the fibre optical sensor detection assembling in assembling seat Whether there is or not transformer shells in station, if there is shell, pushing component are made to work, and the rotary cylinder for pushing component drives lower platen rotation Turnback, in assembling station top, then push component lifting cylinder drive lower platen be displaced downwardly to certain altitude so as to The transformer shell in assembling station is pushed down in the pushing positioning column of lower platen;Subsequent magnetic core assembling mechanism is pushed forward component with after Pushing away component pushes pushing block to be promoted to assembling station along the slideway of assembling seat, and then two magnetic cores are pushed into transformer shell, Assembling station on fibre optical sensor detect whether push-in in place, when sense pushing block reach predeterminated position, communication number to electricity Control system, subsequent electric control system controls are pushed forward component and pusher component return, and the lifting cylinder for pushing component drives lower platen to return It rises, and 180 degree is rotated by rotary cylinder, lower platen is removed into assembling station, then, the third hold assembly of displacement mechanism is logical The cooperation for crossing the X-axis push rod cylinder and Z axis push rod cylinder of displacement mechanism, assembled transformer is gripped, and move to wrapping machine In the assembling station of structure, subsequent displacement mechanism resets;
S5, winding mechanism step, electric-control system drive winding mechanism work, the third hold assembly of displacement mechanism to put transformer The master set in winding mechanism twines in glue fixed seat, and tape roll is previously positioned on adhesive tape discharge plate, then successively by adhesive tape head end Across three driving wheels and tensioning wheel of Belt Transmission component, and it is affixed on the main transformer for twining glue fixed seat;At this point, master twines glue Rotation axis under fixed seat engages with the servo motor shaft of the first rotary drive assembly, twines the turnning circle and packet of glue fixed seat The number of turns of adhesive plaster is related, and servo motor drives the main glue fixed seat that twines to rotate, and then realizes transformer rubber coating;Meanwhile displacement mechanism Third hold assembly by the cooperation of the X-axis push rod cylinder and Z axis push rod cylinder of displacement mechanism, by next assembled transformation Device grips, and the pair for moving to winding mechanism twines in glue fixed seat, and the then servo motor drive of the second rotary drive assembly twines glue The slave turntable of component rotates 180 degree, and then drives two to twine the transposition of glue fixed seat, at this point, the main rotation axis twined under glue fixed seat It is produced out of the servo motor of the first rotary drive assembly shaft connection recess, pair twines the rotation axis under glue fixed seat incoming the In the shaft connection recess of the servo motor of one rotary drive assembly, the servo motor shaft card with the first rotary drive assembly It closes;Subsequent electric control system controls cut component work, and the straight push cylinder for cutting component pushes cutting edge Forward, cutting edge cut-out two A adhesive tape twined between glue fixed seat cuts off encapsulated transformer and waits for the adhesive tape between encapsulated transformer, and passes through shrapnel The adhesive tape latter end on encapsulated transformer is pasted with encapsulated transformer respectively, by the adhesive tape first section waited on encapsulated transformer with Wait for that encapsulated transformer is pasted;Then, the 4th hold assembly of displacement mechanism is pushed away by the X-axis push rod cylinder of displacement mechanism with Z axis Encapsulated transformer is gripped, and moved in the station of finished product detection mechanism by the cooperation of bar cylinder, and subsequent displacement mechanism resets; Meanwhile first rotary drive assembly servo motor drive pair twine glue fixed seat rotation, complete transformer rubber coating, recycled with this;
S6, finished product detection step, electric-control system drive detection means work, the 4th hold assembly of displacement mechanism by gripping Encapsulated transformer is placed on the monitor station of detection means, and the pushing rotary cylinder for pushing component drives pushing link block rotation 180 degree, be in monitor station top, then push component lifting cylinder drive push link block be displaced downwardly to certain altitude so as to The transformer on monitor station is pushed down in the briquetting for pushing link block;Then push to examine by box is detected by the telescopic cylinder of detection means Scaffold tower makes testing needle and the pin of completed transformer to be measured contact, and whether detection transformer is qualified, and detection information is passed to Electric-control system, then, the 5th hold assembly of displacement mechanism pass through the X-axis push rod cylinder and Z axis push rod cylinder of displacement mechanism The transformer detected is gripped, and moved in the station for waiting for sub-material component by cooperation, and subsequent displacement mechanism resets;
S7, sub-material step, electric-control system driving waits for sub-material component work, by the 5th hold assembly of displacement mechanism by gripping The transformer of detection is placed on the material returned platform for waiting for sub-material component, then wait for sub-material component according to the detection informations of detection means into Row classification, if detection transformer assembling is qualified, and the 6th hold assembly of electric-control system drive displacement mechanism passes through displacement mechanism The qualified transformer of detection is gripped, and moved in the station of discharging mechanism by the cooperation of X-axis push rod cylinder and Z axis push rod cylinder, Subsequent displacement mechanism resets;If detecting, transformer assembling is unqualified, waits for that the telescopic cylinder of sub-material component drives material returned block to be pushed forward, By the defective products rewinding assembly line of underproof transformer push-in face material returned platform setting, waits for and handling in next step;
S8, rewinding and sabot step, electric-control system drive discharging mechanism work, and the transmission belt of discharging mechanism is by the of displacement mechanism The transformer that the detection of six hold assemblies gripping is qualified is transmitted to discharge port, subsequent electric-control system driving loading mechanism work, dress The pick-up component of disc mechanism is moved by the cooperation of X-axis driving device, Y-axis driving device and Z axis driving device, by discharging mechanism The transformer of discharge outlet draw, and relay in sabot pallet, complete sabot.
2. the technology for assembling transformers of computer power adapter according to claim 1, which is characterized in that walked in S1 feedings In rapid, take-off assembly is compressed blowing pallet by the lower compression leg of feeding pressing plate bottom while drawing magnetic core, is convenient for feeding Component feeding;When the magnetic core absorption in blowing pallet of the take-off assembly by the most first volume finishes, closing quotation component drives cylinder by Y-axis The cooperation that cylinder is driven with Z axis, adsorption element is moved down, it is made to draw empty blowing pallet, removes magnetic core feeding material component, with Afterwards, the push-rod electric machine of magnetic core feeding material component drives feeding push rod above to push away, and then moves to most upperstratum position on blowing pallet, convenient for taking Expect component gripping.
CN201810904605.1A 2018-08-09 2018-08-09 A kind of technology for assembling transformers of computer power adapter Pending CN108717898A (en)

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CN110560389A (en) * 2019-09-30 2019-12-13 赣州讯康电子科技有限公司 Full-automatic transformer paper-wrapping detection machine
CN112435841A (en) * 2020-11-13 2021-03-02 鲁亚文 Production and assembly process of power transformer
CN113782316A (en) * 2021-10-12 2021-12-10 内蒙古东方变压器有限责任公司 Transformer with porous heat radiation structure

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CN112435841A (en) * 2020-11-13 2021-03-02 鲁亚文 Production and assembly process of power transformer
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CN113782316A (en) * 2021-10-12 2021-12-10 内蒙古东方变压器有限责任公司 Transformer with porous heat radiation structure
CN113782316B (en) * 2021-10-12 2022-07-05 内蒙古东方变压器有限责任公司 Transformer with porous heat radiation structure

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