CN208706432U

CN208706432U - A kind of transformer automatic assembly equipment of power supply adapter for notebook computer

Info

Publication number: CN208706432U
Application number: CN201821281907.XU
Authority: CN
Inventors: 陈毕云; 陈华智; 陈晓红
Original assignee: Shenzhen City Qi Department Of Crop Science And Technology Ltd Co
Current assignee: Shenzhen City Qi Department Of Crop Science And Technology Ltd Co
Priority date: 2018-08-09
Filing date: 2018-08-09
Publication date: 2019-04-05
Anticipated expiration: 2028-08-09

Abstract

The utility model discloses a kind of transformer automatic assembly equipments of power supply adapter for notebook computer, including rack, workbench is set on the rack, and side is equipped with shell feeding mechanism, magnetic core material fetching mechanism, magnetic core feeding machanism, shell steering mechanism, magnetic core assembling mechanism, winding mechanism, displacement mechanism, discharging mechanism and loading mechanism on the table；The shell of transformer is passed to production line by shell feeding mechanism, postrotational transformer shell is moved to magnetic core assembling mechanism station by displacement mechanism；The station that magnetic core is reached to magnetic core assembling mechanism by magnetic core material fetching mechanism and magnetic core feeding machanism is completed the assembling of the shell and magnetic core of transformer by magnetic core assembling mechanism；Encapsulated band is carried out by transformer of the winding mechanism to assembling；Sabot is carried out to the transformer being completed by loading mechanism；The utility model structure is simple, easy to use, realizes automation, saves manually, meets production and needs to improve production efficiency, has good market application value.

Description

A kind of transformer automatic assembly equipment of power supply adapter for notebook computer

Technical field

The utility model relates to transformer assembling fields, more particularly to, a kind of power supply adapter for notebook computer Transformer automatic assembly equipment.

Background technique

With the continuous development of electronic technology, laptop is liked by its small and exquisite portable feature by people, It is widely used among daily life.In general, portability be notebook relative to desktop computer most Big advantage as far as possible does notebook more frivolous to meet portability, and corresponding battery capacity will reduce, It also needs to access dispatch from foreign news agency by power supply adaptor when certain and use, and indispensable in power supply adaptor is exactly transformer, and it Manual assembly or semi automatic machine assembly is usually used in preceding transformer, and production efficiency is low, and labor intensity is high, while its Assembling quality is unable to get guarantee, and is easy error, and therefore, the prior art is defective, needs to improve.

Utility model content

The technical problem to be solved by the utility model is to provide a kind of changes of novel power supply adapter for notebook computer Depressor automatic assembly equipment.

To achieve the above object, the utility model uses following technical solutions: a kind of laptop electric power is suitable The transformer automatic assembly equipment of orchestration, including rack are equipped with electric cabinet in rack, electric-control system are arranged in electric cabinet, Workbench is set in the upside of rack, is equipped with shell feeding mechanism, magnetic core material fetching mechanism, magnetic core feeding machine in the upside of workbench Structure, shell steering mechanism, magnetic core assembling mechanism, winding mechanism, displacement mechanism, discharging mechanism and loading mechanism；

The shell feeding mechanism is set to the left side of workbench, and the shell steering mechanism is set to the shell pan feeding The right side of mechanism, the magnetic core assembling mechanism are set to the right side of the shell steering mechanism, and the winding mechanism is set to institute The right side of magnetic core assembling mechanism is stated, the discharging mechanism is set to the right side of the winding mechanism, and the loading mechanism is set to The side of the discharging mechanism；

The magnetic core material fetching mechanism is set to the upside of the shell feeding mechanism, and the magnetic core feeding machanism is set to institute The upside of magnetic core assembling mechanism is stated, institute's displacement mechanism is set to the upside of the winding mechanism, the shell feeding mechanism, institute Magnetic core material fetching mechanism, the shell steering mechanism, magnetic core assembling mechanism, the winding mechanism and the discharging mechanism is stated to be set to In the stroke range of institute's displacement mechanism；

Vibrating disk is set at the feeding inlet of the shell feeding mechanism, will be become by the transmission belt one of shell feeding mechanism The shell of depressor is passed to production line；The hold assembly of institute's displacement mechanism clamps the generation of the discharge outlet of the shell feeding mechanism Work transformer shell, and it is moved to the operating position of the shell steering mechanism, transformer shell is pressed from both sides by shell steering mechanism It takes and is rotated by 90 °；The hold assembly of institute's displacement mechanism clamps postrotational transformer shell, and is moved to the magnetic core The operating position of assembling mechanism；Magnetic core in blowing pallet is transferred to the magnetic core feeding machanism by the magnetic core material fetching mechanism Magnetic core is sent to the operating position of the magnetic core assembling mechanism by the magnetic core feeding machanism, by magnetic core kludge by position Structure completes the assembling of the shell and magnetic core of transformer；The transformer of assembling is clamped and is moved to by the hold assembly of institute's displacement mechanism The operating position of the winding mechanism carries out encapsulated band by transformer of the winding mechanism to assembling；By the clamping part of displacement mechanism The transformer being completed clamps and moved to the operating position of the discharging mechanism by part, by loading mechanism to being completed Transformer carries out sabot.

Preferably, in the transformer automatic assembly equipment of the power supply adapter for notebook computer, the shell pan feeding Mechanism includes vibrating disk component, pan feeding fixing component and feeding transmission component, and the pan feeding fixing component includes pan feeding support base And it is set to the pan feeding base plate on pan feeding support base, the pan feeding support base is fixed on the left end of workbench；The vibrating disk structure The left side of the pan feeding base plate is arranged in part；

The feeding transmission component includes servo motor one, driving shaft one, driven shaft one and transmission belt one, the driving shaft One is all set in one end of pan feeding base plate with servo motor one, and the driven shaft one is set to the right other end of pan feeding base plate, institute It states one main shaft of servo motor to link by belt and driving shaft one, the driving shaft one passes through transmission belt one and driven shaft one It is dynamic；

The right end of the pan feeding base plate is provided with pan feeding limited block, and the pan feeding limited block is set to one upside of transmission belt, The pan feeding limited block is equipped with into material position, is equipped with pan feeding fibre optical sensor in the side for entering material position.

Preferably, in the transformer automatic assembly equipment of the power supply adapter for notebook computer, the magnetic core feeding Mechanism includes feeding support base, preceding magnetic core feeding component and rear magnetic core feeding component, and the feeding support base is fixed on workbench On, the preceding magnetic core feeding component is symmetrically set to the front and rear sides of the feeding support base, institute with rear magnetic core feeding component It is identical as the structure of rear magnetic core feeding component to state preceding magnetic core feeding component；

The feeding support base includes preceding feeding support, feeding connecting plate and rear feeding support, the preceding feeding support packet Include the preceding feeding pillar and the preceding feeding installation cross for being fixed on two preceding feeding pillar upper ends that two are vertically fixed on workbench Plate, the preceding feeding support are connect with rear feeding support by feeding connecting plate, and the preceding feeding support is set to the shell The front side of feeding mechanism, the rear feeding support are set to the rear side of the shell feeding mechanism, and the preceding feeding support is with after Feeding support is symmetrical arranged.

Preferably, in the transformer automatic assembly equipment of the power supply adapter for notebook computer, the magnetic core assembling Mechanism includes assembling plate, assembled component, is pushed forward component, pusher component and pushes component, and the assembling plate is fixed on work On platform, the assembled component is installed on the middle part of the assembling plate, it is described be pushed forward component and distinguish Guan County with pusher component be mounted in The rear and front end of the assembling plate, the middle part side for pushing component and being installed on the assembling plate are described to be pushed forward component It is identical as the structure of pusher component；

The assembled component includes assembling seat, and assembling station is recessed in the middle part of the assembling seat, the assembling seat Blend stop is arranged in upper surface periphery, the upper surface of assembling seat is surrounded slideway, the rear and front end of blend stop opens up slideway mouth；

The component that is pushed forward includes push rod cylinder, push rod link block and preceding pushing block, and the push rod cylinder is fixed on described group The front end of bottom plate is filled, the push rod link block is connect with the working end of the push rod cylinder, and the front end of the assembling plate is equipped with Push rod sliding rail, the bottom of the push rod link block are equipped with push rod sliding block compatible with push rod sliding rail, the push rod link block with Preceding pushing block connection, the preceding pushing block pass through slideway mouth and are placed in the slideway of the assembling seat upper surface；

The pushing component includes pushing mounting plate, pushing rotary components, push driving assembly and lower platen, the pushing Mounting plate is fixed on the middle part side of the assembling plate, and the pushing rotary components are fixed on the pushing mounting plate, institute It states pushing driving assembly to connect with the working end for pushing rotary components, the lower platen and the work for pushing driving assembly Make end connection, the downside of the lower platen is equipped at least one and pushes positioning column.

Preferably, in the transformer automatic assembly equipment of the power supply adapter for notebook computer, the magnetic core feed Mechanism includes symmetrically arranged preceding magnetic core feeding member and rear magnetic core feeding member, and the preceding magnetic core feeding member and rear magnetic core supply Expect that the structure of component is identical；

The preceding magnetic core feeding member includes feed support, feed supporting plate, servo motor two, driving shaft two, driven shaft two And transmission belt two, the feed support are fixed on the front end of assembling plate, the feed supporting plate is mounted on the feed support Upper end, the servo motor two are all set in one end of the feed supporting plate with driving shaft two, and the driven shaft two is set to institute State the other end of feed supporting plate, the servo motor two engage with driving shaft two, the driving shaft two pass through transmission belt two and from Moving axis two links；

The rear end of the transmission belt two is discharge port, and in the guide plate that discharge outlet setting radian is downward, guide plate is located at Above the assembling station of magnetic core assembling mechanism.

Preferably, in the transformer automatic assembly equipment of the power supply adapter for notebook computer, the shell is turned to Mechanism includes turning to bottom plate, turning to mounting plate, rotary cylinder and gripper assembly, and the steering bottom plate is fixed on the table, institute It states and turns to the right side that mounting plate is vertically fixed on the steering bottom plate, the rotary cylinder is mounted on the upper of the steering mounting plate Portion, the gripper assembly are fixed on the working end of the rotary cylinder, and the gripper assembly includes an at least clamping portion, the folder Taking portion includes clamping jaw cylinder and the clamping jaw that is set on clamping jaw cylinder.

Preferably, in the transformer automatic assembly equipment of the power supply adapter for notebook computer, the winding mechanism Including winding mounting plate, glue component is put, glue component is twined and cuts component, the glue component of putting is mounted on the winding mounting plate Front end, the middle section for twining glue component and being mounted on the winding mounting plate, the component that cuts are mounted on the winding mounting plate Rear end, the glue component of putting includes adhesive tape blowing component and Belt Transmission component, and the adhesive tape blowing component includes volume rubber base With adhesive tape discharge plate, the volume rubber base is fixed on the front end of the winding mounting plate, and the middle part of the adhesive tape discharge plate, which is equipped with, puts Expect that bearing block, the adhesive tape discharge plate are installed on the upper end of the volume rubber base by blowing bearing block, on the adhesive tape discharge plate Tape roll is placed, adhesive tape passes through and twines glue component described in the introducing of Belt Transmission component；

The glue component that twines includes twining glue rotary components, the first rotary drive assembly and the second rotary drive assembly, described Twining glue rotary components includes main turntable, central axis and from turntable, and the winding mounting plate is equipped with port, and the main turntable is set to In port, the downside that the main turntable is set to from turntable, the upper end of the central axis and the middle part of the main turntable are solid Fixed, the lower end of the central axis is fixed with described from the middle part of turntable；Rolling bearing seat there are two being set on the main turntable, it is described Rotation axis is equipped in rolling bearing seat, the both ends of rotation axis are pierced by from main turntable with from turntable respectively, the rotation axis it is upper End, which is equipped with, twines glue fixing seat, and the lower end of the rotation axis is equipped with connection convex block；

First rotary drive assembly includes servo motor three and the first driving arm, and first driving arm is fixed In the downside of the winding mounting plate, the servo motor three is fixed on the transverse slat of the first driving arm, the servo motor Three shaft be equipped with linkage disk, it is described linkage disk upper end be equipped with connect convex block be adapted to connection recess；

Second rotary drive assembly includes servo motor four and the second driving arm, and second driving arm is fixed In the downside of the winding mounting plate, the servo motor four is fixed on second driving arm, and passes through belt and institute It states and links from turntable；

The component that cuts includes cutter pedestal, straight push cylinder, cutter fixing seat and cutter seat, and the cutter pedestal is fixed In the rear end of the winding mounting plate, the straight push cylinder is fixed on the rear end of the cutter pedestal, before the cutter pedestal End is equipped with cutting knife slide rail, and the bottom of the cutter fixing seat is equipped with knife sliding block compatible with cutting knife slide rail, and the cutter is solid Reservation is connect with the working end of the straight push cylinder, and the cutter seat is fixed in the cutter fixing seat, on the cutter seat Equipped with cutting edge, an elastic slice is respectively set in the two sides of cutting edge.

Preferably, in the transformer automatic assembly equipment of the power supply adapter for notebook computer, institute's displacement mechanism Including displacement support component, X-axis driving assembly, Z axis driving assembly and displacement member, the displacement support component includes shifting left Mounting base, dextroposition mounting base and displacement installation support plate, it is described to shift left mounting base and dextroposition mounting base is vertically fixed on On workbench, the both ends of the displacement installation support plate are separately fixed at the upper of shift left mounting base and the dextroposition mounting base End, the X-axis driving assembly are fixed in the displacement installation support plate, and the fixing end of the Z axis driving assembly is mounted on institute The working end of X-axis driving assembly is stated, the working end of the Z axis driving assembly is connect with the displacement member；

The X-axis driving assembly includes X-axis cylinder, X-axis link block and X-axis optoelectronic induction component, and the X-axis cylinder is fixed In one end of displacement installation support plate, the working end of the X-axis cylinder is connect with X-axis link block, the X-axis optoelectronic induction component It is set to the rear side of the X-axis cylinder；

The Z axis driving assembly includes Z axis fixed plate and Z axis cylinder, the rear side and X-axis link block of the Z axis fixed plate Connection, the fixing end of the Z axis cylinder are mounted on the top of the Z axis fixed plate；

The displacement member includes displacement mounting plate, the working end of the Z axis driving assembly and the middle part of displacement mounting plate Multiple hold assemblies are arranged in the downside of connection, the displacement mounting plate.

Preferably, in the transformer automatic assembly equipment of the power supply adapter for notebook computer, institute's displacement mechanism Downside is provided with finished product detection mechanism, and the finished product detection mechanism includes detection means and to sub-material component, the detection means Including detection pedestal, monitor station, detection box, telescopic cylinder one and component is pushed, the detection pedestal is fixed on the table, institute It states monitor station to be fixed on the detection pedestal, the telescopic cylinder one is respectively arranged on the two of the monitor station with component is pushed The working end of side, the telescopic cylinder one is connect with detection box, and the detection box is connect with the detection device in rack, the inspection It surveys box and is equipped with testing needle；

The pushing component includes pushing rotary cylinder, push driving cylinder and pushing link block, the pushing rotary pneumatic Cylinder is fixed on the detection pedestal, and the driving cylinder that pushes is connect with the working end for pushing rotary cylinder, under described Pressure link block is connect with the working end for pushing driving cylinder, and the downside for pushing link block sets a briquetting.

Preferably, described to sub-material structure in the transformer automatic assembly equipment of the power supply adapter for notebook computer Part includes sub-material material returned component and defective products rewinding assembly line, the sub-material material returned component include material returned mounting base, material returned support, Material returned platform and telescopic cylinder two, the material returned mounting base is fixed on the table, and the material returned support is mounted on material returned mounting base On, the material returned platform is arranged on material returned support, and the telescopic cylinder two is fixed on the material returned platform, the telescopic cylinder two Working end be equipped with material returned block, the defective products rewinding assembly line correspond to the material returned platform and is arranged.

Beneficial effect compared with the existing technology is that using the above scheme, the utility model structure is simple, easy to use, It realizes automation, saves manually, meet production and need to improve production efficiency, there is good market application value.

Detailed description of the invention

Fig. 1 is the general assembly structural schematic diagram of one embodiment of the utility model；

Fig. 2 is the structural schematic diagram of the shell feeding mechanism of Fig. 1 embodiment of the utility model；

Fig. 3 is the structural schematic diagram of the magnetic core material fetching mechanism of Fig. 1 embodiment of the utility model；

Fig. 4 is the structural schematic diagram of the magnetic core feeding machanism of Fig. 1 embodiment of the utility model；

Fig. 5 is the structural schematic diagram of the shell steering mechanism of Fig. 1 embodiment of the utility model；

Fig. 6 is the structural schematic diagram of the magnetic core assembling mechanism of Fig. 1 embodiment of the utility model；

Fig. 7 is the structural schematic diagram of the winding mechanism of Fig. 1 embodiment of the utility model；

Fig. 8 is the structural schematic diagram of the displacement mechanism of Fig. 1 embodiment of the utility model；

Fig. 9 is the structural schematic diagram of the finished product detection mechanism of Fig. 1 embodiment of the utility model；

Figure 10 is the discharging mechanism of Fig. 1 embodiment of the utility model and the structural schematic diagram of loading mechanism；

Shown in the figures above: shell feeding mechanism 1, servo motor 1, transmission belt 1, enters pan feeding fixing component 11 Expect that limited block 13, magnetic core material fetching mechanism 2, feeding support base 21, preceding magnetic core feeding component 22, magnetic core feeding material component 222, translation are driven Dynamic component 221, take-off assembly 223, rear magnetic core feeding component 23, magnetic core feeding machanism 3, rear magnetic core feeding member 31, transmission belt 2 32, preceding magnetic core feeding member 33, servo motor 2 34, feed support 35, feed supporting plate 36, steering bottom plate 41, steering installation Plate 42, rotary cylinder 43, clamping jaw 44, clamping jaw cylinder 45, assembling plate 51, assembling seat 52, assembling station 521, be pushed forward component 53, Push rod cylinder 531, preceding pushing block 533, pusher component 54, pushes rotary components 551, pushes driving assembly push rod link block 532 552, lower platen 553, winding mounting plate 61, adhesive tape discharge plate 621, Belt Transmission component 622, twine glue rotary components 63, first Rotary drive assembly 64, the second rotary drive assembly 65, cutter pedestal 661, straight push cylinder 662, cutter fixing seat 663, cutter Seat 664, cutting edge 665, displacement mechanism 7, displacement support component 71, X-axis driving assembly 72, Z axis driving assembly 73, displacement installation Plate 74, detection means 81, detection pedestal 811, monitor station 812, detection box 813, telescopic cylinder 1, pushes hold assembly 75 Component 815, to sub-material component 82, defective products rewinding assembly line 83, material returned mounting base 821, material returned support 822, material returned platform 823, Telescopic cylinder 2 824, material returned block 825, loading mechanism 9, rewinding conveying member 91, sabot pedestal 92, sabot pallet 93, X-axis are driven Dynamic device 94, Z axis driving device 96, pick-up component 97, rack 10, electric cabinet 101, workbench 102, becomes Y-axis driving device 95 Depressor shell 103, magnetic core 104.

Specific embodiment

For the ease of understanding the utility model, in the following with reference to the drawings and specific embodiments, the utility model is carried out more detailed Thin explanation.The preferred embodiment of the utility model is given in attached drawing.But the utility model can be with many different Form is realized, however it is not limited to this specification described embodiment.On the contrary, purpose of providing these embodiments is makes to this The understanding of the disclosure of utility model is more thorough and comprehensive.

It should be noted that it can directly on the other element when element is referred to as " being fixed on " another element Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to To another element or it may be simultaneously present centering elements.Term used in this specification " vertical ", " horizontal ", "left", "right" and similar statement are for illustrative purposes only.

Unless otherwise defined, technical and scientific term all used in this specification and the skill for belonging to the utility model The normally understood meaning of the technical staff in art field is identical.Art used in the description of the utility model in this specification Language, which is only for the purpose of describing specific embodiments, is not intended to limitation the utility model.

As Figure 1-10 shows, one embodiment of the utility model is the transformer of the power supply adapter for notebook computer Automatic assembly equipment, including rack 10 are equipped with electric cabinet 101 in rack 10, electric-control system are arranged in electric cabinet 101, Workbench 102 is arranged in the upside of rack 10, is equipped with shell feeding mechanism 1, magnetic core material fetching mechanism 2, magnetic in the upside of workbench 102 Core feeding machanism 3, shell steering mechanism, magnetic core assembling mechanism, winding mechanism, displacement mechanism 7, discharging mechanism and loading mechanism 9； This equipment is realized automated production, is mentioned to assembling, encapsulated, detection and discharging between transformer shell 103 and magnetic core 104 The high quality of production and efficiency.Preferably, it is provided with upper case on the upside of the rack, the workbench is set in upper case；It is excellent Choosing, clamshell doors are arranged in the front side of the upper case, and the doorframe of the clamshell doors is embedded in PVC sealing plate, form observation window；It is preferred that , control panel is arranged in the front side of the upper case, and multiple manipulation buttons are arranged in the downside of control panel.Preferably, described Control panel is touching display screen, can carry out corresponding operating to equipment by touching display screen and manipulation button, while can will believe Breath feeds back to touching display screen and shows.Preferably, the electric-control system in electric cabinet carries out complete equipment automatically controlled, through observation window Assembled inside situation can be observed.Preferably, buzzer and warning lamp are set above upper case, e.g., device fails, bee The device that rings issues the sound of " drop drop-drop drop ", while the bright orange lamp flashing of warning lamp, reminds operator's on-call maintenance.

The shell feeding mechanism 1 is set to the left side of workbench, and the shell steering mechanism is set to the shell and enters Expect the right side of mechanism 1, the magnetic core assembling mechanism is set to the right side of the shell steering mechanism, and the winding mechanism is set to The right side of the magnetic core assembling mechanism, the discharging mechanism are set to the right side of the winding mechanism, and the loading mechanism 9 is arranged In the side of the discharging mechanism；The magnetic core material fetching mechanism 2 is set to the upside of the shell feeding mechanism 1, the magnetic core Feeding machanism 3 is set to the upside of the magnetic core assembling mechanism, and institute's displacement mechanism 7 is set to the upside of the winding mechanism, The shell feeding mechanism 1, the magnetic core material fetching mechanism 2, the shell steering mechanism, magnetic core assembling mechanism, the wrapping machine Structure and the discharging mechanism are set in the stroke range of the displacement mechanism 7；At the feeding inlet of the shell feeding mechanism 1 Vibrating disk is set, the shell of transformer is passed to by production line by the transmission belt 1 of shell feeding mechanism 1；Institute's displacement mechanism 7 hold assembly clamps the foundry transformer shell of the discharge outlet of the shell feeding mechanism 1, and is moved to the shell and turns To the operating position of mechanism, transformer shell is clamped and is rotated by 90 ° by shell steering mechanism；The clamping of institute's displacement mechanism 7 Component clamps postrotational transformer shell, and is moved to the operating position of the magnetic core assembling mechanism；The magnetic core feeding Magnetic core in blowing pallet is transferred to the position of the magnetic core feeding machanism 3 by mechanism 2, will by the magnetic core feeding machanism 3 Magnetic core is sent to the operating position of the magnetic core assembling mechanism, and the shell of transformer and the group of magnetic core are completed by magnetic core assembling mechanism Dress；The transformer of assembling is clamped and moves to the operating position of the winding mechanism by the hold assembly of institute's displacement mechanism 7, by twining Encapsulated band is carried out around transformer of the mechanism to assembling；The transformer being completed is clamped simultaneously by the hold assembly of displacement mechanism 7 The operating position for moving to the discharging mechanism carries out sabot to the transformer being completed by loading mechanism 9.

The shell feeding mechanism 1 includes vibrating disk component, pan feeding fixing component 11 and feeding transmission component, the pan feeding Fixing component 11 is fixed on work including pan feeding support base and the pan feeding base plate being set on pan feeding support base, the pan feeding support base Make the left end of platform；The left side of the pan feeding base plate is arranged in the vibrating disk component；The feeding transmission component includes servo electricity Machine 1, driving shaft one, driven shaft one and transmission belt 1, the driving shaft one are all set in pan feeding bottom with servo motor 1 One end of plate, the driven shaft one are set to the right other end of pan feeding base plate, one 12 main shaft of servo motor by belt with Driving shaft one links, and the driving shaft one is linked by transmission belt 1 and driven shaft one；The right end of the pan feeding base plate is arranged Have a pan feeding limited block 13, the pan feeding limited block 13 is set to one 14 upside of transmission belt, the pan feeding limited block 13 be equipped with into Material position is equipped with pan feeding fibre optical sensor in the side for entering material position.Transformer shell is sent to transmission belt by vibrating disk component One 14, and then orderly inflow equipment, complete assembling.Preferably, motor, the cylinder selected in the present embodiment are standard member Part, vibrating disk component are vibrating disk feeder, model JD300.

The magnetic core material fetching mechanism 2 includes feeding support base 21, preceding magnetic core feeding component 22 and rear magnetic core feeding component 23, The feeding support base 21 is fixed on the table, and the preceding magnetic core feeding component 22 is symmetrically set with rear magnetic core feeding component 23 It is placed in the front and rear sides of the feeding support base 21, the structure phase of the preceding magnetic core feeding component 22 and rear magnetic core feeding component 23 Together；The feeding support base 21 includes preceding feeding support, feeding connecting plate and rear feeding support, and the preceding feeding support includes two A preceding feeding pillar being vertically fixed on workbench and the preceding feeding installation transverse slat for being fixed on two preceding feeding pillar upper ends, institute It states preceding feeding support and is connect with rear feeding support by feeding connecting plate, the preceding feeding support is set to the shell pan feeding machine The front side of structure 1, the rear feeding support are set to the rear side of the shell feeding mechanism 1, the preceding feeding support and rear feeding Support is symmetrical arranged.The preceding magnetic core feeding component 22 is symmetrically disposed on shell feeding mechanism 1 with rear magnetic core feeding component 23 Front and rear sides.

The preceding magnetic core feeding component 22 includes magnetic core feeding material component 222, driven in translation component 221 and take-off assembly 223, Before the driven in translation component 221 is fixed on feeding installation transverse slat, the working end of the driven in translation component 221 takes with described Expect that component 223 connects；The driven in translation component 221 includes translation supporting plate, translation connecting plate, drag chain, drag chain cylinder and optical fiber Incude component, before the translation supporting plate is fixed on feeding installation transverse slat, the translation supporting plate is flat along the setting of length direction Sliding rail is moved, the translation sliding rail is equipped with the translator slider to match therewith, and the translation connecting plate is connect with the drag chain, described Drag chain guide groove is arranged in lateral edge length direction on preceding feeding installation transverse slat, and the drag chain is placed in drag chain guide groove, described to drag One end of feeding installation transverse slat before chain cylinder is mounted on, and linked with drag chain；The take-off assembly 223 include feeding pinboard, Feeding fixed plate, feeding installing plate, feeding lifting cylinder and mouthpiece part, the rear side and translator slider of the feeding pinboard connect It connects, the top of the feeding pinboard is connect with the translation connecting plate, and the feeding fixed plate is mounted on feeding pinboard Lower part, the feeding lifting cylinder are fixed on the top of the feeding fixed plate, and the back of the feeding installing plate is equipped with feeding Sliding block, the lower part of the feeding fixed plate are equipped with sliding rail compatible with feeding sliding block, and the feeding fixed plate and feeding are installed Plate is slidably connected, and the working end of the feeding lifting cylinder is connect with feeding installing plate, and the mouthpiece part is fixed on feeding peace In loading board；The magnetic core delivery member is set to the lower section of the take-off assembly 223, and the magnetic core feeding material component 222 includes sending Material support plate, feeding mounting plate, feeding push rod, push-rod electric machine and optoelectronic induction component, the feeding support plate are fixed on work On platform, the feeding mounting plate is set to the upside of the feeding support plate, and the push-rod electric machine is set on the downside of workbench, described Feeding push rod is engaged with push-rod electric machine, and the upper end of the feeding push rod passes through feeding support plate and connect with feeding mounting plate, described A guide bearing chock is respectively set in the two sides of push-rod electric machine in feeding support plate, is equipped with feeding guide post in the guide bearing chock, The upper end of the feeding guide post is connect with feeding mounting plate, and blowing pallet, the feeding branch are placed on the feeding mounting plate The quadrangle of fagging respectively sets two positioning columns.The optoelectronic induction component includes optoelectronic switch adjustment seat, photoelectric sensor switch one, light Inductance inductive switch two and limit sensor strip, the optoelectronic switch adjustment seat are vertically fixed in the feeding support plate, the light Switch sliding slot is set along its own length direction in electric switch adjustment seat, the switch sliding slot is parallel with the feeding push rod to be set It sets, the optoelectronic switch adjustment seat is equipped with switch fixing seat one and switch fixing seat two, the switch fixing seat one and switch The bottom of fixing seat two is equipped with the switch sliding block being adapted to switch sliding slot；The photoelectric sensor switch one is fixed on switch and fixes On seat one, the photoelectric sensor switch two is fixed in switch fixing seat two, and the limit sensor strip is fixed on feeding mounting plate On, the initial position of feeding push rod is arranged in the photoelectric sensor switch one；The setting of photoelectric sensor switch two is pushed away in feeding The maximum travel position of bar.Preferably, the push-rod electric machine is linear speed reducer, motor model 4LF45N-4.Preferably, institute Stating mouthpiece part includes an at least suction nozzle, and the suction nozzle is connect by tracheae with the air pump in rack, the feeding installing plate Downside is equipped with feeding pressing plate, and the middle part of the feeding pressing plate is equipped with recess, and the suction nozzle is set in the recess of feeding pressing plate；Institute The bottom for stating feeding pressing plate is equipped with multiple lower compression legs.Preferably, the preceding magnetic core feeding component 22 further includes closing quotation component, described Component of closing includes closing quotation fixed plate, closing quotation connecting plate, Y-axis driving cylinder, Z axis driving cylinder and adsorption element, the closing quotation Fixed plate is fixed on the feeding pinboard, and the fixing end of the Z axis driving cylinder is mounted in the closing quotation fixed plate, institute The working end and closing quotation connecting plate for stating Z axis driving cylinder are fixed, and are respectively set in the closing quotation fixed plate in the two sides of Z axis driving cylinder One guide holder, the guide holder is interior to be equipped with closing quotation guide post, and the lower end for guide post of closing and closing quotation connecting plate are fixed；The adsorption element Including absorption bottom plate, absorption supporting plate and absorption plate, the fixing end of the Y-axis driving cylinder is mounted on the front end of closing quotation connecting plate The working end of downside, the Y-axis driving cylinder is connect with absorption bottom plate, and the absorption that each side sets of the absorption bottom plate is consolidated Determine block, the left and right sides of the closing quotation connecting plate is equipped with symmetrical closing quotation sliding rail, and the absorption fixed block is equipped with to be slided with closing quotation The downside of absorption bottom plate is arranged in the compatible closing quotation sliding block of rail, the absorption supporting plate, and the absorption plate is fixed on the suction On attached supporting plate.Preferably, the absorption supporting plate is equipped with an at least buffer.Preferably, the photoelectric sensor switch is arranged Height is consistent with the positioning column height in feeding support plate, and take-off assembly 223 clamps the magnetic core in the blowing pallet of top layer, when Magnetic core clamping in top layer's blowing pallet finishes, and closing quotation component removes blowing pallet, and push-rod electric machine drives on feeding push rod It pushes away, and then moves to most upperstratum position on blowing pallet, clamped convenient for take-off assembly 223.Preferably, closing quotation guide post is linear axis It holds, the guide holder is bearing block.Preferably, the optoelectronic induction component includes at least two fibre optical sensors, two optical fiber Sensor is respectively arranged on the both ends of translation sliding rail.Preferably, buffer is hydraulic bjuffer, model AC0806-1.

The magnetic core assembling mechanism includes assembling plate 51, assembled component, is pushed forward component 53, pusher component 54 and pushes structure Part, the assembling plate 51 is fixed on the table, and the assembled component is installed on the middle part of the assembling plate 51, before described It pushes away component 53 and pusher component 54 distinguishes the rear and front end that Guan County is mounted in the assembling plate 51, the pushing component is installed on institute State the middle part side of assembling plate 51, described to be pushed forward component 53 identical as the structure of pusher component 54；The assembled component includes Assembling seat 52, the middle part of the assembling seat 52 are recessed assembling station 521, and gear is arranged in the upper surface periphery of the assembling seat 52 The upper surface of assembling seat 52 is surrounded slideway by item, and the rear and front end of blend stop opens up slideway mouth；The component 53 that is pushed forward includes push rod Cylinder 531, push rod link block 532 and preceding pushing block 533, the push rod cylinder 531 are fixed on the front end of the assembling plate 51, institute It states push rod link block 532 to connect with the working end of the push rod cylinder 531, the front end of the assembling plate 51 is equipped with pusher slide Rail, the bottom of the push rod link block 532 are equipped with push rod sliding block compatible with push rod sliding rail, the push rod link block 532 with Preceding pushing block 533 connects, and the preceding pushing block 533 passes through slideway mouth and is placed in the slideway of 52 upper surface of assembling seat；Preferably, institute The front end for stating assembling seat 52 is equipped with buffer.Preferably, buffer is hydraulic bjuffer, model AC0806-1.Under described Pressing component includes pushing mounting plate, pushing rotary components 551, push driving assembly 552 and lower platen 553, the pushing installation Plate is fixed on the middle part side of the assembling plate 51, and the pushing rotary components 551 are fixed on the pushing mounting plate, institute It states pushing driving assembly 552 to connect with the working end for pushing rotary components 551, the lower platen 553 drives with the pushing The working end connection of dynamic component 552, the downside of the lower platen 553 are equipped at least one and push positioning column.For example, the pushing The downside of plate 553 sets a pushing positioning column, the transformation after being overturn shell steering mechanism by the hold assembly of displacement mechanism 7 The clamping of device shell, and be placed in the assembling station 521 of magnetic core assembling mechanism, magnetic core is passed to by group by magnetic core feeding machanism 3 Former and later two magnetic cores are pushed into assembling station 521 by being pushed forward component 53 and pusher component 54, in turn by the slideway both ends for filling seat 52 It is pushed into shell, completes assembling.

The magnetic core feeding machanism 3 includes symmetrically arranged preceding magnetic core feeding member 33 and rear magnetic core feeding member 31, institute It is identical with the structure of rear magnetic core feeding member 31 to state preceding magnetic core feeding member 33；The preceding magnetic core feeding member 33 includes feed branch Seat 35, feed supporting plate 36, servo motor 2 34, driving shaft two, driven shaft two and transmission belt 2 32, the feed support 35 are fixed In the front end of assembling plate 51, the feed supporting plate 36 is mounted on the upper end of the feed support 35, the servo motor 2 34 One end of the feed supporting plate 36 is all set in driving shaft two, the driven shaft two is set to the another of the feed supporting plate 36 End, the servo motor 2 34 are engaged with driving shaft two, and the driving shaft two is linked by transmission belt 2 32 and driven shaft two；Institute The rear end for stating transmission belt 2 32 is discharge port, and in the guide plate that discharge outlet setting radian is downward, guide plate is located at magnetic core assembling 521 top of assembling station of mechanism.Preferably, 2 32 lower section of transmission belt is equipped with web plate, and conveyer belt is laid on web plate, under web plate Adsorption plate is arranged in side, and adsorption plate connect with the air pump in rack, avoids magnetic core from sliding during transmission, shifts, turns over Phenomena such as turning, transmission are more coordinated, are stablized, improve work efficiency, optimized production process.Preferably, this equipment choosing is watched Taking motor is model THA180752H.The preceding magnetic core feeding member 33 and rear magnetic core feeding member 31 are symmetrically disposed on magnetic core group The front and rear sides of the assembling station 521 of mounting mechanism.

The shell steering mechanism includes turning to bottom plate 41, turning to mounting plate 42, rotary cylinder 43 and gripper assembly, described It is fixed on the table to turn to bottom plate 41, the mounting plate 42 that turns to is vertically fixed on the right side for turning to bottom plate 41, described Rotary cylinder 43 is mounted on the top for turning to mounting plate 42, and the gripper assembly is fixed on the work of the rotary cylinder End, the gripper assembly include an at least clamping portion, and the clamping portion includes clamping jaw cylinder 45 and is set on clamping jaw cylinder Clamping jaw 44.Preferably, two clamping portions are arranged in gripper assembly, and two clamping portions are arranged in a mutually vertical manner.Preferably, the rotary pneumatic The shaft of cylinder is equipped with angular transducer.By the hold assembly of displacement mechanism 7 by the change of shell feeding mechanism 1 entered in material position The clamping of depressor shell, moves to above the clamping jaw of shell steering mechanism, is clamped transformer shell by the clamping jaw of shell steering mechanism, And be rotated by 90 °, transformer shell is laid flat, then the transformer shell clamping after being laid flat by the hold assembly of displacement mechanism 7, And move in the assembling station 521 of magnetic core assembling mechanism, it waits to be assembled.Preferably, clamping jaw cylinder model MHZ2-25d or MHZ2-40d, the model CDRB2BW20-180SZ of rotary cylinder.

The winding mechanism includes winding mounting plate 61, puts glue component, twines glue component and cut component, described to put glue component It is mounted on the front end of the winding mounting plate 61, the middle section for twining glue component and being mounted on the winding mounting plate 61, the sanction The rear end that component is mounted on the winding mounting plate 61 is cut, the glue component of putting includes adhesive tape blowing component and Belt Transmission component 622, the adhesive tape blowing component includes that volume rubber base and adhesive tape discharge plate 621, the volume rubber base are fixed on the winding mounting plate 61 front end, the middle part of the adhesive tape discharge plate 621 are equipped with blowing bearing block, and the adhesive tape discharge plate 621 passes through blowing bearing Seat is installed on the upper end of the volume rubber base, and tape roll is placed on the adhesive tape discharge plate 621, and adhesive tape passes through Belt Transmission component Glue component is twined described in 622 introducings；The glue component that twines includes twining glue rotary components 63, the first rotary drive assembly 64 and the second rotation Turn driving assembly 65, the glue rotary components 63 that twine include main turntable, central axis and set from turntable, the winding mounting plate 61 There is port, the main turntable is set in port, the downside that the main turntable is set to from turntable, the upper end of the central axis It is fixed with the middle part of the main turntable, the lower end of the central axis is fixed with described from the middle part of turntable；It is set on the main turntable There are two rolling bearing seat, be equipped with rotation axis in the rolling bearing seat, the both ends of rotation axis respectively from main turntable with from turntable In be pierced by, the upper end of the rotation axis, which is equipped with, twines glue fixing seat, and the lower end of the rotation axis is equipped with connection convex block；First rotation Turning driving assembly 64 includes servo motor three and the first driving arm, and first driving arm is fixed on the winding mounting plate 61 downside, the servo motor three are fixed on the transverse slat of the first driving arm, and the shaft of the servo motor three is equipped with Link disk, it is described linkage disk upper end be equipped with connect convex block be adapted to connection recess；Second rotary drive assembly 65 wraps Servo motor four and the second driving arm are included, second driving arm is fixed on the downside of the winding mounting plate 61, described Servo motor four is fixed on second driving arm, and is linked with described from turntable by belt；It is described to cut component packet Cutter pedestal 661, straight push cylinder 662, cutter fixing seat 663 and cutter seat 664 are included, the cutter pedestal 661 is fixed on described The rear end of mounting plate 61 is wound, the straight push cylinder 662 is fixed on the rear end of the cutter pedestal 661, the cutter pedestal 661 Front end be equipped with cutting knife slide rail, the bottom of the cutter fixing seat 663 is equipped with knife sliding block compatible with cutting knife slide rail, described Cutter fixing seat 663 is connect with the working end of the straight push cylinder 662, and the cutter seat 664 is fixed on the cutter fixing seat On 663, the cutter seat 664 is equipped with cutting edge 665, respectively sets an elastic slice in the two sides of cutting edge 665.Preferably, the glue V belt translation component 622 includes transmission base, and the transmission base is equipped with multiple driving wheels, e.g., three is arranged in transmission base The driving wheel and a tensioning wheel shifted to install sets gradually three driving wheels and tensioning wheel along adhesive tape conveying direction, at second Photoelectric sensor is set on driving wheel, can detect the scarce material of adhesive tape by photoelectric sensor, tensioning wheel and transmission base pass through bullet Spring connection, tensioning wheel are always maintained at tensile force to adhesive tape.Preferably, the glue component that twines is additionally provided with optoelectronic induction locating part, institute Stating optoelectronic induction locating part includes at least two photoelectric position limit groups, and one group of photoelectric position limit group is set to the linkage disk of servo motor three Left side, another group of photoelectric position limit group be set to the right side of main turntable, and the photoelectric position limit group includes sensing chip and groove type light Electric inductor is twined the turnning circle of glue fixing seat by the detection of photoelectric position limit group, twines the turnning circle and adhesive tape wrapping of glue fixing seat Circle number it is related, transformer is placed on and is twined in glue fixing seat, the adhesive tape of introducing is affixed on right side and twines the transformer of glue fixing seat On, at this point, right side, which twines the rotation axis under glue fixing seat, is located at three upside of servo motor, connection convex block is located in connection recess, watches Taking motor three drives right side to twine the rotation of glue fixing seat, completes encapsulated；Then servo motor four, which drives from turntable, rotates 180 degree, into And two are driven to twine the transposition of glue fixing seat.Preferably, the head of the elastic slice is raised outward, when specifically used, cutting edge 665 Two adhesive tapes twined between glue fixing seat are cut off, that is, cuts off encapsulated transformer and to the adhesive tape between encapsulated transformer, passes through Elastic slice respectively pastes the adhesive tape latter end on encapsulated transformer with encapsulated transformer, will be first to the adhesive tape on encapsulated transformer Section is pasted with to encapsulated transformer.

Institute's displacement mechanism 7 includes displacement support component 71, X-axis driving assembly 72, Z axis driving assembly 73 and displacement structure Part, the displacement support component 71 includes mounting base of shifting left, dextroposition mounting base and displacement installation support plate, described to shift left Mounting base and dextroposition mounting base are vertically fixed on workbench, and the both ends of the displacement installation support plate are separately fixed at described The upper end of mounting base of shifting left and dextroposition mounting base, the X-axis driving assembly 72 are fixed in the displacement installation support plate, The fixing end of the Z axis driving assembly 73 is mounted on the working end of the X-axis driving assembly 72, the Z axis driving assembly 73 Working end is connect with the displacement member；The X-axis driving assembly 72 includes X-axis cylinder, X-axis link block and X-axis optoelectronic induction Component, the X-axis cylinder are fixed on one end of displacement installation support plate, and the working end of the X-axis cylinder and X-axis link block connect It connects, the X-axis optoelectronic induction component is set to the rear side of the X-axis cylinder；The Z axis driving assembly 73 includes Z axis fixed plate And Z axis cylinder, the rear side of the Z axis fixed plate are connect with X-axis link block, the fixing end of the Z axis cylinder is mounted on the Z axis The top of fixed plate；The displacement member includes displacement mounting plate 74, and the working end of the Z axis driving assembly 73 and displacement are installed The middle part of plate 74 connects, and multiple hold assemblies 75 are arranged in the downside of the displacement mounting plate 74.Preferably, the hold assembly 75 Including clamping jaw cylinder and the clamping jaw being set on clamping jaw cylinder.Preferably, X-axis, Z axis cylinder are push rod cylinder 531, model SYSE40/50/63.Preferably, six hold assemblies 75 are arranged in the downside for shifting mounting plate 74, are corresponding in turn to shell from left to right The station of feeding mechanism 1, the station of shell steering mechanism, the station of magnetic core assembling mechanism, the station of winding mechanism, detection means 81 station and station to sub-material component, clamp the product of respective station by the corresponding hold assembly of each station, and move To next station, six hold assembly synchronous operations.

Be provided with finished product detection mechanism on the downside of institute's displacement mechanism 7, the finished product detection mechanism include detection means 81 and To sub-material component, the detection means 81 include detection pedestal 811, monitor station 812, detection box 813, telescopic cylinder 1 and Component 815 is pushed, the detection pedestal 811 is fixed on the table, and the monitor station 812 is fixed on the detection pedestal 811 On, the telescopic cylinder 1 is respectively arranged on the two sides of the monitor station 812, the telescopic cylinder one with pushing component 815 814 working end is connect with detection box 813, and the detection box 813 is connect with the detection device in rack, the detection box 813 It is equipped with testing needle；The pushing component 815 includes pushing rotary cylinder, pushing driving cylinder and push link block, under described Pressure rotary cylinder is fixed on the detection pedestal 811, described to push driving cylinder and the working end for pushing rotary cylinder Connection, the link block that pushes are connect with the working end for pushing driving cylinder, and the downside for pushing link block sets one Briquetting.Described to sub-material component includes sub-material material returned component and defective products rewinding assembly line, and the sub-material material returned component includes moving back Expect mounting base, material returned support, material returned platform and telescopic cylinder 2 824, the material returned mounting base is fixed on the table, the material returned Support is mounted in material returned mounting base, and the material returned platform is arranged on material returned support, and the telescopic cylinder 2 824 is fixed on described On material returned platform, the working end of the telescopic cylinder 2 824 is equipped with material returned block 825, described in the defective products rewinding assembly line is corresponding The setting of material returned platform.For example, assembling and the completed transformer of encapsulated completion, detection is moved to by the hold assembly of displacement mechanism 7 Platform 812 pushes rotary cylinder and rotates pushing link block to 812 top of monitor station, pushes driving cylinder and briquetting is driven to move down, pressure Firmly completed transformer to be measured will test box 813 by telescopic cylinder 1 and push monitor station 812 to, make testing needle and it is to be measured at The pin of product transformer contacts, and whether detection transformer is qualified, and will test information and be passed to electric-control system, while passing through displacement machine Transformer is moved to material returned platform by the hold assembly of structure 7, if detection qualified product, then incoming by the hold assembly of displacement mechanism 7 Discharging mechanism then pushes material returned block 825 by telescopic cylinder 2 824 if defective products, underproof transformer is pushed into bad Product rewinding assembly line.

The discharging mechanism includes rewinding conveying member 91, the structure of the rewinding conveying member 91 and feeding transmission component It is identical, transformer is placed in the transmission belt of rewinding conveying member 91 by the hold assembly of displacement mechanism 7.The tray filling machine Structure 9 includes sabot pedestal 92, sabot pallet 93, X-axis driving device 94, Y-axis driving device 95, Z axis driving device 96 and draws Component 97, the sabot pedestal 92 is fixed on the table, and the fixing end of the X-axis driving device 94 is mounted on sabot pedestal 92 On, the fixing end of the Y-axis driving device 95 is connect with the working end of the X-axis driving device 94, the Z axis driving device 96 Fixing end connect with the working end of the Y-axis driving device 95, the working end of the Z axis driving device 96 and pick-up component 97 Connection, the sabot pallet 93 are set to the downside of pick-up component 97, it is preferred that pick-up component 97 is suction nozzle, will by suction nozzle Transformer is drawn, by the cooperation of triaxial driving apparatus, by transformer sabot.

The transformer automatic assembly equipment of power supply adapter for notebook computer in the present embodiment, can be divided into material step, Feeding step, shell turn to step, magnetic core assembling steps, winding mechanism step, finished product detection step, sub-material step, rewinding and Sabot step；At the beginning of equipment operation, staff first according to the size of foundry transformer shell, magnetic core, adjusts each component The position of movement position, optoelectronic switch guarantees that the equipment adapts to foundry product.

In material step, the shell of transformer is put into vibrating disk by operator, by vibrating disk by transformer shell Body is sent to shell feeding mechanism, and then the transmission belt of orderly inflow feeding transmission component；Meanwhile operator will be equipped with magnetic The blowing pallet of core is placed on the feeding mounting plate of magnetic core feeding material component, and electric-control system drives the work of magnetic core feeding component, is made Its corresponding drag chain drive magnetic take-off assembly is moved to the top of magnetic core to be clamped, and subsequent electric-control system drives magnetic core feeding structure Take-off assembly is dropped to certain altitude in order to draw magnetic core by the corresponding telescopic rod of part, and then electric-control system driving magnetic core takes The corresponding telescopic rod retraction of material component drives take-off assembly to move up, and then electric-control system makes the corresponding drag chain band of magnetic core feeding component Dynamic take-off assembly is moved to the top of magnetic core feeding machanism, and then the corresponding telescopic rod of electric-control system driving magnetic core feeding component will Take-off assembly drops to certain altitude in order to be placed on magnetic core on the station of magnetic core feeding machanism, subsequent magnetic core feeding component Take-off assembly reset, wait feeding next time.Preferably, take-off assembly passes through feeding pressing plate bottom while drawing magnetic core The lower compression leg in portion compresses blowing pallet, is convenient for take-off assembly feeding.Magnetic in blowing pallet of the take-off assembly by the most first volume Wicking take it is complete, closing quotation component by Y-axis drive cylinder and Z axis driving cylinder cooperation, adsorption element is moved down, makes it will be empty Blowing pallet draw, remove magnetic core feeding material component, then, the push-rod electric machine of magnetic core feeding material component drives feeding push rod above to push away, And then most upperstratum position is moved on blowing pallet, it is clamped convenient for take-off assembly.

In feeding step, electric-control system drives the work of magnetic core feeding machanism, the servo motor driving of magnetic core feeding machanism The magnetic core that magnetic core material fetching mechanism is sent into is transmitted to discharge port by its corresponding transmission belt, and while transmission belt operation, magnetic core is supplied Expect that the adsorbent equipment of mechanism is opened, adsorption plate is moved with transmission belt, avoids magnetic core that sliding occurs during transmission, moves Phenomena such as position, overturning, the magnetic core of the discharge outlet guide plate downward by radian flow into the assembling station of magnetic core assembling mechanism, Etc. to be assembled.

It is turned in step in shell, electric-control system drive displacement mechanism work, the displacement member of displacement mechanism is pushed away by Z axis Bar cylinder drive be displaced downwardly to certain altitude in order to displacement mechanism the first hold assembly by the pan feeding of incoming shell feeding mechanism Transformer shell clamping in position, then, Z axis push rod cylinder drives the return of the first hold assembly, and passes through X-axis push rod cylinder band Dynamic first hold assembly moves right to the station of shell steering mechanism, and then Z axis push rod cylinder drive is displaced downwardly to certain altitude In order to which the gripper assembly of shell steering mechanism clamps transformer shell, electric-control system drive displacement mechanism work, by shell The gripper assembly of steering mechanism clamps transformer shell, and the first hold assembly of subsequent displacement mechanism unclamps transformer shell, Displacement mechanism return is waited feeding next time by the cooperation for then passing through X-axis push rod cylinder and Z axis push rod cylinder；With back casing The rotary cylinder of steering mechanism drives gripper assembly to be rotated by 90 °, and transformer shell is laid flat；Then, the second folder of displacement mechanism The cooperation that component passes through X-axis push rod cylinder and Z axis push rod cylinder is held, the transformer shell clamping after being laid flat, and move to magnetic core In the assembling station of assembling mechanism, wait it is to be assembled, then, Z axis push rod cylinder drive the second hold assembly go up, X-axis push rod gas The second hold assembly after cylinder drives moves back, and makes its reset, and waiting clamps next time.

In magnetic core assembling steps, electric-control system drives the work of magnetic core assembling mechanism, the fibre optical sensor inspection in assembling seat Whether there is or not transformer shells in survey assembling station, if there is shell, make to push component work, under the rotary cylinder drive for pushing component Pressing plate rotates 180 degree, the top in assembling station, and the lifting cylinder for then pushing component drives lower platen to be displaced downwardly to certain height It spends in order to which the pushing positioning column of lower platen pushes down the transformer shell in assembling station；Subsequent magnetic core assembling mechanism is pushed forward structure Part and pusher component push pushing block to promote along the slideway of assembling seat to assembling station, and then two magnetic cores are pushed into transformer Shell, assembling station on fibre optical sensor detect whether push-in in place, when sense pushing block reach predeterminated position, communication number To electric-control system, subsequent electric control system controls are pushed forward component and pusher component return, and the lifting cylinder for pushing component, which drives, to be pushed Plate gos up, and rotates 180 degree by rotary cylinder, and lower platen is removed assembling station, then, the third clamping part of displacement mechanism Part is clamped assembled transformer, and move to and twine by the cooperation of the X-axis push rod cylinder and Z axis push rod cylinder of displacement mechanism In the assembling station of mechanism, subsequent displacement mechanism resets.

In winding mechanism step, electric-control system drives winding mechanism work, and the third hold assembly of displacement mechanism will become The master that depressor is placed on winding mechanism twines in glue fixing seat, and tape roll is previously positioned on adhesive tape discharge plate, then by adhesive tape head End sequentially passes through three driving wheels and tensioning wheel of Belt Transmission component, and is affixed on the main transformer for twining glue fixing seat；At this point, The main rotation axis twined under glue fixing seat engages with the servo motor shaft of the first rotary drive assembly, twines the turning collar of glue fixing seat Number is related with the circle number of adhesive tape wrapping, and servo motor drives the main glue fixing seat that twines to rotate, and then realizes transformer rubber coating；Meanwhile position The third hold assembly of telephone-moving structure is assembled by the cooperation of the X-axis push rod cylinder and Z axis push rod cylinder of displacement mechanism by next Transformer clamping, and the pair for moving to winding mechanism twines in glue fixing seat, then the servo motor band of the second rotary drive assembly The dynamic slave turntable rotation 180 degree for twining glue component, and then drive two to twine the transposition of glue fixing seat, at this point, master twines under glue fixing seat Rotation axis is produced out of the servo motor of the first rotary drive assembly shaft connection recess, and pair twines the rotation axis under glue fixing seat In the shaft connection recess of the servo motor of incoming first rotary drive assembly, turn with the servo motor of the first rotary drive assembly Axis engaging；Subsequent electric control system controls cut component work, and the straight push cylinder for cutting component pushes cutting edge Forward, and cutting edge is cut Break two adhesive tapes twined between glue fixing seat, that is, cuts off encapsulated transformer and to the adhesive tape between encapsulated transformer, and pass through Elastic slice respectively pastes the adhesive tape latter end on encapsulated transformer with encapsulated transformer, will be first to the adhesive tape on encapsulated transformer Section is pasted with to encapsulated transformer；Then, the 4th hold assembly of displacement mechanism passes through the X-axis push rod cylinder and Z of displacement mechanism Encapsulated transformer is clamped, and moved in the station of finished product detection mechanism by the cooperation of axis push rod cylinder, and subsequent displacement mechanism is multiple Position；Meanwhile first rotary drive assembly servo motor drive pair twine glue fixing seat rotation, complete transformer rubber coating, followed with this Ring.

In finished product detection step, electric-control system drives detection means work, and the 4th hold assembly of displacement mechanism will press from both sides The encapsulated transformer taken is placed on the monitor station of detection means, and the pushing rotary cylinder for pushing component, which drives, pushes link block 180 degree, the top in monitor station are rotated, the lifting cylinder for then pushing component drives pushing link block to be displaced downwardly to certain altitude Transformer on monitor station is pushed down in order to push the briquetting of link block；Then it will test box by the telescopic cylinder of detection means to push away To monitor station, contact testing needle and the pin of completed transformer to be measured, whether detection transformer is qualified, and will test information Incoming electric-control system, then, the X-axis push rod cylinder and Z axis push rod gas that the 5th hold assembly of displacement mechanism passes through displacement mechanism The transformer detected is clamped, and moved in the station to sub-material component by the cooperation of cylinder, and subsequent displacement mechanism resets.

In sub-material step, electric-control system driving works to sub-material component, will be pressed from both sides by the 5th hold assembly of displacement mechanism The transformer detected taken is placed on the material returned platform to sub-material component, then to sub-material component according to the detection of detection means Information is classified, if detection transformer assembling is qualified, and the 6th hold assembly of electric-control system drive displacement mechanism passes through displacement The cooperation of the X-axis push rod cylinder and Z axis push rod cylinder of mechanism will test qualified transformer clamping, and move to discharging mechanism In station, subsequent displacement mechanism resets；If detecting, transformer assembling is unqualified, and the telescopic cylinder to sub-material component drives the material returned Block is pushed forward, and by the defective products rewinding assembly line of underproof transformer push-in face material returned platform setting, is waited and being handled in next step.

In rewinding and sabot step, electric-control system drives discharging mechanism work, and the transmission belt of discharging mechanism is by displacement machine The transformer that the detection of the 6th hold assembly clamping of structure is qualified is transmitted to discharge port, and subsequent electric-control system drives loading mechanism work Make, the pick-up component of loading mechanism is mobile by the cooperation of X-axis driving device, Y-axis driving device and Z axis driving device, will go out Expect that the transformer of the discharge outlet of mechanism is drawn, and relay in sabot pallet, completes sabot.

It should be noted that above-mentioned each technical characteristic continues to be combined with each other, the various embodiments not being enumerated above are formed, It is accordingly to be regarded as the range of the utility model specification record；Also, it for those of ordinary skills, can be according to above stating It is bright to be improved or converted, and all these modifications and variations all should belong to the protection model of the appended claims for the utility model It encloses.

Claims

1. a kind of transformer automatic assembly equipment of power supply adapter for notebook computer, including rack are equipped with automatically controlled in rack Electric-control system is arranged in case in electric cabinet, which is characterized in that workbench is arranged in the upside of rack, sets on the upside of workbench Have shell feeding mechanism, magnetic core material fetching mechanism, magnetic core feeding machanism, shell steering mechanism, magnetic core assembling mechanism, winding mechanism, Displacement mechanism, discharging mechanism and loading mechanism；

The shell feeding mechanism is set to the left side of workbench, and the shell steering mechanism is set to the shell feeding mechanism Right side, the magnetic core assembling mechanism is set to the right side of the shell steering mechanism, and the winding mechanism is set to the magnetic The right side of core assembling mechanism, the discharging mechanism are set to the right side of the winding mechanism, and the loading mechanism is set to described The side of discharging mechanism；

The magnetic core material fetching mechanism is set to the upside of the shell feeding mechanism, and the magnetic core feeding machanism is set to the magnetic The upside of core assembling mechanism, institute's displacement mechanism are set to the upside of the winding mechanism, the shell feeding mechanism, the magnetic Core material fetching mechanism, the shell steering mechanism, magnetic core assembling mechanism, the winding mechanism and the discharging mechanism are set to described In the stroke range of displacement mechanism；

Vibrating disk is set at the feeding inlet of the shell feeding mechanism, by the transmission belt one of shell feeding mechanism by transformer Shell be passed to production line；The foundry that the hold assembly of institute's displacement mechanism clamps the discharge outlet of the shell feeding mechanism becomes Depressor shell, and it is moved to the operating position of the shell steering mechanism, transformer shell is clamped simultaneously by shell steering mechanism It is rotated by 90 °；The hold assembly of institute's displacement mechanism clamps postrotational transformer shell, and is moved to the magnetic core assembling The operating position of mechanism；Magnetic core in blowing pallet is transferred to the position of the magnetic core feeding machanism by the magnetic core material fetching mechanism It sets, magnetic core is sent to the operating position of the magnetic core assembling mechanism by the magnetic core feeding machanism, by magnetic core assembling mechanism Complete the assembling of the shell and magnetic core of transformer；The transformer of assembling is clamped and moves to institute by the hold assembly of institute's displacement mechanism The operating position for stating winding mechanism carries out encapsulated band by transformer of the winding mechanism to assembling；By the hold assembly of displacement mechanism The transformer being completed is clamped to and is moved to the operating position of the discharging mechanism, the change by loading mechanism to being completed Depressor carries out sabot.

2. the transformer automatic assembly equipment of power supply adapter for notebook computer according to claim 1, which is characterized in that The shell feeding mechanism includes vibrating disk component, pan feeding fixing component and feeding transmission component, the pan feeding fixing component packet The pan feeding base plate for including pan feeding support base and being set on pan feeding support base, the pan feeding support base are fixed on the left end of workbench； The left side of the pan feeding base plate is arranged in the vibrating disk component；

The feeding transmission component includes servo motor one, driving shaft one, driven shaft one and transmission belt one, the driving shaft one with Servo motor one is all set in one end of pan feeding base plate, and the driven shaft one is set to the right other end of pan feeding base plate, described to watch It takes one main shaft of motor to link by belt and driving shaft one, the driving shaft one is linked by transmission belt one and driven shaft one；

The right end of the pan feeding base plate is provided with pan feeding limited block, and the pan feeding limited block is set to one upside of transmission belt, described Pan feeding limited block is equipped with into material position, is equipped with pan feeding fibre optical sensor in the side for entering material position.

3. the transformer automatic assembly equipment of power supply adapter for notebook computer according to claim 1, which is characterized in that The magnetic core material fetching mechanism includes feeding support base, preceding magnetic core feeding component and rear magnetic core feeding component, the feeding support base It fixes on the table, the preceding magnetic core feeding component and rear magnetic core feeding component are symmetrically set to the feeding support base Front and rear sides, the preceding magnetic core feeding component are identical as the structure of rear magnetic core feeding component；

The feeding support base includes preceding feeding support, feeding connecting plate and rear feeding support, and the preceding feeding support includes two A preceding feeding pillar being vertically fixed on workbench and the preceding feeding installation transverse slat for being fixed on two preceding feeding pillar upper ends, institute It states preceding feeding support and is connect with rear feeding support by feeding connecting plate, the preceding feeding support is set to the shell pan feeding machine The front side of structure, the rear feeding support are set to the rear side of the shell feeding mechanism, the preceding feeding support and rear feeding branch Seat is symmetrical arranged.

4. the transformer automatic assembly equipment of power supply adapter for notebook computer according to claim 3, which is characterized in that The magnetic core assembling mechanism includes assembling plate, assembled component, is pushed forward component, pusher component and pushes component, the assembling bottom Plate is fixed on the table, and the assembled component is installed on the middle part of the assembling plate, described to be pushed forward component and pusher component Guan County is mounted in the rear and front end of the assembling plate respectively, and the pushing component is installed on the middle part side of the assembling plate, It is described that be pushed forward component identical as the structure of pusher component；

The assembled component includes assembling seat, and assembling station, the upper end of the assembling seat are recessed in the middle part of the assembling seat Blend stop is arranged in face periphery, the upper surface of assembling seat is surrounded slideway, the rear and front end of blend stop opens up slideway mouth；

The component that is pushed forward includes push rod cylinder, push rod link block and preceding pushing block, and the push rod cylinder is fixed on the assembling bottom The front end of plate, the push rod link block are connect with the working end of the push rod cylinder, and the front end of the assembling plate is equipped with push rod Sliding rail, the bottom of the push rod link block are equipped with push rod sliding block compatible with push rod sliding rail, the push rod link block be pushed forward Block connection, the preceding pushing block pass through slideway mouth and are placed in the slideway of the assembling seat upper surface；

The pushing component includes pushing mounting plate, pushing rotary components, push driving assembly and lower platen, the pushing installation Plate is fixed on the middle part side of the assembling plate, and the pushing rotary components are fixed on the pushing mounting plate, under described Pressure driving assembly is connect with the working end for pushing rotary components, the lower platen and the working end for pushing driving assembly Connection, the downside of the lower platen are equipped at least one and push positioning column.

5. the transformer automatic assembly equipment of power supply adapter for notebook computer according to claim 4, which is characterized in that The magnetic core feeding machanism includes symmetrically arranged preceding magnetic core feeding member and rear magnetic core feeding member, and the preceding magnetic core is fed structure Part is identical with the structure of rear magnetic core feeding member；

The preceding magnetic core feeding member includes feed support, feed supporting plate, servo motor two, driving shaft two, driven shaft two and passes Defeated band two, the feed support are fixed on the front end of assembling plate, and the feed supporting plate is mounted on the upper end of the feed support, The servo motor two is all set in one end of the feed supporting plate with driving shaft two, and the driven shaft two is set to the feed The other end of supporting plate, the servo motor two are engaged with driving shaft two, and the driving shaft two passes through transmission belt two and driven shaft two Linkage；

The rear end of the transmission belt two is discharge port, and in the guide plate that discharge outlet setting radian is downward, guide plate is located at magnetic core Above the assembling station of assembling mechanism.

6. the transformer automatic assembly equipment of power supply adapter for notebook computer according to claim 1, which is characterized in that The shell steering mechanism includes turning to bottom plate, steering mounting plate, rotary cylinder and gripper assembly, the steering bottom plate to be fixed on On workbench, the mounting plate that turns to is vertically fixed on the right side for turning to bottom plate, and the rotary cylinder is mounted on described turn To the top of mounting plate, the gripper assembly is fixed on the working end of the rotary cylinder, and the gripper assembly includes at least one Clamping portion, the clamping portion include clamping jaw cylinder and the clamping jaw that is set on clamping jaw cylinder.

7. the transformer automatic assembly equipment of power supply adapter for notebook computer according to claim 1, which is characterized in that The winding mechanism includes winding mounting plate, puts glue component, twines glue component and cut component, it is described put glue component be mounted on it is described The front end of mounting plate, the middle section for twining glue component and being mounted on the winding mounting plate are wound, the component that cuts is mounted on institute The rear end of winding mounting plate is stated, the glue component of putting includes adhesive tape blowing component and Belt Transmission component, the adhesive tape blowing group Part includes volume rubber base and adhesive tape discharge plate, and the volume rubber base is fixed on the front end of the winding mounting plate, the adhesive tape discharge plate Middle part be equipped with blowing bearing block, the adhesive tape discharge plate is installed on the upper end of the volume rubber base by blowing bearing block, described Tape roll is placed on adhesive tape discharge plate, adhesive tape passes through and twines glue component described in the introducing of Belt Transmission component；

The glue component that twines includes twining glue rotary components, the first rotary drive assembly and the second rotary drive assembly, described to twine glue Rotary components include main turntable, central axis and from turntable, and the winding mounting plate is equipped with port, and the main turntable is set to port Interior, the downside that the main turntable is set to from turntable, the upper end of the central axis and the middle part of the main turntable are fixed, institute The lower end for stating central axis is fixed with described from the middle part of turntable；Rolling bearing seat there are two being set on the main turntable, the rotation Rotation axis is equipped in bearing block, the both ends of rotation axis are pierced by from main turntable with from turntable respectively, and the upper end of the rotation axis is set Glue fixing seat is twined, the lower end of the rotation axis is equipped with connection convex block；

First rotary drive assembly includes servo motor three and the first driving arm, and first driving arm is fixed on institute The downside of winding mounting plate is stated, the servo motor three is fixed on the transverse slat of the first driving arm, the servo motor three Shaft be equipped with linkage disk, it is described linkage disk upper end be equipped with connect convex block be adapted to connection recess；

Second rotary drive assembly includes servo motor four and the second driving arm, and second driving arm is fixed on institute State the downside of winding mounting plate, the servo motor four is fixed on second driving arm, and by belt and it is described from Turntable linkage；

The component that cuts includes cutter pedestal, straight push cylinder, cutter fixing seat and cutter seat, and the cutter pedestal is fixed on institute The rear end of winding mounting plate is stated, the straight push cylinder is fixed on the rear end of the cutter pedestal, and the front end of the cutter pedestal is set There is cutting knife slide rail, the bottom of the cutter fixing seat is equipped with knife sliding block compatible with cutting knife slide rail, the cutter fixing seat It is connect with the working end of the straight push cylinder, the cutter seat is fixed in the cutter fixing seat, and the cutter seat is equipped with Cutting edge respectively sets an elastic slice in the two sides of cutting edge.

8. the transformer automatic assembly equipment of power supply adapter for notebook computer according to claim 1, which is characterized in that Institute's displacement mechanism includes displacement support component, X-axis driving assembly, Z axis driving assembly and displacement member, the displacement support group Part includes shift left mounting base, dextroposition mounting base and displacement installation support plate, shift left mounting base and the dextroposition installation Seat is vertically fixed on workbench, and the both ends of the displacement installation support plate are separately fixed at described shift left and mounting base and move to right The upper end of position mounting base, the X-axis driving assembly are fixed in the displacement installation support plate, and the Z axis driving assembly is consolidated Fixed end is mounted on the working end of the X-axis driving assembly, and the working end of the Z axis driving assembly is connect with the displacement member；

The X-axis driving assembly includes X-axis cylinder, X-axis link block and X-axis optoelectronic induction component, and the X-axis cylinder is fixed on shifting One end of position installation support plate, the working end of the X-axis cylinder are connect with X-axis link block, the X-axis optoelectronic induction component setting In the rear side of the X-axis cylinder；

The Z axis driving assembly includes Z axis fixed plate and Z axis cylinder, and the rear side of the Z axis fixed plate is connect with X-axis link block, The fixing end of the Z axis cylinder is mounted on the top of the Z axis fixed plate；

The displacement member includes displacement mounting plate, and the working end of the Z axis driving assembly is connect with the middle part of displacement mounting plate, Multiple hold assemblies are arranged in the downside of the displacement mounting plate.

9. the transformer automatic assembly equipment of power supply adapter for notebook computer according to claim 1, which is characterized in that It is provided with finished product detection mechanism on the downside of institute displacement mechanism, the finished product detection mechanism includes detection means and to sub-material component, The detection means include detection pedestal, monitor station, detection box, telescopic cylinder one and push component, and the detection pedestal is fixed On the table, the monitor station is fixed on the detection pedestal, and the telescopic cylinder one is respectively arranged on institute with component is pushed The two sides of monitor station are stated, the working end of the telescopic cylinder one is connect with detection box, and the detection in the detection box and rack fills Connection is set, the detection box is equipped with testing needle；

The pushing component includes pushing rotary cylinder, push driving cylinder and pushing link block, and the pushing rotary cylinder is solid It is scheduled on the detection pedestal, the driving cylinder that pushes is connect with the working end for pushing rotary cylinder, and the pushing connects It connects block to connect with the working end for pushing driving cylinder, the downside for pushing link block sets a briquetting.

10. the transformer automatic assembly equipment of power supply adapter for notebook computer according to claim 9, feature exist In described to sub-material component includes sub-material material returned component and defective products rewinding assembly line, and the sub-material material returned component includes the material returned Mounting base, material returned support, material returned platform and telescopic cylinder two, the material returned mounting base is fixed on the table, the material returned support It is mounted in material returned mounting base, the material returned platform is arranged on material returned support, and the telescopic cylinder two is fixed on the material returned platform On, the working end of the telescopic cylinder two is equipped with material returned block, and the defective products rewinding assembly line corresponds to the material returned platform setting.