CN114308693A - USB female head automatic assembly detects packagine machine - Google Patents
USB female head automatic assembly detects packagine machine Download PDFInfo
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- CN114308693A CN114308693A CN202111506590.1A CN202111506590A CN114308693A CN 114308693 A CN114308693 A CN 114308693A CN 202111506590 A CN202111506590 A CN 202111506590A CN 114308693 A CN114308693 A CN 114308693A
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Abstract
The invention discloses an automatic assembly detection packaging machine for a USB female head, which comprises a rack, an iron shell discharging mechanism, an iron shell feeding mechanism, an iron shell cutting die, an iron shell suction rotary carrying mechanism, a semi-finished product discharging/feeding/cutting/carrying material taking/material removing belt mechanism, a large turntable mechanism, a semi-finished product and iron shell assembling mechanism, an iron shell bending and riveting mechanism, a semi-finished product taking mechanism, a small turntable mechanism, a testing mechanism, a turnover mechanism, a finished product carrying and defective product removing mechanism, a transfer assembly line, a CCD carrying mechanism, a CCD detecting mechanism, a product packaging mechanism, a packaging carrier belt discharging mechanism and a packaging carrier belt receiving mechanism which are arranged on the rack. The automatic feeding device can realize automatic feeding, material cutting, detection, material picking, packaging and material receiving, greatly improves the productivity, effectively controls the rejection rate and the reject ratio of products, greatly saves the human input cost, and has the advantages of reasonable and compact structure and small occupied area.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to a USB female head automatic assembly detection packaging machine.
Background
At present, the conventional USB3.0 manual production line flow is as follows: manual pluck the iron-clad, remove the material area by hand, in the manual iron-clad with semi-manufactured goods dress, bend the riveting through manual tool with the iron-clad, carry out "short circuit, broken circuit, withstand voltage" test with semi-automatic tool to the product, defective products need the operator to take out and put into in the bad box (cause the compounding easily, defective products sneak into the yields and go out the goods together and cause the visitor to complain), artifical visual inspection, simple and easy CCD carry out manual detection size, put into the carrier band inner packing in the manual work at last. The traditional assembly method is to manually match a jig to complete the assembly of the whole product, and has the defects of more workers, low productivity, low yield and large floor area (the assembly is completed by a production line with the width of 3 meters and the length of 12 meters).
Disclosure of Invention
In order to solve the technical problems, the invention provides an automatic assembly detection packaging machine for a USB female head, which comprises a rack, and an electric cabinet, a touch screen, an iron shell discharging mechanism, an iron shell feeding mechanism, an iron shell cutting die, an iron shell suction rotary carrying mechanism, a semi-finished product discharging mechanism, a semi-finished product feeding mechanism, a semi-finished product cutting mechanism, a semi-finished product carrying and taking mechanism, a semi-finished product strip removing mechanism, a large turntable mechanism, a semi-finished product and iron shell assembling mechanism, an iron shell bending riveting mechanism, a semi-finished product taking mechanism, a small turntable mechanism, a testing mechanism, a turnover mechanism, a finished product carrying and defective product removing mechanism, a transit assembly line, a CCD carrying mechanism, a CCD detecting mechanism, a product packaging mechanism, a packaging carrier tape discharging mechanism and a packaging carrier tape receiving mechanism which are arranged on the rack;
the discharge port of the iron shell discharging mechanism corresponds to the iron shell feeding mechanism, and the iron shell discharging mechanism is used for discharging iron shells and guiding an iron shell material belt into the iron shell cutting die through the iron shell feeding mechanism; the iron shell sucking, rotating and carrying mechanism corresponds to the iron shell cutting die and is used for sucking and rotating the single iron shell cut by the iron shell cutting die by 90 degrees and then placing the iron shell on the large turntable mechanism;
the discharge port of the semi-finished product discharging mechanism corresponds to the semi-finished product feeding mechanism, and the semi-finished product discharging mechanism is used for synchronously discharging semi-finished products and conveying semi-finished product strips to the semi-finished product cutting mechanism through the semi-finished product feeding mechanism; the semi-finished product carrying and taking mechanism corresponds to the semi-finished product cutting mechanism and is used for carrying the cut single semi-finished product to the semi-finished product strip removing mechanism to remove a residual material strip, and after the residual material strip of the semi-finished product is removed by the strip removing mechanism, the semi-finished product is placed on the semi-finished product and iron shell assembling mechanism through the semi-finished product carrying and taking mechanism and corresponds to the position of an iron shell to be assembled on the large turntable mechanism;
the large turntable mechanism rotates the iron shell to the position of the semi-finished product and iron shell assembling mechanism; after the semi-finished product and the iron shell are assembled by the semi-finished product and iron shell assembling mechanism, the large turntable mechanism rotates the assembled semi-finished product and iron shell to the position of the iron shell bending riveting mechanism for bending and riveting the iron shell; after the iron shell bending and riveting mechanism bends and rivets the iron shell, the large turntable mechanism rotates the bent and riveted semi-finished product and the iron shell to the semi-finished product material taking mechanism, and the semi-finished product material taking mechanism carries the riveted semi-finished product and the iron shell to the small turntable mechanism;
the small turntable mechanism rotates the riveted semi-finished product and the iron shell to correspond to the testing mechanism, the testing mechanism completes short circuit, open circuit and pressure resistance tests of the riveted semi-finished product and the iron shell, test results are transmitted to the PLC, the test structure is displayed through the touch screen, defective products are discharged into a defective box through the finished product carrying and defective product discharging mechanism, and after riveting, the qualified products are turned over by the turning mechanism for 90 degrees, pins are downward, and the finished product carrying and defective product discharging mechanism transfers the pins to the transfer assembly line;
CCD transport mechanism corresponds the transfer assembly line is used for with qualified products transport to corresponding after the riveting on the transfer assembly line CCD detection mechanism, CCD detection mechanism carries out size detection and transmits the test result to the PLC controller and passes through to the touch-sensitive screen shows test structure, and in bad article were arranged to the bad box, the yields were carried product packagine machine constructs and is capsulated, product packagine machine constructs's one end butt joint packing carrier band drop feed mechanism is used for accepting the unloaded area of packing carrier band drop feed mechanism, product packagine machine constructs's the other end butt joint packing carrier band receiving agencies is used for receiving the material with the back carrier band of encapsulation.
The iron shell feeding mechanism comprises an iron shell material rack arranged on the rack, an iron shell material tray driven by an iron shell feeding motor to rotate is arranged on the iron shell material rack and located on the iron shell material rack, an iron shell material guide groove below the iron shell material tray and an iron shell paper tape recycling mechanism corresponding to the iron shell material tray, and a discharge hole of the iron shell material guide groove is butted to the material guide of the iron shell material belt, wherein the iron shell material feeding mechanism is used for guiding the iron shell material belt.
Furthermore, iron-clad feeding mechanism includes iron-clad pay-off guide rail, sets up iron-clad on the iron-clad pay-off guide rail is in place the sensor, corresponds iron-clad location cylinder of iron-clad pay-off guide rail and by iron-clad location cylinder drive goes up and down and be used for the iron-clad locating piece of iron-clad material area location, and be used for iron-clad location cylinder and iron-clad locating piece horizontal advance and retreat's iron-clad pay-off cylinder is in order to be used for with the iron-clad material area is carried to corresponding the iron-clad cutting die.
Further, the iron shell cutting die comprises an iron shell cutting die frame arranged on the frame, an iron shell cutting jacking cylinder arranged on the iron shell cutting die frame, an iron shell cutting plate driven by the iron shell cutting jacking cylinder and lifting along an iron shell cutting lifting guide post, an iron shell cutting lower knife arranged on the iron shell cutting die frame and positioned below the iron shell cutting plate, an iron shell positioning pin and an iron shell cutting upper knife arranged on the lower side surface of the iron shell cutting plate, wherein the iron shell cutting upper knife and the iron shell cutting lower knife are arranged in an up-and-down corresponding mode and correspond to the iron shell material belt sent by the iron shell feeding mechanism; still be provided with on the iron casing cutting die carrier and correspond the cutting plate reset spring of iron casing cutting plate downside is used for the restoration of iron casing cutting plate.
Further, the iron shell sucking and rotating carrying mechanism comprises an iron shell sucking and rotating carrying support arranged on the rack, an iron shell shifting linear module horizontally arranged on the iron shell sucking and rotating carrying support, an iron shell lifting cylinder driven by the iron shell shifting linear module and horizontally moving, an iron shell rotating cylinder driven by the iron shell lifting cylinder to lift, and an iron shell suction nozzle arranged on the lower side of the iron shell rotating cylinder, wherein the iron shell suction nozzle corresponds to the cut iron shell on the iron shell cutting die and is used for sucking and conveying the cut iron shell to the large turntable mechanism for subsequent assembly; and an iron shell suction rotary carrying support is also provided with an iron shell negative pressure detection meter for detecting whether the negative pressure is qualified or not when the iron shell suction nozzle sucks the iron shell.
Further, the semi-finished product discharging mechanism comprises a semi-finished product rack mounted on the rack, a semi-finished product tray mounted on the semi-finished product rack and driven by a semi-finished product discharging motor to rotate, a semi-finished product guide chute arranged on the semi-finished product rack and positioned below the semi-finished product tray, and a semi-finished product paper tape recycling mechanism corresponding to the semi-finished product tray, wherein a discharge port of the semi-finished product guide chute is butted to the semi-finished product feeding mechanism for guiding a semi-finished product material tape; the semi-finished product cutting mechanism is correspondingly arranged above the semi-finished product feeding mechanism and is used for cutting the semi-finished product material belt on the semi-finished product feeding mechanism; the semi-finished product strip removing mechanism is correspondingly arranged at the rear end of the semi-finished product feeding mechanism and used for removing a semi-finished product strip after cutting; the semi-finished product carrying and taking mechanism and the semi-finished product strip removing mechanism are correspondingly arranged and used for taking the semi-finished product with the strip removed from the semi-finished product strip removing mechanism and transporting the semi-finished product to the large turntable mechanism.
Further, the large turntable mechanism comprises a large turntable support arranged on the rack, a large turntable horizontally arranged on the large turntable support and driven by a large turntable servo motor to rotate, and a plurality of iron shell placing stations arranged on the large turntable, wherein the semi-finished product and iron shell assembling mechanism, the iron shell bending and riveting mechanism and the semi-finished product taking mechanism are sequentially arranged corresponding to the iron shell placing stations;
the semi-finished product and iron shell assembling mechanism comprises an assembling lifting cylinder and an assembling pressure head which is driven by the assembling lifting cylinder to lift and is placed in a station corresponding to the iron shell, and is used for pressing and assembling the semi-finished product and the iron shell;
the iron shell bending and riveting mechanism comprises an iron shell bending air cylinder for pre-bending an opening part of the assembled iron shell, a primary riveting air cylinder for primary riveting of a bent part after pre-bending the opening part of the iron shell, and a secondary riveting air cylinder for secondary riveting of the bent part at the opening part of the iron shell after primary riveting;
the semi-finished product taking mechanism comprises a semi-finished product taking lifting cylinder and a semi-finished product taking suction nozzle driven by the semi-finished product taking lifting cylinder to lift, and is used for taking bent and riveted semi-finished products and iron shells and conveying the bent and riveted semi-finished products and the iron shells to the small turntable mechanism.
Furthermore, the small turntable mechanism comprises a small turntable stepping motor arranged on the rack and a small turntable driven by the small turntable stepping motor and horizontally rotating, a test turning station is arranged on the small turntable, and the test mechanism, the turning mechanism and the finished product carrying and bad product removing mechanism are sequentially arranged corresponding to the test turning station;
the testing mechanism comprises a male head cylinder arranged on the rack, an inserting male head and a probe cylinder which are driven by the male head cylinder and synchronously move horizontally, and a testing probe driven by the probe cylinder to lift, wherein the inserting male head corresponds to the port of the semi-finished product and the iron shell which are assembled and riveted on the testing overturning station, and the testing probe corresponds to the PIN foot of the semi-finished product and the iron shell which are assembled and riveted on the testing overturning station;
the turnover mechanism comprises a turnover displacement cylinder arranged on the rack, a turnover lifting cylinder and a turnover cylinder which are driven by the turnover displacement cylinder and synchronously and horizontally move, and a turnover tongue piece driven by the turnover cylinder to turn over, wherein the turnover tongue piece corresponds to the port of the semi-finished product and the iron shell tested by the testing mechanism on the testing turnover station and is used for turning over the tested qualified semi-finished product and the iron shell by 90 degrees to enable a PIN foot to face downwards so as to facilitate the subsequent CCD detection;
the finished product carrying and defective product removing mechanism comprises a finished product carrying lifting cylinder arranged on the rack, a finished product carrying and defective product removing cylinder driven to lift by the finished product carrying lifting cylinder and horizontally arranged, and a finished product carrying suction nozzle driven by the finished product carrying and defective product removing cylinder and horizontally moving, wherein a semi-finished product and an iron shell which are tested to be qualified by the testing mechanism and turned over by the turning mechanism are transferred to the transfer assembly line by the finished product carrying and defective product removing mechanism, and a defective semi-finished product and an iron shell which are tested to be unqualified by the testing mechanism are transferred to a middle position by the finished product carrying and defective product removing mechanism to drop defective products into a defective box;
the transfer assembly line comprises an assembly line motor installed on the rack and an assembly line body driven by the assembly line motor to move horizontally, and the assembly line body corresponds to the finished product carrying and defective product removing mechanism above and is used for receiving semi-finished products and iron shell qualified products transferred by the finished product carrying and defective product removing mechanism.
Further, the CCD carrying mechanism comprises a CCD carrying servo motor arranged on the rack and a plurality of CCD carrying suction nozzles which are driven by the CCD carrying servo motor and synchronously and horizontally move; the CCD detection mechanism comprises a hole passing gauge station, an elastic sheet detection station and a normal position detection station which respectively correspond to the CCD carrying suction nozzle, and an NG guide chute and an NG material basket which respectively correspond to the hole passing gauge station, the elastic sheet detection station and the normal position detection station.
Furthermore, the product packaging mechanism comprises a packaging guide rail arranged on the rack, a product in-place sensor and a carrier tape stepping motor which are arranged on the packaging guide rail, a carrier tape packaging film tray driven by the carrier tape stepping motor to rotate, and a packaging pressing roller arranged on the packaging guide rail;
the packaging carrier tape discharging mechanism comprises an idle-load tape discharging motor and an idle-load tape tray, the idle-load tape discharging motor is mounted on the rack, the idle-load tape tray is driven by the idle-load tape discharging motor to rotate, and an idle-load tape to be packaged on the idle-load tape tray is butted to the packaging guide rail and used for discharging the idle-load tape to be packaged;
the packaging carrier band receiving mechanism comprises a carrier band receiving motor and a carrier band receiving tray, the carrier band receiving motor is mounted on the rack, the carrier band receiving motor drives the rotating carrier band receiving tray, and a packaged finished carrier band on the packaging guide rail is in butt joint with the carrier band receiving tray and used for receiving the finished carrier band.
Through the technical scheme, the invention has the following beneficial effects: the automatic feeding, cutting, detecting, rejecting, packaging and receiving are carried out, the productivity is improved to 2500PCS per hour from original 1200PCS per hour, the rejection rate of products is reduced to 0.1% from original 2%, the reject ratio of the products is reduced to 1% from original 3%, the labor input cost is greatly saved, and the automatic feeding, cutting, detecting, rejecting, packaging and receiving device has the advantages of reasonable and compact structure and small occupied area.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the embodiments or the description of the prior art will be briefly described below.
Fig. 1 is a schematic view of a main view structure of a packaging machine disclosed in an embodiment of the present invention;
fig. 2 is a schematic top view of a packaging machine according to an embodiment of the present invention;
fig. 3 and 4 are schematic front and side views of an iron shell discharging mechanism disclosed in the embodiment of the invention;
fig. 5 and 6 are schematic three-dimensional and front views of an iron shell feeding mechanism and an iron shell cutting die disclosed in the embodiment of the invention;
fig. 7 and 8 are schematic perspective and front views of an iron shell sucking, rotating and carrying mechanism according to an embodiment of the present invention;
fig. 9 and 10 are schematic perspective and front views of a large turntable mechanism, a semi-finished product and iron shell assembling mechanism, an iron shell bending and riveting mechanism and a semi-finished product material taking mechanism disclosed in the embodiment of the invention;
fig. 11 and 12 are schematic perspective and front views of a testing mechanism, a turnover mechanism, and a finished product conveying and defect removing mechanism according to an embodiment of the present invention;
FIGS. 13 and 14 are schematic front and side views of a testing mechanism according to an embodiment of the present invention;
FIGS. 15 and 16 are schematic front and side views of a turnover mechanism according to an embodiment of the present invention;
FIGS. 17 and 18 are schematic top and front views of a product handling and defect removal mechanism and a transfer line according to an embodiment of the present invention;
fig. 19 and 20 are schematic front and top views of a CCD conveying mechanism and a CCD detecting mechanism according to an embodiment of the present invention;
fig. 21 and 22 are schematic front and top views of the product packaging machine, the packaging carrier tape discharging mechanism and the packaging carrier tape receiving mechanism according to the embodiment of the invention.
The figures in the drawings represent: 10. a frame; 20. an electric cabinet; 30. a touch screen; 40. an iron shell discharging mechanism; 41. an iron shell material rack; 42. an iron shell discharge motor; 43. an iron shell material tray; 44. an iron shell material guide groove; 45. an iron case paper tape recovery mechanism; 46. an iron shell material belt; 47. an iron shell; 50. an iron shell feeding mechanism; 51. an iron shell feeding guide rail; 52. an iron shell in-place sensor; 53. an iron shell positioning cylinder; 54. an iron shell positioning block; 55. an iron shell feeding cylinder; 60. an iron shell cutting die; 61. an iron shell cutting die frame; 62. an iron shell cutting jacking cylinder; 63. cutting the lifting guide pillar on the iron shell; 64. cutting an iron shell into plates; 65. an iron shell positioning pin; 661. cutting an iron shell and feeding a cutter; 662. cutting an iron shell by a lower cutter; 67. a cutting plate return spring; 70. an iron shell sucking, rotating and carrying mechanism; 71. the iron shell absorbs the rotary carrying bracket; 72. an iron shell shifting linear module; 73. an iron attracting shell lifting cylinder; 74. an iron shell rotating cylinder; 75. an iron shell suction nozzle; 76. a negative pressure detection meter of the iron absorption shell; 80. a semi-finished product discharging mechanism; 90. a semi-finished product feeding mechanism; 100. a semi-finished product cutting mechanism; 110. a semi-finished product carrying and taking mechanism; 120. a semi-finished product material belt removing mechanism; 130. a large turntable mechanism; 131. a large turntable support; 132. a large turntable; 133. placing an iron shell into a station; 140. assembling the semi-finished product and the iron shell; 141. assembling a lifting cylinder; 142. assembling a pressure head; 150. an iron shell bending and riveting mechanism; 151. an iron shell bending cylinder; 152. a first-stage riveting cylinder; 153. a second-stage riveting cylinder; 160. a semi-finished product taking mechanism; 161. a semi-finished product taking lifting cylinder; 162. a semi-finished product material taking suction nozzle; 170. a small turntable mechanism; 171. a small turntable; 172. a small turntable stepping motor; 180. a testing mechanism; 181. a male cylinder; 182. inserting a male head; 183. a probe cylinder; 184. testing the probe; 190. a turnover mechanism; 191. turning over a displacement cylinder; 192. a turnover lifting cylinder; 193. turning over the air cylinder; 194. turning over the tongue piece; 200. a finished product carrying and bad product removing mechanism; 201. a finished product carrying lifting cylinder; 202. a finished product carrying and bad product removing cylinder; 203. a finished product carrying suction nozzle; 210. a transfer assembly line; 211. a production line motor; 212. a production line body; 220, a CCD carrying mechanism; 221, a CCD carrying servo motor; 222, a CCD carrying suction nozzle; a CCD detection mechanism; 231. a via hole gauge station; 232. the elastic sheet detection station; 233. a true position detection work station; 234.NG guide chute; NG charging basket 235; 240. a product packaging mechanism; 241. packaging the guide rail; 242. a product in-place sensor; 243. a carrier tape packaging film tray; 244. a carrier tape stepper motor; 245. packaging the pressing roller; 250. packaging a carrier tape discharging mechanism; 251. an empty carrier tape discharging motor; 252. empty carrier belt material trays; 253. an empty carrier tape is to be packaged; 260. a packaging carrier tape receiving mechanism; 261. a carrier tape material receiving motor; 262. and carrying a material receiving disc.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1 and 2, the automatic assembly, detection and packaging machine for USB female connectors provided by the present invention includes a frame 10, an electric cabinet 20, a touch screen 30, an iron case material placing mechanism 40, an iron case material feeding mechanism 50, an iron case cutting mold 60, an iron case suction and rotation carrying mechanism 70, a semi-finished product material placing mechanism 80, a semi-finished product material feeding mechanism 90, a semi-finished product cutting mechanism 100, a semi-finished product carrying and material taking mechanism 110, a semi-finished product material removing belt mechanism 120, a large turntable mechanism 130, a semi-finished product and iron case assembling mechanism 140, an iron case bending and riveting mechanism 150, a semi-finished product material taking mechanism 160, a small turntable mechanism 170, a testing mechanism 180, a turnover mechanism 190, a finished product carrying and defective product discharging mechanism 200, a transfer line 210, a CCD carrying mechanism 220, a CCD detecting mechanism 230, a product packaging mechanism 240, a packaging carrier belt material placing mechanism 250, and a packaging carrier belt material receiving mechanism 260, which are arranged on the frame 10;
the discharge port of the iron shell discharging mechanism 40 corresponds to the iron shell feeding mechanism 50, and the iron shell discharging mechanism 40 is used for discharging the iron shells 47 and guiding the iron shell material belt into the iron shell cutting die 60 through the iron shell feeding mechanism 50; the iron shell sucking, rotating and carrying mechanism 70 corresponds to the iron shell cutting die 60 and is used for sucking the single iron shell 47 cut by the iron shell cutting die 60, rotating the single iron shell by 90 degrees and then placing the single iron shell 47 on the large turntable mechanism 130;
a discharge port of the semi-finished product discharging mechanism 80 corresponds to the semi-finished product feeding mechanism 90, and the semi-finished product discharging mechanism 80 is used for synchronously discharging semi-finished products and conveying the semi-finished product strips to the semi-finished product cutting mechanism 100 through the semi-finished product feeding mechanism 90; the semi-finished product carrying and taking mechanism 110 corresponds to the semi-finished product cutting mechanism 100 and is used for carrying the cut single semi-finished product to the semi-finished product strip removing mechanism 120 to remove the residual material strips, and after the semi-finished product strip removing mechanism removes the residual material strips of the semi-finished product, the semi-finished product is placed on the semi-finished product and iron shell assembling mechanism 140 and corresponds to the position of the iron shell 47 to be assembled on the large turntable mechanism 130 through the semi-finished product carrying and taking mechanism 110;
the large turntable mechanism 130 rotates the iron shell 47 to the position of the semi-finished product and iron shell assembling mechanism 140; after the semi-finished product and the iron shell are assembled by the assembling mechanism 140, the large turntable mechanism 130 rotates the assembled semi-finished product and the iron shell 47 to the position of the iron shell bending riveting mechanism 150 for bending and riveting the iron shell 47; after the iron shell bending and riveting mechanism 150 bends and rivets the iron shell 47, the large turntable mechanism 130 rotates the bent and riveted semi-finished product and the iron shell 47 to the semi-finished product material taking mechanism 160, and the semi-finished product material taking mechanism 160 conveys the riveted semi-finished product and the iron shell 47 to the small turntable mechanism 170;
the small turntable mechanism 170 rotates the riveted semi-finished product and the iron shell 47 to the corresponding testing mechanism 180, the testing mechanism 180 completes short circuit, open circuit and pressure resistance tests of the riveted semi-finished product and the iron shell 47, test results are transmitted to the PLC, the test structures are displayed through the touch screen 30, defective products are discharged into a defective box through the finished product carrying and defective product discharging mechanism 200, and after riveting, qualified products are turned over by the turning mechanism 190 for 90 degrees, pins are downward, and the finished product carrying and defective product discharging mechanism 200 transfers the pins to the transfer assembly line 210;
Referring to fig. 3 and 4, the iron shell discharging mechanism 40 includes an iron shell material holder 41 installed on the frame 10, an iron shell material tray 43 installed on the iron shell material holder 41 and driven by an iron shell discharging motor 42 to rotate, an iron shell material guiding slot 44 disposed on the iron shell material holder 41 and located below the iron shell material tray 43, and an iron shell paper tape recycling mechanism 45 corresponding to the iron shell material tray 43, wherein a discharging port of the iron shell material guiding slot 44 is butted to the iron shell material feeding mechanism 50 for guiding the iron shell material tape 46.
Referring to fig. 5 and 6, the iron shell feeding mechanism 50 includes an iron shell feeding guide rail 51, an iron shell in-place sensor 52 disposed on the iron shell feeding guide rail 51, an iron shell positioning cylinder 53 corresponding to the iron shell feeding guide rail 51, an iron shell positioning block 54 driven by the iron shell positioning cylinder 53 to move up and down and used for positioning the iron shell material strap 46, and an iron shell feeding cylinder 55 used for horizontally moving the iron shell positioning cylinder 53 and the iron shell positioning block 54 back and forth, so as to convey the iron shell material strap 46 to a corresponding iron shell cutting mold 60.
Referring to fig. 5 and 6, the iron case cutting mold 60 includes an iron case cutting mold base 61 mounted on the frame 10, an iron case cutting jacking cylinder 62 mounted on the iron case cutting mold base 61, an iron case cutting plate 64 driven by the iron case cutting jacking cylinder 62 and lifted along an iron case cutting lifting guide 63, an iron case cutting lower blade 662 mounted on the iron case cutting mold base 61 and located below the iron case cutting plate 64, and an iron case positioning pin 65 and an iron case cutting upper blade 661 mounted on a lower side surface of the iron case cutting plate 64, the iron case cutting upper blade 661 and the iron case cutting lower blade 662 being disposed in up-down correspondence and corresponding to the iron case material strip 46 fed by the iron case feeding mechanism 50; the iron shell cutting die frame 61 is also provided with a cutting plate return spring 67 corresponding to the lower side surface of the iron shell cutting plate 64 and used for returning the iron shell cutting plate 64.
Referring to fig. 7 and 8, the iron shell sucking, rotating and carrying mechanism 70 includes an iron shell sucking, rotating and carrying bracket 71 mounted on the frame 10, an iron shell shifting linear module 72 horizontally mounted on the iron shell sucking, rotating and carrying bracket 71, an iron shell lifting and lowering cylinder 73 driven by the iron shell shifting linear module 72 and horizontally moving, an iron shell rotating and lowering cylinder 74 driven by the iron shell lifting and lowering cylinder 73, and an iron shell suction nozzle 75 mounted on the lower side of the iron shell rotating cylinder 74, wherein the iron shell suction nozzle 75 corresponds to the iron shell 47 cut on the iron shell cutting mold 60 for sucking and conveying the cut iron shell 47 to the large turntable mechanism 130 for subsequent assembly; an iron shell suction rotary carrying bracket 71 is further provided with an iron shell negative pressure detection meter 76 for detecting whether the negative pressure when the iron shell suction nozzle 75 sucks the iron shell 47 is qualified.
The basic structure of the semi-finished product discharging mechanism 80 is consistent with that of the iron shell discharging mechanism 40, and specifically, reference may be made to fig. 3 and 4, which specifically include a semi-finished product rack mounted on the rack 10, a semi-finished product tray mounted on the semi-finished product rack and driven to rotate by a semi-finished product discharging motor, a semi-finished product guide chute arranged on the semi-finished product rack and located below the semi-finished product tray, and a semi-finished product paper tape recycling mechanism corresponding to the semi-finished product tray, wherein a discharge port of the semi-finished product guide chute is butted to the semi-finished product feeding mechanism 90 for guiding a semi-finished product tape; the semi-finished product cutting mechanism 100 is correspondingly arranged above the semi-finished product feeding mechanism 90 and is used for cutting the semi-finished product material belt on the semi-finished product feeding mechanism 90; the semi-finished product strip removing mechanism 120 is correspondingly arranged at the rear end of the semi-finished product feeding mechanism 90 and is used for removing the semi-finished product strips after cutting; the semi-finished product carrying and taking mechanism 110 is disposed corresponding to the semi-finished product tape removing mechanism 120, and is configured to take the semi-finished product with the tape removed from the semi-finished product tape removing mechanism 120 and transport the semi-finished product to the carousel mechanism 130.
Referring to fig. 9 and 10, the large turntable mechanism 130 includes a large turntable support 131 mounted on the frame 10, a large turntable 132 horizontally mounted on the large turntable support 131 and driven by a large turntable servo motor to rotate, and a plurality of iron shell placing stations 133 disposed on the large turntable 132, and the semi-finished product and iron shell assembling mechanism 140, the iron shell bending and riveting mechanism 150, and the semi-finished product material-taking mechanism 160 are sequentially disposed corresponding to the iron shell placing stations 133; the semi-finished product and iron shell assembling mechanism 140 comprises an assembling lifting cylinder 141 and an assembling pressure head 142, wherein the assembling lifting cylinder 141 drives the lifting and the assembling pressure head to lift and is arranged in the station 133 corresponding to the iron shell, so that the semi-finished product and the iron shell are pressed and assembled; the iron shell bending and riveting mechanism 150 comprises an iron shell bending cylinder 151 for assembling pre-bending an opening part of the iron shell, a primary riveting cylinder 152 for primary riveting of a bent part after pre-bending the opening part of the iron shell, and a secondary riveting cylinder 153 for secondary riveting of the bent part at the opening part of the iron shell after primary riveting; the semi-finished product taking mechanism 160 comprises a semi-finished product taking and lifting cylinder 161 and a semi-finished product taking suction nozzle 162 driven by the semi-finished product taking and lifting cylinder 161 to lift and lift, so as to take the bent and riveted semi-finished product and the iron shell and transport the bent and riveted semi-finished product and the iron shell to the small turntable mechanism 170.
Referring to fig. 11 and 12, the small turntable mechanism 170 includes a small turntable stepping motor 172 mounted on the frame 10, and a small turntable 171 driven by the small turntable stepping motor 172 and horizontally rotating, a test turning station is disposed on the small turntable 171, and the test mechanism 180, the turning mechanism 190, and the product handling and defect removing mechanism 200 are sequentially disposed corresponding to the test turning station.
Referring to fig. 13 and 14, the testing mechanism 180 includes a male cylinder 181 mounted on the frame 10, a male insertion head 182 and a probe cylinder 183 driven by the male cylinder 181 and moving horizontally in synchronization, and a testing probe 184 driven by the probe cylinder 183 to move up and down, wherein the male insertion head 182 corresponds to a port of the semi-finished product and the iron case assembled and riveted at the testing overturning station, and the testing probe 184 corresponds to a PIN of the semi-finished product and the iron case assembled and riveted at the testing overturning station.
Referring to fig. 15 and 16, the turnover mechanism 190 includes a turnover displacement cylinder 191 mounted on the frame 10, a turnover lifting cylinder 192 and a turnover cylinder 193 driven by the turnover displacement cylinder 191 and synchronously moving horizontally, and a turnover tongue 194 driven by the turnover cylinder 193 to turn over, wherein the turnover tongue 194 corresponds to the port of the semi-finished product and the iron shell tested by the testing mechanism 180 on the testing turnover station, so as to turn the qualified semi-finished product and the iron shell 90 degrees to turn the PIN downward for the subsequent CCD detection.
Referring to fig. 17 and 18, the finished product carrying and defect eliminating mechanism 200 includes a finished product carrying lifting cylinder 201 installed on the frame 10, a finished product carrying and defect eliminating cylinder 202 driven by the finished product carrying lifting cylinder 201 to lift and horizontally set, and a finished product carrying suction nozzle 203 driven by the finished product carrying and defect eliminating cylinder 202 to horizontally move, the semi-finished product and the iron shell which are tested to be qualified by the testing mechanism 180 and turned over by the turning mechanism 190 are transferred to the transfer line 210 by the finished product carrying and defect eliminating mechanism 200, and the defective semi-finished product and the iron shell which are tested to be unqualified by the testing mechanism 180 are transferred to the middle position by the finished product carrying and defect eliminating mechanism 200 to drop the defective product into the defective box; the transfer line 210 comprises a line motor 211 mounted on the frame 10, and a line body 212 driven by the line motor 211 to move horizontally, wherein the line body 212 corresponds to the finished product carrying and defect removing mechanism 200 above the line body for receiving the semi-finished products and the iron shell qualified products transferred by the finished product carrying and defect removing mechanism 200.
Referring to fig. 19 and 20, CCD carrying mechanism 220 includes a CCD carrying servomotor 221 mounted on frame 10, and a plurality of CCD carrying nozzles 222 driven by CCD carrying servomotor 221 and horizontally moved in synchronization; the CCD detecting mechanism 230 includes a passing gauge station 231, a spring plate detecting station 232, and a position detecting station 233 corresponding to the CCD transfer nozzle 222, respectively, and an NG material guiding chute 234 and an NG material basket 235 corresponding to the passing gauge station 231, the spring plate detecting station 232, and the position detecting station 233, respectively.
Referring to fig. 21 and 22, the product packaging mechanism 240 includes a packaging guide rail 241 mounted on the frame 10, a product in-place sensor 242 and a carrier tape stepping motor 244 disposed on the packaging guide rail 241, a carrier tape packaging film tray 243 driven to rotate by the carrier tape stepping motor 244, and a packaging pressing roller 245 disposed on the packaging guide rail 241; the packaging carrier tape discharging mechanism 250 comprises an idle belt discharging motor 251 installed on the rack 10 and an idle belt tray 252 driven by the idle belt discharging motor 251 to rotate, wherein an empty carrier tape 253 to be packaged on the idle belt tray 252 is butted to a packaging guide rail 241 for discharging the empty carrier tape 253 to be packaged; the packaging carrier tape receiving mechanism 260 includes a carrier tape receiving motor 261 mounted on the rack 10, and a carrier tape receiving tray 262 driven by the carrier tape receiving motor 261 to rotate, and the finished carrier tape packaged on the packaging guide rail 241 is butted to the carrier tape receiving tray 262 for receiving the finished carrier tape.
The working principle of the invention is as follows:
discharging the iron shell: after receiving the material discharging signal, the iron shell material discharging motor 42 drives the iron shell material tray 43 to discharge the iron shell 47 into the iron shell material guiding groove 44, and when the iron shell 47 touches the material guiding groove inductor, the iron shell material discharging motor 42 stops discharging;
feeding an iron shell: after the iron shell material belt 46 in the iron shell material guide groove 44 enters the iron shell feeding guide rail 51 and the iron shell in-place sensor 52 senses the material guide, the iron shell positioning cylinder 53 drives the iron shell positioning block 54 to ascend to position the iron shell material belt 46, and the iron shell feeding cylinder 55 drives the iron shell material belt 46 to move into the iron shell cutting die 60;
and (3) feeding an iron shell into a die for cutting: the iron shell cutting and jacking cylinder 62 drives the iron shell positioning pin 65 to be inserted into the iron shell material hole, and after the iron shell is in place, the iron shell cutting and jacking cylinder 62 drives the iron shell cutting upper cutter 661 to descend and cooperates with the iron shell cutting lower cutter 662 to cut and discharge the iron shell 47 from the iron shell material belt 46;
then, the iron shell displacement linear module 72 drives the iron shell lifting cylinder 73 and the iron shell rotating cylinder 74 to move to the position corresponding to the iron shell cutting die 60, the iron shell 47 cut off is sucked up by the iron shell suction nozzle 75, the iron shell suction nozzle 75 and the iron shell 47 are driven to rotate for 90 degrees by the iron shell rotating cylinder 74, and after the iron shell lifting cylinder 73 descends to place the iron shell 47 on the iron shell placing station 133 of the large turntable 132 after the iron shell is rotated in place;
and (3) synchronously discharging the semi-finished products while feeding the iron shells 47: after receiving a discharging signal, a semi-finished product discharging motor drives a semi-finished product tray to rotate so as to place a semi-finished product material belt into a semi-finished product guide chute; then, the semi-finished material strip on the semi-finished feeding mechanism 90 is cut by the semi-finished cutting mechanism 100; then, the semi-finished material strip is removed by the semi-finished material strip removing mechanism 120; finally, the semi-finished product with the material belt removed is taken away from the semi-finished product material belt removing mechanism 120 by the semi-finished product carrying and taking mechanism 110 and is transported to the large turntable mechanism 130 for assembly;
during assembly, the large turntable servo motor drives the large turntable 132 to rotate to enable the iron shell 47 to rotate to an assembly station corresponding to the semi-finished product and the iron shell assembly mechanism, each time the large turntable servo motor rotates by 90 degrees to form one station, and the assembly lifting cylinder 141 drives the assembly pressure head 142 to press the iron shell 47 tightly and assemble and form the iron shell with the semi-finished product; then, the large turntable servo motor drives the large turntable 132 to rotate by 90 degrees, the assembled iron shell 47 and the iron shell bending riveting mechanism 150 corresponding to the semi-finished product are bent, the opening part of the iron shell is pre-bent through the iron shell bending air cylinder 151, the bent part is subjected to primary riveting through the primary riveting air cylinder 152, and finally, the primary riveting position is subjected to secondary riveting through the secondary riveting air cylinder 153 to complete riveting assembly; after riveting, the semi-finished product taking lifting cylinder 161 drives the semi-finished product taking suction nozzle 162 to suck and convey the riveting product to a station of the small turntable 171;
the small turntable 171 rotates a product to a testing station, a station is formed by rotating the product by 90 degrees each time, after the product is in place, the male plug 182 and the probe cylinder 183 are driven to move synchronously through the male plug cylinder 181, the male plug 182 is inserted into a port of the product, then the probe cylinder 183 drives the testing probe 184 to press down to prop the testing probe 184 on a PIN foot of the product, short circuit, open circuit and pressure resistance testing are started, the male plug cylinder 181 and the probe cylinder 183 reset after a testing result is obtained, meanwhile, the testing mechanism 180 feeds the testing result back to the PLC to distinguish good products from defective products, and if the product is defective, the defective products are discharged into a defective box through the finished product carrying and defective product discharging mechanism 200;
in order to match with the rear-section CCD detection, the overturning displacement cylinder 191 drives the overturning lifting cylinder 192 and the overturning cylinder 193 to synchronously move and insert the overturning tongue piece 194 into the port of the product, then the overturning cylinder 193 overturns up and down to drive the product to rotate 180 degrees so as to enable the PIN foot to face downwards, and then the overturning displacement cylinder 191, the overturning lifting cylinder 192 and the overturning cylinder 193 reset;
after the product is turned over, the finished product carrying lifting cylinder 201 drives the finished product carrying and defect removing cylinder 202 to lift, the finished product carrying suction nozzle 203 sucks the product of the small turntable 171, and the finished product carrying lifting cylinder 201 and the finished product carrying and defect removing cylinder 202 reset to transfer the product from the small turntable 171 to the transfer assembly line 210; if the defective products exist, the defective products are thrown into a defective box when the finished product carrying suction nozzle 203 moves to the middle position;
a CCD carrying servo motor 221 of the CCD carrying mechanism 220 drives a CCD carrying suction nozzle 222 to carry products on the transfer assembly line 210 to a detection station, detection on the flatness, the spring height, the position degree of iron shell feet, the frame opening of the iron shell and other dimensions of the terminal feet is sequentially completed at a hole passing gauge station 231, a spring plate detection station 232 and a position degree detection station 233, defective products are discharged into an NG material basket 235 through an NG material guide groove 234, and the defective products are directly placed into a bag loading belt;
during packaging, the empty carrier tape tray 252 is driven to rotate by the empty carrier tape discharging motor 251, an empty carrier tape 253 to be packaged is guided into the packaging guide rail 241, packaging is started when a product in place sensor 242 on the product packaging mechanism 240 detects that a product is in place, if the product is not in place or is placed askew and the empty product is detected by a sensor, the machine automatically alarms and stops if the undesirable phenomena are found, and the machine can be normally started only by clearing an alarm after an operator finishes processing; then, the carrier tape stepping motor 244 moves a product by one acupoint for receiving good products conveyed by the CCD conveying mechanism 220, and synchronously puts packaging films through the carrier tape packaging film tray 243 and synchronously packages the carrier tape and the packaging films with the good products through the packaging pressing roller 245; meanwhile, the carrier tape receiving disc 262 is driven by the carrier tape receiving motor 261 to synchronously receive the packaged carrier tapes, the reciprocating circulation stops and gives a prompt after reaching the packaging number, an operator continues to work after replacing a new empty-load carrier tape disc 252, and the packaging number can be set on a touch screen according to the packaging requirement.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to the above-described embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides a female automatic equipment of USB detects packagine machine, its characterized in that, including frame (10), set up electric cabinet (20), touch-sensitive screen (30), iron-clad drop feed mechanism (40), iron-clad feeding mechanism (50), iron-clad cutting die utensil (60), iron-clad absorb rotatory handling mechanism (70), semi-manufactured goods drop feed mechanism (80), semi-manufactured goods feeding mechanism (90), semi-manufactured goods cuts mechanism (100), semi-manufactured goods transport extracting mechanism (110), semi-manufactured goods remove material area mechanism (120), big carousel mechanism (130), semi-manufactured goods and iron-clad equipment mechanism (140), iron-clad is bent riveting and is constructed (150), semi-manufactured goods extracting mechanism (160), small turntable mechanism (170), accredited testing organization (180), tilting mechanism (190), finished goods transport and bad mechanism (200), transfer assembly line (210), CCD handling mechanism (220), The device comprises a CCD detection mechanism (230), a product packaging mechanism (240), a packaging carrier tape discharging mechanism (250) and a packaging carrier tape receiving mechanism (260);
a discharge hole of the iron shell discharging mechanism (40) corresponds to the iron shell feeding mechanism (50), and the iron shell discharging mechanism (40) is used for discharging an iron shell (47) and guiding an iron shell material belt into the iron shell cutting die (60) through the iron shell feeding mechanism (50); the iron shell sucking, rotating and carrying mechanism (70) corresponds to the iron shell cutting die (60) and is used for sucking a single iron shell (47) cut by the iron shell cutting die (60), rotating the single iron shell (47) by 90 degrees and then placing the single iron shell (47) on the large turntable mechanism (130);
a discharge hole of the semi-finished product discharging mechanism (80) corresponds to the semi-finished product feeding mechanism (90), and the semi-finished product discharging mechanism (80) is used for synchronously discharging semi-finished products and conveying semi-finished product strips to the semi-finished product cutting mechanism (100) through the semi-finished product feeding mechanism (90); the semi-finished product carrying and taking mechanism (110) corresponds to the semi-finished product cutting mechanism (100) and is used for carrying the cut single semi-finished product to the semi-finished product strip removing mechanism (120) to remove residual material strips, and after the semi-finished product strip removing mechanism removes the residual material strips of the semi-finished product, the semi-finished product is placed on the semi-finished product and iron shell assembling mechanism (140) through the semi-finished product carrying and taking mechanism (110) and corresponds to the position of an iron shell (47) to be assembled on the large turntable mechanism (130);
the large turntable mechanism (130) rotates the iron shell (47) to the position of the semi-finished product and iron shell assembling mechanism (140); after the semi-finished product and the iron shell are assembled by the semi-finished product and iron shell assembling mechanism (140), the large turntable mechanism (130) rotates the assembled semi-finished product and the iron shell (47) to the position of the iron shell bending riveting mechanism (150) for bending and riveting the iron shell (47); after the iron shell bending and riveting mechanism (150) bends and rivets the iron shell (47), the large turntable mechanism (130) rotates the bent and riveted semi-finished product and the iron shell (47) to the semi-finished product material taking mechanism (160), and the semi-finished product material taking mechanism (160) conveys the riveted semi-finished product and the iron shell (47) to the small turntable mechanism (170);
the small turntable mechanism (170) rotates the riveted semi-finished product and the iron shell (47) to correspond to the testing mechanism (180), the testing mechanism (180) completes short circuit, open circuit and pressure resistance tests of the riveted semi-finished product and the iron shell (47), test results are transmitted to a PLC (programmable logic controller) and a testing structure is displayed through the touch screen (30), defective products are discharged into a defective box through the finished product carrying and defective product discharging mechanism (200), and after riveting, qualified products are turned over by the turning mechanism (190) for 90 degrees, pins are downward, and the finished product carrying and defective product discharging mechanism (200) transfers the pins to the transfer assembly line (210);
CCD transport mechanism (220) correspond transfer assembly line (210) and be used for with qualified product carries to corresponding after the riveting on transfer assembly line (210) CCD detection mechanism (230), CCD detection mechanism (230) carry out size detection and transmit the test result to the PLC controller and pass through after the riveting qualified product shows test structure in touch-sensitive screen (30), in the defective products were arranged to the defective products box, the non-defective products were carried product packaging mechanism (240) is capsulated, the one end butt joint of product packaging mechanism (240) packing carrier band drop feed mechanism (250) is used for accepting the unloaded area of packing carrier band drop feed mechanism (250), the other end butt joint of product packaging mechanism (240) packing carrier band receiving agencies (260) are used for receiving the material with the back carrier band of encapsulation.
2. The automatic assembly detection packaging machine for the USB female connector as claimed in claim 1, wherein the iron casing discharging mechanism (40) comprises an iron casing material rack (41) mounted on the frame (10), an iron casing material tray (43) mounted on the iron casing material rack (41) and driven by an iron casing discharging motor (42) to rotate, an iron casing material guiding slot (44) arranged on the iron casing material rack (41) and located below the iron casing material tray (43), and an iron casing paper tape recycling mechanism (45) corresponding to the iron casing material tray (43), wherein a discharge port of the iron casing material guiding slot (44) is butt-jointed to the iron casing material feeding mechanism (50) for guiding the iron casing material tape (46).
3. The automatic USB female head assembling, detecting and packaging machine according to claim 2, wherein the iron shell feeding mechanism (50) comprises an iron shell feeding guide rail (51), an iron shell in-place sensor (52) arranged on the iron shell feeding guide rail (51), an iron shell positioning cylinder (53) corresponding to the iron shell feeding guide rail (51), an iron shell positioning block (54) driven by the iron shell positioning cylinder (53) to move up and down and used for positioning the iron shell material belt (46), and an iron shell feeding cylinder (55) used for horizontally moving the iron shell positioning cylinder (53) and the iron shell positioning block (54) back and forth, so as to convey the iron shell material belt (46) to the corresponding iron shell cutting mold (60).
4. The automatic assembly detection packaging machine for the USB female connector according to claim 3, the iron shell cutting die (60) comprises an iron shell cutting die frame (61) arranged on the frame (10), an iron shell cutting jacking cylinder (62) arranged on the iron shell cutting die frame (61), an iron shell cutting plate (64) driven by the iron shell cutting jacking cylinder (62) and lifted along an iron shell cutting lifting guide post (63), an iron shell cutting lower knife (662) arranged on the iron shell cutting die frame (61) and positioned below the iron shell cutting plate (64), an iron shell positioning needle (65) and an iron shell cutting upper knife (661) which are arranged on the lower side surface of the iron shell cutting plate (64), the iron shell cutting upper knife (661) and the iron shell cutting lower knife (662) are arranged in an up-and-down corresponding manner and correspond to the iron shell material belt (46) sent by the iron shell feeding mechanism (50); still be provided with on iron casing cutting die carrier (61) and correspond cutting plate reset spring (67) of iron casing cutting plate (64) downside is used for the restoration of iron casing cutting plate (64).
5. The USB female automatic assembly detection packaging machine according to claim 4, the iron shell sucking, rotating and carrying mechanism (70) comprises an iron shell sucking, rotating and carrying support (71) arranged on the rack (10), an iron shell shifting linear module (72) horizontally arranged on the iron shell sucking, rotating and carrying support (71), an iron shell sucking, lifting and descending cylinder (73) driven by the iron shell shifting linear module (72) and horizontally moving, and an iron shell rotating cylinder (74) driven by the iron shell sucking, lifting and descending cylinder (73) to ascend and descend, and an iron case suction nozzle (75) installed at a lower side of the iron case rotating cylinder (74), the iron shell suction nozzle (75) corresponds to the iron shell (47) cut on the iron shell cutting die (60) and is used for sucking the cut iron shell (47) and conveying the iron shell to the large turntable mechanism (130) for subsequent assembly; an iron shell suction negative pressure detection meter (76) is further arranged on the iron shell suction rotary carrying support (71) and used for detecting whether the negative pressure generated when the iron shell suction nozzle (75) sucks the iron shell (47) is qualified or not.
6. The automatic assembly detection packaging machine for the USB female connector according to claim 5, wherein the semi-finished product discharging mechanism (80) comprises a semi-finished product rack mounted on the rack (10), a semi-finished product tray mounted on the semi-finished product rack and driven by a semi-finished product discharging motor to rotate, a semi-finished product guide chute arranged on the semi-finished product rack and located below the semi-finished product tray, and a semi-finished product paper tape recycling mechanism corresponding to the semi-finished product tray, wherein a discharge port of the semi-finished product guide chute is butted with the semi-finished product feeding mechanism (90) for guiding a semi-finished product material tape; the semi-finished product cutting mechanism (100) is correspondingly arranged above the semi-finished product feeding mechanism (90) and is used for cutting a semi-finished product material belt on the semi-finished product feeding mechanism (90); the semi-finished product strip removing mechanism (120) is correspondingly arranged at the rear end of the semi-finished product feeding mechanism (90) and used for removing the semi-finished product strips after cutting; the semi-finished product carrying and taking mechanism (110) and the semi-finished product strip removing mechanism (120) are arranged correspondingly, and are used for taking the semi-finished product with the strip removed away from the semi-finished product strip removing mechanism (120) and transferring the semi-finished product to the large turntable mechanism (130).
7. The automatic assembly detection packaging machine for the USB female connector as claimed in claim 6, wherein the large turntable mechanism (130) comprises a large turntable support (131) mounted on the rack (10), a large turntable (132) horizontally mounted on the large turntable support (131) and driven by a large turntable servo motor to rotate, and a plurality of iron shell placing stations (133) arranged on the large turntable (132), wherein the semi-finished product and iron shell assembly mechanism (140), the iron shell bending and riveting mechanism (150) and the semi-finished product material taking mechanism (160) are sequentially arranged corresponding to the iron shell placing stations (133);
the semi-finished product and iron shell assembling mechanism (140) comprises an assembling lifting cylinder (141) and an assembling pressure head (142) which is driven by the assembling lifting cylinder (141) to lift and is placed in a station (133) corresponding to the iron shell, and is used for pressing and assembling the semi-finished product and the iron shell;
the iron shell bending and riveting mechanism (150) comprises an iron shell bending cylinder (151) for assembling pre-bent parts at the opening parts of the iron shell, a primary riveting cylinder (152) for primary riveting of the bent parts after pre-bending the opening parts of the iron shell, and a secondary riveting cylinder (153) for secondary riveting after primary riveting of the bent parts at the opening parts of the iron shell;
the semi-finished product taking mechanism (160) comprises a semi-finished product taking lifting cylinder (161) and a semi-finished product taking suction nozzle (162) driven by the semi-finished product taking lifting cylinder (161) to lift, so that the semi-finished product subjected to bending riveting and the iron shell are taken and conveyed to the small turntable mechanism (170).
8. The automatic assembly detection packaging machine for the USB female connector as claimed in claim 7, wherein the small turntable mechanism (170) comprises a small turntable stepping motor (172) mounted on the rack (10) and a small turntable (171) driven by the small turntable stepping motor (172) and horizontally rotating, a test turning station is arranged on the small turntable (171), and the test mechanism (180), the turning mechanism (190) and the finished product handling and defect removing mechanism (200) are sequentially arranged corresponding to the test turning station;
the testing mechanism (180) comprises a male head cylinder (181) arranged on the rack (10), an inserting male head (182) and a probe cylinder (183) which are driven by the male head cylinder (181) and synchronously move horizontally, and a testing probe (184) driven by the probe cylinder (183) to lift, wherein the inserting male head (182) corresponds to the port of the semi-finished product and the iron shell which are assembled and riveted on the testing overturning station, and the testing probe (184) corresponds to the PIN foot of the semi-finished product and the iron shell which are assembled and riveted on the testing overturning station;
the turnover mechanism (190) comprises a turnover displacement cylinder (191) installed on the rack (10), a turnover lifting cylinder (192) and a turnover cylinder (193) which are driven by the turnover displacement cylinder (191) and synchronously move horizontally, and a turnover tongue piece (194) driven by the turnover cylinder (193) to turn over, wherein the turnover tongue piece (194) corresponds to the port of the semi-finished product and the iron shell tested by the testing mechanism (180) on the testing turnover station, and is used for turning the qualified semi-finished product and the iron shell 90 degrees after testing to turn the PIN foot down so as to facilitate subsequent CCD detection;
the finished product carrying and defective product removing mechanism (200) comprises a finished product carrying lifting cylinder (201) arranged on the rack (10), a finished product carrying and defective product removing cylinder (202) driven by the finished product carrying lifting cylinder (201) to lift and horizontally arranged, and a finished product carrying suction nozzle (203) driven by the finished product carrying and defective product removing cylinder (202) to horizontally move, wherein a semi-finished product and an iron shell which are tested to be qualified by the testing mechanism (180) and turned over by the turning mechanism (190) are transferred to the transfer assembly line (210) by the finished product carrying and defective product removing mechanism (200), and the defective semi-finished product and the iron shell which are tested to be unqualified by the testing mechanism (180) are transferred to a defective box by the finished product carrying and defective product removing mechanism (200) when moving to a middle position;
the transfer assembly line (210) comprises an assembly line motor (211) mounted on the rack (10) and an assembly line body (212) driven by the assembly line motor (211) to move horizontally, and the assembly line body (212) corresponds to the finished product carrying and defect removing mechanism (200) above and is used for receiving semi-finished products and qualified iron shell products transferred by the finished product carrying and defect removing mechanism (200).
9. The automatic assembly detection packaging machine for the USB female head as claimed in claim 8, wherein the CCD carrying mechanism (220) comprises a CCD carrying servo motor (221) mounted on the frame (10), and a plurality of CCD carrying suction nozzles (222) driven by the CCD carrying servo motor (221) and synchronously moving horizontally; the CCD detection mechanism (230) comprises a hole passing gauge station (231), an elastic sheet detection station (232) and a normal position detection station (233) which respectively correspond to the CCD carrying suction nozzle (222), and an NG guide chute (234) and an NG material basket (235) which respectively correspond to the hole passing gauge station (231), the elastic sheet detection station (232) and the normal position detection station (233).
10. The automatic assembly detection packaging machine for the USB female connector as claimed in claim 9, wherein the product packaging mechanism (240) comprises a packaging guide rail (241) mounted on the frame (10), a product in-position sensor (242) and a carrier tape stepping motor (244) arranged on the packaging guide rail (241), a carrier tape packaging film tray (243) driven to rotate by the carrier tape stepping motor (244), and a packaging pressing roller (245) arranged on the packaging guide rail (241);
the packaging carrier tape discharging mechanism (250) comprises an idle tape discharging motor (251) mounted on the rack (10) and an idle tape tray (252) driven by the idle tape discharging motor (251) to rotate, and an idle tape (253) to be packaged on the idle tape tray (252) is butted onto the packaging guide rail (241) for discharging the idle tape (253) to be packaged;
packaging carrier band receiving agencies (260) are including installing carrier band material receiving motor (261) on frame (10), and by carrier band material receiving motor (261) drive pivoted carrier band material receiving plate (262), the finished product carrier band after the encapsulation on packaging guide rail (241) is to reaching carrier band material receiving plate (262) is used for the receipts of finished product carrier band.
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| CN202111506590.1A CN114308693B (en) | 2021-12-10 | 2021-12-10 | Automatic USB female head assembling, detecting and packaging machine |
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| CN202111506590.1A CN114308693B (en) | 2021-12-10 | 2021-12-10 | Automatic USB female head assembling, detecting and packaging machine |
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| CN114308693A true CN114308693A (en) | 2022-04-12 |
| CN114308693B CN114308693B (en) | 2023-07-07 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118156944A (en) * | 2024-05-09 | 2024-06-07 | 四川格瑞恒辰机电设备有限公司 | Connector terminal processing device |
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| CN117347680B (en) * | 2023-12-06 | 2024-02-13 | 淮安市文善电子有限公司 | Electronic component detection device and operation method thereof |
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