CN207885108U - Automatic assembly production line for smoke alarms - Google Patents
Automatic assembly production line for smoke alarms Download PDFInfo
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- CN207885108U CN207885108U CN201820147905.5U CN201820147905U CN207885108U CN 207885108 U CN207885108 U CN 207885108U CN 201820147905 U CN201820147905 U CN 201820147905U CN 207885108 U CN207885108 U CN 207885108U
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- 238000004519 manufacturing process Methods 0.000 title abstract description 9
- 239000000047 product Substances 0.000 claims abstract description 53
- 238000001514 detection method Methods 0.000 claims abstract description 40
- 239000011265 semifinished product Substances 0.000 claims abstract description 29
- 238000011068 loading method Methods 0.000 claims abstract description 13
- 238000003466 welding Methods 0.000 claims abstract description 10
- 239000003990 capacitor Substances 0.000 claims abstract description 8
- 230000007306 turnover Effects 0.000 claims abstract 2
- 230000007246 mechanism Effects 0.000 claims description 86
- 238000012360 testing method Methods 0.000 claims description 61
- 238000007493 shaping process Methods 0.000 claims description 31
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- 239000000463 material Substances 0.000 claims description 15
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- 239000000523 sample Substances 0.000 claims description 5
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- 230000005611 electricity Effects 0.000 claims description 2
- 238000007598 dipping method Methods 0.000 abstract 1
- 230000035611 feeding Effects 0.000 description 77
- 210000003027 ear inner Anatomy 0.000 description 28
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- Automatic Assembly (AREA)
Abstract
The utility model discloses an automatic assembly production line of smoke alarms, which comprises a semi-finished product assembly line and a finished product assembly line, wherein the semi-finished product assembly line is sequentially provided with a PCB (printed circuit board) board dividing and loading device, a labyrinth loading and assembly device, a transmitting tube loading and assembly device, a receiving tube loading and assembly device, a shield cover loading and assembly device, a turnover device, a capacitor loading and assembly device, a welding device and a semi-finished product detection device; the finished product assembly line is sequentially provided with a middle buckle feeding assembly device, a wax dipping device, a light guide column feeding assembly device, a labyrinth cover feeding assembly device, an upper cover feeding assembly device, a finished product detection device and a coding device. The utility model is used for the equipment of smoke alarm is accomplished in the automation.
Description
Technical field
The utility model is related to automated production equipment technical fields, and in particular to a kind of smoke alarm assembles life automatically
Producing line.
Background technology
Smoke detector is assembled by the components such as corresponding parts in pcb board and PCB and middle button, entire assembling process
Complex process, and need a large amount of accurate operation, time-consuming and laborious during traditional man-made assembly, not only inefficiency
And error rate is high, in addition big for artificial labor intensity, the labour cost needed increases, and is highly detrimental to large-scale industry life
Production.
There is a kind of smoke detector kludge in the prior art, the kludge is by placing pcb board and corresponding material
On turntable, the actions such as " nailing " and " buckling lid " are carried out, reduces the labour of manpower and improves the quality product rate of product.But
The degree of automation of entire utility model is not high enough, for pcb board from scoreboard to pcb board in part be assembled without realization
Automation, it is still desirable to consume the manpower of a part, in addition for detecting also the only detection of single aspect, not accomplish in time
Detection and reworked processing, also not to the overall effect of smoke detector carry out operation detection, substandard products can be caused still
It is processed in subsequent handling, wastes operation resource, finally, need the various labels pasted to be also required to expend when product export
A large amount of manpower, this is also a urgent problem.
Utility model content
The technical issues of the utility model solves is to provide a kind of production line completion automated production smoke alarm.
In order to solve the above technical problems, the technical solution of the utility model is：A kind of smoke alarm assembles production automatically
Line, including semi-finished product assembly line and finished product assembly line are disposed with PCB scoreboard feedings on the semi-finished product assembly line and set
Standby, labyrinth feeding assembles equipment, transmitting tube feeding assembles equipment, reception pipe feeding assembling equipment, shielding case feeding assemble equipment,
Tipping arrangement, capacitor loading assembling equipment, welding equipment and semi-finished product detection device；It is set gradually on the finished product assembly line
Material assembling equipment, waxdip equipment, light-guiding pillar feeding assembling equipment, labyrinth feeding assembling equipment, upper cover feeding group are buckled in having
Install standby, finished product detection equipment and stamp equipment；The semi-finished product assembly line and finished product assembly line is reflux bracing wire, described
Reflux bracing wire each assembling equipment position is provided with detent mechanism, the detent mechanism includes raising plate, blocking
Column and elastic non return part, the elastic non return part are arranged in the front end of raising plate, and the blocking column is arranged in raising plate
Rear end, blocking column liftable setting, the elastic non return part make conveying jig unidirectionally pass through.
The PCB scoreboard charging equipments include feed mechanism, cutting agency and Liang Ge scoreboards mechanism, point described in two
Trigger structure, which joins end to end, to be connect and is vertically arranged, and the feed mechanism is for above expecting that board separator structure, the cutting agency are used
In the PCB after scoreboard is taken out and is packed into jig；The scoreboard mechanism includes fixed structure, scoreboard structure and structure for conveying,
The fixed structure and scoreboard structure is arranged side by side and is slidably arranged on structure for conveying, and the fixed structure includes bottom plate and bottom
The top plate of setting is slided on plate, the scoreboard structure includes liftable pressing plate in rotatable support plate and support plate；Institute
Feeding part is provided on the top plate stated.
The described labyrinth feeding assembling equipment, in buckle material assembling equipment, labyrinth feeding assembling equipment and upper cover feeding
It includes storage rack and reclaimer robot to assemble equipment；Supporting plate, push plate and sucker, the support are provided on the storage rack
Plate is scalable to be arranged in the front and rear sides of storage rack, and the push plate is slidably arranged in the left side of storage rack, and the sucker can
Lifting is arranged in the bottom of storage rack；The reclaimer robot side is additionally provided with positioning CCD, the reclaimer robot
For being assembled after feeding and located CCD positioning.
Further, the transmitting tube feeding assembling equipment, reception pipe feeding assembling equipment and capacitor loading assemble equipment
Include apparatus for shaping, mobile device and feeding device, the apparatus for shaping includes the Lu Zhi mechanisms being arranged according to this, pinrshape
Structure, spreading mechanism and bending mechanism；The mobile device is for product in Lu Zhi mechanisms, pinrshape structure, spreading mechanism and curved
Inter-agency movement is rolled over, the feeding device is used for the product feeding after reshaping device shaping.
Further, shielding case feeding assembling equipment includes corrector and assembly manipulator, the assembly
Manipulator is arranged in the side of corrector；The corrector includes shaping push rod and rotating base, and the shaping pushes away
Bar is arranged in the side for turning pedestal.
Further, the semi-finished product detection device includes test power supply, test turntable, test CCD and senses in place
Device, the test turntable are provided with several measurement jigs, and test power supply lifting setting is described on test turntable
It is provided with test probe, the test CCD and sensors in place on test power supply（194）It is arranged in the lower section of test turntable.
Further, the waxdip equipment includes storage wax apparatus, draining device and waxdip manipulator, storage wax dress
It sets including wax pond and takes wax container, described takes the lifting of wax container to be arranged in the side in wax pond；The draining device includes back
It receives slot, fixing piece and cooling structure, the accumulator tank to be connected to wax pond, the fixing piece is slidably arranged on accumulator tank
Side, the cooling structure are arranged in the side of accumulator tank；The rotatable setting of hand of the waxdip manipulator.
Further, light-guiding pillar feeding assembling equipment includes vibrating disk, separating mechanism and testing agency；Described
Separating mechanism includes the separation tool and the locating piece of lifting and rotary setting of sliding setting, be provided on the locating piece with
The channel of separation tool connection, the vibrating disk are also connected to the channel on locating piece, the channel side of the locating piece
It is provided with telescopic fixed link；The testing agency include elasticity setting reference test bar and close to inductor, described connects
Near-induction device incudes the stroke of reference test bar.
Further, the finished product detection equipment includes stationary detection mechanism and Smoke Detection mechanism, the static state
The electrical property of product detects by electrical measurement fixture in testing agency, and shining when by static detection CCD test product electrical measurements
Performance；The Smoke Detection mechanism is detected by the way that product to be placed into smog box.
Further, the stamp equipment includes stamp device and barcode scanning device, and the barcode scanning device is for fighting each other
Stamp of the code device on product carries out barcode scanning verification and records.
Advantageous effect of the utility model mainly has the following：By scoreboard charging equipment, matrix row is realized
The big pcb board of row is automatically performed the scoreboard operation of single pcb board so that working efficiency higher；Setting includes Lu Zhi mechanisms, cuts
Transmitting tube that foot mechanism, spreading mechanism and bending mechanism integrally automatically complete, reception pipe i.e. capacitance shaping device, realize electricity
Appearance, transmitting tube, reception pipe feeding institutional operation；Be arranged include feeding container waxdip equipment, avoid directly in wax pond
It is inconsistent that liquid level caused by waxdip declines waxdip amount.
Description of the drawings
Fig. 1 is the semi-finished product assembly line of the automatic assembly line of smoke alarm and each in the utility model embodiment one
Assemble the structural schematic diagram of equipment.
Fig. 2 is the finished product assembly line of the automatic assembly line of smoke alarm in the utility model embodiment one and each group
Install standby structural schematic diagram.
Fig. 3 is the semi-finished product assembly line or finished product of the automatic assembly line of smoke alarm in the utility model embodiment one
The structural schematic diagram of detent mechanism on assembly line.
Fig. 4 is the PCB scoreboard charging equipments of the automatic assembly line of smoke alarm in the utility model embodiment one
The structural schematic diagram of scoreboard mechanism.
In PCB scoreboard charging equipments of the Fig. 5 for the automatic assembly line of smoke alarm in the utility model embodiment one
The concrete structure schematic diagram of scoreboard structure.
In PCB scoreboard charging equipments of the Fig. 6 for the automatic assembly line of smoke alarm in the utility model embodiment one
The concrete structure schematic diagram of fixed structure.
Fig. 7 is that the upper cover feeding of the automatic assembly line of smoke alarm in the utility model embodiment one assembles equipment
Structural schematic diagram.
Fig. 8 is that the transmitting tube feeding of the automatic assembly line of smoke alarm in the utility model embodiment one assembles equipment
Structural schematic diagram（Without feeding device）.
Fig. 9 is the pinrshape in the apparatus for shaping of the automatic assembly line of smoke alarm in the utility model embodiment one
The structural schematic diagram of structure.
Figure 10 is strutting in the apparatus for shaping of the automatic assembly line of smoke alarm in the utility model embodiment one
The structural schematic diagram of mechanism.
Figure 11 is the bending in the apparatus for shaping of the automatic assembly line of smoke alarm in the utility model embodiment one
The structural schematic diagram of mechanism.
Figure 12 is the shielding case feeding group installing of the automatic assembly line of smoke alarm in the utility model embodiment one
Standby partial structural diagram.
Figure 13 is the semi-finished product detection device of the automatic assembly line of smoke alarm in the utility model embodiment one
Partial structural diagram（Not comprising manipulator）.
Figure 14 is the part knot of the waxdip equipment of the automatic assembly line of smoke alarm in the utility model embodiment one
Structure schematic diagram（Without manipulator）.
Figure 15 is the light-guiding pillar feeding group installing of the automatic assembly line of smoke alarm in the utility model embodiment one
Standby partial structural diagram（Without manipulator）.
Figure 16 is the technological process of production signal of the automatic assembly line of smoke alarm in the utility model embodiment one
Figure.
Reference sign：1- semi-finished product assembly lines, 11-PCB scoreboard charging equipments, 111- scoreboards mechanism, 1111- are fixed
Structure, 1112- scoreboard structures, 1113- structure for conveying, the labyrinths 12- feeding assemble equipment, and 13- transmitting tube feedings assemble equipment,
131- apparatus for shaping, 1311- Lu Zhi mechanisms, 1312- pinrshape structures, 13121- cutters, 13122- fixed blocks, 13123- are fixed
Card, 1313- spreading mechanisms, 13131- movable blocks, 13132- fixed seats, 13133- straight on the head, 13134- brackets, 1314- bar folders
Structure, 13141- sliding shoes, 13142- pushing blocks, 13143- trays, 132- mobile devices；
14- reception pipe feedings assemble equipment, and 15- shielding case feedings assemble equipment, 151- correctors, and 1511- shapings push away
Bar, 1512- rotating bases, 152- assembly manipulators, 16- tipping arrangements, 17- capacitor loadings assembling equipment, 18- welding equipments,
19- semi-finished product detection devices, 191- test power supply, and 192- tests sabot, and 193- tests CCD, 194- sensors in place；
2- finished product assembly lines, buckle material assembling equipment in 21-, 22- waxdip equipment, 221- storage wax apparatus, 2211- waxes pond,
2212- takes wax container, 222- draining devices, 2221- accumulator tanks, 2222- fixing pieces, 2223- cooling structures, on 23- light-guiding pillars
Material assembling equipment, 231- separating mechanisms, 2311- locating pieces, 2312- separation tools, 232- testing agencies, 2321- reference test bars,
2322- is close to inductor；
24- labyrinth feedings assemble equipment, and 25- upper cover feedings assemble equipment, 251- storage racks, 2511- supporting plates, 2512-
Sucker, 2513- push plates, 252- reclaimer robots, 2521- positioning CCD, 26- finished product detection equipment, 261- stationary detection mechanisms,
262- Smoke Detections mechanism, 27- stamp equipment；
3- detent mechanisms, 31- raising plates, 311- positioning columns, 32- stop column, 33- elasticity non return parts, 331- elasticity buttons.
The attached figures are only used for illustrative purposes and cannot be understood as limitating the patent；It is attached in order to more preferably illustrate the present embodiment
Scheme certain components to have omission, zoom in or out, does not represent the size of actual product；To those skilled in the art,
The omitting of some known structures and their instructions in the attached drawings are understandable；Same or analogous label corresponds to same or similar
Component；The terms describing the positional relationship in the drawings are only for illustration, should not be understood as the limitation to this patent.
Specific implementation mode
In order to facilitate the understanding of those skilled in the art, below in conjunction with attached drawing and embodiment to the utility model into traveling
One step is described in detail.
Embodiment one
Refering to fig. 1 ~ Fig. 2, a kind of automatic assembly line of smoke alarm, including semi-finished product assembly line 1 and finished product assembling
Line 2, the semi-finished product assembly line 1 are mainly used for welding the components such as pcb board, transmitting tube, reception pipe, shielding case, capacitance
Assembling, the finished product assembly line 2 is mainly by feedings such as the assembled PCB of semi-finished product assembly line and labyrinth, light-guiding pillar, upper covers
Assembling.PCB scoreboards charging equipment 11, labyrinth feeding assembling equipment 12, transmitting are disposed on the semi-finished product assembly line 1
Pipe feeding assembles equipment 13, reception pipe feeding assembles equipment 14, on shielding case feeding assembling equipment 15, tipping arrangement 16, capacitance
Material assembling equipment 17, welding equipment 18 and semi-finished product detection device 19；It is buckled in being disposed on the finished product assembly line 2
Material assembling equipment 21, waxdip equipment 22, light-guiding pillar feeding assembling equipment 23, labyrinth feeding assembling equipment 24, upper cover feeding group
Installing is for 25, finished product detection equipment 26 and stamp equipment 27.
Refering to Fig. 3, the semi-finished product assembly line 1 and finished product assembly line 2 are reflux bracing wire, setting up and down can such as be drawn
The transfer mechanism that can be lifted is arranged in line, both ends, and transfer mechanism is arranged again can remove the jig in mobile mechanism promotion knot
Structure；The jig of top is mounted with product and is processed in each station, completes to take away after processing above lower orientation and flow back after product
Empty jig, to can realize empty jig flow back into top bracing wire initial position utilize again, can be controlled to avoid artificial retractable sky
Higher working efficiency is realized in the action of tool.It is fixed that the reflux bracing wire upper layer is provided in each assembling equipment position
Position mechanism 3, the detent mechanism 3 include raising plate 31, blocking column 32 and elastic non return part 33, the elastic non return part 33
It is arranged in the front end of raising plate 31, the blocking column 32 is arranged in the rear end of raising plate 31,32 liftable of blocking column
Setting, the elastic non return part 33 make jig unidirectionally pass through.The raising plate 31 is used to jack up jig thereon, avoids
Product on the jig gravity long term in the station operation damages drawstring on drawstring, and the raising plate 31 can be arranged
Location hole is arranged on jig, to facilitate jig to position fixation on raising plate 31 in positioning column 311；The blocking column 32 can
It is jacked and is arranged by cylinder, the elastic non return part 33 can be an oblique elastic button being connected to by spring on pedestal；
When moving to the station that need to be processed by bracing wire together with jig to product, the jacking blocking of blocking column 32 of the station, jacking
Jig is lifted in the jacking of plate 31, and elastic non return part 33 stops jig setback, can thus stablize jig fixation
Operation, jig moving influence homework precision when avoiding operation.
Refering to Fig. 4 ~ 6, the PCB scoreboards charging equipment 11 includes feed mechanism, cutting agency and Liang Ge scoreboards mechanism
111.The feed mechanism is for above expecting that board separator structure 111, the cutting agency are used to take out the PCB after scoreboard simultaneously
It is packed into jig；The common feeding tools such as described feed mechanism, the optional manipulator of cutting agency, the cutting agency
Such as select manipulator that the hand that can be rotated in multiple dimensions can also be set, to facilitate the PCB after taking out scoreboard to be put into jig
When adjust PCB posture.Scoreboard mechanism 111 described in two, which joins end to end, to be connect and is vertically arranged, to previous scoreboard mechanism
First time scoreboard is realized to the big pcb board of matrix arrangement, then single plate is further separated by the latter scoreboard mechanism.Point
Trigger structure 111 includes fixed structure 1111, scoreboard structure 1112 and structure for conveying 1113, and the conveying mechanism 1113 can select
With tools such as conveyer belt, carrier chains, the fixed structure 1111 and scoreboard structure 1112 are set up in parallel and slide and conveying
In structure 1113, the fixed structure 1111 includes the top plate that setting is slided on bottom plate and bottom plate, the scoreboard structure
1112 include liftable pressing plate in rotatable support plate and support plate, and rotation can be driven by motor, retarder and support plate
Dynamic connection realizes that lifting can be realized by track, cylinder cooperation.Feeding part, the feeding are provided on the top plate
Part can be the tools such as sucker, clamping jaw；Big pcb board is transported to fixed structure 1111 and scoreboard by structure for conveying 1113 when to work
Position where structure 1112, the top plate of fixed structure 1111 by big pcb board material rear portion pressing on bottom plate, before big pcb board material
Portion by pressing plate pressing on the supporting plate, then by support plate come back rotation realization the big pcb board of matrix arrangement is divided into a row
The pcb board of one row；The top plate for completing the latter scoreboard mechanism 111 after scoreboard for the first time can be by the row pcb board after a scoreboard
It takes away, takes away and carry out that one row pcb board is divided into veneer by above-mentioned scoreboard method.
Refering to Fig. 7, it includes storage rack 251 and reclaimer robot 252 that the upper cover feeding, which assembles equipment 25, and described takes
Material manipulator 252 is arranged in the side of storage rack 251, and the storage rack 251 can release a disk labyrinth of bottommost to feeding
252 lower section of manipulator, to the labyrinth of 252 side of removing of reclaimer robot.Be provided on the storage rack 251 supporting plate 2511,
Push plate 2513 and sucker 2512, the supporting plate 2511 is scalable to be arranged in the front and rear sides of storage rack, can be driven by cylinder
Supporting plate is flexible；The push plate 2513 is slidably arranged in the left side of storage rack, can realize push plate 2513 by cylinder and sliding rail
Sliding；The sucker 2512 is liftable to be arranged in the bottom of storage rack, can be realized by lifting cylinder and vacuum cup.Institute
252 side of reclaimer robot stated is additionally provided with positioning CCD2521, and the reclaimer robot is used for feeding and located CCD
It is assembled after positioning.When work, whole charging tray of the pile equipped with upper cover is put into storage rack 251, then supporting plate 2511 is stretched out from side and held in the palm
Firmly the charging tray of penultimate or more, sucker 2512 rise the suction of a nethermost charging tray is lower to storage rack from the bottom up
251 bottom, then released a nethermost charging tray to the lower section of reclaimer robot 252, finally by feeding by push plate 2513
Manipulator 252 takes out positioning below upper cover to positioning CCD2521 from charging tray, and reclaimer robot 252 is fixed further according to positioning CCD2521
It is assembled behind the orientation of adjustment upper cover after the information of position.
In buckle material assembling equipment 21, labyrinth feeding assembling equipment 24 and labyrinth feeding assembling equipment 12 structure and work
It is identical as upper cover feeding assembling equipment 25 to make process.
Refering to Fig. 8 ~ 11, the transmitting tube feeding assembling equipment 13 includes apparatus for shaping 131, mobile device 132 and feeding
Device, the apparatus for shaping 131 include Lu Zhi mechanisms 1311, pinrshape structure 1312, spreading mechanism 1313 and bending mechanism, institute
The apparatus for shaping 131 stated is for product in Lu Zhi mechanisms 1311, pinrshape structure 1312, spreading mechanism 1313 and bending mechanism 1314
Between move, mobile device 132 preferably be arranged 4 arranged side by side and synchronization-moving feeding heads, correspond to Lu Zhi mechanisms 1311 respectively, cut
The mode feeding of negative pressure absorbing or gripping may be used in foot mechanism 1312, spreading mechanism 1313 and bending mechanism 1314, feeding head,
Four feeding heads can synchronizing moving, transmitting tube synchronizing moving to complete previous process by four to next station,
The last one feeding head send the transmitting tube for completing shaping to feeding device.The feeding device is used for reshaping device shaping
Product feeding afterwards, feeding device can select manipulator, positioning CCD in addition can be arranged, transmitting tube is taken away and assembled, separately may be used
Movable transfer fixture is set, and adjusting posture to transmitting tube by the action such as rotation facilitates manipulator directly to assemble.
By the foot for the clamping jaw sliding gripping transmitting tube that can be slided, realization is smoothed out with the fingers straight for Lu Zhi mechanisms 1311.Refering to Fig. 9, cut
The top of transmitting tube is fixed on fixed block 13122 by foot mechanism 1312 by movable U-shaped fixing card 13123, then under passing through
13121 forward slip of cutter of portion's sliding cuts foot, and fixing card 13123 and cutter 13121 can be controlled by cylinder to be slided.Refering to
Figure 10 struts machine 1313 and the top of transmitting tube is fixed in fixed seat 13132 by movable block 13131, U-shaped bracket 13134
Hold transmitting tube lower part, axe edge shape straight on the head 13133 pushes U-shaped bracket 13134 to, to by two heel braces of transmitting tube lower part
It opens；While strutting, it can be arranged whether just circuit is connected to test with two feet of transmitting tube the positive and negative and performance of transmitting tube
Often.Refering to fig. 11, transmitting tube top is fixed on tray 13143 by bending mechanism by sliding shoe 13141, pushing block 13142 to
The bending for realizing transmitting tube following two foot is pushed again.Above-mentioned sliding can pass through the mechanism controls such as cylinder, sliding rail.
The structure and the course of work of reception pipe feeding assembling equipment 14 and capacitor loading assembling equipment 17 are the same as transmitting tube feeding
Assemble equipment.
Refering to fig. 12, it includes corrector 151 and assembly manipulator 152, institute that the shielding case feeding, which assembles equipment 15,
The assembly manipulator 152 stated is arranged in the side of corrector 151, and corrector 151 is used for the shaping of shielding case, the dress
It is used to shielding case getting shaping at corrector 151 with manipulator 152, assembly is taken out after shaping.The corrector 151
Including shaping push rod 1511 and rotating base 1512, the shaping push rod 1511 is arranged in the side for turning pedestal 1512, described
Shaping push rod 1511 can be driven by flagpole, shaping push rod 1511 can be arranged around rotating base 1512 it is multiple, from
And multi-angle shaping may be implemented；Rotating base 1512 is by rotary settings such as motor, rotary cylinders, to lead to when shaping
Crossing rotating base drives shielding case rotation thereon to realize multi-angle shaping.
The tipping arrangement 16 can realize overturning by manipulator by the hand rotation of manipulator；Also can pass through
Other gripper mechanism grips realize overturning.The welding equipment 18 can select common mash welder or solder reflow device, choosing
It is multiple with that can be arranged when mash welder, the different solder joint of difference welding machine, as capacitance, transmitting tube, reception pipe, shielding case are respectively set one
A mash welder welding.
Refering to fig. 13, the semi-finished product detection device 19 includes test power supply 191, test turntable 192, test CCD193
With sensors in place 194, the test turntable 192 is provided with several measurement jigs, is preferably provided with two, measurement jig is used for
The labyrinth component with pcb board, capacitance, transmitting tube, reception pipe is accommodated, turntable is set and several jigs are set, conveniently passes through test
The rotation of turntable 192 is quickly tested.The lifting of test power supply 191 setting is on test turntable 192, the test power supply
Be provided with test probe on 191, i.e., the setting of probe liftable come with the test point contact on pcb board, to drive connection pcb board
On capacitance, transmitting tube, reception pipe circuit, whether normal detect them, the described test CCD193 settings are in test turntable 192
Lower section, that is, test power supply 191 probe contacted from top with the backside pads of PCB, the positive reception pipes of PCB, transmitting tube to
Lower section shines, and whether test CCD193 is to shining and taking pictures detection, and the time lighted can need to select according to product, the inspection of capacitance
Survey can be detected according to circuit characteristic.Sensors in place 194 is arranged in the lower section of test turntable 192, for detecting fan to be tested
Whether palace component is installed in place in jig, and deflection is avoided to cause test inaccurate.In addition, semi-finished product detection device 19 further includes machine
Tool hand can select two manipulators, one feeding to detect one by the labyrinth component blanking after detection, can also pass through a machine
Tool hand realizes feeding, discharge, and the hand that two slidings can also be arranged on a manipulator realizes the function of two manipulators.
Refering to fig. 14, the waxdip equipment 22 includes storage wax apparatus 221, draining device 222 and waxdip manipulator, described
Storage wax apparatus 221 be used for will be solid paraffin melting and store, the draining device 222 is more by the labyrinth component after waxdip
Remaining paraffin drip removes, and the waxdip manipulator is for picking and placeing labyrinth component and waxdip.The storage wax apparatus 221 include wax pond
2211 and wax container 2212, the wax pond 2211 is taken to be arranged as required to the mechanisms such as heater strip, level sensor, filter screen；
Described takes the lifting of wax container 2212 to be arranged in the side in wax pond 2211, so as to take wax from wax pond 2211 by lifting,
Take wax container 2212 for waxdip, therefore size is more bigger than labyrinth component；By taking wax container waxdip, avoid in wax pond
Liquid level decline causes waxdip amount inconsistent when waxdip.The draining device 222 includes accumulator tank 2221, fixing piece 2222 and cold
But structure 2223, the accumulator tank 2221 are connected to wax pond 2211, are reused so as to recycle paraffin reflux；Described
Fixing piece 2222 is slidably arranged above accumulator tank 2221, and the fixing piece 2222 is being returned for temporarily fixed labyrinth component
It receives and drips wax above slot, the in addition sliding of fixing piece 2222 setting facilitates cooperation waxdip manipulator blanking.The cooling structure 2223
It is arranged in the side of accumulator tank 2221, fan etc. can be selected and be used as cooling structure 2223, to realizes waxdip by cooling device
Labyrinth component afterwards is quickly cooled down.The rotatable setting of hand of the waxdip manipulator, to lead to after waxdip taking-up
It crosses rotating centrifugal and gets rid of paraffin extra on the component of labyrinth.Waxdip manipulator is fit directly into after taking out the labyrinth component for draining wax
In buckle.
Refering to fig. 15, it includes vibrating disk, separating mechanism 231 and testing agency that the light-guiding pillar feeding, which assembles equipment 23,
232, the vibrating disk is used for the feeding of light-guiding pillar, and the separating mechanism 231 is used to one by one divide continuous multiple light-guiding pillars
From whether the length that the testing agency 232 is used to detect light-guiding pillar is qualified.The separating mechanism 231 includes that sliding is set
The separation tool 2312 set and the locating piece 2311 of lifting and rotary setting are provided on the locating piece 2311 and control with detaching
The channel of 2312 connection of tool, the vibrating disk are also connected to the channel on locating piece 2311, and the locating piece 2311 leads to
Road side is provided with telescopic fixed link；When work, light-guiding pillar continuously enters the channel of locating piece 2311 from vibrating disk, finally
Into in separation tool 2312, separation tool 2312 can only accommodate a light-guiding pillar, the fixed link of 2311 channel side of locating piece
Stretch out fixed penultimate and later light-guiding pillar so that they cannot come out from channel, and then locating piece 2311 is first lifted
It rises and rotates again, the guide-lighting post separation in separation tool is realized by lifting, rotation makes above the light-guiding pillar in separation tool
There is space so as to be taken out from top.The testing agency 232 includes the reference test bar 2321 of elasticity setting and close induction
Device 2322, the stroke that reference test bar 2321 is incuded close to inductor 2322；Separation tool 2312 slides into inspection when work
Mechanism 232 position is surveyed, reference test bar 2321 stretches out the light-guiding pillar in detection separation tool 2312, by close to inductor 2322
The length of stretching is detected to judge whether light-guiding pillar is qualified.
In addition, light-guiding pillar feeding assembling equipment 23 further includes manipulator, leaded light is taken away from separation tool by manipulator
Column is simultaneously assembled on the component of labyrinth.The whether qualified method of above-mentioned detection leaded light column length may be used after light-guiding pillar assembly to examine
Survey whether light-guiding pillar is installed in place.
The finished product detection equipment 26 includes stationary detection mechanism 261 and Smoke Detection mechanism 262, the static inspection
Mechanism 261 is surveyed to detect the electrical property of product by electrical measurement fixture, and by static detection CCD take pictures test product electrical measurement when
Luminescent properties；The Smoke Detection mechanism 262 is detected by the way that product to be placed into smog box.
The stamp equipment 27 includes stamp device and barcode scanning device, and the barcode scanning device is for existing to stamp device
Stamp on product carries out barcode scanning verification and records, and to avoid stamp that from cannot identifying, can also record stamp information to chase after
It traces back, common laser printer can be selected in the stamp device, and common barcode scanning gun can be selected in the barcode scanning device.
Refering to fig. 16, the automatic assembly line course of work of smoke alarm of the utility model is as follows：In semi-finished product group
PCB scoreboards feeding is completed along wiring 1, labyrinth feeding assembles, transmitting tube feeding assembles, reception pipe feeding assembles, on shielding case
Material assembling, semi-finished product overturning, capacitor loading assembling, device welding and semi-finished product detect process, are welded to be formed on a pcb board
It is connected to transmitting tube, reception pipe, capacitance and the labyrinth component equipped with labyrinth.Finished product assembly line 2 complete labyrinth component waxdip, in
Material assembling, the assembling of light-guiding pillar feeding, the assembling of labyrinth feeding, the assembling of upper cover feeding, finished product detection and stamp process are buckled, to
Complete the production of a complete smoke alarm.Obviously, above-described embodiment of the utility model is only clearly to say
Bright the utility model example, and it is not the restriction to the embodiment of the utility model.
For those of ordinary skill in the art, other not similar shapes can also be made on the basis of the above description
The variation or variation of formula.There is no necessity and possibility to exhaust all the enbodiments.It is all the utility model spirit and
All any modification, equivalent and improvement made by within principle etc. should be included in the protection model of the utility model claims
Within enclosing.
Claims (10)
1. a kind of automatic assembly line of smoke alarm, it is characterised in that：Including semi-finished product assembly line（1）With finished product assembly line
（2）, the semi-finished product assembly line（1）On be disposed with PCB scoreboard charging equipments（11）, labyrinth feeding assemble equipment
（12）, transmitting tube feeding assemble equipment（13）, reception pipe feeding assemble equipment（14）, shielding case feeding assemble equipment（15）, turn over
Turn equipment（16）, capacitor loading assemble equipment（17）, welding equipment（18）With semi-finished product detection device（19）；The finished product group
Wiring（2）On be disposed in buckle material assembling equipment（21）, waxdip equipment（22）, light-guiding pillar feeding assemble equipment（23）、
Labyrinth feeding assembles equipment（24）, upper cover feeding assemble equipment（25）, finished product detection equipment（26）With stamp equipment（27）；Institute
The semi-finished product assembly line stated（1）With finished product assembly line（2）It is reflux bracing wire, the reflux bracing wire is in each assembling equipment institute
In place install is equipped with detent mechanism（3）, the detent mechanism（3）Including raising plate（31）, blocking column（32）With elastic non-return
Part（33）, the elastic non return part（33）It is arranged in raising plate（31）Front end, the blocking column（32）Setting is jacking
Plate（31）Rear end, the blocking column（32）Liftable is arranged, the elastic non return part（33）Conveying jig is set unidirectionally to lead to
It crosses.
2. the automatic assembly line of smoke alarm according to claim 1, it is characterised in that：In the PCB scoreboards
Expect equipment（11）Including feed mechanism, cutting agency and Liang Ge scoreboards mechanism（111）, the scoreboard mechanism described in two（111）It is first
Tail is connected and is vertically arranged, and the feed mechanism is for above expecting board separator structure（111）, the cutting agency is used for will
PCB after scoreboard takes out and is packed into jig；The scoreboard mechanism（111）Including fixed structure（1111）, scoreboard structure
（1112）And structure for conveying（1113）, the fixed structure（1111）With scoreboard structure（1112）Side by side and it is slidably arranged in defeated
Send structure（1113）On, the fixed structure（1111）Top plate including sliding setting on bottom plate and bottom plate, the scoreboard
Structure（1112）Including liftable pressing plate in rotatable support plate and support plate；Feeding part is provided on the top plate.
3. the automatic assembly line of smoke alarm according to claim 1, it is characterised in that：The labyrinth feeding group
It installs standby（12）, in buckle material assembling equipment（21）, labyrinth feeding assemble equipment（24）Equipment is assembled with upper cover feeding（25）
Include storage rack and reclaimer robot；Supporting plate, push plate and sucker are provided on the storage rack, the supporting plate is scalable
It is arranged in the front and rear sides of storage rack, the push plate is slidably arranged in the left side of storage rack, and the sucker is liftable to be set
It sets in the bottom of storage rack；The reclaimer robot side is additionally provided with positioning CCD, and the reclaimer robot is used for feeding
And it is assembled after located CCD positioning.
4. the automatic assembly line of smoke alarm according to claim 1, it is characterised in that：The transmitting tube feeding group
It installs standby（13）, reception pipe feeding assemble equipment（14）Equipment is assembled with capacitor loading（17）Include apparatus for shaping, mobile dress
It sets and feeding device, the apparatus for shaping includes the Lu Zhi mechanisms being arranged according to this, pinrshape structure, spreading mechanism and bar folder
Structure；The mobile device is moved for product between Lu Zhi mechanisms, pinrshape structure, spreading mechanism and bending mechanism, described
Feeding device is used for the product feeding after reshaping device shaping.
5. the automatic assembly line of smoke alarm according to claim 1, it is characterised in that：The shielding case feeding
Assemble equipment（15）Including corrector（151）And assembly manipulator（152）, the assembly manipulator（152）It is arranged in school
Shape dress is set（151）Side；The corrector（151）Including shaping push rod（1511）And rotating base（1512）, described
Shaping push rod（1511）Setting is turning pedestal（1512）Side.
6. the automatic assembly line of smoke alarm according to claim 1, it is characterised in that：The semi-finished product detection
Equipment（19）Including testing power supply（191）, test turntable（192）, test CCD（193）And sensors in place（194）, described
Test turntable（192）It is provided with several measurement jigs, the test power supply（191）Lifting setting is in test turntable（192）On,
The test power supply（191）On be provided with test probe, the test CCD（193）And sensors in place（194）Setting exists
Test turntable（192）Lower section.
7. the automatic assembly line of smoke alarm according to claim 1, it is characterised in that：The waxdip equipment
（22）Including storage wax apparatus（221）, draining device（222）With waxdip manipulator, the storage wax apparatus（221）Including wax pond
（2211）With take wax container（2212）, described takes wax container（2212）Lifting is arranged in wax pond（2211）Side；Described
Draining device（222）Including accumulator tank（2221）, fixing piece（2222）And cooling structure（2223）, the accumulator tank（2221）
With wax pond（2211）Connection, the fixing piece（2222）Slidably it is arranged in accumulator tank（2221）Top, the cooling knot
Structure（2223）It is arranged in accumulator tank（2221）Side；The rotatable setting of hand of the waxdip manipulator.
8. the automatic assembly line of smoke alarm according to claim 1, it is characterised in that：The light-guiding pillar feeding
Assemble equipment（23）Including vibrating disk, separating mechanism（231）And testing agency（232）；The separating mechanism（231）Including cunning
The separation tool of dynamic setting（2312）With lifting and the locating piece of rotary setting（2311）, the locating piece（2311）Upper setting
Have and separation tool（2312）The channel of connection, the vibrating disk also with locating piece（2311）On channel connection, it is described
Locating piece（2311）Channel side be provided with telescopic fixed link；The testing agency（232）Including elasticity setting
Reference test bar（2321）With close to inductor（2322）, described close to inductor（2322）Incude reference test bar（2321）It is flexible
Amount.
9. the automatic assembly line of smoke alarm according to claim 1, it is characterised in that：The finished product detection is set
It is standby（26）Including stationary detection mechanism（261）With Smoke Detection mechanism（262）, the stationary detection mechanism（261）Pass through electricity
Measurement fixture detects the electrical property of product, and luminescent properties when by static detection CCD test product electrical measurements；The smog
Testing agency（262）It is detected by the way that product to be placed into smog box.
10. the automatic assembly line of smoke alarm according to claim 1, it is characterised in that：The stamp equipment
（27）Including stamp device and barcode scanning device, the barcode scanning device is used for the stamp to stamp device on product and carries out barcode scanning
It verifies and records.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820147905.5U CN207885108U (en) | 2018-01-29 | 2018-01-29 | Automatic assembly production line for smoke alarms |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820147905.5U CN207885108U (en) | 2018-01-29 | 2018-01-29 | Automatic assembly production line for smoke alarms |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207885108U true CN207885108U (en) | 2018-09-18 |
Family
ID=63509087
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820147905.5U Active CN207885108U (en) | 2018-01-29 | 2018-01-29 | Automatic assembly production line for smoke alarms |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207885108U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108323151A (en) * | 2018-01-29 | 2018-07-24 | 广东利元亨智能装备有限公司 | A kind of automatic assembly line of smoke alarm |
| CN110796823A (en) * | 2019-10-11 | 2020-02-14 | 林勤鑫 | Smoke alarm and production method and equipment thereof |
| CN110814727A (en) * | 2019-10-11 | 2020-02-21 | 林勤鑫 | Production system and assembly method of core part of smoke alarm |
| CN110814681A (en) * | 2019-10-11 | 2020-02-21 | 林勤鑫 | Production system and production method for smoke-sensitive alarm shell |
| CN110992638A (en) * | 2019-12-24 | 2020-04-10 | 无锡商业职业技术学院 | Calibration method and calibration device for smoke detector |
| CN111266859A (en) * | 2020-03-23 | 2020-06-12 | 东莞市沃德精密机械有限公司 | Automatic assembly production line of filter |
| WO2021196021A1 (en) * | 2020-03-31 | 2021-10-07 | 广东利元亨智能装备股份有限公司 | Phaser actuator assembly line |
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2018
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108323151A (en) * | 2018-01-29 | 2018-07-24 | 广东利元亨智能装备有限公司 | A kind of automatic assembly line of smoke alarm |
| CN108323151B (en) * | 2018-01-29 | 2023-12-19 | 广东利元亨智能装备有限公司 | Automatic assembly production line for smoke alarms |
| CN110796823A (en) * | 2019-10-11 | 2020-02-14 | 林勤鑫 | Smoke alarm and production method and equipment thereof |
| CN110814727A (en) * | 2019-10-11 | 2020-02-21 | 林勤鑫 | Production system and assembly method of core part of smoke alarm |
| CN110814681A (en) * | 2019-10-11 | 2020-02-21 | 林勤鑫 | Production system and production method for smoke-sensitive alarm shell |
| CN110992638A (en) * | 2019-12-24 | 2020-04-10 | 无锡商业职业技术学院 | Calibration method and calibration device for smoke detector |
| CN110992638B (en) * | 2019-12-24 | 2021-09-24 | 无锡商业职业技术学院 | Calibration method and calibration device for smoke detector |
| CN111266859A (en) * | 2020-03-23 | 2020-06-12 | 东莞市沃德精密机械有限公司 | Automatic assembly production line of filter |
| WO2021196021A1 (en) * | 2020-03-31 | 2021-10-07 | 广东利元亨智能装备股份有限公司 | Phaser actuator assembly line |
| CN114901423A (en) * | 2020-03-31 | 2022-08-12 | 广东利元亨智能装备股份有限公司 | Phase executor assembly line |
| CN114901423B (en) * | 2020-03-31 | 2024-01-16 | 广东利元亨智能装备股份有限公司 | Assembly line of phase actuator |
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