Specific embodiment
The present invention is described in detail below in conjunction with attached drawing.
As shown in Fig. 1 to Figure 35, a kind of full-automatic rubberizing production line of battery of the invention successively includes according to the production process
Battery core feeder 1, tab cutting machine 2, patch molding glue machine 3, patch head glue and liner glue machine 4, are protected protection board laser-beam welding machine 5
Backplate bent reshaping machine 6, protection board rubber shell kludge 7 and PI glue and double-sided adhesive glue plastering machine 8 are separately connected between each mechanism
There are free carrier supply line 9 and carrier supply line 010, is provided with feeding between the unloaded tool supply line 9 and carrier supply line 010
Manipulator 011.The present invention realizes full-automatic operation, is not necessarily to human intervention, reduces production cost, improves production efficiency and product
Qualification rate.
As shown in Figures 1 to 7, the battery core feeder 1 of the present embodiment includes the first feeding mechanical hand 11, first feeding
The lower section of manipulator 11 is provided with battery core feeding conveyer belt 12 and device for detecting length 13, and the device for detecting length 13 is set to
The side of carrier supply line, the device for detecting length 13 include workbench 131, and the top of the workbench 131 is provided with the
The power output end drive connection of one cylinder 132, first cylinder 132 has the first pushing plate 133, the workbench 131
Side is provided with the displacement sensor 134 for measuring battery core length, and the lower part of the workbench 131 is provided with to push with first
The clump weight 135 that plate 133 connects is provided with hood-opening device 14, first feeding mechanical hand on the outside of the carrier supply line
11 side, which is provided with, builds standard apparatus 15, and the standard apparatus 15 of building includes third slider cylinder 151, the third slide unit gas
The power output end drive connection of cylinder 151 has the second connecting plate 152, and second connecting plate 152 is provided with the 4th slider cylinder
153, the power output end drive connection of the 4th slider cylinder 153 has the first mounting base 154, first mounting base 154
It is provided with the first guide rail 155, first guide rail 155 slidably connects the first sliding block 156, and first sliding block 156 is connected with
Vacuum chuck 157 is connected with connection bolt 158, the connection bolt between the vacuum chuck 157 and the first mounting base 154
158 outside is socketed with the first spring 159, and the lower section for building standard apparatus 15 is provided with rim of a cup standard apparatus 16, the cup
Mouth standard apparatus 16 includes first base 161, and the first base 161 is provided with the first slider cylinder 162, first slide unit
The power output end drive connection of cylinder 162 has the first connecting plate 163, and first connecting plate 163 is provided with the second slide unit gas
The power output end drive connection of cylinder 164, second slider cylinder 164 has adjustable plate 165, and the adjustable plate 165 is provided with
Reference block 166, the side of the rim of a cup standard apparatus 16 are provided with closing lid device 17, the closing lid device 17 and hood-opening device 14
Structure is identical, and the hood-opening device 14 includes second base 141, and the second base 141 is provided with the 5th slider cylinder 142,
The power output end drive connection of 5th slider cylinder 142 has oscillating cylinder 143, and the oscillating cylinder 143 is rotatablely connected
There is rotating arm 144, one end of the rotating arm 144 is connected with shaft 145, and the shaft 145 is connected with the first idler wheel 146, institute
The side for stating closing lid device 17 is provided with the first CCD detector 18.Specifically, battery core feeding conveyer belt 12 carries out battery core automatic
Feeding operation, the first feeding mechanical hand 11 clamp battery core from battery core feeding conveyer belt 12 and are placed into device for detecting length 13, lead to
It crosses control solenoid valve and exhausts high pressure gas in the first cylinder 132, the piston rod of the first cylinder 132 is made to be in free extension shape
State, at this time not by the effect of other external force, clump weight 135 between the piston rod of the first cylinder 132 and the first pushing plate 133
It moves down under the effect of gravity, clump weight 135 drives the first pushing plate 133 to move forward by wirerope, can also
To make clump weight 135 provide adjustable size to the first pushing plate 133 by the clump weight 135 of replacement different weight size
Power is pullled, is relied primarily on and is pullled power the first pushing plate 133 is made to act on battery core surface with uniform suitable pressure, is pushed when first
Also displacement sensor 134 is touched while plate 133 is pressed onto the side of battery core, the first pushing plate 133 stops movement, displacement sensing
Device 134 reads the length data of battery core, and the data are uploaded to system, and at the same time, the driving of the 5th slider cylinder 142 is swung
Cylinder 143 moves horizontally, and oscillating cylinder 143 drives rotating arm 144 to swing back and forth, and rotating arm 144 drives the by shaft 145
One idler wheel 146 is swung together, to be lifted the capping for opening carrier to open carrier, or decline closes up the capping of carrier to close
Carrier is closed, hood-opening device 14 automatically opens the capping for being placed on the unloaded tool of carrier supply line, then the first feeding mechanical hand 11
Battery core is clamped out of device for detecting length 13 and is placed into the unloaded tool having already turned on, and third slider cylinder 151 passes through second
Connecting plate 152 drives the longitudinal movement of the 4th slider cylinder 153, and the 4th slider cylinder 153 drives vacuum by the first mounting base 154
Sucker 157 moves down, and the side of vacuum chuck 157 is connect by connecting bolt 158 with the first mounting base 154, passes through vacuum
Sucker 157 is drawn and the mobile battery core being placed in unloaded tool, carries out subtle adjustment to the position of battery core, is drawing mobile battery core
During, vacuum chuck 157 is slightly slided also by sliding block along guide rail, then passes through connection bolt 158 and the first spring 159
Cooperation it is flexible to realize automatically reseting for vacuum chuck 157, at the same time, the first slider cylinder 162 passes through the first connecting plate
163 driving 164 transverse shiftings of the second slider cylinder, the second slider cylinder 164 drive reference block 166 longitudinal by adjustable plate 165
Mobile, the tab for being bonded to each other the end face of reference block 166 with the tab end face of battery core and being aligned, and then complete battery core builds benchmark behaviour
Make, so that the tab of battery core is met the job requirement of subsequent processing assembling relative to the outwardly directed length dimension of carrier, then
The capping of the carrier equipped with battery core is automatically closed in closing lid device 17, finally by 18 vision-based detection battery core of the first CCD detector
The whether standard compliant job requirement of the length dimension of the protruding carrier of tab and the capping of confirmation carrier are closed completely
In closure, the carrier of non-compliant job requirement is manually taken out by operator, realizes that battery core automates feeding
Operation guarantees that battery core from damaged in collision, improves loading efficiency.
As shown in Fig. 8 to Figure 12, the tab cutting machine 2 of the present embodiment includes first material turntable 20, the first material
Turntable 20 is evenly arranged with several the first fixtures 21, the excircle of the first material turntable 20 according to tab cutting process according to
It is secondary to be provided with pressuring flat device 22, test device 23, cutting means 24, the 2nd CCD detector 25 and the first apparatus for shaping 26, it is described
The outside of first material turntable 20 is provided with the second feeding mechanical hand 27, and the side of second feeding mechanical hand 27 is provided with not
The lower section of qualified product material folding hand 28, the rejected product material folding hand 28 is provided with rejected product conveyer belt 29, the pressuring flat device
22 include the first vertical support 221, and the top of first vertical support 221 is provided with the 6th slider cylinder 222, and described first
The bottom of vertical support 221 is provided with the 7th slider cylinder 223, the 6th slider cylinder 222 and the 7th slider cylinder 223
Output end is respectively connected with the first pressing block 224, and the test device 23 includes the second cylinder 231 being oppositely arranged up and down and third
Cylinder 232, the output end of second cylinder 231 are connected with metal contact pole 233, and the output end of the third cylinder 232 connects
It is connected to compression cushion block 234, the cutting means 24 include cutting pedestal 241, and the pedestal 241 that cuts is provided with electric cylinders 242, institute
Stating the drive connection of electric cylinders 242 has the first pushing plate 243, and first pushing plate 243 is provided with cutter assembly 244, the cutter
Component 244 includes the first fixed frame 2441, and the top of first fixed frame 2441 is provided with the 4th cylinder 2442, and the described 4th
The power output end drive connection of cylinder 2442 has upper cutter head 2443, and the upper cutter head 2443 is connected with upper cutter 2444, described
The side of first fixed frame 2441 is provided with the 5th cylinder 2445, and the power output end drive connection of the 5th cylinder 2445 has
First link block 2446, first link block 2446 are connected with the lower tool apron 2447 of inner hollow, and the lower tool apron 2447 connects
It is connected to lower cutter 2448, the bottom of the lower tool apron 2447 is provided with passage 2449, the upper cutter head 2443 and lower tool apron
2447 back side is provided with the second sliding block 245, and first fixed frame 2441 is provided with to be slidably connected with the second sliding block 245
Second guide rail 246, first apparatus for shaping 26 are provided with finger cylinder 261, and the power output end of the finger cylinder 261 drives
It is dynamic to be connected with plastic claw 262.Specifically, the second feeding mechanical hand 27 clamps battery core one by one from feeding web and is placed individually into
In multiple first fixtures 21 of first material turntable 20, first material turntable 20 rotates multiple first fixtures 21 and reaches different add
Work station drives upside down the first pressing block 224 by the 6th slider cylinder 222 and the 7th slider cylinder 223 first respectively, makes two
A about 224 first pressing block clamps the left tab of battery core and right tab carries out flattening operation;Then the 5th cylinder 2445 drives
Metal contact pole 233 moves down, and third cylinder 232 drives compression cushion block 234 to move up, and metal contacts pole 233 and battery core
Tab contact with each other, detect open-circuit voltage and the internal resistance of the battery core by processor, compression cushion block 234 and metal contact pole
233 is corresponding in vertical direction, and the effect of compression cushion block 234 is damaged by pressure to be detected when being metal contact pole 233 decline in order to prevent
The tab of battery core, and then complete test device 23 and electrical detection operation is carried out to the tab of battery core;Cut the electric cylinders of pedestal 241
242 drive the direction of cutter assembly 244 toward the first fixture 21 to move close to by the first pushing plate 243, put the tab of battery core
It is placed between upper cutter 2444 and lower cutter 2448, the 4th cylinder 2442 driving upper cutter head 2443 moves down, upper cutter head 2443
By the second sliding block 245 along 246 smooth sliding of the second guide rail, the 5th cylinder 2445 is cut by the driving of the first link block 2446
Seat 2447 moves up, and lower tool apron 2447 passes through the second sliding block 245 along 246 smooth sliding of the second guide rail, and then pushes respectively
Upper cutter 2444, lower cutter 2448 carry out cutting operation to tab jointly, so that the length dimension of tab is met production requirement, cut
Rim charge clast out drops into passage 2449 by the lower tool apron 2447 of inner hollow and is collected processing, and then completes to cut out
Cutting apparatus 24 carries out cutting operation to the tab of battery core;Then cutting operation is completed by 25 vision-based detection of the 2nd CCD detector
The tab length dimension of battery core whether meet production requirement, drive plastic claw 262 or so round-trip finally by finger cylinder 261
It stirs, leveling forming operation is carried out to the tab of battery core, the second feeding mechanical hand 27 clamps battery core placement out of first fixture 21
To discharging conveyor belts, if detecting, the electrical detection operation underproof battery core of unqualified or cutting operation will be pressed from both sides by rejected product
Material hand 28 clamps and is placed into rejected product conveyer belt 29 and rejected with transporting, and is designed using rotating disc type and realizes Multi-station synchronous
Operation, mechanism integrated level is high, and intelligent automation is horizontal high.
As shown in Figure 13 to Figure 17, the patch molding glue machine 3 of the present embodiment includes second material turntable 30, the second material
Turntable 30 is evenly arranged with several the second fixtures 31, the excircle of the second material turntable 30 according to patch molding glue process according to
Secondary to be provided with the first rubberizing manipulator 32, first puts adhesive dispenser 33, left front end wraps up in adhesive dispenser 34, right front ends wrap up in adhesive dispenser 35, left
Adhesive dispenser 36 is wrapped up in side, adhesive dispenser 37 is wrapped up on right side and the second apparatus for shaping 38, and the outside of the second material turntable 30 is provided with
Three feeding mechanical hands 39, the first rubberizing manipulator 32 include the first mounting seat 321, and first mounting seat 321 is set
It is equipped with the first power arm 322, first power arm 322 is rotatably connected to the second power arm 323, second power arm 323
It is rotatably connected to the first rotary cylinder 324, the output end of first rotary cylinder 324 is connected with sucker disk seat 325, and described first
Putting adhesive dispenser 33 includes the first mounting rack 330, and the top of first mounting rack 330 is provided with molding glue material storage dish 331, described
The side of molding glue material storage dish 331 is provided with several the first charging directive wheels 332, and the side of first mounting rack 330 is set
It is equipped with the first moulding cylinder 333, the output end of the first moulding cylinder 333 is connected with the first moulding block 334, first pressure
The side of glue cylinder 333 is provided with infrared sensor 335, between the first moulding cylinder 333 and infrared sensor 335
It is provided with the 8th slider cylinder 336, the power output end drive connection of the 8th slider cylinder 336 has the first peel plate 337,
The lower section of first peel plate 337 is provided with several the first rewinding directive wheels 338, under the molding glue material storage dish 331
Side is provided with the first rewinding motor 339, and the drive connection of the first rewinding motor 339 has the first rewinding roller 3310, the left side
Front end wraps up in adhesive dispenser 34 and right front ends and wraps up in that 35 structure of adhesive dispenser is identical, and it includes wrapping up in glue pedestal 341 that the left front end, which wraps up in adhesive dispenser 34,
The glue pedestal 341 of wrapping up in is provided with the first lead-screw drive mechanism 342, the power output end of first lead-screw drive mechanism 342
Drive connection has first slide 343, and the first slide 343 is provided with third guide rail 344, and the third guide rail 344 is provided with
Wrap up in glue portion 345, the glue portion 345 of wrapping up in includes the first fixed plate 3451, and the bottom of first fixed plate 3451 is provided with and the
The third sliding block 3452 that three guide rails 344 are slidably connected, first fixed plate 3451 is provided with the 9th slider cylinder 3453, described
The power output end drive connection of 9th slider cylinder 3453 has first movement plate 3454, and the first movement plate 3454 is provided with
Pressing side plate 3455, the side for wrapping up in glue pedestal 341 are provided with liftout portion 346, and the liftout portion 346 includes liftout pedestal
3461, the liftout pedestal 3461 is provided with the tenth slider cylinder 3462, the power output end of the tenth slider cylinder 3462
Drive connection has jacking block 3463, and the side of the jacking block 3463 is provided with side top plate 3464, the top setting of the jacking block 3463
There is a backing plate 3465, the left side wraps up in adhesive dispenser 36 and wraps up in that 37 structure of adhesive dispenser is identical, and it includes X that adhesive dispenser 36 is wrapped up in the left side with right side
The power output end drive connection of axis straight line mould group 361, the X-axis straight line mould group 361 has Y-axis straight line mould group 362, the Y-axis
The power output end drive connection of straight line mould group 362 has Z axis straight line mould group 363, the power output of the Z axis straight line mould group 363
End, which is drivingly connected, Pneumatic clamping jaw 364, and the output end of the Pneumatic clamping jaw 364 is connected separately with left clamping jaw 365 and right clamping jaw
366, the left clamping jaw 365 is provided with fitting column 367, and the right clamping jaw 366 is provided with the second idler wheel 368, the left clamping jaw 365
Fibre optical sensor 369 is provided with right clamping jaw 366.Specifically, third feeding mechanical hand 39 presss from both sides one by one from feeding web
Battery core is taken to be placed individually into multiple second fixtures 31 of second material turntable 30, second material turntable 30 rotates multiple second folders
Tool 31 reaches different processing stations, and molding glue is placed in molding glue material storage dish 331 first, and taking-up molding glue sequentially passes through multiple
First charging directive wheel 332, the first peel plate 337, multiple first rewinding directive wheels 338, finally winds in the first rewinding roller
3310, when work, the first rewinding motor 339, which passes through synchronous belt mechanism the rotation of the first rewinding roller 3310 is driven to pull, to be formed
Glue, the first moulding cylinder 333 drive the first moulding block 334 to push down and tighten molding glue, the first removing of the 8th slider cylinder 336 driving
Plate 337 moves forward, and makes to form glue and is stripped out from adhesive tape, be conducive to the first rubberizing manipulator 32 in next step quickly draw at
Type glue;It is cooperated and is rotated by the first power arm 322 and the second power arm 323, it is common that the first rotary cylinder 324 is driven to carry out
All-dimensional multi-angle overturning, then the absorption molding gluing of adhesive dispenser 33 is put from first by the sucker disk seat 325 of the first rotary cylinder 324
It is attached to the battery core head lateral wall being exposed to outside the second fixture 31;Then the first lead-screw drive mechanism 342 passes through first slide
343 drivings wrap up in glue portion 345 and move forward the second fixture 31 close to second material turntable 30, and the 9th slider cylinder 3453 passes through the
One movable plate 3454 driving pressing side plate 3455, which is moved down and is bonded with the inner sidewall on battery core head, to be supported, the tenth slider cylinder
3462 driving jacking blocks 3463 move up, and bring pressure to bear on molding glue main body by the backing plate 3465 of jacking block 3463, make to form glue
Main body is even closer to be pasted on battery core head lateral wall, then flips up molding glue main body by the side top plate 3464 of jacking block 3463
The overhanging portion of left end wraps up in the left position for being attached to battery core head lateral wall, due to the inside of pressing side plate 3455 and battery core head
Fitting is supported between wall, and side top plate 3464 applies pressure to the lateral wall on battery core head again, makes the overhanging portion for forming glue main body left end
The even closer left position for being pasted on battery core head lateral wall wraps up in adhesive dispenser 35 due to right front ends and wraps up in adhesive dispenser 34 with left front end
Structure is identical, and right front ends wrap up in adhesive dispenser 35 also according to left front end wrap up in adhesive dispenser 34 working principle will form glue main body right end
Overhanging portion wrap up in the right end position for being attached to battery core head lateral wall, and then complete the left and right end of battery core head lateral wall jointly
Wrap up in glue work in position;Last X-axis straight line mould group 361 drives Y-axis straight line mould group 362 to be moved forward and backward, Y-axis straight line mould group 362
Driving Z axis straight line mould group 363 moves left and right, and Z axis straight line mould group 363 drives Pneumatic clamping jaw 364 to move up and down, and passes through optical fiber
The left position of 369 fixation and recognition battery core head lateral wall of sensor, the left clamping jaw 365 of 364 free extension of Pneumatic clamping jaw and right folder
Pawl 366, then cooperate Z axis straight line mould group 363 that Pneumatic clamping jaw 364 is driven to move up and down, pass through the fitting column 367 of left clamping jaw 365
The fold molding remaining overhanging portion in glue main body left end pastes battery core head inner wall, passes through the second idler wheel 368 of right clamping jaw 366
Pressing and forming glue is rolled, it is made to fit in battery core head inner wall completely, adhesive dispenser 37 is wrapped up in due to right side and wraps up in adhesive dispenser 36 with left side
Structure is identical, and right side wraps up in adhesive dispenser 37 also will to form glue main body right end according to the working principle that adhesive dispenser 36 is wrapped up in left side remaining
Overhanging portion fit in battery core head inner wall completely, then the battery cores of patch molding glue operation are completed by 38 pairs of the second apparatus for shaping
Leveling crystallization operation is carried out, machining accuracy and production efficiency are improved, meets the production requirement of automation high quality.
As shown in Figure 18 to Figure 21, the patch head glue and liner glue machine 4 of the present embodiment include third material turntable 40, described
Third material turntable 40 is evenly arranged with several third fixtures 41, and the excircle of the third material turntable 40 is pasted according to battery core
Glue process is disposed with the second rubberizing manipulator 42, second puts adhesive dispenser 43, tape sticking device 44, third and put adhesive dispenser 45,
The outside of three rubberizing manipulators 46 and third apparatus for shaping 47, the third material turntable 40 is provided with the 4th feeding mechanical hand
48, described second, which puts adhesive dispenser 43, includes the second mounting rack 430, and the top of second mounting rack 430 is provided with the storage of head glue
Charging tray 431, the lower section of the head glue material storage dish 431 are provided with the second charging directive wheel 432, the second charging directive wheel
432 both sides external is respectively arranged with the first scraping wings 433 and the second rewinding directive wheel 434, the second rewinding directive wheel 434
Side be provided with the second rewinding roller 435, second mounting rack 430 is provided with and the second rewinding roller 435 is drivingly connected
The second rewinding motor 436, it is described second charging directive wheel 432 lower section be provided with and the first scraping wings 433 be drivingly connected
First pusher cylinder 437, second mounting rack 430 are provided with first be oppositely arranged with the first scraping wings 433 and draw glue portion
438, the first photoelectric sensor 439, first pusher are provided between first scraping wings 433 and the first drawing glue portion 438
The lower section of plate 433 is provided with the first cutter slider cylinder 4310, and the power output end of the first cutter slider cylinder 4310 drives
Dynamic to be connected with the first cutter plate 4311, described first draws glue portion 438 to draw glue motor 4381 including first, and described first draws glue motor
4381 power output end drive connection has first gear 4382, and the top of the first gear 4382 is provided with first movement seat
4383, the first movement seat 4383 is provided with the first drawing plastic clip pawl cylinder 4384, and described first draws plastic clip pawl cylinder 4384
Output end is connected with the first drawing plastic clip pawl 4385, and the bottom of the first movement seat 4383 is provided with engages with first gear 4382
The first rack gear 4386, the first movement seat 4383 is provided with Four-slider 4387, second mounting rack 430 be provided with
The 4th guide rail 4388 that Four-slider 4387 is slidably connected, it includes the second lead-screw drive mechanism 450 that the third, which puts adhesive dispenser 45,
The power output end drive connection of second lead-screw drive mechanism 450 puts rubber base 451, and the top for putting rubber base 451 is set
It is equipped with liner glue material storage dish 452, the lower section of the liner glue material storage dish 452 is provided with third charging directive wheel 453, described to put glue
The side of seat 451 is provided with the second moulding cylinder 454, and the output end of the second moulding cylinder 454 is connected with the second moulding block
455, the lower section of the third charging directive wheel 453 is provided with the second peel plate 456, and the rubber base 451 of putting is positioned at the second removing
The front of plate 456 is provided with the second photoelectric sensor 457, and the lower section of the third charging directive wheel 453 is provided with third rewinding
Directive wheel 458, the side of the third rewinding directive wheel 458 is provided with third rewinding roller 459, described to put the setting of rubber base 451
There is the third rewinding motor 4510 being drivingly connected with third rewinding roller 459, the front for putting rubber base 451, which is provided with, takes glue portion
49, described to take glue portion 49 include X-axis slider cylinder 491, and the power output end drive connection of the X-axis slider cylinder 491 has the
Three connecting plates 492, the third connecting plate 492 are provided with Z axis slider cylinder 493, and the power of the Z axis slider cylinder 493 is defeated
Outlet drive connection has support board 494, and one end of the support board 494 is provided with Y-axis slider cylinder 495, the Y-axis slide unit gas
The power output end drive connection of cylinder 495 has the second pushing plate 496, and second pushing plate 496 is provided with first and takes plastic clip pawl
Cylinder 497, the other end of the support board 494 are fixedly installed second and take plastic clip pawl cylinder 498, and described first takes plastic clip pawl gas
Cylinder 497 and second takes the output end of plastic clip pawl cylinder 498 to be respectively connected with to take plastic clip pawl 499.Specifically, the 4th feeding mechanical hand 48
From being clamped one by one in feeding web in multiple third fixtures 41 that battery core is placed individually into third material turntable 40, third material
Turntable 40 rotates multiple third fixtures 41 and reaches different processing stations, and head adhesive tape first is placed in head glue material storage dish 431,
It takes out head adhesive tape and the first scraping wings 433 of arrival of directive wheel 453 is fed by third, the first pusher cylinder 437 driving first pushes away
Flitch 433 moves forward, and is separated from each other head glue with the virgin rubber band tightened, and the first photoelectric sensor 439 induction detection is to the end
Portion's glue simultaneously sends a signal to the first drawing glue portion 438, and first draws glue motor 4381 that first gear 4382 is driven to rotate, first gear
4382 and the engaged transmission of the first rack gear 4386, and then drive first movement seat 4383 by Four-slider 4387 along the 4th guide rail
4388 move horizontally, and realize that first draws plastic clip pawl cylinder 4384 to drive first to draw the clamping of plastic clip pawl 4385 and horizontal pulling head
For glue to standard compliant rubberizing length, the first cutter slider cylinder 4310 the first cutter plate 4311 of driving, which moves up, cuts off head
Glue clamps the alignment of head glue from the first drawing glue portion 438 by the second rubberizing manipulator 42 and pastes battery core head, and then completes electricity
The head sticker glue of core works, and remaining virgin rubber band is wound by third rewinding directive wheel 458 in third rewinding roller 459, the
Three rewinding motors 4510 drive the rotation of third rewinding roller 459 to complete winding reclaimer operation, the second rubberizing manipulator to virgin rubber band
42, which put the clamping head glue alignment of adhesive dispenser 43 from second, pastes battery core head, passes through tape sticking device 44 and is directed at the progress of battery core head
Rolling-pressing operation, makes head glue be fitted in battery core head completely, then the second lead-screw drive mechanism 450 is according to real work feelings
Condition driving puts the movement of rubber base 451 and is adjusted to optimal operating position, and liner adhesive tape is placed in liner glue material storage dish 452, takes out lining
It pads adhesive tape and the second peel plate 456 of arrival of directive wheel 453 is fed by third, the second moulding cylinder 454 drives the second moulding block 455
It moves down and pushes down and tighten liner adhesive tape, be separated from each other liner glue with the virgin rubber band tightened, the sense of the second photoelectric sensor 457
It should detect that the glue portion 49 that takes is removed from virgin rubber band and sent a signal to liner glue, X-axis slider cylinder 491 passes through third connecting plate
492 driving Z axis slider cylinders 493 are moved forward and backward, and Z axis slider cylinder 493 drives Y-axis slider cylinder 495 by support board 494
It moving up and down, Y-axis slider cylinder 495 takes plastic clip pawl cylinder 497 to move left and right by the second pushing plate 496 driving first,
Plastic clip pawl cylinder 497 and second is taken to take between plastic clip pawl cylinder 498 to adjust first in due course according to the physical length of liner glue
Operating distance clamps the liner glue being stripped out from virgin rubber band by taking plastic clip pawl 499, passes through third rubberizing manipulator 46
Battery core head is pasted from taking the clamping of glue portion 49 liner glue to be aligned, and then completes the liner sticker glue work of battery core, remaining original
Adhesive tape is wound by third rewinding directive wheel 458 in third rewinding roller 459, and third rewinding motor 4510 drives third material receiving roller
459 rotation of wheel completes winding reclaimer operation to virgin rubber band, is directed at battery core head by third apparatus for shaping 47 and carries out pressing leveling
Operation makes to pad glue and head glue is fitted in battery core head completely, realizes battery core head glue and liner glue automation rubberizing work,
Cost of labor is reduced, production efficiency is improved.
As shown in Figure 22 to Figure 25, the protection board laser-beam welding machine 5 of the present embodiment includes the first board 50, first machine
Platform 50 is provided with 4 materials turntable 51, and the 4 materials turntable 51 is evenly arranged with several the 4th fixtures 52, and described
The excircle of 4 materials turntable 51 is respectively arranged with the 5th feeding mechanical hand 53, protection board feed device 54, protection board positioning dress
55 and laser welding instrument 56 are set, the side of the protection board feed device 54 is provided with protection board feeding mechanism 57, the protection
Positioning turning device 58 is provided between plate feed device 54 and protection board feeding mechanism 57, the 5th feeding mechanical hand 53
Side is provided with finished product pipeline 59, and the outside of the finished product pipeline 59 is provided with the 3rd CCD detector 510, the protection
Plate feeding mechanism 57 is arranged in parallel with full charging tray conveyer belt 570 and empty tray conveyer belt 571, the full charging tray conveyer belt 570 with
The side of empty tray conveyer belt 571 is provided with lifting platform 572, and the top of the full charging tray conveyer belt 570 is vertically arranged with the
The power output end drive connection of three lead-screw drive mechanisms 573, the third lead-screw drive mechanism 573 has sucker stand 574, institute
The surrounding for stating sucker stand 574 is evenly arranged with vacuum cups 575, and the side of the third lead-screw drive mechanism 573 is laterally set
It is equipped with the 4th lead-screw drive mechanism 576, the power output end drive connection of the 4th lead-screw drive mechanism 576 has transfer mobile
Frame 577, the transfer movable stand 577 are provided with positioning cylinder 5771, and the output end of the positioning cylinder 5771 is connected with positioning
Plate 5772, the transfer movable stand 577 are additionally provided with several the first locating pieces 5773, the empty tray conveyer belt 571 it is upper
The charging tray clamping jaw cylinder 579 that side is provided with protection board gripping manipulator 578 and is oppositely arranged with protection board gripping manipulator 578,
The output end of the charging tray clamping jaw cylinder 579 is connected with charging tray clamping jaw 5710, and the positioning turning device 58 includes rodless cylinder
581, the power output end drive connection of the rodless cylinder 581 has the second Mobile base 582, and second Mobile base 582 is arranged
There is the second rotary cylinder 583, the output end of second rotary cylinder 583 is rotatably connected to rotating bar 584, the rotating bar
584 end is provided with protection board clamping jaw cylinder 585, and the output end of the protection board clamping jaw cylinder 585 is connected with protection board folder
Pawl 586, second Mobile base 582 are provided with the second pusher cylinder 587 being oppositely arranged with protection board clamping jaw 586, and described
The output end of two pusher cylinders 587 is connected with the second scraping wings 588, and the protection plate positioning device 55 includes cylinder mounting plate
551, the cylinder mounting plate 551 is provided with longitudinal cylinder 552, and the power output end drive connection of the longitudinal cylinder 552 has
Fixing seat 553, the fixing seat 553 are provided with lateral cylinder 554, and the power output end of the lateral cylinder 554 is drivingly connected
There is the 5th sliding block 555, the top of the 5th sliding block 555 is provided with the first push rod 556, and the fixing seat 553 is provided with and the
The 5th guide rail 557 that five sliding blocks 555 are slidably connected, the front side of the fixing seat 553 are connected with attachment base 558, the attachment base
Linear bearing 5581 is provided in 558, the linear bearing 5581 is socketed with guide rod 5582, one end connection of the guide rod 5582
There is the second link block 5583, second link block 5583 is connected with the second push rod 5584, and second push rod 5584 is provided with
Third idler wheel 5585.Specifically, when work, the 5th feeding mechanical hand 53 clamps battery core one by one from feeding web and places respectively
Into multiple 4th fixtures 52 of 4 materials turntable 51,4 materials turntable 51 rotate multiple 4th fixtures 52 reach it is different
Processing stations, it is multiple first to stack charging tray that is neat and being fully loaded with protection board lifting platform is transported to by full charging tray conveyer belt 570
572, multiple charging trays are transported by lifting platform 572 and are moved up, third lead-screw drive mechanism 573 drives sucker stand 574 downward
Mobile, the vacuum cups 575 being uniformly arranged by 574 surrounding of sucker stand draws a block disk out of lifting platform 572, then will material
Disk is placed into transfer movable stand 577, and positioning cylinder 5771 in transfer movable stand 577 drives positioning plate 5772 to push charging tray and more
A first locating piece 5773 mutually abuts to fix the operating position of charging tray, and the 4th lead-screw drive mechanism 576 drives transfer mobile
Frame 577, which moves forward, transports the lower section that charging tray reaches protection board gripping manipulator 578, and protection board gripping manipulator 578 is from charging tray
Inside clamping protection board is placed into positioning turning device 58 one by one, and at the same time, third lead-screw drive mechanism 573 drives sucker stand
574 move down, and the vacuum cups 575 being uniformly arranged by 574 surrounding of sucker stand removes a block from 572 interior suction of lifting platform
Disk.When the charging tray for being fully loaded with protection board completes feed operation and becomes empty tray, charging tray clamping jaw cylinder 579 drives charging tray clamping jaw
5710 clamping empty trays, the 4th lead-screw drive mechanism 576 driving transfer movable stand 577 are moved backward back to sucker stand 574
Underface, empty tray is placed to the lifting platform 572 close to empty tray conveyer belt 571 and carries out recycling collection, when empty tray collection
It is transported again by empty tray conveyer belt 571 after having expired, sucker stand 574 draws next block by vacuum cups 575
Disk is placed into transfer movable stand 577, and the positioning cylinder 5771 in transfer movable stand 577 drives positioning plate 5772 to next block disk
Duplicate positioning operation is carried out, the 4th lead-screw drive mechanism 576 drives transfer movable stand 577 to move forward and transports next block disk
The lower section for reaching protection board gripping manipulator 578 repeats above-mentioned protection board feed operation, recycles above-mentioned behaviour repeatedly
Make step;58 adjust automatically protection board feedstock direction of positioning turning device, second Mobile base of the driving of rodless cylinder 581 582 is past to be protected
The direction of backplate gripping manipulator 578 is mobile, and protection board gripping manipulator 578 clamps protection board and is horizontally arranged semi-closure
The outer edge position of the protection board clamping jaw 586 of conjunction state, the second pusher cylinder 587 push forward guarantor by the second scraping wings 588
The interior location of backplate toward protection board clamping jaw 586 is mobile, and protection board clamping jaw cylinder 585 drives protection board clamping jaw 586 to be closed completely
Protection board is clamped, drives rotating bar 584 to be flipped up 90 degree by the second rotary cylinder 583, makes originally horizontal positioned protection
Plate, which is transformed into, to be disposed vertically, the feedstock direction of switching adjustment protection board, is conducive to subsequent feeding operation and welding operation is smooth
It carries out, the 4th fixture 52 automatic clamping protection board and is transported to from positioning turning device 58 by protection board feed device 54
It sets, protection board insertion is connected in the tab of battery core, then longitudinal cylinder 552 drives fixing seat 553 to move up and down, lateral gas
Cylinder 554 slides the first push rod 556 of driving along the 5th guide rail 557 by the 5th sliding block 555 and moves left and right, it is therefore an objective to press
The welding position between protection board and the tab of battery core is fastened, the second link block 5583 passes through guide rod 5582, linear bearing
5581 being slidably connected and connect with attachment base 558 between the two, the second link block 5583 is rolled by the third of the second push rod 5584
Wheel 5585, which rolls, presses and similarly fixes the welding position between protection board and the tab of battery core, good positioning effect, finally
Protection board is welded on the tab of battery core by laser welding instrument 56, the product for completing welding operation passes through the 5th feeding mechanical
The clamping of hand 53 is placed into finished product pipeline 59 and is transported, and the 3rd CCD detector 510 carries out solder joint detection to the product being welded
Operation, realizes and carries out automatic welding work to battery core and protection board, replace completely manually with semi-automatic welding mode.
As shown in Figure 26 to Figure 30, the protection board bent reshaping machine 6 of the present embodiment includes the 5th material turntable 60, and described the
Five material turntables 60 are evenly arranged with several the 5th fixtures 61, and the excircle of the 5th material turntable 60 is respectively arranged with
Six feeding mechanical hands 62, the first NG product discharge manipulator 63, product reflux manipulator 64, apparatus for bending 65 and the 4th shaping dress
66 are set, the lower section of the first NG product discharge manipulator 63 is provided with the first NG product conveyor 67, the product reflux machine
The lower section of tool hand 64 is provided with product reflux supply line 68, and the side of the product reflux manipulator 64 is provided with the first scanning device
69, the side of the 4th apparatus for shaping 66 is provided with the second scanning device 610, and the apparatus for bending 65 includes third pedestal 650,
The third pedestal 650 is provided with the 5th lead-screw drive mechanism 651, the power output end of the 5th lead-screw drive mechanism 651
Drive connection has the second vertical support 652, and second vertical support 652 is provided with the 6th guide rail 653, the 6th guide rail
653 slidably connect the 6th sliding block 654, and the top of second vertical support 652 is provided with the 11st slider cylinder 655, institute
The output end for stating the 11st slider cylinder 655 is connected with the second locating piece 656, and the 6th sliding block 654 is connected with the second installation
Seat 657, the lower section of second mounting base 657, which is provided with, pre-folds turn of bilge 658, and second mounting base 657 is provided with rotor plate
6570, the rotor plate 6570, which is provided with, supports block 6571, and second mounting base 657 is provided with servo motor 6572, described
Servo motor 6572 is connect by toothed belt transmission structure with rotor plate 6570, and the turn of bilge 658 that pre-folds includes driving cylinder
6580, the power output end drive connection of the driving cylinder 6580 has a mounting plate 6581, and the mounting plate 6581 is provided with the
12 slider cylinders 6582, the output end of the 12nd slider cylinder 6582 are connected with the second pushing plate 6583, and described second
The top of pushing plate 6583 is connected with pulling claw head 6584, and the junction between the pulling claw head 6584 and the second pushing plate 6583 is set
It is equipped with reinforcing rib 6585.Specifically, protection board Welder is completed in clamping to the 6th feeding mechanical hand 62 one by one from feeding web
The battery of work is placed individually into multiple 5th fixtures 61 of the 5th material turntable 60, and the 5th material turntable 60 rotates multiple five
Fixture 61 reaches different processing stations, and the 5th lead-screw drive mechanism 651 drives the second vertical support 652 toward the 5th fixture 61
Battery location is mobile, and driving cylinder 6580 drives the 12nd slider cylinder 6582 to move up by mounting plate 6581, and the 12nd
Slider cylinder 6582 drives pulling claw head 6584 to move forward by the second pushing plate 6583, hooks protection board by pulling claw head 6584
Lower part, the 12nd slider cylinder 6582 by the second pushing plate 6583 drive pulling claw head 6584 move backward, realize pulling claw head
6584 pull the preparatory bending smaller angle in lower part of protection board, protection board bending yields are effectively ensured, then the 11st slide unit
Cylinder 655 drives the second locating piece 656 to move down the position for being fixed protection board top, is installed in the second mounting base 657
Servo motor 6572 by toothed belt transmission structure drive rotor plate 6570 overturn, by supported block 6571 downwards pressing
The automatic bending work of protection board can be completed in the protection board to pre-bend, and protection board Bending Processing result data is uploaded, the
The protection board that four 66 pairs of apparatus for shaping complete bending work carries out automatic pressing re-shaping exercise and finally manufactures into uniform specification
Finished battery, and protection board shaping processing result data are uploaded, it is set to the second scanning device of 66 side of the 4th apparatus for shaping
610 scanning batteries bar codes saved as unique ID of battery, and with the protection board Bending Processing result data of battery,
Protection board shaping processing result data match to be uploaded in database together to be stored, and realizes the trackability of data, the 6th feeding
Manipulator 62 processes protection board Bending Processing result qualification and protection board shaping according to the related data data in database
As a result qualified battery folders, which take, to be placed into discharging conveyor belts and carries out discharging transport, and protection board Bending Processing result is unqualified and protects
The underproof battery of backplate shaping processing result is turned under the first NG product discharge manipulator 63 by the 5th material turntable 60
Side is placed into the first NG product conveyor 67 by the clamping of the first NG product discharge manipulator 63 and transports, protection board Bending Processing
As a result the underproof battery of any one result or in protection board shaping processing result is rotated by the 5th material turntable 60
To the lower section of product reflux manipulator 64, product reflux supply line 68 is placed by the clamping of product reflux manipulator 64 and is transported,
By operator online under watch detection manually, be set to 64 side of product reflux manipulator the first scanning device 69 scan by producing
The bar code for the battery that product reflux supply line 68 is transported, and the battery reference numeral that record identification needs to flow back, are realized entirely certainly
Dynamicization unmanned operation promotes the economic benefit of enterprise.
As shown in Figure 31 to Figure 33, the protection board rubber shell kludge 7 of the present embodiment includes the second board 70, second machine
Platform 70 is provided with battery supply line 71, and the top of the battery supply line 71 is provided with mounting bracket 72, the mounting bracket 72
Two sides be symmetrically arranged with two groups of CCD vision positioning instrument 73, the lower section of every group of CCD vision positioning instrument 73 is provided with liftout slide unit
Cylinder 74, the output end of the upper liftout slider cylinder 74 are connected with die pad 75, under the upper liftout slider cylinder 74
Side is provided with push slider cylinder 76, and the output end of the push slider cylinder 76 is connected with bottom knockout slider cylinder 77, described
The output end of bottom knockout slider cylinder 77 is connected with bottom knockout plate 78, and the side of the mounting bracket 72 is provided with the 4th CCD inspection
Instrument 79 is surveyed, the side of the 4th CCD detector 79 is provided with the 2nd NG product discharge manipulator 710, the 2nd NG product
The lower section of discharging manipulator 710 is provided with the 2nd NG product conveyor 711, and second board 70 is additionally provided in the first rubber shell
Expect manipulator 712 and the second rubber shell feeding manipulator 713, the first rubber shell feeding manipulator 712 and the second rubber shell feeder
The lower section of tool hand 713 is provided with rubber shell charging tray 714.Specifically, battery supply line 71 transports battery to mounting bracket 72 automatically
Lower section, the first rubber shell feeding manipulator 712 and the second rubber shell feeding manipulator 713 clamp glue out of rubber shell charging tray 714 respectively
Shell, two groups of CCD vision positioning instrument 73 distinguish the protection of two batteries of 72 left and right sides lower section of visual identity location and installation bracket
Board position, and corresponding working signal is issued respectively to the first rubber shell feeding manipulator 712 and the second rubber shell feeding manipulator
713, the first rubber shell feeding manipulator 712 and the second rubber shell feeding manipulator 713 clamp rubber shell respectively and are aligned for insertion into two electricity
The upper liftout slider cylinder 74 of the protection Board position in pond, 72 left and right sides of mounting bracket drives upper die pad 75 to move down, and pacifies
The push slider cylinder 76 for filling 72 left and right sides lower section of bracket drives bottom knockout slider cylinder 77 mobile to the rubber shell position of battery,
Bottom knockout slider cylinder 77 drives bottom knockout plate 78 to move up, and applies pressure to glue jointly by upper die pad 75 and bottom knockout plate 78
Shell makes clamping block and protection board tight clamping fit in rubber shell, and then is completed at the same time to automatic group of the rubber shell of two battery protecting plates
Fill work.The battery for completing assembly working is continued to transport by battery supply line 71, passes through the 4th CCD detector 79 vision-based detection electricity
The assembling quality in pond assembles battery that is defective and going wrong if detecting, is just pressed from both sides by the 2nd NG product discharge manipulator 710
It takes and rejects and transported by the 2nd NG product conveyor 711, rubber shell is inserted into protection board, then pressing keeps rubber shell clamping solid
Automatic assembling is completed due to protection board, effectively replaces special messenger to paste viscous double-sided adhesive, reduces cost of labor.
As shown in Figure 34 to Figure 35, the PI glue and double-sided adhesive glue plastering machine 8 of the present embodiment include the 6th material turntable 80, described
6th material turntable 80 is evenly arranged with several the 6th fixtures 81, and the outside of the 6th material turntable 80 is provided with feeding fortune
Defeated line 82, the side of the feeding supply line 82 are provided with the 7th feeding mechanical hand 83, the outer circle of the 6th material turntable 80
Week is disposed with the 4th rubberizing manipulator 84 according to battery rubberizing process, the 4th puts adhesive dispenser 85, infrared inductor 86,
Five apparatus for shaping the 87, the 5th put adhesive dispenser 88 and the 5th rubberizing manipulator 89, and the described 5th puts adhesive dispenser 88 fixes including second
Frame 880, the top of second fixed frame 880 are provided with double-sided adhesive material storage dish 881, the lower section of the double-sided adhesive material storage dish 881
It is provided with the 4th charging directive wheel 882, second fixed frame 880 or so, which is relatively set with, send glue portion 883 and doubling portion 884,
Described send is provided with electric shear 885 between glue portion 883 and doubling portion 884, described to send glue portion 883 to be provided with to send glue motor
8830, the power output end drive connection for sending glue motor 8830 has a second gear 8831, the second gear 8831 it is upper
Side is provided with and send glue Mobile base 8832, described to send glue Mobile base 8832 to be provided with to send plastic clip pawl cylinder 8833, described to send plastic clip pawl
The output end of cylinder 8833, which is connected with, send plastic clip pawl 8834, and the bottom for sending glue Mobile base 8832 is provided with and second gear
Second rack gear 8835 of 8831 engagements, the doubling portion 884 is provided with doubling motor 8840, the power of the doubling motor 8840
Output end drive connection has third gear 8841, and the top of the third gear 8841 is provided with doubling Mobile base 8842, described
Doubling Mobile base 8842 is provided with doubling clamping jaw cylinder 8843, and the output end of the doubling clamping jaw cylinder 8843 is connected with doubling folder
Pawl 8844, the bottom of the doubling Mobile base 8842 are provided with the third rack gear 8845 engaged with third gear 8841.Specifically,
7th feeding mechanical hand 83 clamps multiple that battery core is placed individually into the 6th material turntable 80 one by one from feeding supply line 82
In six fixtures 81, the 6th material turntable 80 rotates multiple 6th fixtures 81 and reaches different processing stations, puts first by the 4th
Adhesive dispenser 85 automatically provides PI glue, and the 4th rubberizing manipulator 84 is put the clamping PI glue alignment of adhesive dispenser 85 from the 4th and pasted outside battery core
Surface incudes whether detection battery core is successfully pasted with PI glue by infrared inductor 86, if detecting the presence of PI glue, the
Six material turntables 80 continue to rotate the 6th fixture 81 to next station, if can't detect the presence of PI glue, the 6th material turns
The pause of disk 80, which is operated and sounded an alarm, notifies operator to go maintenance and inspection, is directed at battery core outer surface by the 5th apparatus for shaping 87
Pressing flattening operation is carried out, PI glue is made to be fitted in battery core outer surface completely, then double-sided adhesive is placed in double-sided adhesive material storage dish 881,
It takes out double-sided adhesive and send glue portion 883 by the 4th charging arrival of directive wheel 882, glue motor 8830 is sent to drive 8831 turns of second gear
It is dynamic, 8835 engaged transmission of second gear 8831 and the second rack gear, and then drive and give glue Mobile base 8832 to move horizontally and pass through
That send plastic clip pawl cylinder 8833 send the clamping double-sided adhesive of plastic clip pawl 8834 to be transported to doubling portion 884 forward, and doubling motor 8840 drives
Third gear 8841 rotates, 8845 engaged transmission of third gear 8841 and third rack gear, and then doubling Mobile base 8842 is driven to do
It moves horizontally and the doubling clamping jaw 8844 for passing through doubling clamping jaw cylinder 8843 pulls double-sided adhesive to standard compliant rubberizing length, electricity
Dynamic scissors 885 cuts double-sided adhesive, and the 5th rubberizing manipulator 89 puts the clamping double-sided adhesive alignment of adhesive dispenser 88 from the 5th and pastes battery core,
Battery is clamped from the 6th fixture 81 of the 6th material turntable 80 finally by the 7th feeding mechanical hand 83 and is placed into feeding fortune
Defeated line 82 completes the draw operation of finished product, it is ensured that good battery qualification rate meets the high speed development requirement of modern production.
The above is only a preferred embodiment of the present invention, for those of ordinary skill in the art, according to the present invention
Thought, there will be changes in the specific implementation manner and application range, and the above content should not be construed as to limit of the invention
System.