CN212525017U

CN212525017U - Intelligent test assembly of 5G network subassembly

Info

Publication number: CN212525017U
Application number: CN202021204640.1U
Authority: CN
Inventors: 夏欢; 张勇
Original assignee: Jindongli Intelligent Technology SZ Co Ltd
Current assignee: Jindongli Intelligent Technology SZ Co Ltd
Priority date: 2020-06-24
Filing date: 2020-06-24
Publication date: 2021-02-12
Anticipated expiration: 2030-06-24

Abstract

The invention relates to the technical field of electronic component detection, in particular to an intelligent testing component of a 5G network subassembly, which comprises a machine table, a feeding mechanism, an index plate, a trough, a Mark point orientation detection mechanism, a Mark point rotation adjustment mechanism, a resistance testing mechanism, an NG rejection mechanism, a network subassembly testing mechanism, an implantation mechanism, a defective product rejection mechanism, a carrier tape unwinding plate, a guide mechanism, a carrier tape upper cover plate, a tape sealing mechanism, a detection mechanism before tape sealing, a winding mechanism and a computer control part. The invention achieves the purpose of automatically testing the parameters of the components, each test can be completed only by 40-70 milliseconds, the test operation is convenient, rapid and time-saving, the components do not contact with the hands of workers in the whole test process, the test signal is not affected, the test is accurate, and compared with the traditional manual test, the efficiency is higher, the accuracy is higher, and the requirement of modern automatic production is met.

Description

Intelligent test assembly of 5G network subassembly

Technical Field

The invention relates to the technical field of electronic component detection, in particular to an intelligent testing assembly of a 5G network subassembly.

Background

Along with the application popularization of electronic products, the application amount of electronic components is more and more large, in order to enable automatic equipment to automatically weld the components on a circuit board, the electronic components are firstly required to be packaged, a carrier tape capable of continuously feeding is loaded, meanwhile, whether the electronic components are qualified or not is required to be detected, the packaging and the detection of the electronic components are separated at present, whether the quality of the electronic components is qualified or not is mainly carried out by means of manual assistance, the use requirement of full-automatic detection cannot be met, the equipment cannot be configured with different detectors as required, and meanwhile, the detection device is used for detecting different properties of the electronic components, so that the work efficiency of component detection is reduced, the labor intensity is increased, and the detection cost is increased.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides the intelligent testing assembly of the 5G network subassembly, which achieves the aim of automatically performing parameter testing on components, and each test can be completed only by 40-70 milliseconds, the testing operation is convenient, quick and time-saving, the components do not contact with hands of workers in the whole testing process, the testing signal is not influenced, the testing is accurate, and compared with the traditional manual testing, the intelligent testing assembly has higher efficiency and higher accuracy and meets the requirements of modern automatic production.

(II) technical scheme

In order to realize the technical problem, the invention provides the following technical scheme: an intelligent test component of a 5G net subassembly comprises a machine table, a feeding mechanism, an index plate, a trough, a Mark point orientation detection mechanism, a Mark point rotation adjusting mechanism, a resistance test mechanism, an NG rejection mechanism, a net branch test mechanism, an implantation mechanism, a defective product rejection mechanism, a carrier tape unwinding disc, a guide mechanism, a carrier tape upper cover material disc, a tape sealing mechanism, a pre-tape sealing detection mechanism, a winding mechanism and a computer control part, wherein the feeding mechanism, the index plate, the trough, the Mark point orientation detection mechanism, the Mark point rotation adjusting mechanism, the resistance test mechanism, the NG rejection mechanism, the net branch test mechanism, the implantation mechanism, the defective product rejection mechanism, the carrier tape unwinding disc, the guide mechanism, the carrier tape upper cover material disc, the tape sealing mechanism, the pre-tape sealing detection mechanism, the winding mechanism and the computer control part are all fixedly arranged on the machine table and used for carrying out vibration feeding on electronic components, The method comprises the steps of pin orientation overturning, resistance testing, performance testing, implantation of a carrier tape, sealing and covering of an upper cover and winding of a finished product.

The net testing mechanism comprises a mounting frame, a servo motor, a cam turntable, a sliding block, lifting springs, a pressing block, a base frame, a contact plate, a cavity, a vacuum nozzle and a circuit board, wherein the mounting frame is fixedly mounted at the top of a machine table, the servo motor is fixedly mounted at the top of the right side of the mounting frame, the cam turntable is rotatably mounted at the top of the left side of the mounting frame, the output end of the servo motor is in transmission connection with the cam turntable, the sliding block is slidably mounted at the right side of the mounting frame through a rail, the top of the sliding block is movably connected with the cam turntable through a rotating shaft, the number of the lifting springs is two, one ends of the two lifting springs are respectively and fixedly connected with the two sides of the top of the left side of the sliding block, the other ends of the two lifting, the utility model discloses a circuit board, including base frame, contact plate, vacuum air cock fixed mounting, circuit board fixed mounting is in the inside of die cavity, base frame fixed mounting is under the mounting bracket, contact plate fixed mounting is at the top of base frame, the die cavity has been seted up at the top of contact plate, vacuum air cock fixed mounting is in the inside of die cavity, circuit board fixed mounting is in the inside one side of die cavity, the die cavity is located the compact heap under.

Further, feed mechanism fixed mounting is in the left side at board top, feed mechanism comprises glassware and vibrations dish, the graduated disk rotates the intermediate position of installing at the board top, the outward flange on the graduated disk is seted up and is used for the silo of components and parts transportation, the bottom of graduated disk drives the operation through servo motor.

Further, Mark point orientation detection mechanism fixed mounting is in the left side of graduated disk, Mark point orientation detection mechanism is CCD detection camera, Mark point rotation adjustment mechanism fixed mounting is on Mark point orientation detection mechanism's right rear position, Mark point rotation adjustment mechanism's free end and silo correspond.

Further, the resistance testing mechanism is installed at the top of the machine table and located under the trough, and the resistance testing mechanism is composed of two stations and is divided into a high resistance testing station and a low resistance testing station.

Furthermore, the NG eliminating mechanism is fixedly installed on the right rear side of the resistance testing mechanism, the net distribution testing mechanism is located on the right side of the dividing disc, the implanting mechanism is fixedly installed in front of the top of the machine table, and the implanting mechanism is located right in front of the dividing disc.

Further, the defective product rejecting mechanism is fixedly installed on the right side of the dividing plate and is divided into three stages for net-grade testing of unqualified products and NG rejecting actions in a grading mode.

Further, the carrier band unreels the dish and rotates the place ahead of installing at the board, guiding mechanism fixed mounting is in the left side in board the place ahead, cover charging tray fixed mounting is in the right back of board on the carrier band, sealing mechanism installs the right side at the board top, and sealing mechanism and implantation mechanism are located same straight line.

Further, detection mechanism fixed mounting before the banding is on the board, and detection mechanism before the banding is located between banding mechanism and the implantation mechanism, detection mechanism before the banding comprises CCD detection camera.

Further, winding mechanism fixed mounting is on the right side of board, computer control portion fixed mounting is on the rear position at the board top.

(III) advantageous effects

The invention provides an intelligent test assembly of a 5G network subassembly, which has the following beneficial effects:

1. the invention achieves the purpose of automatically testing the parameters of the components due to the arrangement of the network branch testing mechanism, each test can be completed within 40-70 milliseconds, the test operation is convenient, quick and time-saving, the components are not contacted with the hands of workers in the whole test process, the test signals are not influenced, the test is accurate, and compared with the traditional manual test, the efficiency is higher, the accuracy is higher, and the requirement of modern automatic production is met.

2. The invention can automatically feed, detect pins, test performance, reject unqualified products and automatically package and roll the electronic components, the whole process is fully automated, the application is flexible, the adaptability is strong, the loading efficiency is high, the failure rate is low, the production cost of enterprises can be greatly reduced, and the production benefit of the enterprises is improved.

Drawings

FIG. 1 is a schematic front view of the structure of the present invention;

FIG. 2 is an enlarged view of the invention at A in FIG. 1;

FIG. 3 is a schematic front view of the structure of the present invention;

FIG. 4 is a schematic structural diagram of a net testing mechanism according to the present invention;

FIG. 5 is a front view of the net testing mechanism of the present invention;

FIG. 6 is a schematic view of a portion of the net testing mechanism of the present invention;

figure 7 is a top view of the structural base frame of the present invention.

In the figure: 1. a machine platform; 2. a feeding mechanism; 3. an index plate; 4. a trough; 5. mark point orientation detection mechanism; 6. a Mark point rotation adjusting mechanism; 7. a resistance testing mechanism; 8. an NG eliminating mechanism; 9. a network branch testing mechanism; 10. an implantation mechanism; 11. a defective product eliminating mechanism; 12. carrying and reeling off the disc; 13. a guide mechanism; 14. carrying a material tray for covering; 15. a tape sealing mechanism; 16. a tape sealing front detection mechanism; 17. a winding mechanism; 18. a computer control section; 91. a mounting frame; 92. a servo motor; 93. a cam carousel; 94. A slider; 95. a lift spring; 96. a compression block; 97. a base frame; 98. a contact plate; 99. a cavity; 910. a vacuum nozzle; 911. a circuit board.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: an intelligent testing component of a 5G net subassembly comprises a machine table 1, a feeding mechanism 2, an index plate 3, a trough 4, a Mark point orientation detecting mechanism 5, a Mark point rotation adjusting mechanism 6, a resistance testing mechanism 7, an NG rejecting mechanism 8, a net subassembly testing mechanism 9, an implanting mechanism 10, a defective product rejecting mechanism 11, a carrying belt unwinding plate 12, a guiding mechanism 13, a carrying belt upper cover material tray 14, a tape sealing mechanism 15, a pre-tape sealing detecting mechanism 16, a winding mechanism 17 and a computer control part 18, wherein the feeding mechanism 2, the index plate 3, the trough 4, the Mark point orientation detecting mechanism 5, the Mark point rotation adjusting mechanism 6, the resistance testing mechanism 7, the rejecting mechanism 8, the net subassembly testing mechanism 9, the implanting mechanism 10, the defective product rejecting mechanism 11, the carrying belt unwinding plate 12, the guiding mechanism 13, the carrying belt upper cover material tray 14, the tape sealing mechanism 15, the pre-tape sealing detecting mechanism 16, the winding mechanism 17 and the computer control part 18 are all fixedly arranged on the machine table 1, the invention can automatically feed, detect pins, test performance, reject unqualified products and automatically package and roll the electronic element device, has the advantages of flexible application, strong adaptability, high loading efficiency and low failure rate, can greatly reduce the production cost of enterprises and improve the production benefit of the enterprises.

The network branch testing mechanism 9 comprises a mounting frame 91, a servo motor 92, a cam turntable 93, a slider 94, lifting springs 95, a pressing block 96, a base frame 97, a contact plate 98, a cavity 99, a vacuum nozzle 910 and a circuit board 911, wherein the mounting frame 91 is fixedly arranged at the top of the machine table 1, the servo motor 92 is fixedly arranged at the top of the right side of the mounting frame 91, the cam turntable 93 is rotatably arranged at the top of the left side of the mounting frame 91, the output end of the servo motor 92 is in transmission connection with the cam turntable 93, the slider 94 is slidably arranged at the right side of the mounting frame 91 through a rail, the top of the slider 94 is movably connected with the cam turntable 93 through a rotating shaft, the number of the lifting springs 95 is two, one ends of the two lifting springs 95 are respectively and fixedly connected with two sides of the top of the, the top of the pressing block 96 is in transmission connection with the bottom of the sliding block 94, the base frame 97 is fixedly installed under the installation frame 91, the contact plate 98 is fixedly installed at the top of the base frame 97, the top of the contact plate 98 is provided with a cavity 99, the vacuum nozzle 910 is fixedly installed inside the cavity 99, the circuit board 911 is fixedly installed at one side inside the cavity 99, the cavity 99 is located under the pressing block 96, due to the arrangement of the network distribution testing mechanism 9, the cam turntable 93 is driven to rotate through the operation of the servo motor 92, the sliding connection between the sliding block 94 and the installation frame 91 is matched, and the two lifting springs 95 are matched with each other, so that the pressing block 96 at the bottom of the sliding block 94 can circularly act in the up and down direction to be matched with the circular testing of components inside the material groove 4 on the index plate 3, meanwhile, the cavity 99 plays a role in positioning for the components, and the components, the pin of components and parts is corresponding with circuit board 911 this moment, and the downward displacement action of cooperation compact heap 96 compresses tightly, the pin and the circuit board of components and parts form conducting state, and cooperate external tester to test each item parameter of components and parts, thereby reached and carried out the purpose of parameter test to components and parts automatically, and the test only needs 40 to 70 milliseconds at every turn just can accomplish, test operation is convenient, fast, save time, whole test process components and parts do not all contact with workman's hand, test signal is not influenced, it is accurate to test, and for traditional manual test, its efficiency is higher, the accuracy is higher, accord with the demand of modern automated production.

The feeding mechanism 2 is fixedly arranged on the left side of the top of the machine table 1, the feeding mechanism 2 consists of a feeder and a vibration disc, the dividing disc 3 is rotatably arranged at the middle position of the top of the machine table 1, a trough 4 for transferring components is arranged on the outer edge of the dividing disc 3, the bottom of the dividing disc 3 is driven to rotate by a servo motor, the Mark point orientation detection mechanism 5 is fixedly arranged on the left side of the dividing disc 3, the Mark point orientation detection mechanism 5 is a CCD detection camera, the Mark point rotation adjustment mechanism 6 is fixedly arranged on the right rear position of the Mark point orientation detection mechanism 5, the free end of the Mark point rotation adjustment mechanism 6 corresponds to the trough 4, the resistance testing mechanism 7 is arranged on the top of the machine table 1, the resistance testing mechanism 7 is positioned under the trough 4, the resistance testing mechanism 7 consists of two stations and is divided into a high resistance testing station and a low resistance testing station, an NG eliminating mechanism 8 is fixedly arranged on the right rear side of a resistance testing mechanism 7, a net separating testing mechanism 9 is arranged on the right side of an index plate 3, an implanting mechanism 10 is fixedly arranged in front of the top of a machine table 1, the implanting mechanism 10 is arranged right in front of the index plate 3, a defective product eliminating mechanism 11 is fixedly arranged on the right side of the index plate 3, the defective product eliminating mechanism 11 is divided into three stages and used for net separating testing unqualified products to perform NG eliminating actions, a carrier tape unwinding disc 12 is rotatably arranged in front of the machine table 1, a guide mechanism 13 is fixedly arranged on the left side of the front of the machine table 1, a cover material disc 14 on a carrier tape is fixedly arranged on the right rear side of the machine table 1, a tape sealing mechanism 15 is arranged on the right side of the top of the machine table 1, the tape sealing mechanism 15 and the implanting mechanism 10 are positioned on the same straight line, a pre-tape sealing detection mechanism 16 is fixedly arranged on the, the front sealing tape detection mechanism 16 is composed of a CCD detection camera, the winding mechanism 17 is fixedly installed on the right side of the machine table 1, and the computer control part 18 is fixedly installed on the rear position of the top of the machine table 1.

In the using process, the electronic components are placed in the feeding mechanism 2, the electronic components are orderly arranged and conveyed to the material groove 4 on the dividing plate 3 through the vibration plate, the dividing plate 3 slowly rotates, the orientation of the pin of the component can be detected by the Mark point orientation detection mechanism 5, the component can be driven to rotate by one hundred eighty degrees by matching with the Mark point rotation adjustment mechanism 6, so that the Mark point orientation consistency is realized, the subsequent resistance detection action is facilitated, the low resistance and the high resistance of the components are tested in sequence through the resistance testing mechanism 7, unqualified products are removed through the action of the NG removing mechanism 8, qualified products enter the network branch testing mechanism 9, the network branch testing mechanism 9 acts in cooperation with an external testing instrument to test various parameters of the components, and unqualified products are removed through the defective product removing mechanism 11.

Meanwhile, the carrier tape is unreeled by the operation of the carrier tape unreeling disc 12 and enters the implantation mechanism 10 through the guide mechanism 13, qualified components tested by the net branch testing mechanism 9 synchronously enter the implantation mechanism 10, the implantation mechanism 10 acts to implant the components into the carrier tape, then the carrier tape upper cover tray 14 operates to unreel the carrier tape upper cover, the carrier tape upper cover and the carrier tape implanted with the components synchronously enter the tape sealing mechanism 15 to be sealed, the carrier tape after being sealed is detected by the detection mechanism 16 before being sealed, the occurrence of poor sealing of the upper cover is avoided, and finally the carrier tape is reeled and reeled through the reeling mechanism 17.

The control mode of the invention is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the supply of the power supply also belongs to the common knowledge in the field, and the invention is mainly used for protecting mechanical devices, so the control mode and the circuit connection are not explained in detail in the invention.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an intelligent test subassembly of 5G net subassembly, including board (1), feed mechanism (2), graduated disk (3), silo (4), Mark point orientation detection mechanism (5), Mark point rotation regulation mechanism (6), resistance test mechanism (7), NG rejects mechanism (8), net divides test mechanism (9), implant mechanism (10), defective products are rejected mechanism (11), the reel is put to the carrier band (12), guiding mechanism (13), cover charging tray (14) on the carrier band, sealing tape mechanism (15), detection mechanism (16) before the sealing tape, winding mechanism (17) and computer control portion (18), its characterized in that: the feeding mechanism (2), the index plate (3), the trough (4), the Mark point orientation detection mechanism (5), the Mark point rotation adjustment mechanism (6), the resistance test mechanism (7), the NG rejection mechanism (8), the net separation test mechanism (9), the implantation mechanism (10), the defective product rejection mechanism (11), the carrier tape unwinding plate (12), the guide mechanism (13), the carrier tape upper cover material plate (14), the tape sealing mechanism (15), the pre-tape sealing detection mechanism (16), the winding mechanism (17) and the computer control part (18) are all fixedly arranged on the machine table (1) and used for carrying out vibration feeding, pin orientation overturning, resistance testing, performance testing, implantation carrier tape loading, upper cover sealing cover closing and finished product winding on electronic components;

the net divides test mechanism (9) to include mounting bracket (91), servo motor (92), cam carousel (93), slider (94), lift spring (95), compact heap (96), base frame (97), contact plate (98), die cavity (99), vacuum nozzle (910) and circuit board (911), mounting bracket (91) fixed mounting is at the top of board (1), servo motor (92) fixed mounting is at the top on mounting bracket (91) right side, cam carousel (93) rotate to be installed at the left top of mounting bracket (91), the output of servo motor (92) is connected with cam carousel (93) transmission, slider (94) pass through the right side of track slidable mounting on mounting bracket (91), the top of slider (94) passes through pivot and cam carousel (93) swing joint, the quantity of lift spring (95) is two, the one end of two promotion springs (95) respectively with the both sides fixed connection at slider (94) left side top, the other end of two promotion springs (95) respectively with the both sides fixed connection at the left top of mounting bracket (91), the top of compact heap (96) is connected with the bottom transmission of slider (94), base frame (97) fixed mounting is under mounting bracket (91), contact plate (98) fixed mounting is at the top of base frame (97), die cavity (99) have been seted up at the top of contact plate (98), vacuum air cock (910) fixed mounting is in the inside of die cavity (99), circuit board (911) fixed mounting is in the inside one side of die cavity (99), die cavity (99) are located compact heap (96) under.

2. An intelligent test assembly of a 5G network subassembly as claimed in claim 1, wherein: feeding mechanism (2) fixed mounting is in the left side at board (1) top, feeding mechanism (2) comprise glassware and vibrations dish, index plate (3) rotate and install the intermediate position at board (1) top, silo (4) that are used for components and parts to transport are seted up to the outward flange on index plate (3), the bottom of index plate (3) is passed through servo motor and is driven the operation.

3. An intelligent test assembly of a 5G network subassembly as claimed in claim 1, wherein: mark point orientation detection mechanism (5) fixed mounting is in the left side of graduated disk (3), Mark point orientation detection mechanism (5) are CCD detection camera, Mark point rotation regulation mechanism (6) fixed mounting is on Mark point orientation detection mechanism's (5) right back position, the free end of Mark point rotation regulation mechanism (6) is corresponding with silo (4).

4. An intelligent test assembly of a 5G network subassembly as claimed in claim 1, wherein: resistance accredited testing organization (7) are installed at the top of board (1), resistance accredited testing organization (7) are located silo (4) under, resistance accredited testing organization (7) are two stations and constitute, are divided into high resistance test station and low resistance test station.

5. An intelligent test assembly of a 5G network subassembly as claimed in claim 1, wherein: the NG eliminating mechanism (8) is fixedly installed on the right rear side of the resistance testing mechanism (7), the net minute testing mechanism (9) is located on the right side of the dividing disc (3), the implanting mechanism (10) is fixedly installed in front of the top of the machine table (1), and the implanting mechanism (10) is located right in front of the dividing disc (3).

6. An intelligent test assembly of a 5G network subassembly as claimed in claim 1, wherein: the defective product rejecting mechanism (11) is fixedly installed on the right side of the dividing plate (3), and the defective product rejecting mechanism (11) is divided into three stations and used for net-classification testing of unqualified products and NG rejecting actions in a grading mode.

7. An intelligent test assembly of a 5G network subassembly as claimed in claim 1, wherein: the utility model discloses a machine platform, including machine platform (1), guide mechanism (13), cover charging tray (14), sealing mechanism (15), carrier band unreeling dish (12) rotate and install in the place ahead of machine platform (1), guide mechanism (13) fixed mounting is in the left side in machine platform (1) the place ahead, the right back of cover charging tray (14) fixed mounting in machine platform (1) is carried, the right side at machine platform (1) top is installed in sealing mechanism (15), and sealing mechanism (15) and implantation mechanism (10) are located same straight line.

8. An intelligent test assembly of a 5G network subassembly as claimed in claim 1, wherein: detection mechanism (16) fixed mounting before the banding is on board (1), and detection mechanism (16) before the banding is located between banding mechanism (15) and implantation mechanism (10), detection mechanism (16) before the banding comprises CCD detection camera.

9. An intelligent test assembly of a 5G network subassembly as claimed in claim 1, wherein: winding mechanism (17) fixed mounting is on the right side of board (1), computer control portion (18) fixed mounting is on the rear position at board (1) top.