A kind of manual razor automatically assembles equipment
Technical field
The utility model relates to manual razor technical fields more particularly to a kind of manual razor automatically to organize installing
It is standby, it is primarily adapted for use in the packaging efficiency for improving product, the yields for improving product.
Background technique
Existing shaver is divided into manual and electronic two major classes, for manual razor, shaves more since it has
Not the advantages that thoroughly and not needing power supply, so occupying the share of suitable specific gravity in market.Razor head is more due to small components
And structure is complicated, so most of assemblings are completed by manually now, these small components of man-made assembly, since these are zero small
Part not only has a positioning requirements, but also there is the case where cooperation indentation, so causing inefficiency and qualification rate is not high, this is just made
At cost of labor, the raising of Material Cost.To solve the problems, such as that man-made assembly is brought, razor tool tip is using mechanical group in the market
Dress mode replaces man-made assembly, when mechanical package, places each small components of shaver on assembly tool.Although mechanical package
Mode reduces production cost, but it still has following defect: the assembling equipment and assembly tool used when mechanical package
Structure is too simple, causes to assemble equipment and assembly tool function is excessively single, so that packaging efficiency is low;In addition, existing
Assembling equipment can not complete all assembling steps, need manually to assist, and assembly tool only plays positioning transport, because
This, the yields of product is lower.
Summary of the invention
The purpose of the utility model is to overcome assembling product low efficiency existing in the prior art, product yield it is low lack
Sunken and problem, provides the manual razor that a kind of assembling product is high-efficient, product yield is high and automatically assembles equipment.
In order to achieve the above object, the technical solution of the utility model is: a kind of manual razor automatically organizes installing
Transport trolley that is standby, being arranged including ring-shaped guide rail and thereon is provided with assembly tool on transport trolley;
The outer lateral edge transport trolley traffic direction of the ring-shaped guide rail is disposed with knife block feed mechanism, guide roller group installation
Structure, temples must knife assembling mechanism, lubricious strip assembling mechanism, blade assembling mechanism, aluminium buckle assembling mechanism, aluminium buckle strut fastening mechanism,
CCD vision-based detection mechanism, blanking loading mechanism;
The assembly tool includes the deck set gradually from top to bottom, No.1 fixing seat, No. two fixing seats, the deck
Quantity be two, two decks are symmetricly set in No.1 fixing seat, be provided with guide post in No. two fixing seats, be oriented to
One end of column is set with guide copper sleeve, and the other end of guide post is mounted in the No.1 groove in No. two fixing seats, guide post
Position on outer circumference surface between guide copper sleeve and No. two fixing seats is set with compressed spring, and the both ends of the deck cover
No. two grooves are offered on the outer circumference surface of guide copper sleeve, on deck, and two pairs of thimbles are provided in the No.1 fixing seat,
One end of thimble is mounted in No.1 fixing seat, and the other end of thimble extends in No. two grooves;
The knife block feed mechanism, for knife block to be placed in deck;
The guide roller group mounting mechanism, temples palpus knife assembling mechanism, lubricious strip assembling mechanism, blade assembling mechanism, aluminium buckle group
Mounting mechanism is respectively used to that guide roller, temples palpus knife, lubricious strip, blade, aluminium are buckled and is assembled on knife block;
The aluminium button struts fastening mechanism, for depressing deck;
The thimble, for strutting the aluminium button at knife block both ends when deck is moved down along guide post;
CCD vision-based detection mechanism, for detecting whether razor tool tip surface has flaw and leakage part;
The blanking loading mechanism, for razor tool tip qualified on assembly tool to be put into charging tray.
The knife block feed mechanism, guide roller group mounting mechanism include vibrating disk, splicing seat, No.1 rotary cylinder, described
Vibrating disk is connected by sliding slot with splicing seat, and the lower end of the No.1 rotary cylinder is connected with clamping jaw cylinder, clamping jaw cylinder position
In the top of splicing seat, the upper end of the No.1 rotary cylinder is connected by No.1 support with No.1 lifting cylinder, No.1 branch
Seat be connected with No.1 sliding block, No.1 sliding block be mounted on on the orthogonal No.1 sliding rail of No.1 support, the one of No.1 sliding rail
End is provided with the No.1 transfer cylinder being connected with No.1 sliding block, and the other end of No.1 sliding rail is provided with No.1 hydraulic bjuffer.
The temples palpus knife assembling mechanism includes support frame and clamping tooling, and the upper end of the clamping tooling passes sequentially through No. two
Rotary cylinder, No. two supports are connected with No. two lifting cylinders, and No. two supports are connected with No. two transfer cylinders, No. two transfer gas
Cylinder is installed on the support frame, and temples palpus knife charging tray is provided with below the clamping tooling, and temples palpus knife charging tray is placed on charging tray displacement
In mould group, one end of the charging tray displacement mould group is provided with loading plate mould group, and loading plate mould group is used to go up and down temples palpus knife charging tray, on
The side of charging tray mould group is provided with loading plate cylinder, and the other end of the charging tray displacement mould group is provided with lower empty tray cylinder.
The lubricious strip assembling mechanism includes No.1 looping disk and cutting mechanism, is provided with No.1 on the No.1 looping disk
Magnetic damper is disposed with correcting wheel, No.1 feeding pressure along lubricious strip traffic direction between No.1 looping disk and cutting mechanism
Tight cylinder is provided with lubricious strip draw frame machine above the cutting mechanism, and the upper end of lubricious strip draw frame machine passes sequentially through three
Number rotary cylinder, No. three supports are connected with No. three lifting cylinders, and No. three supports are connected with No. two sliding blocks, No. two sliding blocks installations
With on orthogonal No. two sliding rails of No. three supports, one end of No. two sliding rails is provided with No. three shiftings being connected with No. two sliding blocks
Carrier gas cylinder, the other end of No. two sliding rails are provided with No. two hydraulic bjuffers.
The blade assembling mechanism includes six-joint robot and No.1 clamping cylinder, is provided with knife on the six-joint robot
Piece clamping tooling is provided with turntable between six-joint robot and No.1 clamping cylinder, turntable is connected with motor, symmetrical on turntable
It is provided with two pairs of mounting slot, the No.1 clamping cylinder is located at the top of assembly tool, and the upper end of No.1 clamping cylinder passes through four
Number rotary cylinder, No. four supports are connected with No. four lifting cylinders.
The aluminium button assembling mechanism includes No. two looping disks, die cutting die, No. two clamping cylinders, on No. two looping disks
No. two magnetic dampers are provided with, No. two are provided with drawing-inroller between looping disk and die cutting die, the side of drawing-inroller is provided with two
Number feeding compression cylinder is provided with punching cylinder above the die cutting die, and the two sides of die cutting die are respectively arranged with release
Cylinder and aluminium snapping material seat, No. two clamping cylinders are located at the top of assembly tool, and the upper end of No. two clamping cylinders passes through five
Number support is connected with No. five lifting cylinders, No. five supports be mounted on on its orthogonal No. four transfer cylinder.
The blanking loading mechanism includes XYZ driving mould group and No. three clamping cylinders, and No. three clamping cylinders setting exists
The top of assembly tool, No. three clamping cylinders are connected by No. five rotary cylinders, No. six supports with No. six lifting cylinders, and No. six
Support is connected with XYZ driving mould group, is provided with conveyer belt below the XYZ driving mould group, one end of conveyer belt is provided with
The automatic stacker mechanism of blank panel, the other end of conveyer belt are provided with the automatic stacker mechanism of dishful.
Positioning cylinder is provided on the outside of the ring-shaped guide rail, positioning cylinder is connected by connecting rod with positioning pin, described
The clamping groove being mutually clamped with positioning pin is provided on transport trolley.
Position on the deck positioned at No. two groove two sides is provided with positive stop lug boss, the side of positive stop lug boss and knife block
It is in contact, the position between No. two grooves is located on the deck and offers No. three grooves, the side walls of No. three grooves and knife block
Lower end is in contact.
Compared with prior art, the utility model has the following beneficial effects:
1, a kind of manual razor of the utility model automatically assembles knife block feed mechanism in equipment and is used to place knife block
In on deck, guide roller group mounting mechanism, temples palpus knife assembling mechanism, lubricious strip assembling mechanism, blade assembling mechanism, aluminium buckle kludge
Structure is respectively used to that guide roller, temples palpus knife, lubricious strip, blade, aluminium are buckled and is assembled on knife block, and aluminium button struts fastening mechanism and is used for down
Deck is pressed, the aluminium that thimble is used to strut knife block both ends when deck is moved down along guide post is buckled, and CCD vision-based detection mechanism is used for
Whether detection razor tool tip surface has flaw and leakage part, and blanking loading mechanism is used for shaver qualified on assembly tool
Cutter head is put into charging tray;The assembling equipment of above structure realizes unmanned workshop assembling function, and an assembling equipment can be completed
The workload of being manually assembled of 25 people to 30 people, while online molding lubricious strip and aluminium button, and assembly tool is cooperated to realize aluminium button
Fixation member is opened, the yields of product is improved.Therefore, the utility model improves the packaging efficiency of product, improves product
Yields.
2, a kind of manual razor of the utility model automatically assembles vibrating disk in equipment and is delivered to material by sliding slot
Splicing seat, No.1 lifting cylinder go up and down clamping jaw cylinder in place, and clamping jaw cylinder grabs material, and No.1 transfer cylinder pushes clamping jaw gas
Cylinder to circular orbit is assembled, and product is mirror image placement on assembly tool, is rotated using No.1 rotary cylinder and is placed material;On
Knife block feed mechanism, the guide roller group mounting mechanism of structure are stated, not only high degree of automation, improves the packaging efficiency of product, and
And no-float between each component, high reliablity, so that the yields of product is high.Therefore, the utility model high degree of automation, production
The packaging efficiency of product is high, product yields is high.
3, a kind of manual razor of the utility model automatically assembles loading plate mould group in equipment and drives on temples palpus knife charging tray
Designated position is risen to, loading plate cylinder pushes on temples palpus knife charging tray to charging tray displacement mould group, and charging tray shifts mould group and drives temples must knife
Charging tray to below clamping tooling, clamping tooling No. two lifting cylinders, No. two transfer cylinders drive under clamping temples must knife and will
Temples palpus knife is delivered to circular orbit and is assembled;When assembling, material is placed using No. two rotary cylinder rotations;When every disk temples must knife
After group installs, blank panel is exported by lower empty tray cylinder;The temples of above structure must knife assembling mechanism, not only the degree of automation
Height improves the packaging efficiency of product, reduces cost of labor, and no-float between each component, high reliablity, so that product
Yields it is high.Therefore, the utility model high degree of automation, high, at low cost, product the yields of packaging efficiency of product
It is high.
4, a kind of manual razor of the utility model automatically assembles No.1 looping disk cooperation correcting wheel, No.1 in equipment and send
Material is delivered to cutting mechanism by material compression cylinder, and lubricious strip draw frame machine will moisten in No. three lifting cylinders, No. three transfer cylinders
Draw runner is delivered to circular orbit and is assembled;When assembling, material is placed using No. three rotary cylinder rotations;The lubrication of above structure
Assembling mechanism, not only high degree of automation, improves the packaging efficiency of product, and no-float between each component, reliability
Height, so that the yields of product is high, in addition lubricious strip expands the scope of application of assembling equipment using online cutting molding.Cause
This, the utility model high degree of automation, the packaging efficiency of product are high, product yields is high, applied widely.
5, a kind of manual razor of the utility model automatically assembles six-joint robot in equipment and controls blade clamping tooling
The blade being welded is placed on turntable, blade is delivered to below No.1 clamping cylinder by turntable, and No.1 clamping cylinder is four
Under the action of number rotary cylinder and No. four lifting cylinders, blade is assembled on knife block;The blade assembling mechanism of above structure, no
Only high degree of automation improves the packaging efficiency of product, reduces cost of labor, and no-float between each component, reliably
Property it is high so that the yields of product is high.Therefore, the utility model high degree of automation, the packaging efficiency of product it is high, it is at low cost,
The yields of product is high.
6, a kind of manual razor of the utility model automatically assemble in equipment No. two looping disks cooperation drawing-inrollers, No. two give
Material is delivered to die cutting die by material compression cylinder, is punched shape needed for general who has surrendered's material under cylinder cuts off automatic moulding simultaneously, is pushed away
Cylinder send molding aluminium button to aluminium snapping material seat out, and later, No. two clamping cylinders are in No. five lifting cylinders and No. four transfer gas
Aluminium is dropped under the action of cylinder buckle be delivered to circular orbit and assembled;The aluminium button assembling mechanism of above structure, not only the degree of automation
Height improves the packaging efficiency of product, and no-float between each component, high reliablity, so that the yields of product is high, in addition
Aluminium button uses online punch forming, expands the scope of application of assembling equipment.Therefore, the utility model high degree of automation, production
The packaging efficiency of product is high, product yields is high, applied widely.
7, a kind of manual razor of the utility model automatically assembles No. six lifting cylinders in equipment and goes up and down to designated position,
Razor tool tip on No. three clamping cylinder clamping assembly tools, then drives mould group to be placed on razor tool tip by XYZ
In charging tray;When blanking, razor tool tip is clamped by the rotation of No. five rotary cylinders, the blanking loading mechanism of above structure, no
Only high degree of automation improves the blanking efficiency of product, and no-float between each component, high reliablity.Therefore, this is practical
Novel automatic degree is high, the blanking of product is high-efficient, equipment dependability is high.
8, a kind of manual razor of the utility model, which automatically assembles, is provided with positioning gas on the outside of ring-shaped guide rail in equipment
Cylinder, positioning cylinder are connected by connecting rod with positioning pin, and clamping groove is provided on transport trolley, when transport trolley is run to station
Place, positioning cylinder drives positioning pin to be connected in clamping groove, to improve positioning accuracy, improves the unfailing performance of assembling equipment;
Position on deck positioned at No. two groove two sides is provided with positive stop lug boss, and positive stop lug boss is in contact with the side of knife block, deck
The upper position being located between No. two grooves offers No. three grooves, and the side wall of No. three grooves is in contact with the lower end of knife block, above-mentioned
The deck of structure improves the positioning accuracy of assembling.Therefore, the utility model positioning accuracy height, high reliablity.
Detailed description of the invention
Fig. 1 is the external structure schematic diagram that a kind of manual razor of the utility model automatically assembles equipment.
Fig. 2 is the schematic diagram of internal structure that a kind of manual razor of the utility model automatically assembles equipment.
Fig. 3 is the structural schematic diagram of knife block feed mechanism in Fig. 2 (guide roller group mounting mechanism).
Fig. 4 is the structural schematic diagram of temples palpus knife assembling mechanism in Fig. 2.
Fig. 5 is the structural schematic diagram of lubricious strip assembling mechanism in Fig. 2.
Fig. 6 is the structural schematic diagram of blade assembling mechanism in Fig. 2.
Fig. 7 is the structural schematic diagram of aluminium button assembling mechanism in Fig. 2.
Fig. 8 is the structural schematic diagram of blanking loading mechanism in Fig. 2.
Fig. 9 is the structural schematic diagram of ring-shaped guide rail in Fig. 2.
Figure 10 is the overall structure diagram of assembly tool in Fig. 9.
Figure 11 is the exploded view of assembly tool in Fig. 9.
Figure 12 is the top view of razor tool tip in Figure 10.
Figure 13 is the main view of razor tool tip in Figure 10.
Figure 14 is the exploded view of razor tool tip in Figure 10.
In figure: ring-shaped guide rail 1, transport trolley 2, positioning cylinder 21, connecting rod 22, positioning pin 23, assembly tool 3, deck 31,
37, No. two 32, No. two fixing seats 33 of No.1 fixing seat, guide post 34, guide copper sleeve 35, No.1 groove 36, compressed spring grooves
38, thimble 39, positive stop lug boss 310, No. three grooves 311, gasket 312, screw 313, positioning pin 314, razor tool tips 4, knife block
41, guide roller 42, blade 43, temples must knife 44, lubricious strip 45, aluminium buckle 46, knife block feed mechanism 5, vibrating disk 51, splicing seat 52,
No.1 rotary cylinder 53, sliding slot 54, clamping jaw cylinder 55, No.1 support 56, No.1 lifting cylinder 57, No.1 sliding block 58, No.1 are sliding
Rail 59, No.1 transfer cylinder 510, No.1 hydraulic bjuffer 511, guide roller group mounting mechanism 6, temples must knife assembling mechanisms 7, support frame
71, the rotary cylinder 73, two of clamping tooling 72, two support 74, two lifting cylinder 75, two transfer cylinder 76, temples must knives
Charging tray 77, charging tray shift mould group 78, loading plate mould group 79, loading plate cylinder 710, lower empty tray cylinder 711, lubricious strip kludge
Structure 8, No.1 looping disk 81, cutting mechanism 82, No.1 magnetic damper 83, correcting wheel 84, No.1 feeding compression cylinder 85, lubricious strip
810, No. two sliding rails 811 of the sliding block of lifting cylinder 89, two of support 88, three of rotary cylinder 87, three of draw frame machine 86, three,
812, No. two hydraulic bjuffers 813 of No. three transfer cylinders, blade assembling mechanism 9, six-joint robot 91, No.1 clamping cylinder 92,
Blade clamping tooling 93, turntable 94, motor 95, four rotary cylinder 96, four support 97, No. four lifting cylinders 98, aluminium buckle group
10, No. two looping disks 101 of mounting mechanism, the clamping cylinder 103, two of die cutting die 102, two magnetic damper 104, drawing-inroller 105,
No. two feeding compression cylinders 106, release the support 109, five lifting cylinder 110, four of cylinder 108, five at punching cylinder 107
Transfer cylinder 111, aluminium button strut fastening mechanism 11, CCD vision-based detection mechanism 12, blanking loading mechanism 13, charging tray 131, XYZ and drive
Dynamic model group 132, three clamping cylinder 133, five rotary cylinder 134, six support 135, six lifting cylinder 136, conveyer belt
137, the automatic stacker mechanism 138 of blank panel, the automatic stacker mechanism 139 of dishful, cabinet 14, safety guard 15, operation interface 16, three colors refer to
Show lamp 17.
Specific embodiment
The utility model is described in further detail below in conjunction with Detailed description of the invention and specific embodiment.
Referring to Fig. 1 to Figure 14, a kind of manual razor automatically assembles equipment, is arranged including ring-shaped guide rail 1 and thereon
Transport trolley 2 is provided with assembly tool 3 on transport trolley 2;
Outer 2 traffic direction of lateral edge transport trolley of the ring-shaped guide rail 1 is disposed with knife block feed mechanism 5, guide roller group
Mounting mechanism 6, temples palpus knife assembling mechanism 7, lubricious strip assembling mechanism 8, blade assembling mechanism 9, aluminium buckles assembling mechanism 10, aluminium is buckled and strutted
Fastening mechanism 11, CCD vision-based detection mechanism 12, blanking loading mechanism 13;
The assembly tool 3 include set gradually from top to bottom deck 31,32, No. two fixing seats 33 of No.1 fixing seat,
The quantity of the deck 31 is two, and two decks 31 are symmetricly set in No.1 fixing seat 32, in No. two fixing seats 33
It is provided with guide post 34, one end of guide post 34 is set with guide copper sleeve 35, and the other end of guide post 34 is mounted on No. two fixations
In No.1 groove 36 on seat 33, the portion on the outer circumference surface of guide post 34 between guide copper sleeve 35 and No. two fixing seats 33
Position is set with compressed spring 37, and the both ends of the deck 31 are sleeved on the outer circumference surface of guide copper sleeve 35, open on deck 31
Equipped with No. two grooves 38, two pairs of thimbles 39 are provided in the No.1 fixing seat 32, one end of thimble 39 is mounted on No.1 and fixes
On seat 32, the other end of thimble 39 is extended in No. two grooves 38;
The knife block feed mechanism 5, for knife block 41 to be placed in deck 31;
The guide roller group mounting mechanism 6, temples must knife assembling mechanisms 7, lubricious strip assembling mechanism 8, blade assembling mechanism 9, aluminium
Assembling mechanism 10 is detained, is respectively used to buckle 46 and be assembled into knife block 41 guide roller 42, temples palpus knife 44, lubricious strip 45, blade 43, aluminium
On;
The aluminium button struts fastening mechanism 11, for depressing deck 31;
The thimble 39, for strutting the aluminium button 46 at 41 both ends of knife block when deck 31 is moved down along guide post 34;
CCD vision-based detection mechanism 12, for detecting whether 4 surface of razor tool tip has flaw and leakage part;
The blanking loading mechanism 13, for razor tool tip 4 qualified on assembly tool 3 to be put into charging tray 131.
The knife block feed mechanism 5, guide roller group mounting mechanism 6 include vibrating disk 51, splicing seat 52, No.1 rotary cylinder
53, the vibrating disk 51 is connected by sliding slot 54 with splicing seat 52, and the lower end of the No.1 rotary cylinder 53 is connected with clamping jaw
Cylinder 55, clamping jaw cylinder 55 are located at the top of splicing seat 52, the upper end of the No.1 rotary cylinder 53 by No.1 support 56 with
No.1 lifting cylinder 57 is connected, and No.1 support 56 is connected with No.1 sliding block 58, and No.1 sliding block 58 is mounted on and No.1 support
On 56 orthogonal No.1 sliding rails 59, one end of No.1 sliding rail 59 is provided with the No.1 transfer gas being connected with No.1 sliding block 58
Cylinder 510, the other end of No.1 sliding rail 59 are provided with No.1 hydraulic bjuffer 511.
The temples palpus knife assembling mechanism 7 includes support frame 71 and clamping tooling 72, and the upper end of the clamping tooling 72 is successively
It is connected by 73, No. two supports 74 of No. two rotary cylinders with No. two lifting cylinders 75, No. two supports 74 and No. two transfer cylinders
76 are connected, and No. two transfer cylinders 76 are mounted on support frame 71, and the lower section of the clamping tooling 72 is provided with temples must knife charging tray
77, temples palpus knife charging tray 77 is placed in charging tray displacement mould group 78, and one end of the charging tray displacement mould group 78 is provided with loading plate mould
Group 79, for loading plate mould group 79 for going up and down temples palpus knife charging tray 77, the side of loading plate mould group 79 is provided with loading plate cylinder 710,
The other end of the charging tray displacement mould group 78 is provided with lower empty tray cylinder 711.
The lubricious strip assembling mechanism 8 includes No.1 looping disk 81 and cutting mechanism 82, is set on the No.1 looping disk 81
It is equipped with No.1 magnetic damper 83, is disposed with correction along lubricious strip traffic direction between No.1 looping disk 81 and cutting mechanism 82
84, No.1 feeding compression cylinder 85 are taken turns, the top of the cutting mechanism 82 is provided with lubricious strip draw frame machine 86, and lubricious strip is drawn
The upper end of mechanism 86 passes sequentially through 87, No. three supports 88 of No. three rotary cylinders and is connected with No. three lifting cylinders 89, No. three supports
88 are connected with No. two sliding blocks 810, No. two sliding blocks 810 be mounted on on 88 orthogonal No. two sliding rails 811 of No. three supports, two
One end of number sliding rail 811 is provided with No. three transfer cylinders 812 being connected with No. two sliding blocks 810, the other end of No. two sliding rails 811
It is provided with No. two hydraulic bjuffers 813.
The blade assembling mechanism 9 includes six-joint robot 91 and No.1 clamping cylinder 92, on the six-joint robot 91
It is provided with blade clamping tooling 93, turntable 94, turntable 94 and horse are provided between six-joint robot 91 and No.1 clamping cylinder 92
It is connected up to 95, two pairs of mounting slot is symmetrically arranged on turntable 94, the No.1 clamping cylinder 92 is located at the upper of assembly tool 3
The upper end of side, No.1 clamping cylinder 92 is connected by 96, No. four supports 97 of No. four rotary cylinders with No. four lifting cylinders 98.
The aluminium button assembling mechanism 10 includes 102, No. two No. two looping disks 101, die cutting die clamping cylinders 103, described
It is provided with No. two magnetic dampers 104 on No. two looping disks 101, is provided with feeding between No. two looping disks 101 and die cutting die 102
Wheel 105, the side of drawing-inroller 105 is provided with No. two feeding compression cylinders 106, and the top of the die cutting die 102 is provided with punching
Cylinder 107 is cut, the two sides of die cutting die 102, which are respectively arranged with, releases cylinder 108 and aluminium snapping material seat, No. two clamping cylinders
103 are located at the top of assembly tool 3, and the upper end of No. two clamping cylinders 103 passes through No. five supports 109 and No. five lifting cylinders 110
Be connected, No. five supports 109 be mounted on on its orthogonal No. four transfer cylinder 111.
The blanking loading mechanism 13 includes XYZ driving mould group 132 and No. three clamping cylinders 133, No. three clampings gas
The top of assembly tool 3 is arranged in cylinder 133, and No. three clamping cylinders 133 pass through 134, No. six supports 135 and six of No. five rotary cylinders
Number lifting cylinder 136 is connected, and No. six supports 135 are connected with XYZ driving mould group 132, under the XYZ driving mould group 132
Side is provided with conveyer belt 137, and one end of conveyer belt 137 is provided with the automatic stacker mechanism 138 of blank panel, the other end of conveyer belt 137
It is provided with the automatic stacker mechanism 139 of dishful.
The outside of the ring-shaped guide rail 1 is provided with positioning cylinder 21, and positioning cylinder 21 passes through connecting rod 22 and 23 phase of positioning pin
It connects, the clamping groove with the clamping of 23 phase of positioning pin is provided on the transport trolley 2.
Position on the deck 31 positioned at No. two 38 two sides of groove is provided with positive stop lug boss 310, positive stop lug boss 310 with
The side of knife block 41 is in contact, and the position between No. two grooves 38 is located on the deck 31 and offers No. three grooves 311, and No. three
The side wall of groove 311 is in contact with the lower end of knife block 41.
A kind of manual razor automatically assembles the control method of equipment, the control method the following steps are included:
It first passes through transport trolley 2 assembly tool 3 is delivered at knife block feed mechanism 5, knife block feed mechanism 5 is by knife block 41
It is placed on deck 31, then assembly tool 3 is delivered at guide roller group mounting mechanism 6 by transport trolley 2, guide roller group installation
Guide roller 42 is assembled on knife block 41 by structure 6, and assembly tool 3 is then delivered to temples by transport trolley 2 must knife assembling mechanism 7
Place, temples palpus knife 44 is assembled on knife block 41 by temples palpus knife assembling mechanism 7, then assembly tool 3 is delivered to profit by transport trolley 2
At draw runner assembling mechanism 8, lubricious strip assembling mechanism 8 first online cuts off lubricious strip coiled strip, then will cut off molding lubricious strip group
It is attached on knife block 41, then assembly tool 3 is delivered at blade assembling mechanism 9 by transport trolley 2, blade assembling mechanism 9
Blade 43 is assembled on knife block 41, then assembly tool 3 is delivered at aluminium button assembling mechanism 10 by transport trolley 2, aluminium button
Assembling mechanism 10 is first online to be punched aluminium button coiled strip, then the aluminium button 46 of punching molding is assembled on knife block 41, then passes through conveying
Assembly tool 3 is delivered to aluminium button and strutted at fastening mechanism 11 by trolley 2, and aluminium button struts fastening mechanism 11 and pushes deck 31, at this point,
Deck 31 is moved down along guide post 34, and in moving process, thimble 39 struts aluminium and buckles 46 for temples palpus knife 44, the fastening of blade 43 in knife
On frame 41, then passes through transport trolley 2 and assembly tool 3 is delivered at CCD vision-based detection mechanism 12, CCD vision-based detection mechanism 12
Razor tool tip 4 is detected assembly tool 3 to be delivered at blanking loading mechanism 13 by transport trolley 2, then after qualified product
Razor tool tip 4 qualified on assembly tool 3 is put into charging tray 131 by blanking loading mechanism 13, at this point, control method knot
Beam.
The principles of the present invention are described as follows:
Manual razor automatically assembles equipment for daily necessities industry, which includes accessory automatic material arranging feeding system
System, the molding of accessory automatic press and package system, CCD Vision imaging system, high-precision toroid move Work platform system, mould
Group transfer package system, six-joint robot package system (history pottery Bill), DD motor system, software and its hardware system.
Firstly, the accessory that equipment assembles required for being conveyed by full-automatic material management mode outputs signal to assembling unit to designated position
Assembling is synchronized, including high-precision annular conveyor line, module group unit and robot cell;Then the production being completed
Whether product progress CCD vision system detection surface, which has flaw and leakage part situation to correspond to blanking system, carries out sorting mounted box.Equipment
It is controlled using PLC, man-machine interface mode of operation, display equipment working state, malfunction and fault mode debug function manually
Can, easy to repair and maintenance;Equipment has reliable security protection measure, reliable emergency stop operation, and has tri coloured lantern instruction operation shape
Condition.Whole production line equipment realizes unmanned workshop assembling function, creates the country in the automatic production and assembly row of manual razor
Industry precedent reduces cost of labor for client, and what an equipment capacity solved existing 25~30 people is manually assembled efficiency, solves simultaneously
Operator is easy the problems such as hand scuffing and yields when assembling blade.
Knife block feed mechanism, guide roller group mounting mechanism: vibrating disk reason expects that unified knife block or guide roller discharging direction are delivered to
Splicing seat, in place, clamping jaw cylinder feeding, transfer cylinder is pushed forward that (double sided slider bar sliding block is led for inductor detection upper and lower air cylinders lifting in place
To hydraulic bjuffer limiting cylinder stroke) to being assembled in circular orbit tooling;Product is mirror image placement on assembly tool,
So rotary cylinder turns 180 ° of placements when picking and placing second product.
Temples palpus knife assembling mechanism: mould group automatic lifting charging tray to designated position (sensor detection), cylinder loading plate, charging tray
It shifts the cylinder in mould group and goes up and down clamping, transfer to die-filling group of lower section of group, cylinder lifting clamping temples palpus knife (arranged type) displacement group
It is filled in the knife block in circular orbit tooling;Product is mirror image placement on assembly tool, is rotated when so picking and placing second product
Cylinder turns 180 ° of placements;After every disk temples palpus knife group installs, mould group transfers load to rearmost end, and lower empty tray cylinder is rejected;On artificial
Equipment can not be shut down when charging tray, there is safety prevention measure.
Lubricious strip assembling mechanism: reel supplied materials (prevents charging tray material fluffy) with torsion magnetic damper, compresses the specified length of feeding
Degree (feeding while correcting wheel synchronous correction lubricious strip direction), upper and lower air cylinders decline cutting while drawing rising, before transfer cylinder
It pushes away in (double sided slider bar slider guide, hydraulic bjuffer limiting cylinder stroke) to the knife block in circular orbit tooling;On assembly tool
Product is mirror image placement, so rotary cylinder turns 180 ° of placements, cycle operation when picking and placing second product;Belt sensor detection,
Automatic alarm, tri-colour LED show that touch screen shows that fault condition and coiled strip are finished situation, operator intervention.
Blade assembling mechanism: after front end component is completed, when product is transported to this station by circular orbit pipeline, rotation
Rotation mechanism carries out clamping exchange and (product of blade unassembled on circular rails diatom is changed on DD motor Revolving disc, accordingly handle
The product that DD motor Revolving disc over-assemble blade is completed is put into circular orbit tooling), when the product of unassembled blade is put into DD
Back spin goes to robot lower end on motor Revolving disc, and robot takes out the blade being welded from welding equipment and assembled (use
Finger cylinder clamping);180 ° are rotated after being completed to turnaround bit waiting exchange;Blade assembling is using history pottery six axis machine of Bill
People corresponds to the synchronous realization Multi-station synchronous work of blade welding equipment.
Aluminium button assembling mechanism: reel supplied materials (prevents charging tray material fluffy) with torsion magnetic damper, and motor driven carries feeding
Wheel specifies material length to die cutting die center, shape needed for being punched cylinder decline cutting while automatic moulding, and cylinder rises simultaneously
Automatic demoulding stays in lower die after aluminium buckle forming, releases cylinder and send to assembling feeding position, mechanism lifting clamping to be assembled, transfer
It is assembled in product on to circular rails diatom tooling.
Blanking loading mechanism: circular rails diatom is delivered to below blanking XYZ mould group after the completion of assembling product, lifting clamping,
The displacement of XY mould group is filled magazine (NG product are automatically put into defective products bucket), and charging tray positioning cylinder retracts the conveying of driving motor operation simultaneously
(blank panel is transported to assembling station simultaneously and positions standby assembling, while automatic above empty tray machine below to the full station of stacking automatically of material
Structure is drawn decline and is pulled on a charging tray to pipeline), automatic superposition is realized in jacking;Inductor automatically detects an output signal
Positioning and fault alarm;Blank panel can be achieved to stack, automatic every charging tray is sent to standby-automatic detection positioning in designated position, waits XYZ
Mould group fills finished goods charging tray, be delivered to automatically stack station stored, every station have inductor detection station empty tray and
Finished goods charging tray is completely expected.
Integral device is laid out using high-precision circular rails diatom, and servo motor driving conveying products carry out positioning assembling, work
It is fast, steady to fill the speed of service;Secondary positioning assembling is carried out by positioning cylinder and positioning pin.
Assembly tool is the benchmark of whole equipment, to position conveying products, the part of assembling required for transfer is assembled,
Included aluminium button struts fastening function.
Blade in the design is welded by laser welding apparatus, and welding equipment can be using such as flowering structure: on turntable
Multiple welding toolings are evenly arranged with along the circumferencial direction of turntable, the circumferencial direction of the outer lateral edge turntable of the turntable is provided with knife bone
Feed mechanism, blade blanking mechanism, blade feed mechanism, laser welding mechanism, Waste cutting mechanism, waste discharge mechanism, CCD vision
Testing agency;The knife bone feed mechanism is used to knife bone being delivered to welding tooling;The blade blanking mechanism is used for will be two-sided
Blade is punched into the single-edge blade of required shape and size;The blade feed mechanism is used to single-edge blade being delivered to Welder
It fills and overlays single-edge blade on knife bone;The laser welding mechanism is used to single-edge blade being welded on knife bone;It is described useless
Material cutting mechanism is used to cut off the clout of single-edge blade;The waste discharge mechanism is for removing clout;CCD vision-based detection mechanism
Hot spot is welded for testing product and whether knife bone position corresponding with single-edge blade is qualified;The welding tooling includes setting in parallel
The No.1 fixing seat set and No. two fixing seats offer the fixation being connected with turntable in No.1 fixing seat and No. two fixing seats
Hole, the two sides of No.1 fixing seat pass through gland plate and are connected with the two sides of No. two fixing seats, No.1 fixing seat and two
Multiple No. three fixing seats are arranged in parallel between number fixing seat, the two sides of No. three fixing seats are connected with gland plate respectively,
Between No.1 fixing seat and No. three fixing seats, between two neighboring No. three fixing seats, between No. two fixing seats and No. three fixing seats
It is both provided with knife bone compression module, one end of knife bone compression module is in contact with No.1 fixing seat, No. three fixing seats, and knife bone compresses
Position between the other end of module and No. two fixing seats, No. three fixing seats is for placing knife bone, the No.1 fixing seat, No. three
The upper surface of fixing seat is all used to place single-edge blade.
Embodiment:
Referring to Fig. 1 to Figure 14, a kind of manual razor automatically assembles equipment, is arranged including ring-shaped guide rail 1 and thereon
Transport trolley 2 is provided with assembly tool 3 on transport trolley 2, and outer 2 traffic direction of lateral edge transport trolley of the ring-shaped guide rail 1 is successively
Being provided with knife block feed mechanism 5, guide roller group mounting mechanism 6, temples must knife assembling mechanism 7, lubricious strip assembling mechanism 8, blade assembling
Mechanism 9, aluminium button assembling mechanism 10, aluminium button strut fastening mechanism 11, CCD vision-based detection mechanism 12, blanking loading mechanism 13;It is described
Assembly tool 3 include set gradually from top to bottom deck 31,32, No. two fixing seats 33 of No.1 fixing seat, the deck 31
Quantity is two, and two decks 31 are symmetricly set in No.1 fixing seat 32, are provided with guide post in No. two fixing seats 33
34, one end of guide post 34 is set with guide copper sleeve 35, and the other end of guide post 34 is mounted on the No.1 in No. two fixing seats 33
In groove 36, the position on the outer circumference surface of guide post 34 between guide copper sleeve 35 and No. two fixing seats 33 is set with compression
The both ends of spring 37, the deck 31 are sleeved on the outer circumference surface of guide copper sleeve 35, and No. two grooves are offered on deck 31
38, two pairs of thimbles 39 are provided in the No.1 fixing seat 32, and one end of thimble 39 is mounted in No.1 fixing seat 32, thimble 39
The other end extend in No. two grooves 38;The knife block feed mechanism 5 is used to knife block 41 being placed in deck 31;It is described to lead
It buckles assembling mechanism 10 to roller group mounting mechanism 6, temples palpus knife assembling mechanism 7, lubricious strip assembling mechanism 8, blade assembling mechanism 9, aluminium and divides
Yong Yu guide roller 42, temples palpus knife 44, lubricious strip 45, blade 43, aluminium not buckled 46 and be assembled into knife block 41;The aluminium button struts button
Tight mechanism 11 is for depressing deck 31;The thimble 39 is for strutting 41 liang of knife block when deck 31 is moved down along guide post 34
The aluminium button 46 at end;CCD vision-based detection mechanism 12 is for detecting whether 4 surface of razor tool tip has flaw and leakage part;Institute
Blanking loading mechanism 13 is stated for razor tool tip 4 qualified on assembly tool 3 to be put into charging tray 131.
Referring to Fig. 3, the knife block feed mechanism 5, guide roller group mounting mechanism 6 include vibrating disk 51, splicing seat 52, No.1
Rotary cylinder 53, the vibrating disk 51 are connected by sliding slot 54 with splicing seat 52, and the lower end of the No.1 rotary cylinder 53 connects
It is connected to clamping jaw cylinder 55, clamping jaw cylinder 55 is located at the top of splicing seat 52, and the upper end of the No.1 rotary cylinder 53 passes through No.1
Support 56 is connected with No.1 lifting cylinder 57, and No.1 support 56 is connected with No.1 sliding block 58, No.1 sliding block 58 be mounted on
On the orthogonal No.1 sliding rail 59 of No.1 support 56, one end of No.1 sliding rail 59 is provided with one to be connected with No.1 sliding block 58
Number transfer cylinder 510, the other end of No.1 sliding rail 59 are provided with No.1 hydraulic bjuffer 511.
Referring to fig. 4, the temples palpus knife assembling mechanism 7 includes support frame 71 and clamping tooling 72, the clamping tooling 72
Upper end passes sequentially through 73, No. two supports 74 of No. two rotary cylinders and is connected with No. two lifting cylinders 75, No. two supports 74 and No. two
Transfer cylinder 76 is connected, and No. two transfer cylinders 76 are mounted on support frame 71, and the lower section of the clamping tooling 72 is provided with temples
Palpus knife charging tray 77, temples palpus knife charging tray 77 are placed in charging tray displacement mould group 78, and one end of the charging tray displacement mould group 78 is provided with
Loading plate mould group 79, for loading plate mould group 79 for going up and down temples palpus knife charging tray 77, the side of loading plate mould group 79 is provided with loading plate
The other end of cylinder 710, the charging tray displacement mould group 78 is provided with lower empty tray cylinder 711.
Referring to Fig. 5, the lubricious strip assembling mechanism 8 includes No.1 looping disk 81 and cutting mechanism 82, the No.1 coiled strip
It is provided with No.1 magnetic damper 83 on disk 81, is successively set between No.1 looping disk 81 and cutting mechanism 82 along lubricious strip traffic direction
It is equipped with correcting wheel 84, No.1 feeding compression cylinder 85, the top of the cutting mechanism 82 is provided with lubricious strip draw frame machine 86, profit
The upper end of draw runner draw frame machine 86 passes sequentially through 87, No. three supports 88 of No. three rotary cylinders and is connected with No. three lifting cylinders 89,
No. three supports 88 are connected with No. two sliding blocks 810, and No. two sliding blocks 810 are mounted on and 88 orthogonal No. two sliding rails of No. three supports
On 811, one end of No. two sliding rails 811 is provided with No. three transfer cylinders 812 being connected with No. two sliding blocks 810, No. two sliding rails 811
The other end be provided with No. two hydraulic bjuffers 813.
Referring to Fig. 6, the blade assembling mechanism 9 includes six-joint robot 91 and No.1 clamping cylinder 92, the six axis machine
It is provided with blade clamping tooling 93 on device people 91, turntable 94 is provided between six-joint robot 91 and No.1 clamping cylinder 92, turns
Disk 94 is connected with motor 95, and two pairs of mounting slot is symmetrically arranged on turntable 94, and the No.1 clamping cylinder 92 is located at assembling work
3 top is filled, the upper end of No.1 clamping cylinder 92 passes through 96, No. four supports 97 of No. four rotary cylinders and No. four 98 phases of lifting cylinder
Connection.
Referring to Fig. 7, the aluminium button assembling mechanism 10 includes 102, No. two No. two looping disks 101, die cutting die clamping cylinders
103, No. two magnetic dampers 104 are provided on No. two looping disks 101, are set between No. two looping disks 101 and die cutting die 102
It is equipped with drawing-inroller 105, the side of drawing-inroller 105 is provided with No. two feeding compression cylinders 106, the top of the die cutting die 102
It is provided with punching cylinder 107, the two sides of die cutting die 102, which are respectively arranged with, releases cylinder 108 and aluminium snapping material seat, and described No. two
Clamping cylinder 103 is located at the top of assembly tool 3, and the upper end of No. two clamping cylinders 103 passes through No. five supports 109 and No. five liftings
Cylinder 110 is connected, No. five supports 109 be mounted on on its orthogonal No. four transfer cylinder 111.
Referring to Fig. 8, the blanking loading mechanism 13 includes XYZ driving mould group 132 and No. three clamping cylinders 133, and described three
The top of assembly tool 3 is arranged in number clamping cylinder 133, and No. three clamping cylinders 133 pass through 134, No. six branch of No. five rotary cylinders
Seat 135 is connected with No. six lifting cylinders 136, and No. six supports 135 are connected with XYZ driving mould group 132, and the XYZ drives mould
The lower section of group 132 is provided with conveyer belt 137, and one end of conveyer belt 137 is provided with the automatic stacker mechanism 138 of blank panel, conveyer belt 137
The other end be provided with the automatic stacker mechanism 139 of dishful.
Referring to Fig. 9, the outside of the ring-shaped guide rail 1 is provided with positioning cylinder 21, and positioning cylinder 21 is by connecting rod 22 and determines
Position pin 23 is connected, and the clamping groove with the clamping of 23 phase of positioning pin is provided on the transport trolley 2.
Referring to Figure 11, the position on the deck 31 positioned at No. two 38 two sides of groove is provided with positive stop lug boss 310, limits
Boss 310 is in contact with the side of knife block 41, be located on the deck 31 position between No. two grooves 38 offer No. three it is recessed
The side wall of slot 311, No. three grooves 311 is in contact with the lower end of knife block 41.
According to the above scheme, a kind of manual razor automatically assembles the control method of equipment, the control method include with
Lower step: first passing through transport trolley 2 and assembly tool 3 be delivered at knife block feed mechanism 5, and knife block feed mechanism 5 is by knife block 41
It is placed on deck 31, then assembly tool 3 is delivered at guide roller group mounting mechanism 6 by transport trolley 2, guide roller group installation
Guide roller 42 is assembled on knife block 41 by structure 6, and assembly tool 3 is then delivered to temples by transport trolley 2 must knife assembling mechanism 7
Place, temples palpus knife 44 is assembled on knife block 41 by temples palpus knife assembling mechanism 7, then assembly tool 3 is delivered to profit by transport trolley 2
At draw runner assembling mechanism 8, lubricious strip assembling mechanism 8 first online cuts off lubricious strip coiled strip, then will cut off molding lubricious strip group
It is attached on knife block 41, then assembly tool 3 is delivered at blade assembling mechanism 9 by transport trolley 2, blade assembling mechanism 9
Blade 43 is assembled on knife block 41, then assembly tool 3 is delivered at aluminium button assembling mechanism 10 by transport trolley 2, aluminium button
Assembling mechanism 10 is first online to be punched aluminium button coiled strip, then the aluminium button 46 of punching molding is assembled on knife block 41, then passes through conveying
Assembly tool 3 is delivered to aluminium button and strutted at fastening mechanism 11 by trolley 2, and aluminium button struts fastening mechanism 11 and pushes deck 31, at this point,
Deck 31 is moved down along guide post 34, and in moving process, thimble 39 struts aluminium and buckles 46 for temples palpus knife 44, the fastening of blade 43 in knife
On frame 41, then passes through transport trolley 2 and assembly tool 3 is delivered at CCD vision-based detection mechanism 12, CCD vision-based detection mechanism 12
Razor tool tip 4 is detected assembly tool 3 to be delivered at blanking loading mechanism 13 by transport trolley 2, then after qualified product
Razor tool tip 4 qualified on assembly tool 3 is put into charging tray 131 by blanking loading mechanism 13, at this point, control method knot
Beam.