CN108666516A - An automatic welding and gluing machine for battery tabs - Google Patents
An automatic welding and gluing machine for battery tabs Download PDFInfo
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- CN108666516A CN108666516A CN201810418523.6A CN201810418523A CN108666516A CN 108666516 A CN108666516 A CN 108666516A CN 201810418523 A CN201810418523 A CN 201810418523A CN 108666516 A CN108666516 A CN 108666516A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Manufacturing & Machinery (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
Description
技术领域technical field
本发明涉及锂电池生产加工设备,尤其涉及一种用于电池极耳的自动焊接及贴胶机。The invention relates to lithium battery production and processing equipment, in particular to an automatic welding and gluing machine for battery tabs.
背景技术Background technique
电池极耳安装保护壳是电池生产过程中的一道必备工序,常见的安装保护壳的方式主要有两种,一种是在电芯入壳前先将电芯的正负极和极耳焊接在一起,然后再将保护壳安装在极耳上;另一种方式为先将保护壳装在极耳上,再将极耳与电芯的正负极焊接,然而,不管是哪种方式,目前都是采用人工操作,人工操作存在以下缺点:1、人工安装效率低,需要大量的人手进行作业,使得生产成本高;2、人工安装不能保证每个极耳保护壳的安装质量,致使电池质量参差不齐。Installing the protective shell on the battery tab is an essential process in the battery production process. There are two common ways to install the protective shell. One is to weld the positive and negative poles of the battery cell and the tabs before the battery is put into the shell. together, and then install the protective shell on the tab; another way is to install the protective shell on the tab first, and then weld the tab to the positive and negative poles of the battery. However, no matter which way, At present, manual operation is used, and manual operation has the following disadvantages: 1. Manual installation is inefficient and requires a large number of people to work, which makes the production cost high; 2. Manual installation cannot guarantee the installation quality of each tab protection case, resulting in battery failure. Quality varies.
由此可见,在电池制造领域,急需一种自动化程度高、改善工人工作环境,提高电池生产效率、提升电池产品质量的生产设备。It can be seen that in the field of battery manufacturing, there is an urgent need for a production equipment that has a high degree of automation, improves the working environment of workers, improves battery production efficiency, and improves the quality of battery products.
发明内容Contents of the invention
本发明的目的是提供一种用于电池极耳的自动焊接及贴胶机,整个设备实现了自动化生产,无需人工干涉,生产效率高,产品成本低、质量好,在电芯完成极耳焊接操作之后,还增加了贴胶和装保护壳工序,从而可进一步提高电池的产品质量。The purpose of the present invention is to provide an automatic welding and gluing machine for battery tabs. The whole equipment realizes automatic production without manual intervention, high production efficiency, low product cost and good quality. The tab welding is completed on the battery cell. After the operation, the process of pasting glue and installing a protective case is added, so that the product quality of the battery can be further improved.
为了实现以上目的,本发明采用的技术方案为:一种用于电池极耳的自动焊接及贴胶机,它包括机架、配电控制箱,所述机架上依次设置有上料机械手、极耳焊接机构、盖板焊接机构、保护壳组装机构以及卸料平台,所述极耳焊接机构包括第一转盘组件、正极耳焊接组件、负极耳焊接组件、检测组件、正品搬运机械手和次品搬运机械手,所述正极耳焊接组件和负极耳焊接组件前后对称设置在机架上并且位于第一转盘组件的左侧,所述检测组件设置在负极焊接组件的右侧并且与第一转盘组件上的产品配合,所述正品搬运机械手和次品搬运机械手对称设置在第一转盘组件的前后侧,且正品搬运机械手和次品搬运机械手的下方分别设置有正品平移带和次品下料带。In order to achieve the above objectives, the technical solution adopted by the present invention is: an automatic welding and gluing machine for battery tabs, which includes a frame and a power distribution control box, and the frame is sequentially provided with a feeding manipulator, Tab welding mechanism, cover plate welding mechanism, protective shell assembly mechanism and unloading platform, the tab welding mechanism includes the first turntable assembly, positive tab welding assembly, negative tab welding assembly, detection assembly, genuine product handling manipulator and defective products The handling manipulator, the positive tab welding assembly and the negative tab welding assembly are symmetrically arranged on the frame and on the left side of the first turntable assembly, and the detection assembly is arranged on the right side of the negative electrode welding assembly and connected to the first turntable assembly For product cooperation, the genuine product handling manipulator and the defective product handling manipulator are symmetrically arranged on the front and rear sides of the first turntable assembly, and the genuine product handling manipulator and the defective product handling manipulator are respectively provided with a genuine product translation belt and a defective product unloading belt.
进一步的,所述盖板焊接机构包括第二转盘组件、盖板储料组、正极盖板焊接组件、负极盖板焊接组件,所述第二转盘组件设置在第一转盘组件的右侧,所述盖板储料组设置在第二转盘组件的左侧,且盖板储料组上方于机架上设置有上盖板机械手,所述正极盖板焊接组件和负极盖板焊接组件左右对称设置在机架上并且位于第二转盘组件的后侧。Further, the cover plate welding mechanism includes a second turntable assembly, a cover plate storage group, a positive electrode cover plate welding assembly, and a negative electrode cover plate welding assembly. The second turntable assembly is arranged on the right side of the first turntable assembly. The cover plate storage group is arranged on the left side of the second turntable assembly, and an upper cover plate manipulator is arranged on the frame above the cover plate storage group, and the positive cover plate welding assembly and the negative cover plate welding assembly are symmetrically arranged On the frame and on the rear side of the second turntable assembly.
进一步的,所述保护壳组装机构包括设置于机架上的第三转盘组件,所述第三转盘组件周围于机架上依次设置有整形装置、第一贴胶装置、第二贴胶装置和保护壳贴合装置,所述第三转盘组件的上边缘均匀设置有与电池配合的夹具,且第三转盘组件的前侧于机架上设置有第二搬运机械手,所述整形装置设置在第三转盘组件的左侧并与电池配合,所述第一贴胶装置和第二贴胶装置分别与电池的正、负极配合。Further, the protective case assembly mechanism includes a third turntable assembly arranged on the frame, and around the third turntable assembly, a shaping device, a first gluing device, a second gluing device and Protective shell bonding device, the upper edge of the third turntable assembly is evenly provided with clamps that match the battery, and the front side of the third turntable assembly is provided with a second transport robot on the frame, and the shaping device is provided at the second The left side of the three turntable assembly is matched with the battery, and the first gluing device and the second gluing device are respectively matched with the positive and negative poles of the battery.
进一步的,所述整形装置包括设置在机架上的整形支架、导向轴、整形气缸、下托板、上托板,所述整形气缸竖直朝上设置在整形支架上,所述下托板连接在整形气缸的输出端并且与设置在整形支架上的导向轴滑动配合,所述上托板滑动设置在导向轴上并且与下托板上下对称,所述上托板和下托板均呈“L”形且分别与电池上的极耳上、下面配合,所述整形气缸与配电控制箱电性连接。Further, the shaping device includes a shaping bracket arranged on the frame, a guide shaft, a shaping cylinder, a lower supporting plate, and an upper supporting plate, and the shaping air cylinder is arranged vertically upward on the shaping bracket, and the lower supporting plate It is connected to the output end of the shaping cylinder and is slidably matched with the guide shaft arranged on the shaping bracket. The upper supporting plate is slidably arranged on the guiding shaft and symmetrical with the lower supporting plate up and down. Both the upper supporting plate and the lower supporting plate are The "L" shape is matched with the upper and lower sides of the tabs on the battery respectively, and the shaping cylinder is electrically connected with the power distribution control box.
进一步的,所述第一贴胶装置和第二贴胶装置均包括设置在机架上相互配合的贴胶支撑底座和贴胶支架,所述贴胶支架上设置有相互配合的切胶装置和压胶装置,所述贴胶支撑底座底部设置有贴胶平移装置,所述贴胶平移装置包括设置在机架上的第一滑轨,所述第一滑轨上滑动配合有底部托板,所述底部托板与设置在机架上的第一进给气缸的输出端连接,且底部托板上表面设置有与贴胶支撑底座滑动配合的第二滑轨,并且贴胶支撑底座与设置在底部托板上的第二进给气缸的输出端连接,所述底部托板右侧面设置有限位板,所述限位板与设置在机架上的光电感应器配合。Further, the first gluing device and the second gluing device both include a gluing support base and a gluing bracket arranged on the frame to cooperate with each other, and the gluing bracket is provided with a gluing cutting device and a gluing bracket that cooperate with each other. A gluing device, the bottom of the gluing support base is provided with a gluing translation device, the gluing translation device includes a first slide rail arranged on the frame, and a bottom supporting plate is slidably fitted on the first slide rail, The bottom supporting plate is connected to the output end of the first feed cylinder arranged on the frame, and the upper surface of the bottom supporting plate is provided with a second slide rail which slides and fits with the adhesive supporting base, and the adhesive supporting base is connected with the setting The output end of the second feed cylinder on the bottom supporting plate is connected, and a limiting plate is arranged on the right side of the bottom supporting plate, and the limiting plate cooperates with the photoelectric sensor arranged on the frame.
进一步的,所述切胶装置包括设置于贴胶支架上的送胶组件、胶卷轮,所述送胶组件包括水平设置在贴胶支架上的送胶气缸,所述送胶气缸的输出端连接有夹胶连板,所述夹胶连板上设置有与胶带配合的压胶杆,并且夹胶连板的前端设置有相互配合的夹胶定板和夹胶动板,所述夹胶定板的前侧于贴胶支架上设置有切刀组件,所述切刀组件包括设置在贴胶支架上的切胶气缸,所述切胶气缸的输出端连接有切刀安装板,所述切刀安装板上嵌入设置有与胶带配合的切胶刀片,所述送胶气缸、切胶气缸与配电控制箱电性连接。Further, the glue-cutting device includes a glue-feeding assembly and a film wheel arranged on the glue-applying support, the glue-feeding assembly includes a glue-feeding cylinder horizontally arranged on the glue-applying support, the output end of the glue-feeding cylinder There is a clamping connecting plate, and the clamping connecting plate is provided with a rubber pressing rod matched with the adhesive tape, and the front end of the clamping connecting plate is provided with a clamping fixed plate and a clamping movable plate that cooperate with each other, and the clamping fixed plate The front side of the board is provided with a cutter assembly on the glue-applying bracket, and the cutter assembly includes a glue-cutting cylinder arranged on the glue-sticking bracket, the output end of the glue-cutting cylinder is connected with a cutter mounting plate, and the cutter A glue-cutting blade matched with the tape is embedded on the knife mounting plate, and the glue-feeding cylinder and the glue-cutting cylinder are electrically connected to the power distribution control box.
进一步的,所述压胶装置包括设置在贴胶支架上的贴胶气缸,所述贴胶气缸的输出端连接有与送胶组件配合的备胶板,所述备胶板的左侧于贴胶支架上对称设置有压胶组件,所述压胶组件包括竖直设置在贴胶支架上的压胶气缸,所述压胶气缸的输出端连接有连杆座,所述连杆座的上端铰接有连杆,所述连杆的上端铰接有压胶杆,所述压胶杆与设置在贴胶支架上的推杆座铰接配合,且压胶杆的上端嵌入设置有压胶块,所述贴胶气缸、压胶气缸与配电控制箱电性连接。Further, the gluing device includes a gluing cylinder arranged on the gluing bracket, the output end of the gluing cylinder is connected with a rubber preparation plate matched with the glue feeding assembly, and the left side of the rubber preparation plate is at the The adhesive bracket is symmetrically provided with a glue pressing assembly, and the glue pressing assembly includes a glue pressing cylinder vertically arranged on the glue sticking bracket, the output end of the glue pressing cylinder is connected with a connecting rod seat, and the upper end of the connecting rod seat A connecting rod is hinged, the upper end of the connecting rod is hinged with a glue rod, and the glue rod is hingedly matched with the push rod seat arranged on the glue sticking bracket, and the upper end of the glue rod is embedded with a glue block, so The glue sticking cylinder and the glue pressing cylinder are electrically connected with the power distribution control box.
进一步的,所述保护壳贴合装置包括设置在机架上的下支撑板、上支撑板、保护壳推进组件、保护壳料盒、分料导向组件、上保护壳装置、上料组件,所述下支撑板和上支撑板之间通过立柱连接且上下对称设置,所述保护壳料盒包括分别设置在上支撑板、下支撑板上的上保护壳料盒、下保护壳料盒,所述上保护壳料盒和下保护壳料盒包括储料板,所述储料板的中间位置开设有推料滑槽,所述上支撑板和下支撑板上均设置有与保护壳料盒配合的分料导向组件,所述分料导向组件包括设置在储料板前端的料盒底板,所述料盒底板的两端设置有料盒侧板,且料盒底板的前端设置有料盒前板,所述料盒前板与料盒侧板之间开设有分料槽,并且料盒前板和料盒侧板上均设置有上料感应器,所述上保护壳装置设置在下支撑板上于分料导向组件的右侧,所述保护壳推进组件设置在下支撑板的左侧并且与分料导向组件配合,所述保护壳推进组件包括设置在机架上的推进支座,所述推进支座上设置有推进气缸,所述推进气缸的输出端连接有与分料槽配合的推料杆,所述上料组件设置在上支撑板的底部并且与保护壳料盒配合,所述上料感应器、推进气缸与配电控制箱电性连接。Further, the protective case bonding device includes a lower support plate, an upper support plate, a protective case propulsion assembly, a protective case magazine, a material distribution guide assembly, an upper protective case device, and a feeding assembly arranged on the frame. The lower support plate and the upper support plate are connected by columns and arranged symmetrically up and down. The protective shell material box includes an upper protective shell material box and a lower protective shell material box respectively arranged on the upper support plate and the lower support plate. The upper protective shell material box and the lower protective shell material box include a material storage plate, the middle position of the material storage plate is provided with a pusher chute, and the upper support plate and the lower support plate are provided with protective shell material boxes. Coordinated material distribution guide assembly, the material distribution guide assembly includes a material box bottom plate arranged at the front end of the material storage plate, the two ends of the material box bottom plate are provided with material box side plates, and the front end of the material box bottom plate is provided with a material box front plate , between the front plate of the material box and the side plate of the material box, there is a material distribution groove, and the front plate of the material box and the side plate of the material box are both provided with a feeding sensor, and the upper protective shell device is arranged on the lower support plate On the right side of the material distribution guide assembly, the protective shell propulsion assembly is arranged on the left side of the lower support plate and cooperates with the material distribution guide assembly. The protective shell propulsion assembly includes a propulsion support arranged on the frame. A propulsion cylinder is arranged on the support, and the output end of the propulsion cylinder is connected with a push rod that cooperates with the material distribution chute. The material sensor, the propulsion cylinder are electrically connected with the power distribution control box.
进一步的,所述上料组件包括设置在上支撑板底部相互配合的连接块和送料支撑架,所述送料支撑架左侧设置有送料步进电机,所述送料步进电机的输出端与设置在送料支撑架上的同步带配合,所述同步带上设置有与送料支撑架滑动配合的送料滑座,所述送料滑座上竖直设置有压料气缸,所述压料气缸的输出端连接有与推料滑槽滑动配合的推料连接板,所述推料连接板上设置有与工件配合的压料板,所述送料步进电机、压料气缸均与配电控制箱电性连接。Further, the feeding assembly includes a connecting block and a feeding support frame arranged at the bottom of the upper support plate to cooperate with each other. A feeding stepping motor is provided on the left side of the feeding supporting frame. The output end of the feeding stepping motor is connected to Cooperate with the timing belt on the feeding support frame, the timing belt is provided with a feeding slide seat that slides and fits with the feeding support frame, the feeding slide seat is vertically provided with a pressing cylinder, and the output end of the pressing cylinder There is a pusher connection plate that slides and fits with the pusher chute, the pusher connection plate is provided with a pressing plate that cooperates with the workpiece, and the feeding stepping motor and the pressing cylinder are electrically connected to the power distribution control box. connect.
进一步的,所述上保护壳装置包括分别设置在上支撑板、下支撑板上的上扣合组件、下扣合组件,且上扣合组件和下扣合组件上下对称设置,所述上扣合组件和下扣合组件均包括设置在上支撑板上方的固定板,所述固定板上朝下设置有导向气缸,所述导向气缸的输出端连接有导向座,所述导向座下部于分料导向组件的前侧设置有与分料槽对齐配合的送料导向槽,并且导向座的左侧朝下设置有扣合气缸,所述扣合气缸的输出端连接有与送料导向槽穿插配合的压料块,所述送料导向槽的右侧活动设置有与工件配合的限位块,所述导向气缸、扣合气缸均与配电控制箱电性连接。Further, the upper protective shell device includes an upper buckle component and a lower buckle component respectively arranged on the upper support plate and the lower support plate, and the upper buckle component and the lower buckle component are arranged symmetrically up and down, and the upper buckle Both the fastening assembly and the lower fastening assembly include a fixed plate arranged above the upper support plate, and a guide cylinder is arranged downward on the fixed plate, and the output end of the guide cylinder is connected with a guide seat, and the lower part of the guide seat is connected to the branch. The front side of the material guide assembly is provided with a feeding guide groove aligned with the material distribution groove, and the left side of the guide seat is downwardly provided with a buckling cylinder, and the output end of the buckling cylinder is connected with a feeding guide groove that is interspersed with the feeding guide groove. As for the pressing block, the right side of the feeding guide groove is movably provided with a limit block that cooperates with the workpiece, and both the guiding cylinder and the fastening cylinder are electrically connected to the power distribution control box.
本发明的有益效果为:The beneficial effects of the present invention are:
1、整个设备实现了自动化生产,无需人工干涉,生产效率高,产品成本低、质量好,在电芯完成极耳焊接操作之后,还增加了贴胶和装保护壳工序,从而可进一步提高电池的产品质量。1. The whole equipment realizes automatic production without manual intervention, high production efficiency, low product cost and good quality. After the battery cell completes the tab welding operation, it also adds glue and protective shell process, which can further improve the battery life. product quality.
2、盖板焊接机构的设计,通过正、负极盖板焊接组件给电池极耳焊接保护盖板,以防止正负极耳的移动,方便后续保护壳的组装。2. The cover plate welding mechanism is designed to weld the protective cover plates to the battery tabs through the positive and negative cover plate welding components to prevent the movement of the positive and negative tabs and facilitate the subsequent assembly of the protective case.
3、保护壳组装机构的设计,通过第二搬运机械手自动进行上、下料,同时通过第三转盘组件循环转动夹具,先通过第一贴胶装置和第二贴胶装置分别将电池正、负极贴胶,然后通过保护壳贴合装置采用上、下保护壳扣合的方式,实现自动化生产,提高了生产效率,并且机械化统一操作,确保产品的质量。3. The design of the protective case assembly mechanism, the second handling robot is used to automatically load and unload materials, and at the same time, the clamp is rotated circularly through the third turntable assembly. Paste the glue, and then adopt the method of fastening the upper and lower protective shells through the protective shell bonding device to realize automatic production, improve production efficiency, and mechanized unified operation to ensure product quality.
4、整形装置的设计,通过整形气缸升降下托板,并通过下托板和上托板将极耳夹持整平,确保极耳水平,有利于后续工序保护壳的组装。4. The design of the shaping device, the lower supporting plate is lifted by the shaping cylinder, and the tabs are clamped and leveled by the lower supporting plate and the upper supporting plate to ensure the level of the tabs, which is beneficial to the assembly of the protective case in the subsequent process.
5、第一贴胶装置和第二贴胶装置的设计,先通过切胶装置自动切胶,然后通过第一进给气缸和第二进给气缸动作将压胶装置对准极耳的上、下面进行贴胶,贴胶位置精准度高。5. For the design of the first gluing device and the second gluing device, the gluing device is automatically cut through the gluing device first, and then the gluing device is aligned with the top and bottom of the tab through the action of the first feeding cylinder and the second feeding cylinder. The glue is pasted below, and the position of the glue is highly accurate.
6、切胶装置的设计,通过夹胶动板和夹胶定板配合夹住胶带,同时通过切胶气缸拉动切胶刀片切断胶带,并通过送胶气缸送料,实现精准送料、切料。6. The glue cutting device is designed to clamp the tape through the clamping moving plate and the clamping fixed plate, and at the same time pull the glue cutting blade to cut the tape through the glue cutting cylinder, and feed the material through the glue feeding cylinder to achieve precise feeding and cutting.
7、压胶装置的设计,通过贴胶气缸推动备胶板与极耳的上、下面贴合,使胶带一次性完成贴合,贴胶效率高,从而提高加工效率。7. The design of the gluing device uses the gluing cylinder to push the gluing plate to fit the upper and lower sides of the lugs, so that the adhesive tape can be bonded at one time, and the gluing efficiency is high, thereby improving the processing efficiency.
8、保护壳贴合装置的设计,通过上料组件同时推动上保护壳和下保护壳到分料导向组件,然后由保护壳推进组件将上、下保护壳分别推入上扣合组件、下扣合组件内,减少了人工操作,极大的提高了生产效率。8. The design of the protective shell fitting device simultaneously pushes the upper protective shell and the lower protective shell to the material distribution guide assembly through the feeding component, and then pushes the upper and lower protective shells into the upper fastening component and the lower protective shell respectively by the protective shell pushing component. In the fastening components, manual operations are reduced, and production efficiency is greatly improved.
9、上料组件的设计,通过送料步进电机带动送料滑座移动,并通过压料气缸上对称设置的送料推板,将上、下保护壳同步进行推动送料,减少了送料间隔时间,从而提高生产效率。9. The design of the feeding component, the feeding slide is driven by the feeding stepping motor, and the upper and lower protective shells are pushed and fed synchronously through the symmetrical feeding push plate on the pressing cylinder, which reduces the feeding interval time, thus Increase productivity.
10、上、下扣合组件的设计,通过限位板配合送料导向槽将保护壳夹紧,确保保护壳定位精准,再通过导向气缸将上、下两个送料导向槽合拢,然后扣合气缸推动压料块使上、下保护壳扣合在电池极耳上,自动化操作有效的提高了生产效率。10. The design of the upper and lower fastening components clamps the protective shell through the limit plate and the feeding guide groove to ensure the precise positioning of the protective shell, and then closes the upper and lower feeding guide grooves through the guiding cylinder, and then buckles the cylinder Push the pressing block to fasten the upper and lower protective shells on the battery tabs, and the automatic operation effectively improves the production efficiency.
附图说明Description of drawings
图1为一种用于电池极耳的自动焊接及贴胶机的结构示意图。FIG. 1 is a schematic structural view of an automatic welding and gluing machine for battery tabs.
图2为保护壳组装机构的结构示意图。Fig. 2 is a structural schematic diagram of the assembly mechanism of the protective case.
图3为整形装置的结构示意图。Fig. 3 is a structural schematic diagram of the shaping device.
图4为贴胶装置的结构示意图。Fig. 4 is a structural schematic diagram of a gluing device.
图5为保护壳贴合装置的结构示意图。Fig. 5 is a schematic structural diagram of a protective case fitting device.
图6为压胶组件的结构示意图。Fig. 6 is a structural schematic diagram of the glue pressing assembly.
图7为送胶组件的结构示意图。Fig. 7 is a schematic structural diagram of the glue feeding assembly.
图8为切刀组件的结构示意图。Fig. 8 is a schematic structural view of the cutter assembly.
图9为分料导向组件的结构示意图。Fig. 9 is a schematic structural view of the distribution guide assembly.
图10为保护壳推进组件的结构示意图。Fig. 10 is a structural schematic diagram of the propulsion assembly of the protective shell.
图11为上扣合组件的结构示意图。Fig. 11 is a schematic structural view of the upper fastening assembly.
图12为上料组件的结构示意图。Figure 12 is a schematic structural view of the feeding assembly.
图13为保护壳料盒的结构示意图。Fig. 13 is a schematic structural view of the protective shell cartridge.
图14为电池产品的结构示意图。Fig. 14 is a schematic structural diagram of a battery product.
图中所示文字标注表示为:1、机架;2、第三转盘组件;3、夹具;4、电池;5、整形装置;6、第一贴胶装置;7、第二贴胶装置;8、保护壳贴合装置;9、整形支架;10、导向轴;11、整形气缸;12、下托板;13、上压板;14、压胶组件;15、备胶板;16、贴胶气缸;17、第一进给气缸;18、第一滑轨;19、第二滑轨;20、光电感应器;21、限位板;22、底部托板;23、第二进给气缸;24、贴胶支撑底板;25、贴胶支架;26、切刀组件;27、送胶组件;28、胶卷轮;29、推杆座;30、连杆;31、压胶杆;32、压胶块;33、连杆座;34、压胶气缸;35、送胶气缸;36、夹胶连板;37、夹胶定板;38、夹胶动板;39、胶带;40、压胶杆;41、切胶刀片;42、切刀安装板;43、切胶气缸;44、保护壳推进组件;45、下保护壳料盒;46、下扣合组件;47、立柱;48、下支撑板;49、上支撑板;50、上料组件;51、上保护壳料盒;52、上扣合组件;53、分料导向组件;54、上料感应器;55、料盒前板;56、料盒底板;57、料盒侧板;58、推进气缸;59、推进支座;60、推料杆;61、固定板;62、导向气缸;63、扣合气缸;64、导向座;65、压料块;66、限位块;67、送料导向槽;68、送料步进电机;69、连接块;70、送料支撑架;71、送料滑座;72、压料气缸;73、推料连接板;74、保护壳料盒;75、推料滑槽;76、压料板;77、盖板;78、上料机械手;79、正极耳焊接组件;80、正品搬运机械手;81、第一转盘组件;82、盖板储料组;83、第二搬运机械手;84、卸料平台;85、次品搬运机械手;86、次品下料带;87、正极盖板焊接组件;88、第二转盘组件;89、负极盖板焊接组件。The characters shown in the figure are marked as: 1. Rack; 2. Third turntable assembly; 3. Clamp; 4. Battery; 5. Shaping device; 6. First gluing device; 7. Second gluing device; 8. Laminating device for protective shell; 9. Shaping bracket; 10. Guide shaft; 11. Shaping cylinder; 12. Lower supporting plate; 13. Upper pressing plate; Cylinder; 17, the first feed cylinder; 18, the first slide rail; 19, the second slide rail; 20, the photoelectric sensor; 21, the limit plate; 22, the bottom supporting plate; 23, the second feed cylinder; 24. Adhesive support base plate; 25. Adhesive bracket; 26. Cutter assembly; 27. Adhesive delivery assembly; 28. Film wheel; 29. Push rod seat; 30. Connecting rod; Rubber block; 33, connecting rod seat; 34, glue pressing cylinder; 35, glue feeding cylinder; 36, glue connecting plate; 37, glue fixing plate; 38, glue moving plate; 39, adhesive tape; 40, glue pressing Rod; 41, rubber cutting blade; 42, cutter mounting plate; 43, rubber cutting cylinder; 44, protective shell propulsion assembly; 45, lower protective shell material box; 46, lower buckle assembly; 47, column; 48, lower Support plate; 49. Upper support plate; 50. Feeding component; 51. Upper protective shell material box; 52. Upper buckle assembly; 53. Material distribution guide component; 54. Feeding sensor; 55. Front plate of material box ; 56, material box bottom plate; 57, material box side plate; 58, propulsion cylinder; Seat; 65, pressing block; 66, limit block; 67, feeding guide groove; 68, feeding stepping motor; 69, connecting block; 70, feeding support frame; 71, feeding slide seat; 72, pressing cylinder; 73. Pushing connecting plate; 74. Protective shell material box; 75. Pushing chute; 76. Pressing plate; 77. Cover plate; 78. Feeding manipulator; 79. Positive ear welding assembly; ;81, the first turntable assembly; 82, the cover plate storage group; 83, the second handling manipulator; 84, the unloading platform; 85, the defective product handling manipulator; 86, the defective product unloading belt; Components; 88, the second turntable component; 89, the negative cover plate welding component.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
如图1-图14所示,本发明的结构为:一种用于电池极耳的自动焊接及贴胶机,它包括机架1、配电控制箱,所述机架1上依次设置有上料机械手78、极耳焊接机构、盖板焊接机构、保护壳组装机构以及卸料平台84,所述极耳焊接机构包括第一转盘组件81、正极耳焊接组件79、负极耳焊接组件、检测组件、正品搬运机械手80和次品搬运机械手85,所述正极耳焊接组件79和负极耳焊接组件前后对称设置在机架1上并且位于第一转盘组件81的左侧,所述检测组件设置在负极焊接组件的右侧并且与第一转盘组件81上的产品配合,所述正品搬运机械手80和次品搬运机械手85对称设置在第一转盘组件81的前后侧,且正品搬运机械手80和次品搬运机械手85的下方分别设置有正品平移带和次品下料带86。As shown in Figures 1 to 14, the structure of the present invention is: an automatic welding and gluing machine for battery tabs, which includes a frame 1 and a power distribution control box, and the frame 1 is sequentially provided with Feeding manipulator 78, tab welding mechanism, cover plate welding mechanism, protective shell assembly mechanism and unloading platform 84, the tab welding mechanism includes a first turntable assembly 81, positive tab welding assembly 79, negative tab welding assembly, detection Components, genuine product handling manipulator 80 and defective product handling manipulator 85, the positive tab welding assembly 79 and the negative tab welding assembly are symmetrically arranged on the frame 1 and are located on the left side of the first turntable assembly 81, and the detection assembly is arranged on The right side of the negative electrode welding assembly and cooperates with the product on the first turntable assembly 81, and described genuine product handling manipulator 80 and defective product handling manipulator 85 are symmetrically arranged on the front and rear sides of first turntable assembly 81, and genuine product handling manipulator 80 and defective product Below the handling manipulator 85 are respectively provided with a genuine product translation belt and a defective product unloading belt 86 .
优选的,所述盖板焊接机构包括第二转盘组件88、盖板储料组82、正极盖板焊接组件87、负极盖板焊接组件89,所述第二转盘组件88设置在第一转盘组件81的右侧,所述盖板储料组82设置在第二转盘组件88的左侧,且盖板储料组82上方于机架1上设置有上盖板机械手,所述正极盖板焊接组件87和负极盖板焊接组件89左右对称设置在机架1上并且位于第二转盘组件88的后侧。Preferably, the cover plate welding mechanism includes a second turntable assembly 88, a cover plate storage group 82, a positive electrode cover plate welding assembly 87, and a negative electrode cover plate welding assembly 89, and the second turntable assembly 88 is arranged on the first turntable assembly 81, the cover plate storage group 82 is arranged on the left side of the second turntable assembly 88, and an upper cover plate manipulator is arranged on the frame 1 above the cover plate storage group 82, and the positive cover plate is welded The component 87 and the negative cover plate welding component 89 are symmetrically arranged on the frame 1 and located on the rear side of the second turntable component 88 .
优选的,所述保护壳组装机构包括设置于机架1上的第三转盘组件2,所述第三转盘组件2周围于机架1上依次设置有整形装置5、第一贴胶装置6、第二贴胶装置7和保护壳贴合装置8,所述第三转盘组件2的上边缘均匀设置有与电池4配合的夹具3,且第三转盘组件2的前侧于机架1上设置有第二搬运机械手83,所述整形装置5设置在第三转盘组件2的左侧并与电池4配合,所述第一贴胶装置6和第二贴胶装置7分别与电池4的正、负极配合。Preferably, the protective case assembly mechanism includes a third turntable assembly 2 arranged on the frame 1, around the third turntable assembly 2, a shaping device 5, a first gluing device 6, The second gluing device 7 and the protective case laminating device 8, the upper edge of the third turntable assembly 2 is evenly provided with the clamp 3 that cooperates with the battery 4, and the front side of the third turntable assembly 2 is set on the frame 1 There is a second transport manipulator 83, the shaping device 5 is arranged on the left side of the third turntable assembly 2 and cooperates with the battery 4, and the first gluing device 6 and the second gluing device 7 are respectively connected to the positive and negative sides of the battery 4. Negative fit.
优选的,所述整形装置5包括设置在机架1上的整形支架9、导向轴10、整形气缸11、下托板12、上托板13,所述整形气缸11竖直朝上设置在整形支架9上,所述下托板12连接在整形气缸11的输出端并且与设置在整形支架9上的导向轴10滑动配合,所述上托板13滑动设置在导向轴10上并且与下托板12上下对称,所述上托板13和下托板12均呈“L”形且分别与电池4上的极耳77上、下面配合,所述整形气缸11与配电控制箱电性连接。Preferably, the shaping device 5 includes a shaping bracket 9, a guide shaft 10, a shaping cylinder 11, a lower supporting plate 12, and an upper supporting plate 13 arranged on the frame 1, and the shaping air cylinder 11 is arranged vertically upward on the shaping On the bracket 9, the lower supporting plate 12 is connected to the output end of the shaping cylinder 11 and is slidably matched with the guide shaft 10 arranged on the shaping bracket 9, and the upper supporting plate 13 is slidably arranged on the guiding shaft 10 and is fitted with the lower supporting plate 13. The plate 12 is symmetrical up and down, the upper supporting plate 13 and the lower supporting plate 12 are both in the shape of an "L" and are respectively matched with the upper and lower sides of the tabs 77 on the battery 4, and the shaping cylinder 11 is electrically connected to the power distribution control box .
优选的,所述第一贴胶装置6和第二贴胶装置7均包括设置在机架1上相互配合的贴胶支撑底座24和贴胶支架25,所述贴胶支架25上设置有相互配合的切胶装置和压胶装置,所述贴胶支撑底座24底部设置有贴胶平移装置,所述贴胶平移装置包括设置在机架1上的第一滑轨18,所述第一滑轨18上滑动配合有底部托板22,所述底部托板22与设置在机架1上的第一进给气缸17的输出端连接,且底部托板22上表面设置有与贴胶支撑底座24滑动配合的第二滑轨19,并且贴胶支撑底座24与设置在底部托板22上的第二进给气缸23的输出端连接,所述底部托板22右侧面设置有限位板21,所述限位板21与设置在机架1上的光电感应器20配合。Preferably, the first gluing device 6 and the second gluing device 7 all include a gluing support base 24 and a gluing bracket 25 that are arranged on the frame 1 and cooperate with each other, and the gluing bracket 25 is provided with mutual Cooperating glue cutting device and glue pressing device, the bottom of described glue supporting base 24 is provided with glue applying translation device, and described glue applying translation device comprises the first slide rail 18 that is arranged on the frame 1, and described first slide A bottom supporting plate 22 is slidably fitted on the rail 18, and the bottom supporting plate 22 is connected with the output end of the first feed cylinder 17 arranged on the frame 1, and the upper surface of the bottom supporting plate 22 is provided with a support base for bonding with glue. 24 is slidably matched with the second sliding rail 19, and the adhesive support base 24 is connected to the output end of the second feed cylinder 23 arranged on the bottom pallet 22, and the right side of the bottom pallet 22 is provided with a limiting plate 21 , the limiting plate 21 cooperates with the photoelectric sensor 20 arranged on the frame 1 .
优选的,所述切胶装置包括设置于贴胶支架25上的送胶组件27、胶卷轮28,所述送胶组件27包括水平设置在贴胶支架25上的送胶气缸35,所述送胶气缸35的输出端连接有夹胶连板36,所述夹胶连板36上设置有与胶带39配合的压胶杆40,并且夹胶连板36的前端设置有相互配合的夹胶定板37和夹胶动板38,所述夹胶定板37的前侧于贴胶支架25上设置有切刀组件26,所述切刀组件26包括设置在贴胶支架25上的切胶气缸43,所述切胶气缸43的输出端连接有切刀安装板42,所述切刀安装板42上嵌入设置有与胶带39配合的切胶刀片41,所述送胶气缸35、切胶气缸43与配电控制箱电性连接。Preferably, the glue-cutting device includes a glue-feeding assembly 27 and a film wheel 28 arranged on the glue-applying bracket 25, and the glue-feeding assembly 27 includes a glue-feeding cylinder 35 horizontally arranged on the glue-applying bracket 25. The output end of the glue cylinder 35 is connected with a glue connecting plate 36, and the glue connecting plate 36 is provided with a glue pressing rod 40 that cooperates with the tape 39, and the front end of the glue connecting plate 36 is provided with a glue fixing that cooperates with each other. plate 37 and clamping moving plate 38, the front side of the clamping fixed plate 37 is provided with a cutter assembly 26 on the glue application bracket 25, and the cutter assembly 26 includes a glue cutting cylinder arranged on the glue application bracket 25 43. The output end of the glue cutting cylinder 43 is connected with a cutter mounting plate 42, and a glue cutting blade 41 is embedded in the cutter mounting plate 42 to cooperate with the tape 39. The glue feeding cylinder 35, the glue cutting cylinder 43 is electrically connected with the power distribution control box.
优选的,所述压胶装置包括设置在贴胶支架25上的贴胶气缸16,所述贴胶气缸16的输出端连接有与送胶组件27配合的备胶板15,所述备胶板15的左侧于贴胶支架25上对称设置有压胶组件14,所述压胶组件14包括竖直设置在贴胶支架25上的压胶气缸34,所述压胶气缸34的输出端连接有连杆座33,所述连杆座33的上端铰接有连杆30,所述连杆30的上端铰接有压胶杆31,所述压胶杆31与设置在贴胶支架25上的推杆座29铰接配合,且压胶杆31的上端嵌入设置有压胶块32,所述贴胶气缸16、压胶气缸34与配电控制箱电性连接。Preferably, the gluing device includes a gluing cylinder 16 arranged on the gluing bracket 25, the output end of the gluing cylinder 16 is connected with a rubber preparation plate 15 matched with a glue feeding assembly 27, and the glue preparation plate The left side of 15 is symmetrically provided with glue-pressing assembly 14 on the glue-applying support 25, and described glue-pressing assembly 14 comprises the glue-pressing cylinder 34 that is vertically arranged on the glue-sticking support 25, and the output end of described glue-pressing cylinder 34 is connected Connecting rod seat 33 is arranged, and the upper end of described connecting rod seat 33 is hinged with connecting rod 30, and the upper end of described connecting rod 30 is hinged with beading rod 31, and described beading rod 31 is arranged on the pusher that is arranged on the gluing support 25. The rod seat 29 is hingedly fitted, and the upper end of the glue rod 31 is embedded with a glue block 32, and the glue cylinder 16 and the glue cylinder 34 are electrically connected to the power distribution control box.
优选的,所述保护壳贴合装置8包括设置在机架1上的下支撑板48、上支撑板49、保护壳推进组件44、保护壳料盒、分料导向组件53、上保护壳装置、上料组件50,所述下支撑板48和上支撑板49之间通过立柱47连接且上下对称设置,所述保护壳料盒包括分别设置在上支撑板49、下支撑板48上的上保护壳料盒51、下保护壳料盒45,所述上保护壳料盒51和下保护壳料盒45包括储料板74,所述储料板74的中间位置开设有推料滑槽75,所述上支撑板49和下支撑板48上均设置有与保护壳料盒配合的分料导向组件53,所述分料导向组件53包括设置在储料板74前端的料盒底板56,所述料盒底板56的两端设置有料盒侧板57,且料盒底板56的前端设置有料盒前板55,所述料盒前板55与料盒侧板57之间开设有分料槽,并且料盒前板55和料盒侧板57上均设置有上料感应器54,所述上保护壳装置设置在下支撑板48上于分料导向组件53的右侧,所述保护壳推进组件44设置在下支撑板48的左侧并且与分料导向组件53配合,所述保护壳推进组件44包括设置在机架1上的推进支座59,所述推进支座59上设置有推进气缸58,所述推进气缸58的输出端连接有与分料槽配合的推料杆60,所述上料组件50设置在上支撑板49的底部并且与保护壳料盒配合,所述上料感应器54、推进气缸58与配电控制箱电性连接。Preferably, the protective case bonding device 8 includes a lower support plate 48, an upper support plate 49, a protective case propulsion assembly 44, a protective case magazine, a material distribution guide assembly 53, and an upper protective case device arranged on the frame 1. . The feeding assembly 50, the lower support plate 48 and the upper support plate 49 are connected by a column 47 and arranged symmetrically up and down. The protective case material box 51 and the lower protective case material box 45, the upper protective case material box 51 and the lower protective case material box 45 include a material storage plate 74, and a pusher chute 75 is provided at the middle position of the material storage plate 74 , the upper support plate 49 and the lower support plate 48 are provided with a material distribution guide assembly 53 that cooperates with the protective shell material box, and the material distribution guide assembly 53 includes a material box bottom plate 56 arranged at the front end of the material storage plate 74, The two ends of described feed box base plate 56 are provided with feed box side plate 57, and the front end of feed box base plate 56 is provided with feed box front plate 55, offers material distribution groove between described feed box front plate 55 and feed box side plate 57 , and the material box front plate 55 and the material box side plate 57 are all provided with a feeding sensor 54, the upper protective shell device is arranged on the lower support plate 48 on the right side of the material distribution guide assembly 53, and the protective shell is pushed forward The component 44 is arranged on the left side of the lower support plate 48 and cooperates with the material distribution guide component 53. The protective shell propulsion component 44 includes a propulsion support 59 arranged on the frame 1, and the propulsion support 59 is provided with a propulsion cylinder. 58, the output end of the propulsion cylinder 58 is connected with a pusher rod 60 matched with the material distribution tank, the feeding assembly 50 is arranged on the bottom of the upper support plate 49 and cooperates with the protective shell magazine, the feeding sensor Device 54, propulsion cylinder 58 are electrically connected with power distribution control box.
优选的,所述上料组件50包括设置在上支撑板49底部相互配合的连接块69和送料支撑架70,所述送料支撑架70左侧设置有送料步进电机68,所述送料步进电机68的输出端与设置在送料支撑架70上的同步带配合,所述同步带上设置有与送料支撑架70滑动配合的送料滑座71,所述送料滑座71上竖直设置有压料气缸72,所述压料气缸72的输出端连接有与推料滑槽75滑动配合的推料连接板73,所述推料连接板73上设置有与工件配合的压料板76,所述送料步进电机68、压料气缸72均与配电控制箱电性连接。Preferably, the feeding assembly 50 includes a connecting block 69 and a feeding support frame 70 that are arranged on the bottom of the upper support plate 49 to cooperate with each other, and the left side of the feeding support frame 70 is provided with a feeding stepping motor 68, and the feeding stepping The output end of motor 68 cooperates with the synchronous belt that is arranged on the feeding support frame 70, and described synchronous belt is provided with the feeding sliding seat 71 that slides with feeding supporting frame 70, and described feeding sliding seat 71 is vertically provided with pressure Material cylinder 72, the output end of described pressing material cylinder 72 is connected with the pushing material connecting plate 73 that slides with pushing material chute 75, and described pushing material connecting plate 73 is provided with the holding material plate 76 that cooperates with workpiece, so The feeding stepping motor 68 and the pressing cylinder 72 are all electrically connected with the power distribution control box.
优选的,所述上保护壳装置包括分别设置在上支撑板49、下支撑板48上的上扣合组件52、下扣合组件46,且上扣合组件52和下扣合组件46上下对称设置,所述上扣合组件52和下扣合组件46均包括设置在上支撑板49上方的固定板61,所述固定板61上朝下设置有导向气缸62,所述导向气缸62的输出端连接有导向座64,所述导向座64下部于分料导向组件53的前侧设置有与分料槽对齐配合的送料导向槽67,并且导向座64的左侧朝下设置有扣合气缸63,所述扣合气缸63的输出端连接有与送料导向槽67穿插配合的压料块65,所述送料导向槽67的右侧活动设置有与工件配合的限位块66,所述导向气缸62、扣合气缸63均与配电控制箱电性连接。Preferably, the upper protective shell device includes an upper buckle component 52 and a lower buckle component 46 respectively arranged on the upper support plate 49 and the lower support plate 48, and the upper buckle component 52 and the lower buckle component 46 are symmetrical up and down Set, the upper buckle assembly 52 and the lower buckle assembly 46 both include a fixed plate 61 arranged above the upper support plate 49, and the fixed plate 61 is provided with a guide cylinder 62 facing down, and the output of the guide cylinder 62 The end is connected with a guide seat 64, the lower part of the guide seat 64 is provided with a feeding guide groove 67 aligned with the material distribution groove on the front side of the material distribution guide assembly 53, and the left side of the guide seat 64 is provided with a buckle cylinder downward. 63, the output end of the fastening cylinder 63 is connected with a pressing block 65 interspersed with the feeding guide groove 67, and the right side of the feeding guide groove 67 is provided with a limit block 66 that cooperates with the workpiece, and the guide Both the cylinder 62 and the fastening cylinder 63 are electrically connected to the power distribution control box.
具体使用时,首先设定该设备的控制程序,然后启动设备电源开关,然后由上料机械手78完成电芯的自动上料并将电芯放到第一转盘组件81上的产品夹具3内,然后第一转盘组件81带动电芯到正极耳焊接组件79和负极耳焊接组件之间,由正极耳焊接组件79和负极耳焊接组件分别将电芯的正极耳、负极耳焊接,然后第一转盘组件81带动电芯到检测组件处,通过检测组件对正负极之间的电压进行测量并判断电压是符合要求,如果电压不符合要求,则由次品搬运机械手85将不符合要求的电芯转移到次品下料带86上送出,省去不合格产品的后续操作,从而大大提高了电池的质量,提高了电池的生产效率,降低了电池的生产成本,然后第一转盘组件81将符合要求的电芯带动到正品搬运机械手80处,由正品搬运机械手80将电芯从第一转盘组件81转移到第二转盘组件88中,然后由第二转盘组件88带动电芯到盖板储料组82处,由上盖板机械手搬运电极盖板,并将其组装在电芯的正、负极极耳一端,然后第二转盘组件88带动装好盖板的电芯转到正极盖板焊接组件87和负极盖板焊接组件89之间,由正、负极盖板焊接组件自动完成盖板焊接工序,然后第二转盘组件88带动焊好盖板的电芯继续转到第三转盘组件2的左侧,然后由第二搬运机械手83将电芯从第二转盘组件88转移到第三转盘组件2上,第三转盘组件2带动电芯到整形装置5处,由整形气缸11向上推动下托板12同时配合上托板13将电池极耳压平,然后第三转盘组件2依次带动电芯到第一贴胶装置6和第二贴胶装置7处,由送胶组件27配合切刀组件26自动完成切胶工序,再由压胶组件14将胶带39贴在电芯的正、负极耳上,以固定残留在电芯上的金属粉尘,避免金属粉末的逸散造成的电池短路,同时可增加电芯外围的绝缘性。当电芯贴完胶带后,第三转盘组件2带动电芯到上保护壳装置处,用于给焊好盖板的电芯装上保护壳,通过上料组件50中的送料步进电机68带动压料板76在推料滑槽75内滑动,从而推动保护壳料盒74中保护壳到分料导向组件53内,然后通过保护壳推动组件44中的推进气缸58推动推料杆60,将保护壳分别推入到上扣合组件52和下扣合组件46中的送料导向槽67内,并由限位块66将保护壳夹持,然后导向气缸62推动导向座64,使上下两个送料导向槽67合拢,然后扣合气缸63推动压料块65,将上、下保护壳扣合以防止正负极耳的移动,当电芯装上保护壳后,第三转盘组件2带动电芯到第二搬运机械手83的下方,然后将电芯转移到下料平台84上送出。During specific use, first set the control program of the device, then start the power switch of the device, then complete the automatic feeding of the battery cell by the feeding manipulator 78 and put the battery cell in the product holder 3 on the first turntable assembly 81, Then the first turntable assembly 81 drives the battery between the positive tab welding assembly 79 and the negative tab welding assembly, and the positive tab and negative tab of the battery are welded by the positive tab welding assembly 79 and the negative tab welding assembly respectively, and then the first turntable Component 81 drives the battery to the detection component, and the detection component measures the voltage between the positive and negative poles and judges that the voltage meets the requirements. If the voltage does not meet the requirements, the defective product handling manipulator 85 will remove the batteries that do not meet the requirements. Transfer to the defective product unloading belt 86 and send out, save the follow-up operation of the unqualified product, thereby greatly improving the quality of the battery, improving the production efficiency of the battery, reducing the production cost of the battery, and then the first turntable assembly 81 will meet The required batteries are brought to the genuine product handling manipulator 80, and the genuine product handling manipulator 80 transfers the batteries from the first turntable assembly 81 to the second turntable assembly 88, and then the second turntable assembly 88 drives the batteries to the cover plate for storage At group 82, the electrode cover plate is carried by the upper cover plate manipulator and assembled on the positive and negative pole lugs of the cell, and then the second turntable assembly 88 drives the cell with the cover plate installed to the positive cover plate welding assembly 87 and the negative electrode cover plate welding assembly 89, the cover plate welding process is automatically completed by the positive and negative electrode cover plate welding assemblies, and then the second turntable assembly 88 drives the electric core with the cover plate welded to continue to turn to the left side of the third turntable assembly 2 side, and then the second transfer manipulator 83 transfers the cell from the second turntable assembly 88 to the third turntable assembly 2, the third turntable assembly 2 drives the cell to the shaping device 5, and the shaping cylinder 11 pushes up the lower pallet 12 At the same time cooperate with the upper supporting plate 13 to flatten the battery lugs, and then the third turntable assembly 2 sequentially drives the battery cells to the first gluing device 6 and the second gluing device 7, and the glue feeding assembly 27 cooperates with the cutter assembly 26 The glue cutting process is automatically completed, and then the adhesive tape 39 is pasted on the positive and negative ears of the battery cell by the glue pressing assembly 14, so as to fix the metal dust remaining on the battery cell and avoid the short circuit of the battery caused by the escape of the metal powder. Increase the insulation around the cell. After the adhesive tape is pasted on the cell, the third turntable assembly 2 drives the cell to the upper protective shell device, which is used to install the protective shell on the cell with the cover plate welded, through the feeding stepping motor 68 in the feeding assembly 50 Drive the clamping plate 76 to slide in the pusher chute 75, thereby pushing the protective shell in the protective shell material box 74 into the material distribution guide assembly 53, and then push the push rod 60 through the propulsion cylinder 58 in the protective shell push assembly 44, Push the protective shell into the feeding guide groove 67 in the upper fastening assembly 52 and the lower fastening assembly 46 respectively, and clamp the protective shell by the limit block 66, and then the guide cylinder 62 pushes the guide seat 64, so that the upper and lower two The two feeding guide grooves 67 are closed, and then the buckling cylinder 63 pushes the pressing block 65, and the upper and lower protective shells are buckled to prevent the movement of the positive and negative tabs. When the battery is mounted on the protective shell, the third turntable assembly 2 drives The battery cell goes under the second handling manipulator 83, and then the battery cell is transferred to the unloading platform 84 and sent out.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想,以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。In this paper, specific examples have been used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method of the present invention and its core idea. The above is only a preferred implementation of the present invention. It should be pointed out that , due to the limitation of written expression, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principle of the present invention, some improvements, modifications or changes can also be made. The above-mentioned technical features can be combined in an appropriate manner; these improvements, changes or combinations, or direct application of the inventive idea and technical solution to other occasions without improvement should be regarded as the protection scope of the present invention.
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| CN201810418523.6A CN108666516A (en) | 2018-05-04 | 2018-05-04 | An automatic welding and gluing machine for battery tabs |
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