CN107819145B - Automatic mobile phone battery production line - Google Patents
Automatic mobile phone battery production line Download PDFInfo
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- CN107819145B CN107819145B CN201610825215.6A CN201610825215A CN107819145B CN 107819145 B CN107819145 B CN 107819145B CN 201610825215 A CN201610825215 A CN 201610825215A CN 107819145 B CN107819145 B CN 107819145B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 589
- 238000003466 welding Methods 0.000 claims abstract description 227
- 238000005520 cutting process Methods 0.000 claims abstract description 198
- 238000005452 bending Methods 0.000 claims abstract description 175
- 230000001681 protective effect Effects 0.000 claims abstract description 15
- 238000007493 shaping process Methods 0.000 claims description 40
- 238000001514 detection method Methods 0.000 claims description 33
- 239000002699 waste material Substances 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 6
- 230000000007 visual effect Effects 0.000 claims description 5
- 230000007723 transport mechanism Effects 0.000 claims 1
- 238000010030 laminating Methods 0.000 description 15
- 238000009966 trimming Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 10
- 239000002390 adhesive tape Substances 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Primary Cells (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
The invention relates to an automatic mobile phone battery production line which comprises a feeding device, a cutting device, a rubberizing device, a welding device, a bending device and a film pasting device which are sequentially arranged and connected through a conveying mechanism, wherein the feeding device conveys a battery core to the cutting device, the cutting device cuts two lugs of the battery core and conveys the cut battery core to the rubberizing device, the rubberizing device rubberizes the battery core and conveys the rubberized battery core to the welding device, the welding device welds a protective plate to the two lugs of the battery core and conveys the welded battery core to the bending device, the bending device bends the two lugs of the battery core and conveys the bent battery core to the film pasting device, and the film pasting device pastes a protective film to the battery core and conveys the battery core with the protective film to the next station. The automatic mobile phone battery cell production line automatically cuts, welds and pastes the protective film on the mobile phone battery cell, has high working efficiency, reduces manual use in the battery production process, and improves the product yield.
Description
Technical Field
The invention relates to a production line, in particular to an automatic mobile phone battery production line.
Background
With the rapid development of electronic technology, electronic products are increasingly used, the battery industry is rapidly developed, the number of batteries required is increased, and battery production equipment is generated. At present, the existing battery production equipment works independently, an automatic production line is not formed, the working efficiency is low, and the battery production rejection rate is high.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an automatic mobile phone power supply production line.
In order to solve the technical problems, the invention discloses an automatic mobile phone battery production line, which comprises a feeding device, a cutting device, a rubberizing device, a welding device, a bending device and a film pasting device, wherein the feeding device, the cutting device, the rubberizing device, the welding device, the bending device and the film pasting device are sequentially arranged and are connected through a plurality of conveying mechanisms, and the feeding device conveys an electric core to the cutting device; the cutting device cuts two lugs of the battery cell and transmits the cut battery cell to the rubberizing device; the rubberizing device rubberizes the battery cell and transmits the rubberized battery cell to the welding device; the welding device is used for welding the protection plate to two lugs of the battery cell and transmitting the welded battery cell to the bending device; the bending device bends two lugs of the battery cell and transmits the bent battery cell to the film pasting device; the film pasting device pastes a protective film on the battery cell and conveys the battery cell with the protective film to the next station.
According to one embodiment of the invention, the feeding device is a battery cell feeding device, and the battery cell feeding device comprises a feeding frame, a charging tray lifting mechanism, a feeding moving mechanism, a suction mechanism and a feeding conveying mechanism, wherein the charging tray lifting mechanism is arranged on the feeding frame; the feeding moving mechanism is arranged on the feeding frame and is positioned on one side of the charging tray lifting mechanism; the material sucking mechanism is arranged on the feeding moving mechanism; the feeding conveying mechanism is arranged on the feeding frame and the cutting device and corresponds to the material sucking mechanism.
According to one embodiment of the invention, the cutting device is a battery cell tab cutting device, and the battery cell tab cutting device comprises a cutting rack, a cutting feeding mechanism, a cutting turntable mechanism, a first cutting shaping mechanism, a cutting detection mechanism, a cutting visual detection mechanism, a tab cutting mechanism, a second cutting shaping mechanism, a cutting blanking mechanism and a plurality of cutting jacking mechanisms, wherein the cutting rack is arranged on one side of the feeding device and is connected with the feeding device through a feeding conveying mechanism; the cutting and feeding mechanism is arranged on the cutting frame; the cutting turntable mechanism is arranged on the cutting frame and is positioned at one side of the cutting feeding mechanism; the first cutting and shaping mechanism, the cutting detection mechanism, the cutting visual detection mechanism, the tab cutting mechanism and the second cutting and shaping mechanism are sequentially arranged on the cutting frame and surround the cutting turntable mechanism; the cutting blanking mechanism is arranged on the cutting frame and is positioned at one side of the second cutting shaping mechanism; and corresponds to the cutting turntable mechanism; the plurality of cutting jacking mechanisms are arranged on the cutting frame and correspond to the cutting feeding mechanism and the cutting blanking mechanism respectively.
According to an embodiment of the present invention, the cutting device further includes a cutting waste conveying mechanism, and the cutting waste conveying mechanism is disposed on the cutting frame, located between the cutting turntable mechanism and the rubberizing device, and corresponds to the cutting turntable mechanism.
According to an embodiment of the present invention, the rubberizing device further includes a first rubberizing positioning fixture, a rubberizing conveying mechanism and a rubberizing conveying mechanism, wherein the first rubberizing positioning fixture is disposed on the cutting frame and is located at one side of the cutting waste conveying mechanism, the rubberizing conveying mechanism is disposed on the cutting frame and corresponds to the first rubberizing positioning fixture, and the rubberizing conveying mechanism is disposed on the cutting frame and is connected with the welding device.
According to an embodiment of the present invention, the rubberizing device further includes a second rubberizing positioning fixture, wherein the second rubberizing positioning fixture is disposed on the cutting frame and is located between the cutting waste conveying mechanism and the first rubberizing positioning fixture.
According to an embodiment of the invention, the welding device comprises a welding frame, a welding feeding mechanism, a welding turntable mechanism, a welding shaping mechanism, a protection plate positioning mechanism, a welding detection mechanism, a welding blanking mechanism, a plurality of welding jacking mechanisms, a first welding conveying mechanism and a second welding conveying mechanism, wherein the welding frame is arranged on one side of the rubberizing device and is connected with the rubberizing device through the rubberizing conveying mechanism; the welding feeding mechanism is arranged on the welding frame; the welding turntable mechanism is arranged on the welding frame and is positioned on one side of the welding feeding mechanism; the welding shaping mechanism, the protection plate positioning mechanism, the welding mechanism and the welding detection mechanism are sequentially arranged on the welding frame and surround the welding turntable mechanism; the welding blanking mechanism is arranged on the welding frame, is positioned on one side of the welding detection mechanism and corresponds to the welding turntable mechanism; the welding jacking mechanisms are arranged on the welding frame and correspond to the welding feeding mechanism and the welding discharging mechanism; the first welding conveying mechanism is arranged on the welding frame and the bending device, is positioned on one side of the welding turntable mechanism and corresponds to the welding blanking mechanism; the second welding conveying mechanism is arranged on the welding frame and is positioned between the first welding conveying mechanism and the turntable mechanism.
According to an embodiment of the invention, the welding device further comprises a welding positioning fixture, wherein the welding positioning fixture is arranged on the welding frame, is positioned on one side of the welding feeding mechanism, and corresponds to the welding feeding mechanism.
According to one embodiment of the invention, the bending device is a battery cell tab bending device, and the bending device comprises a bending frame, a bending feeding mechanism, a bending turntable mechanism, a bending positioning mechanism, a first bending mechanism, a bending shaping mechanism, a second bending mechanism, a paper tearing mechanism, a plurality of bending jacking mechanisms, a bending blanking mechanism and a bending conveying mechanism, wherein the bending frame is positioned at one side of the welding device and is connected with the welding device through the second welding conveying mechanism; the bending feeding mechanism is arranged on the bending frame; the bending turntable mechanism is arranged on the bending frame and is positioned at one side of the bending feeding mechanism; the bending positioning mechanism, the first bending mechanism, the bending shaping mechanism, the second bending mechanism and the paper tearing mechanism are sequentially arranged on the bending frame and surround the bending turntable mechanism; the bending blanking mechanism is arranged on the bending frame, is positioned at one side of the paper tearing mechanism and corresponds to the bending turntable mechanism; the bending jacking mechanisms are arranged on the bending frame and correspond to the bending feeding mechanism and the bending discharging mechanism respectively; the bending conveying mechanism is arranged on the bending frame and the film pasting device and corresponds to the bending blanking mechanism.
According to one embodiment of the invention, the film pasting device comprises a film pasting frame, a film pasting feeding mechanism, a film pasting rotary table mechanism, a film pasting positioning mechanism, a film feeding mechanism, a film pasting side mechanism, a film pasting end face mechanism, a plurality of film pasting jacking mechanisms and a film pasting conveying mechanism, wherein the film pasting frame is positioned at one side of the bending device and is connected with the bending device through the bending conveying mechanism, the film pasting rotary table mechanism is arranged on the film pasting frame and is positioned at one side of the film pasting feeding mechanism, the film pasting positioning mechanism, the film feeding mechanism, the film pasting side face mechanism and the film pasting end face mechanism are sequentially arranged on the film pasting frame and surround the film pasting rotary table mechanism, and the film pasting jacking mechanisms are arranged on the film pasting frame and correspond to the film pasting feeding mechanism; the film pasting conveying mechanism is arranged on the film pasting frame, is positioned on one side of the film pasting rotary table mechanism and corresponds to the film pasting feeding mechanism.
Compared with the prior art, the automatic mobile phone battery production line automatically cuts and welds the protection plate to the two electrode lugs of the battery core and pastes the protection film, has high working efficiency, reduces manual use in the battery production process, and improves the product yield.
Drawings
Fig. 1 is a schematic diagram of an automatic mobile phone battery production line according to an embodiment of the invention.
Fig. 2 is a schematic diagram of a feeding device according to an embodiment of the present invention.
Fig. 3 is a schematic diagram of a cutting device and a rubberizing device according to an embodiment of the invention.
Fig. 4 is a schematic view of a welding device according to an embodiment of the invention.
Fig. 5 is a schematic view of a bending apparatus according to an embodiment of the invention.
Fig. 6 is a schematic diagram of a film sticking device according to an embodiment of the invention.
Detailed Description
Various embodiments of the invention are disclosed in the following drawings, in which details of the practice are set forth in the following description for the purpose of clarity. However, it should be understood that these practical details are not to be taken as limiting the invention.
The terms "first," "second," and the like, as used herein, do not denote a particular order or sequence, nor are they intended to limit the invention, but rather are merely used to distinguish one element or operation from another in the same technical term.
Please refer to fig. 1, which is a schematic diagram of an automatic mobile phone power line according to an embodiment of the present invention. As shown in the figure, the invention discloses an automatic mobile phone battery cell production line which is used for producing and assembling a polymer mobile phone battery cell, automatically feeding the battery cell, automatically cutting two lugs of the battery cell, automatically pasting double-sided adhesive tape to the battery cell, automatically welding a protection plate to the two lugs of the battery cell and automatically pasting a protection film. The automatic mobile phone battery production line comprises a feeding device 1, a cutting device 2, a rubberizing device 3, a welding device 4, a bending device 5 and a film pasting device 6 which are sequentially arranged and connected through a plurality of conveying mechanisms. The feeding device 1 transmits the electric core to the cutting device 2, the cutting device 2 cuts the electrode lug of the electric core, and the cut electric core is transmitted to the rubberizing device 3. The rubberizing device 3 rubberizes the battery cells and transmits the rubberized battery cells to the welding device 4. In the transfer mechanism of the rubberizing device 3 for transferring the electric core to the welding device 4, a protection plate is placed on the electric core, the welding device 4 welds the protection plate to two lugs of the electric core, and the welding device 4 transfers the welded electric core to the bending device 5. The bending device 5 bends two lugs of the battery cell and transmits the bent battery cell to the film pasting device 6. The film pasting device 6 pastes a protective film to the battery cell and transmits the battery cell pasted with the protective film to the next station.
Referring to fig. 2, a schematic diagram of a feeding device 1 according to an embodiment of the invention is shown. As shown in the figure, the feeding device 1 is a battery cell feeding device 1, and the battery cell feeding device 1 further comprises a feeding frame 11, a charging tray lifting mechanism 12, a feeding moving mechanism 13, a suction mechanism 14 and a feeding conveying mechanism 15. The tray lifting mechanism 12 is arranged on the feeding frame 11. The feeding moving mechanism 13 is arranged on the feeding frame 11 and is positioned on one side of the tray lifting mechanism 12. The material sucking mechanism 14 is arranged on the feeding moving mechanism 13, the feeding conveying mechanism 15 is arranged on the feeding frame 11 and the cutting device 2, and the feeding conveying mechanism 15 corresponds to the material sucking mechanism 14. Referring to fig. 3, a tray lifting mechanism 12 according to an embodiment of the invention is shown. The charging trays with a plurality of electric cores are arranged on the charging tray lifting mechanism 12, the charging moving mechanism 13 drives the material sucking mechanism 14 to move to the charging tray lifting mechanism 12, and the material sucking mechanism 14 sucks at least one electric core. At the same time, the feeding moving mechanism 13 drives the sucking mechanism 14 to move to the feeding conveying mechanism 15, and the sucking mechanism 14 places at least one cell on the feeding conveying mechanism 15. The feeding and conveying mechanism 15 sequentially conveys at least one cell to the cutting device 2. After the electric cores of the single trays are conveyed to the cutting device 2 by the material sucking mechanism 14, the material feeding moving mechanism 13 drives the material sucking mechanism 14 to move to the tray lifting mechanism 12, and the material sucking mechanism 14 sucks the single empty trays. At the same time, the feeding moving mechanism 13 drives the suction mechanism 14 to move to the empty tray placing area of the feeding frame 11, and the suction mechanism 14 places a single empty tray in the empty tray placing area of the feeding frame 11. Thereafter, the tray lifting mechanism 12 drives the remaining trays containing the plurality of cells to lift.
Referring to fig. 3, a schematic diagram of a cutting device 2 and a rubberizing device 3 according to an embodiment of the invention is shown. As shown in the figure, the cutting device 2 is a battery cell tab cutting device 2, and the battery cell tab cutting device 2 further includes a cutting frame 201, a cutting feeding mechanism 202, a cutting turntable mechanism 203, a first cutting shaping mechanism 204, a cutting detection mechanism 205, a cutting visual detection mechanism 206, a tab cutting mechanism 207, a second cutting shaping mechanism 208, a cutting blanking mechanism 209, and a plurality of cutting jacking mechanisms 210. The cutting rack 201 is arranged on one side of the feeding device 1 and is connected with the feeding device 1 through the feeding conveying mechanism 15, the cutting feeding mechanism 202 is arranged on the cutting rack 201, the cutting turntable mechanism 203 is arranged on the cutting rack 201, and the cutting turntable mechanism 203 is positioned on one side of the cutting feeding mechanism 202; the first trimming and shaping mechanism 204, the trimming and detecting mechanism 205, the trimming and visual detecting mechanism 206, the tab trimming and detecting mechanism 207 and the second trimming and shaping mechanism 208 are sequentially arranged on the trimming frame 201 and surround the trimming turntable mechanism 203. The cutting blanking mechanism 209 is disposed on the cutting frame 201 and located on one side of the second cutting shaping mechanism 208, and the cutting blanking mechanism 209 corresponds to the cutting turntable mechanism 203. The plurality of cutting jacking mechanisms 210 are disposed on the cutting frame 201 and correspond to the cutting feeding mechanism 202 and the cutting blanking mechanism 209 respectively. The feeding and conveying mechanism 15 sequentially conveys at least one electric core to the cutting device 2, the plurality of cutting and jacking mechanisms 210 jack the cutting turntable mechanism 203, the cutting turntable mechanism 203 is loosened, and the cutting and feeding mechanism 202 moves the single electric core positioned in the feeding and conveying mechanism 15 to the cutting turntable mechanism 203. Thereafter, the plurality of cutting jacking mechanisms 210 are lowered, and the cutting turntable mechanism 203 resumes the clamped state and clamps the battery cells. Simultaneously, the cutting turntable mechanism 203 drives the battery core to rotate, and the battery core sequentially rotates to the first cutting shaping mechanism 204, the cutting detection mechanism 205, the cutting video detection mechanism 206, the tab cutting mechanism 207 and the second cutting shaping mechanism 208. The first trimming and shaping mechanism 204 performs leveling treatment on two tabs of the battery cell. The cutting detection mechanism 205 detects the voltage and resistance of the battery cell. The cut video detection mechanism 206 detects the center distance between the two tabs of the battery cell. The tab cutting mechanism 207 cuts two tabs of the battery cell. The second trimming and shaping mechanism 208 levels out the two tabs of the trimmed battery cell. After the second trimming and shaping mechanism 208 finishes leveling the two tabs, the turntable mechanism 203 drives the electric core to rotate to the trimming and blanking mechanism 209. At this time, the plurality of cutting and jacking mechanisms 210 jack up the cutting turntable mechanism 203, the cutting turntable mechanism 203 loosens the battery cells, and the cutting and blanking mechanism 209 conveys the battery cells to the rubberizing device 3.
The cutting device 2 further includes a cutting waste conveying mechanism 211, the cutting waste conveying mechanism 211 is disposed on the cutting frame 201 and located between the cutting turntable mechanism 203 and the rubberizing device 3, and the cutting waste conveying mechanism 211 corresponds to the cutting blanking mechanism 209. The cutting detection mechanism 205 detects the voltage and resistance of the battery cell, and the cutting video detection mechanism 206 detects the center distance of the two tabs of the battery cell. If the control system of the cutting device 2 determines that the voltage and the resistance of the battery core have faults, or the control system of the cutting device 2 determines that the center distance between two tabs of the battery core has problems, the control system of the cutting device 2 controls the tab cutting mechanism 207 and the second cutting shaping mechanism 208 not to cut the fault battery core and shape the two tabs of the battery core for the second time, the cutting turntable mechanism 203 directly transmits the fault battery core to the cutting blanking mechanism 209, the cutting blanking mechanism 209 moves the fault battery core to the cutting waste conveying mechanism 211, and the cutting waste conveying mechanism 211 conveys the fault battery core out of the cutting device 2. If the control system of the cutting device 2 determines that the voltage and the resistance of the battery cell are normal, or the control system of the cutting device 2 determines that the center distance between two tabs of the battery cell is normal, the control system of the cutting device 2 controls the tab cutting mechanism 207 and the second cutting shaping mechanism 208 to cut and flatten the two tabs of the battery cell, the cutting turntable mechanism 203 transmits the battery cell to the cutting blanking mechanism 209, and the cutting blanking mechanism 209 moves the battery cell to the rubberizing device 3.
Referring back to fig. 3, the rubberizing device 3 further includes a first rubberizing positioning fixture 31, a feeding mechanism 32, and a rubberizing conveying mechanism 33, wherein the first rubberizing positioning fixture 31 is disposed on the cutting frame 201, and the first rubberizing positioning fixture 31 corresponds to the cutting blanking mechanism 209. The glue feeding mechanism 33 is disposed on the cutting frame 201 and located on one side of the first glue positioning fixture 31. The rubberizing conveying mechanism 33 is arranged on the cutting frame 201 and is positioned on one side of the rubberizing conveying mechanism 33, and the rubberizing conveying mechanism 33 is connected with the welding device 4. In particular applications, the rubberizing device further comprises a second rubberizing positioning fixture 34. The second rubberizing positioning fixture 34 is disposed on the cutting frame 201 and located between the cutting waste conveying mechanism 211 and the first rubberizing positioning fixture 31. The cut blanking mechanism 209 moves the die to the second tape positioning jig 34. The second rubberizing positioning fixture 34 adjusts the position of the battery cell. After the second rubberizing positioning fixture 34 adjusts the position of the battery cell, the cutting and blanking mechanism 209 moves the battery cell from the second rubberizing positioning fixture 34 to the first rubberizing positioning fixture 31. At the same time, the adhesive feeding mechanism 33 separates and attaches the rolled double-sided adhesive tape to the two tabs of the battery cell. After the two tabs of the battery cell are glued, the cutting and blanking mechanism 209 moves the battery cell to the rubberizing conveying mechanism 33, and the rubberizing conveying mechanism 33 conveys the battery cell to the welding device 4.
Referring to fig. 4, a schematic diagram of a welding device 4 according to an embodiment of the invention is shown. As shown in the drawing, the welding apparatus 4 further includes a welding frame 401, a welding loading mechanism 402, a welding turntable mechanism 403, a welding shaping mechanism 404, a protection plate mechanism 405, a protection plate positioning mechanism 406, a welding mechanism 407, a welding detection mechanism 408, a welding blanking mechanism 409, a plurality of welding lifting mechanisms 410, a first welding conveying mechanism 411, and a second welding conveying mechanism 412. The welding frame 401 is disposed at one side of the rubberizing device 3, and the welding frame 401 is connected with the rubberizing device 3 through the rubberizing conveying mechanism 33. The welding feeding mechanism 402 is arranged on the welding frame 401. The welding turntable mechanism 403 is disposed on the welding frame 401 and corresponds to the welding feeding mechanism 402. The welding truing mechanism 404, the protection plate mechanism 405, the protection plate positioning mechanism 406, the welding mechanism 407, and the welding detection mechanism 408 are disposed in the welding frame 401 in this order, and surround the welding turntable mechanism 403. The welding blanking mechanism 409 is disposed on the welding frame 401 and located on one side of the welding detection mechanism 408, and the welding blanking mechanism 409 corresponds to the welding turntable mechanism 403. The plurality of welding jacking mechanisms 410 are arranged on the welding frame 401 and are positioned below the welding turntable mechanism 403, and the plurality of welding jacking mechanisms 410 correspond to the welding feeding mechanism 402 and the welding discharging mechanism 409. The first welding conveying mechanism 411 is arranged on the welding frame 401 and the bending device 5 and is positioned on one side of the welding blanking mechanism 409, and the first welding conveying mechanism 411 corresponds to the welding blanking mechanism 409. The second welding conveying mechanism 412 is disposed on the welding frame 401 and located at one side of the first welding conveying mechanism 411, and the second welding conveying mechanism 412 corresponds to the welding blanking mechanism 409. When the welding device 4 is specifically applied, the welding device further comprises a welding positioning fixture 413, the welding positioning fixture 413 is arranged on the welding frame 401, the welding positioning fixture 413 is located on one side of the welding feeding mechanism 402, and the welding positioning fixture 413 corresponds to the welding feeding mechanism 402. The welding feeding mechanism 402 absorbs the battery cell and moves to the welding positioning fixture 413, and the welding positioning fixture 413 adjusts the position of the battery cell. Then, the welding feeding mechanism 402 sucks the electric core with the adjusted position and moves to the welding turntable mechanism 403, and at the same time, the plurality of welding turntable mechanisms 410 lift the welding turntable mechanism 403, the welding turntable mechanism 403 is loosened, the welding feeding mechanism 402 places the electric core in the welding turntable mechanism 403, the plurality of welding turntable mechanisms 410 descend, and the welding turntable mechanism 403 resumes the clamped state and clamps the electric core. The welding turntable mechanism 403 drives the battery cell to rotate, and the battery cell sequentially passes through the welding shaping mechanism 404, the protection plate mechanism 405, the protection plate positioning mechanism 406, the welding mechanism 407 and the welding detection mechanism 408. The welding turntable mechanism 403 drives the battery core to rotate to the welding shaping mechanism 404, and the welding shaping mechanism 404 levels two lugs of the battery core. Then, the welding turntable mechanism 403 drives the battery core to rotate to the protection plate mechanism 405, the protection plate mechanism 405 places the protection plate on the welding turntable mechanism 403, and the protection plate is connected with two lugs of the battery core. Then, the welding turntable mechanism 403 drives the battery core to rotate to the protection plate positioning mechanism 406, and the protection plate positioning mechanism 406 adjusts the position of the protection plate. After the adjustment of the protection plate positioning mechanism 406 is completed, the welding turntable mechanism 403 drives the battery cell to rotate to the welding mechanism 407, and the welding mechanism 407 welds two lugs of the battery cell with the protection plate. After the welding mechanism 407 finishes welding, the welding turntable mechanism 403 drives the battery cell to rotate to the welding detection mechanism 408, the welding detection mechanism 408 shoots the welding positions of the two lugs of the battery cell and the protection plate, and transmits the shot pictures to the control system of the welding device 4, and the control system of the welding device 4 judges whether the welding of the two lugs of the battery cell and the protection plate is normal or not according to the pictures shot by the welding detection mechanism 408. After the detection of the welding detection mechanism 408 is completed, the welding turntable mechanism 403 drives the battery cell to rotate to the welding blanking mechanism 409, meanwhile, the welding turntable mechanism 403 is lifted by the plurality of welding lifting mechanisms 410, the battery cell is loosened by the welding turntable mechanism 403, the battery cell is sucked and moved to the first welding conveyor 411 or the second welding conveyor mechanism 412 by the welding blanking mechanism 409, the plurality of welding lifting mechanisms 410 descend, and the welding turntable mechanism 403 is restored to a clamping state. If the welding detection mechanism 408 detects that the welding positions of the two tabs and the protection plate of the battery cell are normal, the welding blanking mechanism 409 transfers the battery cell to the first welding transfer mechanism 411, and the first welding transfer mechanism 411 transfers the battery cell to the rubberizing device 5. If the welding detection mechanism 408 detects that there is a failure in the welding position between the two tabs of the battery cell and the protection plate, the welding blanking mechanism 409 transfers the battery cell to the second welding conveyor 413, and the second welding conveyor 413 transfers the failed battery cell out of the welding device 4.
Referring to fig. 5, a schematic diagram of a bending device 5 according to an embodiment of the invention is shown. As shown in the figure, the bending device 5 is a cell tab bending device 5, and the bending device 5 includes a bending frame 501, a bending feeding mechanism 502, a bending turntable mechanism 503, a bending positioning mechanism 504, a first bending mechanism 505, a bending shaping mechanism 506, a second bending mechanism 507, a paper tearing mechanism 508, a bending blanking mechanism 509, a plurality of bending jacking mechanisms 510 and a bending conveying mechanism 511. The bending frame 501 is located at one side of the welding device 4, and the bending frame 501 is connected to the welding device 4 through the first welding conveyor 411. The bending feeding mechanism 502 is arranged on the bending machine frame 501, the bending turntable mechanism 503 is arranged on the bending machine frame 501, and the bending turntable mechanism 503 is positioned on one side of the bending feeding mechanism 502. The bending positioning mechanism 504, the first bending mechanism 505, the bending shaping mechanism 506, the second bending mechanism 507 and the paper tearing mechanism 508 are sequentially arranged on the bending frame 501 and surround the bending turntable mechanism 503. The bending blanking mechanism 509 is disposed on the bending frame 501 and is located at one side of the paper tearing mechanism 508, and the bending blanking mechanism 509 corresponds to the bending turntable mechanism 503. The plurality of bending lifting mechanisms 510 are provided on the bending frame 501 and correspond to the bending feeding mechanism 502 and the bending discharging mechanism 509, respectively. The bending transfer mechanism 511 is provided on the bending frame 501 and the film laminating device 6, and corresponds to the bending blanking mechanism 509. The first welding conveying mechanism 411 conveys the battery core to the battery core tab bending device 5, the bending feeding mechanism 502 absorbs the battery core and moves the battery core to the bending turntable mechanism 503, meanwhile, the bending turntable mechanism 503 is lifted by the plurality of bending lifting mechanisms 510, the bending turntable mechanism 503 is loosened, and the bending feeding mechanism 502 places the battery core on the bending turntable mechanism 503. Thereafter, the plurality of bending and lifting mechanisms 510 are lowered, and the bending turntable mechanism 503 is restored to the state and clamps the cells. After the bending turntable mechanism 503 clamps the battery core, the bending turntable mechanism 503 drives the battery core to rotate, and the battery core rotates to the bending positioning mechanism 504, the first bending mechanism 505, the bending shaping mechanism 506, the second bending mechanism 507 and the paper tearing mechanism 508 in sequence. The bending positioning mechanism 504 positions the cell in the bending turntable mechanism 503 for adjustment and repositioning. After the positioning of the bending positioning mechanism 504 is completed, the battery cell rotates to the first bending mechanism 505, and the first bending mechanism 505 bends the two electrode lugs of the battery cell for the first time. After the first bending is completed, the battery cell rotates to a bending and shaping mechanism 506, and the bending and shaping mechanism 506 levels the bending position of the first bending mechanism 505. After the bending and shaping mechanism 506 is leveled, the battery core rotates to the second bending mechanism 507, and the second bending mechanism 507 bends the two lugs of the battery core for the second time. After the second bending is completed, the battery cell rotates to the paper tearing mechanism 508, and the paper tearing mechanism 508 tears off release paper on the back surface of the double faced adhesive tape of the battery cell. After the release paper is torn, the battery cell rotates to the bending blanking mechanism 509, and meanwhile, the bending turntable mechanism 503 is lifted by the bending jacking mechanisms 510, the battery cell is loosened by the bending turntable mechanism 503, and the battery cell is sucked by the bending blanking mechanism 509. Thereafter, the plurality of bending and lifting mechanisms 510 are lowered, and the bending turntable mechanism 503 is restored to the clamped state. Then, the bending blanking mechanism 509 places the battery cell in the bending conveying mechanism 511, and the bending conveying mechanism 511 conveys the battery cell to the film pasting device 6.
Referring to fig. 6, a schematic diagram of a film laminating apparatus 6 according to an embodiment of the invention is shown. As shown in the figure, the film laminating apparatus 6 includes a film laminating frame 601, a film laminating feeding mechanism 602, a film laminating turntable mechanism 603, a film laminating positioning mechanism 604, a film feeding mechanism 605, a side laminating mechanism 606, a face laminating mechanism 607, a plurality of film laminating lifting mechanisms 608, and a film laminating conveying mechanism 609. The film attaching frame 601 is disposed at one side of the bending device 5, and is connected to the bending device 5 through a bending conveying mechanism 511. The film-sticking feeding mechanism 602 is disposed on the film-sticking frame 601. The film turntable mechanism 603 is disposed on the film frame 601 and is located on one side of the film feeding mechanism 602. The film positioning mechanism 604, the film feeding mechanism 605, the side surface pasting mechanism 606 and the end surface pasting mechanism 607 are sequentially arranged on the film pasting frame 601 and surround the film pasting turntable mechanism 603. The plurality of film jacking mechanisms 608 are arranged on the film pasting frame 601, the plurality of film jacking mechanisms 608 correspond to the film pasting feeding mechanism 602, and the film pasting conveying mechanism 609 is arranged on the film pasting frame 601 and is located on one side of the film pasting rotary table mechanism 603. The bending and conveying mechanism 511 conveys the electronic core to the film laminating apparatus 6, and the plurality of film laminating lifting mechanisms 608 lift the film laminating turntable mechanism 603, and the film laminating turntable mechanism 603 is in a released state. At this time, the film feeding mechanism 602 transfers the battery cells to the film turntable mechanism 603, and then the plurality of film jacking mechanisms 608 descend to release the film turntable mechanism 603, and the film turntable mechanism 603 resumes the clamped state and clamps the battery cells. After the battery core is fixed, the film pasting rotary table mechanism 603 drives the battery core to rotate, and the battery core rotates to the film pasting positioning mechanism 604, the film conveying mechanism 605, the side pasting mechanism 606 and the end pasting mechanism 607 in sequence. The cell is rotated to the film positioning mechanism 604, and the film positioning mechanism 604 readjusts and positions the cell. After the film sticking positioning mechanism 604 readjusts and positions the positions of the battery cells, the battery cells rotate to the film feeding mechanism 605, and the film feeding mechanism 605 provides a protective film for the battery cells and sticks the protective film to the preset positions of the battery cells. After the film feeding mechanism 605 attaches the protective film, the battery cell rotates to the side attaching mechanism 606, and the side attaching mechanism 606 attaches the protective film on the side face of the battery cell for leveling. After the side leveling is finished, the battery cell rotates to the end face pasting mechanism 607, and the end face pasting mechanism 607 levels the protective film pasted on the front face of the battery cell. At this time, the battery cell rotates to the film-sticking conveying mechanism 609, the film-sticking feeding mechanism 602 sucks and places the battery cell on the film-sticking conveying mechanism 609, and the film-sticking conveying mechanism 609 conveys the battery cell to the next station.
In summary, in one or more embodiments of the present invention, the automatic mobile phone battery production line automatically cuts two tabs of a mobile phone battery, welds a protection plate to the two tabs of the battery and attaches a protection film, so that the working efficiency is high, manual use is reduced in the battery production process, and the product yield is improved.
In summary, in one or more embodiments of the present invention, the foregoing description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and variations of the present invention will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, or the like, which is within the spirit and principles of the present invention, should be included in the scope of the claims of the present invention.
Claims (3)
1. The automatic mobile phone battery production line is characterized by comprising a feeding device, a cutting device, a rubberizing device, a welding device, a bending device and a film pasting device which are sequentially arranged and connected through a plurality of conveying mechanisms, wherein the feeding device conveys a battery core to the cutting device; the cutting device cuts two lugs of the battery cell and transmits the cut battery cell to the rubberizing device; the rubberizing device rubberizes the battery cell and transmits the rubberized battery cell to the welding device; the welding device is used for welding the protection plate to two electrode lugs of the battery cell and transmitting the welded battery cell to the bending device; the bending device bends two lugs of the battery cell and transmits the bent battery cell to the film pasting device; the film pasting device pastes a protective film on the battery cell and conveys the battery cell with the protective film to the next station;
the battery cell feeding device comprises a feeding frame, a charging tray lifting mechanism, a feeding moving mechanism, a sucking mechanism and a feeding conveying mechanism, wherein the charging tray lifting mechanism is arranged on the feeding frame; the feeding moving mechanism is arranged on the feeding frame and is positioned on one side of the charging tray lifting mechanism; the material sucking mechanism is arranged on the feeding moving mechanism; the feeding conveying mechanism is arranged on the feeding rack and the cutting device and corresponds to the material sucking mechanism;
the cutting device is a battery cell tab cutting device, the battery cell tab cutting device comprises a cutting rack, a cutting feeding mechanism, a cutting turntable mechanism, a first cutting shaping mechanism, a cutting detection mechanism, a cutting video detection mechanism, a tab cutting mechanism, a second cutting shaping mechanism, a cutting blanking mechanism and a plurality of cutting jacking mechanisms, and the cutting rack is arranged on one side of the feeding device and is connected with the feeding device through the feeding conveying mechanism; the cutting and feeding mechanism is arranged on the cutting rack; the cutting turntable mechanism is arranged on the cutting frame and is positioned on one side of the cutting feeding mechanism; the first cutting and shaping mechanism, the cutting detection mechanism, the cutting visual detection mechanism, the tab cutting mechanism and the second cutting and shaping mechanism are sequentially arranged on the cutting frame and surround the cutting turntable mechanism; the cutting blanking mechanism is arranged on the cutting frame and is positioned on one side of the second cutting shaping mechanism; and corresponds to the cutting turntable mechanism; the plurality of cutting jacking mechanisms are arranged on the cutting frame and correspond to the cutting feeding mechanism and the cutting blanking mechanism respectively;
the cutting device also comprises a cutting waste conveying mechanism, wherein the cutting waste conveying mechanism is arranged on the cutting rack, is positioned between the cutting turntable mechanism and the rubberizing device, and corresponds to the cutting turntable mechanism;
the rubberizing device further comprises a first rubberizing positioning clamp, a rubberizing conveying mechanism and a rubberizing conveying mechanism, wherein the first rubberizing positioning clamp is arranged on the cutting frame and is positioned on one side of the cutting waste conveying mechanism, the rubberizing conveying mechanism is arranged on the cutting frame and corresponds to the first rubberizing positioning clamp, and the rubberizing conveying mechanism is arranged on the cutting frame and is connected with the welding device;
the welding device comprises a welding frame, a welding feeding mechanism, a welding turntable mechanism, a welding shaping mechanism, a protection board positioning mechanism, a welding detection mechanism, a welding blanking mechanism, a plurality of welding jacking mechanisms, a first welding conveying mechanism and a second welding conveying mechanism, wherein the welding frame is arranged on one side of the rubberizing device and is connected with the rubberizing device through the rubberizing conveying mechanism; the welding feeding mechanism is arranged on the welding frame; the welding turntable mechanism is arranged on the welding frame and is positioned on one side of the welding feeding mechanism; the welding shaping mechanism, the protection plate positioning mechanism, the welding mechanism and the welding detection mechanism are sequentially arranged on the welding frame and surround the welding turntable mechanism; the welding blanking mechanism is arranged on the welding frame, is positioned on one side of the welding detection mechanism and corresponds to the welding turntable mechanism; the welding jacking mechanisms are arranged on the welding frame and correspond to the welding feeding mechanism and the welding discharging mechanism; the first welding conveying mechanism is arranged on the welding frame and the bending device, is positioned on one side of the welding turntable mechanism and corresponds to the welding blanking mechanism; the second welding conveying mechanism is arranged on the welding frame and is positioned between the first welding conveying mechanism and the receiving rotating disc mechanism;
the bending device is a battery cell tab bending device and comprises a bending frame, a bending feeding mechanism, a bending turntable mechanism, a bending positioning mechanism, a first bending mechanism, a bending shaping mechanism, a second bending mechanism, a paper tearing mechanism, a plurality of bending jacking mechanisms, a bending blanking mechanism and a bending conveying mechanism, wherein the bending frame is positioned on one side of the welding device and is connected with the welding device through the second welding conveying mechanism; the bending feeding mechanism is arranged on the bending frame; the bending turntable mechanism is arranged on the bending frame and is positioned at one side of the bending feeding mechanism; the bending positioning mechanism, the first bending mechanism, the bending shaping mechanism, the second bending mechanism and the paper tearing mechanism are sequentially arranged on the bending frame and surround the bending turntable mechanism; the bending blanking mechanism is arranged on the bending frame, is positioned on one side of the paper tearing mechanism and corresponds to the bending turntable mechanism; the bending jacking mechanisms are arranged on the bending rack and correspond to the bending feeding mechanism and the bending discharging mechanism respectively; the bending conveying mechanism is arranged on the bending rack and the film pasting device and corresponds to the bending blanking mechanism;
the film pasting device comprises a film pasting frame, a film pasting feeding mechanism, a film pasting rotary table mechanism, a film pasting positioning mechanism, a film feeding mechanism, a film pasting side face mechanism, a film pasting rotary table mechanism, a film pasting end face mechanism, a plurality of film pasting jacking mechanisms and a film pasting conveying mechanism, wherein the film pasting frame is positioned on one side of the bending device and connected with the bending device through the bending conveying mechanism, the film pasting rotary table mechanism is arranged on the film pasting frame and positioned on one side of the film pasting feeding mechanism, the film pasting positioning mechanism, the film feeding mechanism, the film pasting side face mechanism and the film pasting end face mechanism are sequentially arranged on the film pasting frame and surround the film pasting rotary table mechanism, and the film pasting jacking mechanisms are arranged on the film pasting frame and correspond to the film pasting feeding mechanism; the film pasting conveying mechanism is arranged on the film pasting rack, is positioned on one side of the film pasting rotary table mechanism and corresponds to the film pasting feeding mechanism.
2. The automated mobile phone electronic production line of claim 1, wherein the rubberizing device further comprises a second rubberizing positioning fixture disposed on the cutting frame and positioned between the cutting waste transport mechanism and the first rubberizing positioning fixture.
3. The automated mobile phone battery production line of claim 1, wherein the welding device further comprises a welding positioning fixture disposed on the welding frame and located on one side of the welding feed mechanism and corresponding to the welding feed mechanism.
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| CN201610825215.6A CN107819145B (en) | 2016-09-14 | 2016-09-14 | Automatic mobile phone battery production line |
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| CN109888363A (en) * | 2019-03-29 | 2019-06-14 | 广东利元亨智能装备股份有限公司 | A kind of battery core automatic production line |
| CN110048152A (en) * | 2019-05-06 | 2019-07-23 | 广东东博自动化设备有限公司 | A kind of full-automatic rubberizing production line of battery |
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| CN111081843B (en) * | 2019-12-12 | 2021-04-09 | 荆门欧曼凯机电设备有限公司 | Linear curved surface light source production robot device |
| CN112968206B (en) * | 2021-03-26 | 2022-06-28 | 东莞市鑫晟达智能装备有限公司 | Battery production line |
| CN113506957B (en) * | 2021-09-13 | 2021-12-14 | 武汉逸飞激光股份有限公司 | Cutting method and device for soft-package battery cell tab, electronic equipment and storage medium |
| CN113964368B (en) * | 2021-10-25 | 2023-08-18 | 博众精工科技股份有限公司 | Electric core is bending device and battery processing equipment in advance |
| CN114464867B (en) * | 2022-04-11 | 2022-06-21 | 广东东博自动化设备有限公司 | Welding process of battery core protection plate |
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