Disclosure of Invention
The invention aims to: in order to solve the above-mentioned proposed problems, a fully automatic electric core packaging line is provided.
The technical scheme adopted by the invention is as follows: the utility model provides a full-automatic electric core packing line, one side end that performance test machine kept away from the rubber coating bender is provided with the performance test machine, the right side end fixed mounting of performance test machine has a groove of gluing machine, the right side end of groove of gluing machine is provided with tears the membrane machine, the right side edge fixed mounting who tears the membrane machine has a side of gluing machine, the right side edge fixed mounting of side of gluing machine has the ink jet numbering machine, the right side edge fixed mounting of ink jet numbering machine has the size machine.
In a preferred embodiment, a rotary placing disc is arranged in the middle of the upper surface of the tab cutting machine, a feeding NG material box is fixedly mounted above the rotary placing disc, and a robot feeding deviation correction is fixedly mounted at the left edge of the feeding NG material box; the below fixed mounting who places the dish rotatory has the negative pole utmost point ear to cut, and the upper surface right side fixed mounting that the negative pole utmost point ear cut has the negative pole utmost point ear to shoot and rectifies a deviation.
In a preferred embodiment, a first assembly line is arranged on the left side of the upper surface of the double-sided adhesive tape sticking machine, a material taking manipulator is fixedly mounted at one end of the first assembly line, an NG material box I is arranged at the tail end of the right side of the material taking manipulator, a first turntable mechanism is fixedly mounted in the middle of the upper surface of the double-sided adhesive tape sticking machine, and a gummed paper pressure maintaining mechanism and a CCD positioning mechanism are fixedly mounted on the outer wall of the top of the first turntable mechanism.
In a preferred embodiment, a battery pressing mechanism is arranged on the left side of the first turntable mechanism on the upper surface of the double-sided adhesive tape sticking machine, a material dragging mechanism is fixedly connected to the bottom of the battery pressing mechanism, and a discharging manipulator is fixedly mounted at the right edge of the double-sided adhesive tape sticking machine through a sliding groove.
In a preferred embodiment, a gluing mechanism is fixedly mounted at the edge of the left lower side of the upper surface of the first rotating disc mechanism, a double-feeder is fixedly connected to the bottom of the gluing mechanism, a feeder structure is arranged in the double-feeder, and the two feeder wheels are separated by a partition plate.
In a preferred embodiment, the bottom of the rotary disc of the first rotary disc mechanism is connected with a pressing claw module through a bolt thread, and the bottom of the pressing claw module is fixedly provided with a glue tearing mechanism.
In a preferred embodiment, a material taking mechanical arm is fixedly mounted above the upper surface of the feeding machine, the top end of the material taking mechanical arm is connected with a lifting platform through a bolt, a Tray disc positioning mechanism is arranged below the lifting platform, a feeding assembly line is fixedly mounted at the bottom of the right side of the Tray disc positioning mechanism, and a discharging assembly line is fixedly mounted at the bottom of the left side of the Tray disc positioning mechanism.
In a preferred embodiment, a production line II is arranged below the upper surface of the laser welding machine, a turntable mechanism II is arranged in the middle of the laser welding machine, a laser head assembly is fixedly mounted above the turntable mechanism II, a material disc clamping assembly and a welding spot detection mechanism are prevented from being arranged on the left side of the turntable mechanism II, a material disc clamping assembly is fixedly mounted on the right side, located on the turntable mechanism II, of the upper surface of the laser welding machine, a lifting platform is arranged at the bottom of the material disc clamping assembly, and a material disc positioning assembly is fixedly mounted on the right side of the bottom of the material disc clamping assembly.
In a preferred embodiment, a third turntable mechanism is fixedly mounted in the middle of the upper surface of the rubber coating bending machine, a third rubber coating mechanism is fixedly mounted at the top of the third turntable mechanism, a bending mechanism is clamped at the upper left of the third turntable mechanism, a discharging manipulator is fixedly mounted at the left side of the third turntable mechanism, and an NG material box II is fixedly mounted below the discharging manipulator.
In a preferred embodiment, a shaping mechanism is fixedly mounted in the middle of the upper surface of the performance testing machine, a code scanning mechanism is arranged on the left lower portion inside the shaping mechanism, a CCD positioning mechanism is fixedly mounted on the left upper portion of the upper surface of the performance testing machine, an NG placing platform is fixedly mounted on the right upper portion of the upper surface of the performance testing machine, and a material taking and placing XY module is arranged below the NG placing platform.
In conclusion, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. according to the invention, the robot is used for feeding and rectifying deviation to take and place materials, the robot and the turntable mechanism both adopt an adsorption mode to fix the battery cell, the compatibility range is wide, the model change is rapid, parts do not need to be changed, the whole line linkage can be realized, the single machine operation can be realized, the manual assembly is replaced by the automatic packaging, the number of operators on a production line can be greatly reduced, the labor intensity of workers is reduced, the product quality is ensured, and the production efficiency is greatly improved.
2. According to the invention, through the cooperation and cooperation of the production lines of the feeding machine, the tab cutting machine, the double-sided adhesive tape pasting machine and the like, the packaging processes of automatic feeding of the battery core, tab cutting, double-sided adhesive tape pasting, TCO welding, rubber coating bending, performance testing, slot adhesive tape pasting, protective film tearing, side adhesive tape pasting, code spraying, size detection and the like are realized, the labor intensity of workers is reduced, meanwhile, the adhesive tape pressure maintaining mechanism can protect the adhesive tape in the production process, the safety of the adhesive tape is increased, and the waste caused by material loss is avoided.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-7, the full-automatic electric core packaging line comprises a feeding machine 1, wherein a material taking manipulator 27 is fixedly installed above the upper surface of the feeding machine 1, the tail end of the top of the material taking manipulator 27 is connected with a lifting platform 28 through a bolt, a Tray disc positioning mechanism 25 is arranged below the lifting platform 28, a feeding assembly line 29 is fixedly installed at the bottom of the right side of the Tray disc positioning mechanism 25, and a discharging assembly line 26 is fixedly installed at the bottom of the left side of the Tray disc positioning mechanism 25; a lug cutting machine 2 is fixedly installed at the right end of the feeding machine 1, a rotary placing disc is arranged in the middle of the upper surface of the lug cutting machine 2, a feeding NG material box 37 is fixedly installed above the rotary placing disc, and a robot feeding deviation correcting 38 is fixedly installed at the left edge of the feeding NG material box 37; a negative electrode tab cutting device 40 is fixedly arranged below the rotary placing disc, and a negative electrode tab photographing deviation correcting device 39 is fixedly arranged on the right side of the upper surface of the negative electrode tab cutting device 40; a tab cutting machine 2 is fixedly provided with a double-sided adhesive tape sticking machine 3 at one side end far away from a feeding machine 1, the left side of the upper surface of the double-sided adhesive tape sticking machine 3 is provided with a first assembly line 18, one end of the first assembly line 18 is fixedly provided with a material taking manipulator 16, the right end of the material taking manipulator 16 is provided with an NG material box 15, the middle part of the upper surface of the double-sided adhesive tape sticking machine 3 is fixedly provided with a first turntable mechanism 13, the outer wall of the top of the first turntable mechanism 13 is fixedly provided with a gummed paper pressure maintaining mechanism 17 and a CCD positioning mechanism 14, the upper surface of the double-sided adhesive tape sticking machine 3 is provided with a voltage battery mechanism 19 at the left side of the first turntable mechanism 13, the left lower edge of the upper surface of the first turntable mechanism 13 is fixedly provided with a gumming mechanism 21, the bottom of the gumming mechanism 21; the bottom of the battery pressing mechanism 19 is fixedly connected with a material dragging mechanism 20, the right edge of the double-sided adhesive tape sticking machine 3 is fixedly provided with a discharging manipulator 12 through a set sliding groove, the bottom of a rotary table of the rotary table mechanism I13 is connected with a pressing claw module 24 through a bolt thread, and the bottom of the pressing claw module 24 is fixedly provided with a glue tearing mechanism 23; a laser welding machine 4 is arranged at one side end, away from the lug cutting machine 2, of the double-sided adhesive tape pasting machine 3, a production line II 36 is arranged below the upper surface of the laser welding machine 4, a turntable mechanism II 31 is arranged in the middle of the laser welding machine 4, a laser head assembly 32 is fixedly arranged above the turntable mechanism II 31, a tray clamping assembly 34 and a welding spot detection mechanism 30 are prevented from being arranged on the left side of the turntable mechanism II 31, a tray clamping assembly 34 is fixedly arranged on the right side, located on the turntable mechanism II 31, of the upper surface of the laser welding machine 4, a lifting platform 35 is arranged at the bottom of the tray clamping assembly 34, and a tray positioning assembly 33 is fixedly arranged on the right side; a rubber coating bending machine 5 is fixedly installed at one side end, far away from the double-sided rubber coating machine 3, of the laser welding machine 4, a third rotating disc mechanism 50 is fixedly installed in the middle of the upper surface of the rubber coating bending machine 5, a rubber coating mechanism 49 is fixedly installed at the top of the third rotating disc mechanism 50, a bending mechanism 48 is clamped at the upper left side of the third rotating disc mechanism 50, a discharging manipulator 46 is fixedly installed at the left side end of the third rotating disc mechanism 50, and an NG material box II 47 is fixedly installed below the discharging manipulator 46; a performance testing machine 6 is fixedly installed at the right end of the encapsulation bending machine 5, a performance testing machine 6 is arranged at one side end, away from the encapsulation bending machine 5, of the performance testing machine 6, a shaping mechanism 45 is fixedly installed in the middle of the upper surface of the performance testing machine 6, a code scanning mechanism 41 is arranged on the left lower portion inside the shaping mechanism 45, a CCD positioning mechanism 42 is fixedly installed on the left upper portion of the upper surface of the performance testing machine 6, an NG placing platform 43 is fixedly installed on the right upper portion of the upper surface of the performance testing machine 6, and a material taking and placing XY module 44 is arranged below the NG placing; the right side end fixed mounting of capability test machine 6 has a trench gluing machine 7, and the right side end of trench gluing machine 7 is provided with tears membrane machine 8, and the right side edge fixed mounting that tears membrane machine 8 has a side gluing machine 9, and the right side edge fixed mounting that pastes side gluing machine 9 has an ink jet numbering machine 10, and the right side edge fixed mounting of ink jet numbering machine 10 has a size machine 11.
The working principle is as follows: the full-automatic electric core packaging line comprises the following steps when in use:
when using material loading machine 1:
manually feeding full material into the material feeding assembly line and conveying the material to a material taking position;
a motor lead screw drives a first lifting platform to push full material to ascend to a feeding station;
a robot material taking disc is arranged on the lug cutting machine assembly line;
and after the full plate taking is finished, the robot takes the empty plate and puts the empty plate into the second lifting platform.
The second lifting platform drives the empty Tray to a discharging station, and the discharging assembly line drives the empty Tray to discharge.
When using utmost point ear guillootine 2:
1, after feeding, taking a material and taking a picture by a robot, placing an OK product on a turntable, and placing an NG product into an NG material box;
2, rotating the turntable by a certain angle to an OCV testing station for testing, and scanning a code;
3, rotating the rotary disc by a certain angle to a lug shaping station for shaping;
4, rotating the turntable by a certain angle to a CCD detection station to detect the NG material at the lug position and not making a processing outflow NG line; the CCD deviation correction ensures that the small chamfer R is equal to 1mm in precision;
5, rotating the turntable by a certain angle to a negative electrode fillet tab cutting station, and cutting the negative electrode tab;
6, rotating the turntable by a certain angle to a positive electrode cutting station, and cutting a positive electrode tab;
7, rotating the turntable by a certain angle to a leveling and detecting station, and detecting the size of the cut tab by the station;
8, rotating the turntable by a certain angle to a blanking station for blanking;
9, the mechanical arm takes the OK products and puts the OK products into a discharging production line;
and (5) taking the NG products into the NG production line by the manipulator 10.
When the double-sided adhesive tape sticking machine 3 is used:
1, taking a material and taking a picture by a robot, placing an OK product on a turntable, and placing an NG product into an NG material box;
2, rotating the turntable by a certain angle to a shaping station, and shaping the notch of the battery cell by a shaping mechanism;
3, taking the glue by a glue sticking robot, taking a picture, and sticking the glue to a glue sticking station after the turntable rotates a certain angle;
4, rotating the turntable by a certain angle to an idle station without action;
5, rotating the turntable by a certain angle to a base paper tearing station to tear base paper;
6, the mechanical arm takes OK products and puts the OK products into a discharging production line;
and 7, taking the NG products into the NG production line by the manipulator.
When using the laser welder 4:
1, after the battery core is scanned, the robot takes materials and takes a picture, an OK product is placed on a turntable, and an NG product is placed in an NG material box;
2 rotating the rotary table by a certain angle to a prepressing station to prepress and press the lug;
3, manually feeding a full disc of TCO material to the feeding bin, driving the material disc to the feeding level by the first lifting platform, and driving the material disc to the material taking position by the module;
4, taking the TCO by the TCO feeding robot, taking a picture, and feeding to an upper TCO station after the turntable rotates a certain angle; the empty tray is driven by the second lifting platform to descend to the discharging bin for manual discharging;
5 rotating the turntable by a certain angle to a welding station to weld TCO;
6, rotating the turntable by a certain angle to a shaping station for shaping (shaping the pole ear;
7, rotating the turntable by a certain angle to a welding spot detection station for detection, and simultaneously scanning a code record;
8, taking the NG to an NG production line and OK to a side glue sticking feeding production line by a feeding manipulator;
when using the wrapping bender 5:
1, taking a material and taking a picture by a robot, placing an OK product on a turntable, and placing an NG product into an NG material box;
2, rotating the turntable by a certain angle to an idle station without action;
3, rotating the turntable by a certain angle to a shaping station 1 for shaping;
4, rotating the turntable by a certain angle to a rubberizing station for rubberizing;
5, rotating the turntable by a certain angle to a glue wrapping station to wrap the gummed paper;
6, rotating the turntable by a certain angle to a bending station for bending;
7 rotating the turntable by a certain angle to a shaping station 2 for shaping;
8, taking OK products by a discharging manipulator and putting the OK products into a discharging production line;
when the performance testing machine 6 is used:
1, after the batteries flow into a feeding conveying line from the previous working procedure, the batteries are subjected to code scanning, an NG material box is placed in a code scanning NG manner,
2, taking the battery cell by a manipulator and putting the battery cell into a turntable;
3, rotating the turntable by a certain angle to an OCVF test station for testing;
4, rotating the turntable by a certain angle to an IV test station for testing;
and 5, after the test is finished, the manipulator feeds the next device under the OK into the assembly line, and if the next device is not the OK, the manipulator puts the NG material box. When the slot pasting machine 7 is used:
1, taking a material and taking a picture by a robot, placing an OK product on a turntable, and placing an NG product into an NG material box;
2, rotating the turntable by a certain angle to a cup mouth shaping station 1 for shaping the cup mouth;
3, taking the glue by a glue sticking robot, taking a picture, and sticking the glue to a glue sticking station after the turntable rotates a certain angle;
4, rotating the turntable by a certain angle to a gummed paper pressure maintaining station to clamp and maintain the pressure of the gummed paper;
5, rotating the turntable by a certain angle to a right-angle folding station to fold right-angle corners for shaping;
6, rotating the turntable by a certain angle to the cup mouth shaping position 1 to shape the cup mouth again;
and 7, after the OK product is taken by the manipulator and enters a discharging production line.
When using the film tearing machine 8:
1, the battery enters a feeding assembly line from a discharging assembly line of the previous procedure;
2, taking a material by a manipulator, and placing the material to a rubberizing station for rubberizing;
3, translating the battery at the rubberizing station to the film tearing 1 to tear the film while translating the feeding of the manipulator;
4, translating the battery at the film tearing 1 station to the film tearing 2 station while translating the feeding of the manipulator;
5, translating the battery at the film tearing station 2 to a detection station for detection while translating the feeding of the manipulator;
6, translating the batteries at the detection station to a discharging production line while feeding by the translation manipulator;
and 7, taking the NG products into an NG production line by a blanking manipulator.
When the side adhesive tape 9 is used:
1, the battery enters a feeding assembly line from a discharging assembly line of the previous procedure;
2, taking materials by a mechanical arm, and shaping by a thermal shaping platform;
3, translating the battery of the thermal shaping platform to a battery core positioning platform for positioning while translating the feeding of the manipulator;
4, while feeding by the translation manipulator, translating the battery of the battery core positioning platform to a side glue pasting position 1 and a side glue pasting position 1 for pasting glue;
5, translating the battery of the battery cell positioning platform to positions of encapsulation 1 and encapsulation 2 while translating the feeding of the manipulator;
6, while feeding by the translation manipulator, translating the battery of the battery core positioning platform to glue rolling stations of glue rolling 1 and glue rolling 2;
7 when the feeding of translation manipulator, the electric core after the rubber coating sweep the sign indicating number translation and go into the ink jet numbering machine module to lower station.
When using the ink jet printer 10:
1, the battery enters a translation manipulator from the previous process;
2, moving the translation manipulator to a code spraying station for spraying codes;
and 3, the discharging manipulator takes the battery cell discharged material after code spraying to a next station.
When the sizer 11 is used:
1, the battery enters a feeding assembly line from a discharging assembly line of the previous procedure;
2, scanning the codes and automatically detecting the length, the width and the thickness;
3 moving the manipulator to a discharging platform;
4NG products enter the NG material box, and OK products flow into the next work station.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.