CN215972284U

CN215972284U - Full-automatic braid detects packagine machine

Info

Publication number: CN215972284U
Application number: CN202121544319.2U
Authority: CN
Inventors: 吴海斌
Original assignee: Changzhou Dingyi Electronic Technology Co ltd
Current assignee: Changzhou Dingyi Electronic Technology Co ltd
Priority date: 2021-07-08
Filing date: 2021-07-08
Publication date: 2022-03-08
Anticipated expiration: 2031-07-08

Abstract

The invention provides a full-automatic braid detection packaging machine. The full-automatic braid detection packaging machine comprises a braid station and a rack for equipment installation, wherein the rack is provided with a positioning die for positioning a braid, the top of the rack is provided with a defective product conveying line for conveying defective products, and the top of the rack is provided with a visual direction judging assembly, a vacuum assembly and a variable-pitch suction device for conveying the defective products to the defective product conveying line; the variable-pitch suction device comprises a servo motor, a lead screw assembly is arranged on the servo motor, and a lifting cylinder capable of driving the lead screw assembly to horizontally slide is movably connected to the lead screw assembly. The full-automatic braid detection packaging machine provided by the invention can drive the packaging bag to slide and rotate by arranging the air nozzle, so that defective packages are conveniently rejected to a defective product conveying line for conveying, and the product qualification rate of recovered TRAY discs on an automatic recovery station is improved.

Description

Full-automatic braid detects packagine machine

Technical Field

The invention relates to the technical field of braid packaging machines, in particular to a full-automatic braid detection packaging machine.

Background

The braider can be divided into two categories of semi-automatic and full-automatic, and bulk component products are put into a carrier tape after passing through stations such as detection, reversing and testing, along with the continuous upgrading and refining and high integration of electronic products, electronic elements are also converted into patch types from past plug-in types to save the installation space of a circuit board, and the functions of the products are expanded.

The packing of a lot of electronic component generally all packs through braid packagine machine on the market, but packagine machine only has the packing function, can't make effectual judgement to direction, outward appearance defect and the braid of product are unusual, need artifical inspection to carry out the processing of doing over again, and very big influence efficiency simultaneously produces the influence to the quality of product.

Therefore, it is necessary to provide a fully automatic braid detection packaging machine to solve the above technical problems.

Disclosure of Invention

The invention provides a full-automatic braid detection packaging machine, which solves the problems that the direction, appearance defects and braid abnormity of a product cannot be effectively judged, and manual inspection is needed for rework treatment.

In order to solve the technical problems, the full-automatic braid detection packaging machine provided by the invention comprises a braid station and a rack for equipment installation, wherein the rack is provided with a positioning die for positioning a braid, the top of the rack is provided with a defective product conveying line for conveying defective products, and the top of the rack is provided with a visual direction judging assembly, a vacuum assembly and a variable-pitch suction device for conveying the defective products to the defective product conveying line;

wherein, displacement suction means includes servo motor, the last lead screw subassembly that is provided with of servo motor, swing joint has the drive on the lead screw subassembly the lift cylinder that the lead screw subassembly is improved level and is slided, the bottom fixedly connected with of lift cylinder can be at the vacuum motor of vertical direction rising, vacuum motor's output fixedly connected with is used for adsorbing the suction nozzle on the defective products transfer chain and carry to the defective products transfer chain.

Preferably, the braiding station comprises a winding disc and a feeding disc which are arranged on the rack and used for winding and feeding the packages respectively, and a cutter assembly used for cutting off the packaging bags and a hot-press sealing assembly used for hot air of the packaging bags are arranged on one side of the feeding disc.

Preferably, a ratchet wheel conveying assembly is fixedly mounted on one side of the hot-pressing sealing assembly on the rack, a visual detection assembly is arranged on the ratchet wheel conveying assembly, one side of the visual detection assembly is connected with a height adjusting structure used for driving the visual detection assembly to ascend and descend, and an adjustable micrometer used for measuring is arranged between the visual detection assembly and the hot-pressing sealing assembly.

Preferably, the cutter assembly comprises a top cutter sealing connecting block, one side of the top cutter sealing connecting block is fixedly connected with a lateral cutter sealing connecting block, the bottom of the lateral cutter sealing connecting block is connected with an adapter plate, and the bottom of the adapter plate is fixedly connected with a sealing cylinder which drives the adapter plate to lift.

Preferably, the bottom fixedly connected with of top seal sword connecting block seals a sword adjustment seat, the bottom fixedly connected with heat insulating block of sealing a sword adjustment seat, the bottom fixedly connected with of heat insulating block seals the sword, one side of sealing the sword is provided with the heating rod.

Preferably, one side of frame is provided with down-loading band pan feeding station, and the top fixedly connected with of frame carries the band guiding mechanism, the both sides of frame fixedly connected with TRAY dish automatic recovery station and TRAY dish pan feeding station respectively.

Preferably, TRAY coils pan feeding station is including the double cylinder subassembly that is fixed in frame one side, the top fixedly connected with TRAY dish of double cylinder subassembly, four income feed bin smelting tool stop blocks and four pan feeding side feed bin corner fittings of top fixedly connected with of TRAY dish to two branch dish cylinders of one side fixedly connected with of TRAY dish.

Preferably, TRAY coils automatic recovery station is including being fixed in the jacking cylinder of frame one side, the top fixedly connected with TRAY frame of jacking cylinder, four receipts material side feed bin corner fittings of the top fixedly connected with of TRAY frame, receive one side fixedly connected with detection sensor at material side feed bin corner fitting top to receive one side fixedly connected with of material side feed bin corner fitting bottom and keep off the tongue.

Preferably, still include connecting device, connecting device is used for the releasable connection of vacuum motor and suction nozzle, connecting device includes communicating pipe, the surface threaded connection of communicating pipe has removable outer tube, the bottom fixedly connected with sealing ferrule of removable outer tube inner wall.

Preferably, the communicating pipe is fixed at the bottom of the vacuum motor, the detachable outer pipe is fixed at the top of the suction nozzle, and the bottom of the communicating pipe penetrates through the sealing ferrule to be communicated with the detachable outer pipe.

Compared with the related art, the full-automatic braid detection packaging machine provided by the invention has the following beneficial effects:

the invention provides a full-automatic braid detection packaging machine which can drive packaging bags to slide and rotate by arranging an air nozzle, so that defective packaging bags can be conveniently conveyed to a defective product conveying line after being rejected, the qualification rate of products on a TRAY disc automatic recovery station is improved, the packaging bags can be sucked by a suction nozzle to drive the packaging bags to rotate, the packaging bags are straightened, the packaging bags can be conveyed to the TRAY disc automatic recovery station in the same direction to be recovered, the recovered packaging bags are prevented from being scattered, and the recovered packaging bags are not required to be manually arranged.

Drawings

Fig. 1 is a schematic structural view of a first embodiment of a fully automatic braid detection packaging machine provided by the invention;

FIG. 2 is a schematic view of a braiding station of the braiding detection and packaging machine of the present invention;

FIG. 3 is a schematic view of the heat-pressing sealing structure of the braiding station of the braiding detecting and packaging machine of the present invention;

FIG. 4 is a schematic view of the variable-pitch suction structure of the taping detecting packaging machine of the present invention;

FIG. 5 is a schematic view of a TRAY disc feeding station of the braid detection packaging machine of the present invention;

FIG. 6 is a schematic view of a TRAY disc automatic recycling station of the braid detection packaging machine of the present invention;

fig. 7 is a schematic structural diagram of a second embodiment of the fully automatic braid detection packaging machine provided by the invention.

Reference numbers in the figures:

1. a TRAY disk automatic recycle bin; 2. a tape weaving station; 3. a frame; 4. positioning the mold; 5. a defective product conveying line; 6. a carrier tape feeding station is carried down; 7. a carrier tape guide mechanism; 8. a TRAY feeding station; 9. a visual direction discrimination component; 10. a vacuum assembly; 11. a variable-pitch suction structure;

111. a servo motor; 112. a screw assembly; 113. a lifting cylinder; 114. a vacuum motor; 115. a suction nozzle;

101. a winding disc; 102. a material film tray; 103. a cutter assembly; 104. hot pressing the sealing assembly; 105. an automatic width adjusting component; 106. a ratchet wheel conveying assembly; 107. a visual inspection assembly; 108. a height adjustment mechanism; 109. a micrometer adjusting mechanism;

121. a top sealing cutter adjusting connecting block; 122. a lateral sealing knife adjusting connecting block; 123. an adapter plate; 124. Sealing the cylinder; 125. a sliding assembly; 126. a heating rod; 127. sealing the cutter; 128. a heat insulation block; 129. A sealing knife adjusting seat;

131. feeding a side bin corner piece; 132. a disc separating cylinder; 133. a blocking block of the feed bin jig; 134. a TRAY disk; 135. a dual cylinder assembly;

141. a receiving side bin corner piece; 142. a detection sensor; 143. a stop tongue; 144. a tray rack; 145. jacking a cylinder;

15. connecting device, 151, communicating pipe, 152, removable outer tube, 153, sealing collar.

Detailed Description

The invention is further described with reference to the following figures and embodiments.

First embodiment

Please refer to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6 in combination, wherein fig. 1 is a schematic structural diagram of a first embodiment of a fully automatic braid detection packaging machine according to the present invention; FIG. 2 is a schematic view of a braiding station of the braiding detection and packaging machine of the present invention; FIG. 3 is a schematic view of the heat-pressing sealing structure of the braiding station of the braiding detecting and packaging machine of the present invention; FIG. 4 is a schematic view of the variable-pitch suction structure of the taping detecting packaging machine of the present invention; FIG. 5 is a schematic view of a TRAY disc feeding station of the braid detection packaging machine of the present invention; fig. 6 is a schematic structural view of a TRAY automatic recycling station of the braid detection packaging machine of the invention. The full-automatic braid detection packaging machine comprises a braid station 2 and a rack 3 for equipment installation, wherein the rack 3 is provided with a positioning die 4 for positioning a braid, the top of the rack 3 is provided with a defective product conveying line 5 for conveying defective products, and the top of the rack 3 is provided with a visual direction judging assembly 9, a vacuum assembly 10 and a variable-pitch suction device 11 for conveying the defective products to the defective product conveying line 5;

wherein, displacement suction means 11 includes servo motor 111, be provided with lead screw subassembly 112 on the servo motor 111, swing joint has the drive on the lead screw subassembly 112 the lift cylinder 113 that lead screw subassembly 112 went up the level and slided, the bottom fixedly connected with of lift cylinder 113 can be at the vacuum motor 114 of vertical direction rising, vacuum motor 114's output fixedly connected with is used for adsorbing the defective products and carries the suction nozzle 115 to on the defective products transfer chain 5.

The height of frame 3 is 1m, and the convenience is operated the equipment that is located frame 3, and all consumer in the frame 3 uses all external power supply, and frame 3 is formed by the steel preparation, and intensity is high, and the support capacity is strong, conveniently is used for the installation and the support of different equipment, still has a storing compartment that can deposit article in the outside of frame 3.

The tape-knitting station 2 comprises a winding disc 101 and a feeding disc 102 which are arranged on the frame 3 and used for winding and feeding packages respectively, and a cutter assembly 103 for cutting off the packages and a hot-press sealing assembly 104 for hot air for sealing the packages are arranged on one side of the feeding disc 102.

Referring to fig. 2 again, the winding tray 101 and the feeding tray 102 are driven by a motor to release and wind the packaging bag, the cutting assembly 103 is used to cut the packaging bag, and the heat sealing assembly 104 is used to heat seal the opening of the cut packaging bag.

A ratchet wheel conveying assembly 106 is fixedly mounted on one side of the hot-pressing sealing assembly 104 on the machine frame 3, a visual detection assembly 107 is arranged on the ratchet wheel conveying assembly 106, a height adjusting structure 108 used for driving the visual detection assembly 107 to ascend and descend is connected to one side of the visual detection assembly 107, and an adjustable micrometer 109 used for measuring is arranged between the visual detection assembly 107 and the hot-pressing sealing assembly 104.

Referring again to fig. 2, the transport of the pouches is conveniently and quickly accomplished by the ratchet transport assembly 106.

The cutter assembly 103 comprises a top cutter sealing connecting block 121, one side of the top cutter sealing connecting block 121 is fixedly connected with a lateral cutter sealing connecting block 122, the bottom of the lateral cutter sealing connecting block 122 is connected with an adapter plate 123, and the bottom of the adapter plate 123 is fixedly connected with a sealing cylinder 124 which drives the adapter plate 123 to lift.

Referring to fig. 2 and 3 again, the top knife sealing connecting block 121 and the lateral knife sealing connecting block 122 protect the knife sealing 127 to prevent the knife sealing 127 from being exposed to cause safety, and when the lateral knife sealing connecting block 122 and the top knife sealing connecting block 121 are connected to the sealing cylinder 124 through the adapter plate 123, the sealing cylinder 124 can drive the top knife sealing connecting block 121 and the lateral knife sealing connecting block 122 to lift through the adapter plate 123.

The bottom of the top knife sealing connecting block 121 is fixedly connected with a knife sealing adjusting seat 129, the bottom of the knife sealing adjusting seat 129 is fixedly connected with a heat insulation block 128, the bottom of the heat insulation block 128 is fixedly connected with a knife sealing 127, and one side of the knife sealing 127 is provided with a heating rod 126.

Referring to fig. 2 and 3 again, the top sealing knife connecting block 121 drives the sealing knife adjusting seat 129 and the sealing knife 127 to move up and down, the sealing knife 127 cuts off the packaging bag, the heating rod 126 performs heat sealing on the cut, and the heat loss of the heating rod 126 during heat sealing can be reduced through the heat insulation block 128.

One side of frame 3 is provided with down carries the band pan feeding station 6, and the top fixedly connected with of frame 3 carries band guiding mechanism 7, the both sides of frame 3 fixedly connected with TRAY dish automatic recovery station 1 and TRAY dish pan feeding station 8 respectively.

Referring again to fig. 1, the TRAY automatic recycling station 1 and the TRAY feeding station 8 are used for feeding and discharging, respectively.

TRAY dish pan feeding station 8 is including being fixed in the double cylinder subassembly 135 of frame 3 one side, double cylinder subassembly 135's top fixedly connected with TRAY dish 134, TRAY dish 134's four pan feeding storehouse smelting tool of top fixedly connected with stop block 133 and four pan feeding side feed bin corner fittings 131 to TRAY dish 134's two branch dish cylinders 132 of one side fixedly connected with.

Referring to fig. 5 again, the four feeding side bin corner pieces 131 perform a limiting operation during feeding, and the double-cylinder assembly 135 drives the TRAY 134 to continuously rise, thereby facilitating feeding.

The automatic recovery station of TRAY dish 1 is including being fixed in the jacking cylinder 145 of 3 one sides of frame, the top fixedly connected with TRAY frame 144 of jacking cylinder 145, four receipts material side feed bin corner fittings 141 of top fixedly connected with of TRAY frame 144, receive one side fixedly connected with detection sensor 142 at material side feed bin corner fittings 141 top to receive one side fixedly connected with that material side feed bin corner fittings 141 bottom and keep off tongue 143.

Referring to fig. 6 again, the four receiving side bin corner pieces 141 are used for limiting during blanking, and the jacking cylinder 145 drives the tray frame 144 to continuously descend, so as to facilitate blanking.

The working principle of the full-automatic braid detection packaging machine provided by the invention is as follows:

referring to fig. 1 and 4, the package is identified by the visual direction discriminating assembly 9, and when the package having the appearance defect is moved to a lower side of the suction nozzle 115, the lifting cylinder 113 drives the vacuum motor 114 and the air nozzle 15 to descend, the vacuum motor 114 sucks air from the suction nozzle 115, so that the defective packaging bag is sucked onto the suction nozzle 115, at this time, the lifting cylinder 113 drives the air nozzle 15 and the sucked packaging bag to ascend, and drives the lifting cylinder 113 to horizontally slide through the screw rod assembly 112, the lifting cylinder 113 drives the vacuum motor 114 and the suction nozzle 115 to horizontally slide, when the suction nozzle 115 drives the packaging bag to move to the upper part of the defective product conveying line 5, the vacuum motor 114 stops sucking air to the suction nozzle 115, the packaging bag falls from the suction nozzle 115, so that the defective packaging bags are discarded through the defective product conveying line 5, and the qualified packaging bags can be conveyed to the TRAY disk automatic recovery station 1 for recycling.

Judge the direction of packing through vision direction discrimination module 9, when finding the wrapping bag that the direction of delivery has the deviation, lift cylinder 113 drives vacuum motor 114 and air nozzle 15 and descends, vacuum motor 114 draws air to suction nozzle 115, make the wrapping bag that has the defect be sucked to on suction nozzle 115, vacuum motor 114 drives suction nozzle 115 and rotates this moment, make suction nozzle 115 drive the wrapping bag and rotate, put the wrapping bag upright, after finishing putting upright, vacuum motor 114 stops drawing air to suction nozzle 115, the wrapping bag drops from suction nozzle 115 and continues to carry, then lift cylinder 113 drives vacuum motor 114 and air nozzle 15 and rises, can not influence the transport of follow-up wrapping bag.

can drive the wrapping bag through setting up air cock 15 and slide and rotate, the convenient packing that will have the defect is carried to rejecting defective products transfer chain 5, promote the product percent of pass on the automatic recovery station 1 of TRAY dish of recovery, and can suck the wrapping bag through suction nozzle 115 and drive the wrapping bag and rotate, put right the wrapping bag, make the wrapping bag can carry according to same direction and retrieve on the automatic recovery station 1 of TRAY dish, the wrapping bag of avoiding retrieving produces in disorder, need not the manual work and arranges in order the wrapping bag after retrieving.

Second embodiment

Referring to fig. 7, a fully automatic braid detection-based packaging machine according to a first embodiment of the present application is provided, and a second embodiment of the present application provides another fully automatic braid detection-based packaging machine. The second embodiment is only the preferred mode of the first embodiment, and the implementation of the second embodiment does not affect the implementation of the first embodiment alone.

Specifically, the difference that the utility model provides a detect packagine machine based on full-automatic braid that the second embodiment of this application provided lies in, still include connecting device 15 based on full-automatic braid detects packagine machine, connecting device 15 is used for vacuum motor 114 and suction nozzle 115's releasable connection, connecting device 15 includes communicating pipe 151, the surface threaded connection of communicating pipe 151 has removable outer pipe 152, the bottom fixedly connected with sealing ferrule 153 of removable outer pipe 152 inner wall.

The outer side of the communication pipe 151 and the inner side of the detachable outer pipe 152 are both provided with threads.

The connection pipe 151 is fixed to the bottom of the vacuum motor 114, the detachable outer pipe 152 is fixed to the top of the suction nozzle 115, and the bottom of the connection pipe 151 is communicated with the detachable outer pipe 152 through the sealing collar 153.

The top of the sealing collar 153 is a slant surface to facilitate the bottom of the communication tube 151 to pass through the sealing collar 153.

by screwing the connection pipe 151 and the detachable outer pipe 152, so that the detachable outer pipe 152 is rotated to detach the detachable outer pipe 152 and the suction nozzle 115, the operation is simple, the replacement of the suction nozzle 115 is facilitated, and the air tightness between the detachable outer pipe 152 and the connection pipe 151 is enhanced by the sealing collar 153.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims

1. A full-automatic braid detection packaging machine comprises a braid station and a rack for equipment installation, and is characterized in that the rack is provided with a positioning die for positioning a braid, the top of the rack is provided with a defective product conveying line for conveying defective products, and the top of the rack is provided with a visual direction judging assembly, a vacuum assembly and a variable-pitch suction device for conveying the defective products to the defective product conveying line;

2. The automatic braid detection and packaging machine according to claim 1, wherein the braid station comprises a winding tray and a feeding tray mounted on the frame for winding and feeding the packages, respectively, and a cutter assembly for cutting the packages and a heat press sealing assembly for hot air to the packages are provided at one side of the feeding tray.

3. The full-automatic braid detection packaging machine according to claim 2, wherein a ratchet wheel conveying assembly is fixedly mounted on one side of the hot press sealing assembly on the machine frame, a visual detection assembly is arranged on the ratchet wheel conveying assembly, a height adjusting structure for driving the visual detection assembly to ascend and descend is connected to one side of the visual detection assembly, and an adjustable micrometer for measurement is arranged between the visual detection assembly and the hot press sealing assembly.

4. The full-automatic braid detection and packaging machine according to claim 3, wherein the cutter assembly comprises a top sealing cutter connecting block, one side of the top sealing cutter connecting block is fixedly connected with a lateral sealing cutter connecting block, the bottom of the lateral sealing cutter connecting block is connected with an adapter plate, and the bottom of the adapter plate is fixedly connected with a sealing cylinder which drives the adapter plate to lift.

5. The full-automatic braid detection and packaging machine according to claim 4, wherein a sealing knife adjusting seat is fixedly connected to the bottom of the top sealing knife connecting block, a heat insulation block is fixedly connected to the bottom of the sealing knife adjusting seat, a sealing knife is fixedly connected to the bottom of the heat insulation block, and a heating rod is arranged on one side of the sealing knife.

6. The automatic braid detection and packaging machine according to claim 1, wherein a lower carrier tape feeding station is arranged on one side of the frame, a carrier tape guide mechanism is fixedly connected to the top of the frame, and a TRAY disc automatic recovery station and a TRAY disc feeding station are respectively and fixedly connected to two sides of the frame.

7. The full-automatic braid detection packaging machine according to claim 6, wherein the TRAY disc feeding station comprises a double cylinder assembly fixed on one side of the frame, the top of the double cylinder assembly is fixedly connected with a TRAY disc, the top of the TRAY disc is fixedly connected with four feeding bin jig blocking blocks and four feeding side bin corner pieces, and one side of the TRAY disc is fixedly connected with two disc-dividing cylinders.

8. The machine of claim 7, wherein the TRAY automatic recycling station comprises a jacking cylinder fixed on one side of the frame, a TRAY frame is fixedly connected to the top of the jacking cylinder, four material receiving side bin corner pieces are fixedly connected to the top of the TRAY frame, a detection sensor is fixedly connected to one side of the top of each material receiving side bin corner piece, and a blocking tongue is fixedly connected to one side of the bottom of each material receiving side bin corner piece.

9. The full-automatic braid detection and packaging machine according to claim 1, further comprising a connecting device, wherein the connecting device is used for detachably connecting the vacuum motor and the suction nozzle, the connecting device comprises a communicating pipe, a detachable outer pipe is connected to the outer surface of the communicating pipe in a threaded manner, and a sealing ferrule is fixedly connected to the bottom of the inner wall of the detachable outer pipe.

10. The automatic braid detection and packaging machine according to claim 9, wherein the communication pipe is fixed to a bottom of the vacuum motor, the detachable outer pipe is fixed to a top of the suction nozzle, and a bottom of the communication pipe is communicated with the detachable outer pipe through the sealing ferrule.