CN112959061A - Full-automatic medical bottle cap assembling machine - Google Patents

Full-automatic medical bottle cap assembling machine Download PDF

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Publication number
CN112959061A
CN112959061A CN202110309565.8A CN202110309565A CN112959061A CN 112959061 A CN112959061 A CN 112959061A CN 202110309565 A CN202110309565 A CN 202110309565A CN 112959061 A CN112959061 A CN 112959061A
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CN
China
Prior art keywords
inner cover
finished product
conveying mechanism
carrier
cover
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Pending
Application number
CN202110309565.8A
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Chinese (zh)
Inventor
冒亚根
张鲁春
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Aok Robotics Technology Co ltd
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Suzhou Aok Robotics Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Suzhou Aok Robotics Technology Co ltd filed Critical Suzhou Aok Robotics Technology Co ltd
Priority to CN202110309565.8A priority Critical patent/CN112959061A/en
Publication of CN112959061A publication Critical patent/CN112959061A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36—Removing material
    • B23K26/38—Removing material by boring or cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36—Removing material
    • B23K26/40—Removing material taking account of the properties of the material involved
    • B23K26/402—Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Closing Of Containers (AREA)

Abstract

The invention discloses a full-automatic medical bottle cap assembling machine, which comprises an inner cap feeding mechanism, a bottom film feeding mechanism, a rubber plug feeding mechanism and an outer cap feeding mechanism, wherein the inner cap feeding mechanism is used for feeding an inner cap, a bottom film, a rubber plug and an outer cap, the inner cap conveying mechanism and an assembling conveying mechanism are used for conveying the inner cap, the outer cap and inner components, the laser cutting mechanism is used for thermally cutting the bottom film, an inner cap laminating mechanism is used for covering the cut bottom film material sheet on the surface of an opening of the inner cap and is connected with the opening in a spot welding manner, a hot-pressing and laminating mechanism is used for fixing the bottom film material sheet on the inner cap in a hot-pressing manner, an inner cap conveying mechanism is used for conveying the laminated inner cap into the upper outer cap of the assembling conveying mechanism, an inner cap pressing and fixedly connecting the inner cap, a finished product receiving mechanism is used for collecting and assembling finished products, the manual operation is avoided, the assembly efficiency is improved, and the bottle cap is free of chips and dust pollution.

Description

Full-automatic medical bottle cap assembling machine
Technical Field
The invention relates to automation equipment, in particular to a full-automatic medical bottle cap assembling machine.
Background
The medical bottle cap comprises an outer cap, an inner cap and a rubber plug, wherein the inner cap is required to be coated with a film, the bottom film is sealed and firmly coated on the opening of the inner cap to seal liquid and the rubber plug in the bottle, the inner cap and the outer cap are connected through buckling to fix the rubber plug between the inner cap and the outer cap, the surface of an adhesive tape is coated by the bottom film on the inner cap, the bottom film is cut by adopting a cold cutting mode at present by the coating of the inner cap, a cut bottom film wafer is hot-pressed on the opening end surface of the inner cap by adopting a hot pressing jig, the edge of the bottom film is scattered outside the inner cap, and due to cold cutting of the bottom film, dust and debris are easily remained on the bottom film, the liquid medicine in the medical bottle is easily polluted, the scattered opening of the edge of the bottom film extending out of the inner side and the outer side easily influences the assembly of the inner cap and the outer cap, and the debris appear due, the automatic medicine bottle filling machine has the advantages that a large number of workers are needed to perform manual operation, production efficiency is low, the reject ratio is high, materials are mixed easily, and hidden dangers are buried for using safety of liquid medicine in the medical bottle.
Disclosure of Invention
In order to overcome the defects, the invention provides a full-automatic medical bottle cap assembling machine which can carry out high-precision film coating on an inner cap of a medical bottle in a full-automatic manner, the inner cap, a rubber plug and an outer cap are assembled accurately in a full-automatic manner after film coating, and a finished product after assembly does not have debris to pollute liquid medicine in the medical bottle.
The technical scheme adopted by the invention for solving the technical problem is as follows: a full-automatic medical bottle cap assembling machine comprises a machine frame, an inner cap feeding mechanism, a bottom film feeding mechanism, a rubber plug feeding mechanism, an outer cap feeding mechanism, an inner cap conveying mechanism, an assembling conveying mechanism, a laser cutting mechanism, an inner cap film coating mechanism, a hot-pressing laminating mechanism, an inner cap carrying mechanism, an inner cap pressing mechanism, a finished product receiving mechanism and a control system, wherein the inner cap conveying mechanism and the assembling conveying mechanism are arranged on the machine frame at intervals, inner cap carriers are arranged on the inner cap conveying mechanism at intervals, outer cap carriers are arranged on the assembling conveying mechanism at intervals, the inner cap carriers and the outer cap carriers can be respectively stopped and positioned, the inner cap conveying mechanism and the assembling conveying mechanism can respectively and intermittently convey the inner cap carriers and the outer cap carriers forwards, the inner cap feeding mechanism can feed an inner cap into the inner cap carrier at the starting end of the inner cap conveying mechanism, the outer cap feeding mechanism can feed the outer cap into the outer cap carrier, the rubber plug feeding mechanism can send the rubber plug into an outer cover on an outer cover carrier close to the starting end of the assembling and conveying mechanism;
the bottom film feeding mechanism can convey a bottom film material belt into the laser cutting mechanism to cut the bottom film to form a flaky bottom film;
the inner cover film coating mechanism can convey the flaky base film cut by the laser cutting mechanism to an inner cover opening part in an inner cover carrier of a working area of the inner cover film coating mechanism, and can perform point heating and fixing on the flaky base film covering the inner cover opening part and the edge of the inner cover opening;
the hot-pressing laminating mechanism can heat and laminate the inner cover in the working area and the flaky base membrane covering the opening part of the inner cover;
the inner cover carrying mechanism can send the inner cover in the inner cover carrier positioned at the tail end of the inner cover conveying mechanism into the outer cover filled with the rubber plug on the assembly conveying mechanism;
the inner cover pressing mechanism can axially press the outer cover, the rubber plug and the inner cover which are stacked together in the outer cover carrier on the assembly conveying mechanism;
the finished product receiving mechanism can discharge the finished products positioned at the tail end of the assembling and conveying mechanism to a specified position;
the control system controls the operation of the inner cover feeding mechanism, the bottom film feeding mechanism, the rubber plug feeding mechanism, the outer cover feeding mechanism, the inner cover conveying mechanism, the assembling and conveying mechanism, the laser cutting mechanism, the inner cover film coating mechanism, the hot-pressing and laminating mechanism, the inner cover carrying mechanism, the inner cover pressing mechanism and the finished product receiving mechanism.
As a further improvement of the invention, the inner cap feeding mechanism, the rubber plug feeding mechanism and the outer cap feeding mechanism respectively comprise a vibrating disc, a discharging channel, a feeding carrier, a feeding positioning head, a feeding driving device, a dislocation blocking block and a dislocation driving device, wherein the feeding carrier is respectively and fixedly arranged on a rack outside the inner cap conveying mechanism or the assembly conveying mechanism, a trough matched with the inner cap or the outer cap in shape is formed on the feeding carrier, a feeding hole is formed in the side wall of the trough, the vibrating disc can realize the ordered arrangement and output of the inner cap, the rubber plug or the outer cap, a discharging hole of the vibrating disc is communicated with the feeding hole of the trough through the discharging channel, the feeding positioning head can fixedly position and release the inner cap, the rubber plug or the outer cap, the feeding driving device can drive the feeding positioning head to move up and down and reciprocate between the trough and the inner cap carrier or the outer cap at a designated position, dislocation fender piece clamp is located between material loading carrier and the discharge channel export, perpendicular delivery channel direction of delivery reciprocating motion can be followed to the dislocation dog, be equipped with one on the dislocation dog and link up the passageway, this link up the passageway and can feed up the discharge gate of discharge channel and material loading carrier feed inlet intercommunication, only can hold an inner cup in this linking passageway, plug or enclosing cover, this link up the passageway along with the motion of dislocation dog can with silo feed inlet intercommunication or misplace with the silo feed inlet, dislocation drive arrangement drive dislocation fender piece reciprocating motion, control system control vibration dish, the material loading clamping jaw, material loading drive arrangement and dislocation drive arrangement operation.
As a further improvement of the invention, the basement membrane feeding mechanism comprises a basement membrane feeding disc, a basement membrane receiving disc, a basement membrane supporting carrier, a basement membrane supporting driving device and a negative pressure providing device, wherein the basement membrane feeding disc can intermittently feed a basement membrane material strip onto the basement membrane supporting carrier, the basement membrane supporting carrier can be arranged on the rack outside the inner cover conveying mechanism in a lifting motion manner, the basement membrane supporting driving device drives the basement membrane supporting carrier to reciprocate in a lifting motion manner, negative pressure air holes are formed in the surface of the basement membrane supporting carrier, the negative pressure air holes are communicated with the negative pressure providing device, and the cutting position of the basement membrane material strip can stop negative pressure to be attracted onto the negative pressure.
As a further improvement of the invention, the inner cover laminating mechanism comprises a material taking support, a negative pressure suction head, a heating point and a first moving structure, one end of the first moving structure is arranged on the material taking support, the negative pressure suction head and the heating point are fixedly arranged at the other end of the first moving structure, the first moving structure can drive the negative pressure suction head to move between a bottom film supporting carrier and an inner cover carrier in a working area of the inner cover laminating mechanism, the negative pressure suction head can suck or release a sheet-shaped bottom film in a negative pressure mode, at least one heating point is fixedly arranged on the side wall of the negative pressure suction head at intervals, and the heating point can heat the bottom film on an opening of the upper cover to enable the bottom film to cover the opening of the upper cover to be attached to a control system of the.
As a further improvement of the invention, the hot-pressing attaching mechanism is further provided with a hot-pressing trimming mechanism along the conveying direction of the inner cover conveying mechanism, the hot-pressing attaching mechanism and the hot-pressing trimming mechanism respectively comprise a hot-pressing bracket, a hot-pressing head and a hot-pressing driving device, the hot-pressing bracket is fixedly mounted on the bracket on one side of the inner cover conveying mechanism, the hot-pressing head can be mounted on the hot-pressing bracket in a lifting motion manner, the hot-pressing driving device drives the hot-pressing head to move in a lifting motion manner, the hot-pressing head is in a cover-shaped structure, a circle of heating ring is formed at the position, corresponding to the axial end face, of the opening edge of the upper cover, of the hot-pressing attaching mechanism, a circle of heating ring is formed at the position, corresponding to the circumferential outer side face of the opening edge of.
As a further improvement of the invention, the invention is also provided with an air tightness detection mechanism, an inner cover discharge channel and an inner cover discharge mechanism, wherein the air tightness detection mechanism comprises a sealing detection bracket, a sealing lifting slide block, a sealing lifting driving device, a sealing head, an elastic part, a vacuumizing device and a vacuum degree detection sensor, the sealing detection bracket is fixedly arranged on a machine frame at one side of the inner cover conveying mechanism, the sealing lifting slide block is arranged on the sealing detection bracket along the longitudinal lifting motion, the sealing lifting driving device drives the sealing lifting slide block to move, the sealing head can be longitudinally arranged on the sealing lifting slide block in a sliding way with a set distance, the elastic part provides downward elastic holding force for the sealing head, a sealing cavity is formed in the sealing head, a through hole is formed on the bottom surface at the lower side of the sealing cavity, a sealing ring is arranged in the through hole, the bottom surface of the lower side of the sealing head is stopped on the step surface at the upper end of the inner cover, the elastic part provides downward elastic holding force for the sealing head, a sealed space is formed between the inner side of a sealed cavity of the sealing head and the inner cover, an air suction port is arranged on the side wall of the sealing head, a vacuumizing device can vacuumize the sealed cavity through the air suction port, a vacuum degree detection sensor can sense the vacuum degree in the sealed cavity and transmit the vacuum degree to a control system, the control system controls the starting and stopping action of a sealing lifting driving device, an inner cover discharging channel is fixedly arranged on a machine frame, an inner cover discharging mechanism comprises an inner cover discharging support, a second moving mechanism, an inner cover discharging clamping jaw and an inner cover discharging clamping driving device, the inner cover discharging support is fixedly arranged on the machine frame, one end of the second moving mechanism is arranged on the inner cover discharging support, the inner cover, the second movement mechanism drives the inner cover discharging clamping jaw to move between the inner cover carrier and the inner cover discharging channel at the designated position on the inner cover conveying mechanism, and the control system controls the second movement mechanism and the inner cover discharging clamping driving device to act.
As a further improvement of the invention, the invention is also provided with an appearance detection mechanism, a turnover carrying mechanism and a turnover transfer conveying mechanism, wherein the turnover transfer conveying mechanism is positioned between the inner cover conveying mechanism and the assembly conveying mechanism, the turnover transfer conveying mechanism is also provided with turnover inner cover carriers for positioning turnover inner covers at intervals, the turnover carrying mechanism comprises a turnover support, a swing arm driving device, a turnover clamping jaw and a turnover clamping driving device, the turnover support is fixedly arranged on the machine frame, the turnover support is positioned between the inner cover conveying mechanism and the turnover transfer conveying mechanism, the swing arm can be arranged on the turnover support in a way of rotating around a horizontal rotating shaft, the swing arm driving device drives the swing arm to rotate, the turnover clamping jaw is arranged at the end part of the swing arm, the turnover clamping driving device clamps or releases the inner covers, the appearance detection mechanism comprises a detection support and a CCD imaging device, the detection support is fixedly arranged on the machine frame at one side of the turnover transfer conveying mechanism, the CCD imaging device is fixedly arranged on the detection support, can image the inner cover on the turn-over inner cover carrier which is positioned right below the CCD imaging device, and is signaled to the control system, and the control system controls the turn-over transfer conveying mechanism and the inner cover discharging and clamping driving device to act.
As a further improvement of the invention, the upper cover conveying mechanism, the assembly conveying mechanism and the turn-over transfer conveying mechanism are rotary tables which are rotationally driven to intermittently drive the turn-over transfer conveying mechanism to rotate, two appearance detection mechanisms, two inner cover discharge channels and two inner cover discharge mechanisms are arranged on a frame on the outer side of the rotary table of the turn-over transfer conveying mechanism at intervals, the two inner cover discharge channels and the two inner cover discharge mechanisms are fixedly arranged on the frame on the outer side of the rotary table of the turn-over transfer conveying mechanism at intervals in a one-to-one correspondence manner, and the two inner cover discharge mechanisms can respectively convey defective inner covers on the turn-over inner cover carrier into the two discharge channels.
As a further improvement of the invention, the device is also provided with an inner cover in-place detection mechanism, a finished product discharge channel and a finished product discharge mechanism, wherein the inner cover in-place detection mechanism comprises a height detection bracket, a height detection slide block, a height detection driving device, a detection plane, a contact sensing device and a height detection device, the height detection bracket is fixedly arranged on a machine frame at one side of the assembly conveying mechanism, the height detection slide block can be longitudinally and slidably arranged on the height detection bracket, the detection plane is fixedly arranged on the height detection slide block, the detection plane can be flatly attached to the upper side surface of the assembled inner cover on the outer cover carrier, the contact sensing device is fixedly arranged on the detection plane, the contact sensing device can sense the upper end surface of the inner cover and transmit the upper end surface to the control system, the height detection device is fixedly arranged on the height detection slide block, the height detection device can measure the distance between, finished product discharge channel fixed mounting is in the frame of equipment conveying mechanism one side, and finished product discharge mechanism includes finished product row material support, third motion, finished product row material clamping jaw and finished product row material and presss from both sides tight drive arrangement, finished product row material support fixed mounting is in the frame of finished product conveying mechanism one side, and third motion one end is installed on finished product row material support, and finished product row material clamping jaw is installed in the third motion other end, and finished product row material presss from both sides tight or unclamps bad finished product of finished product row material clamping jaw drive arrangement drive finished product row material clamping jaw, and third motion drives finished product row material clamping jaw and moves between the enclosing cover carrier of assigned position department and finished product row material channel on equipment conveying mechanism, and control system control height detection drive arrangement, third motion and finished product row material press from.
As a further improvement of the invention, the finished product receiving mechanism comprises a finished product receiving channel, a finished product receiving carrier, a pull rod driving device, a pull rod bracket, a pull rod lifting driving device and a finished product carrying mechanism, wherein the finished product receiving channel is fixedly arranged on the machine frame, the finished product receiving carrier is positioned at the inlet of the finished product receiving channel, a finished product accommodating groove communicated with the inlet of the finished product receiving channel is formed on the finished product receiving carrier, finished products can be accommodated in the finished product accommodating groove in an arrangement manner along the extending direction of the finished product receiving channel, the pull rod bracket can be arranged on the machine frame in a longitudinal lifting motion manner, the pull rod lifting driving device drives the pull rod bracket to move up and down, the pull rod can be arranged on the pull rod bracket in a sliding manner along the extending direction of the finished product receiving channel, a pin capable of being inserted, the finished product carrying mechanism comprises a finished product collecting support, a fourth motion mechanism, a finished product collecting clamping jaw and a finished product collecting clamping driving device, the finished product collecting support is fixedly installed on the machine frame on one side of the finished product conveying channel, one end of the fourth motion mechanism is installed on the finished product collecting support, the finished product collecting clamping jaw is installed at the other end of the fourth motion mechanism, the finished product collecting clamping driving device drives the finished product collecting clamping jaw to clamp or loosen qualified finished products, the fourth motion mechanism drives the finished product collecting clamping jaw to move between an outer cover carrier and the finished product collecting carrier at a specified position on the assembling and conveying mechanism, and the control system controls the pull rod driving device, the pull rod lifting driving device, the fourth motion mechanism and the finished product collecting clamping driving device to.
The invention has the beneficial effects that: the full-automatic feeding device realizes full-automatic feeding of the inner cover, the bottom film, the rubber plug and the outer cover, fully-automatic thermal cutting of the bottom film, film covering of the inner cover, hot-pressing lamination of the inner cover and the bottom film, automatic air tightness and pollutant detection after lamination, automatic assembly of the rubber plug, the inner cover and the outer cover after detection, automatic assembly in-place detection after assembly, and classified discharge and collection of defective products and qualified products in each step.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is an enlarged view of portion A of FIG. 2;
FIG. 4 is an enlarged view of portion B of FIG. 2;
FIG. 5 is an enlarged view of the portion C of FIG. 2;
FIG. 6 is an enlarged view of portion D of FIG. 2;
FIG. 7 is a third perspective view of the present invention;
FIG. 8 is an enlarged view of section E of FIG. 7;
FIG. 9 is an enlarged view of portion F of FIG. 7;
FIG. 10 is an enlarged view of portion G of FIG. 7;
FIG. 11 is a front view of the present invention;
FIG. 12 is a top view of the present invention;
FIG. 13 is a right side view of the present invention;
fig. 14 is a perspective view of the turn-over mechanism of the present invention.
Detailed Description
Example (b): a full-automatic medical bottle cap assembling machine comprises a machine frame 1, an inner cap feeding mechanism 2, a bottom film feeding mechanism 3, a rubber plug feeding mechanism 4, an outer cap feeding mechanism 5, an inner cap conveying mechanism 6, an assembling conveying mechanism 7, a laser cutting mechanism 8, an inner cap film covering mechanism 9, a hot-pressing laminating mechanism 10, an inner cap carrying mechanism 11, an inner cap pressing mechanism 12, a finished product receiving mechanism 13 and a control system, wherein the inner cap conveying mechanism 6 and the assembling conveying mechanism 7 are installed on the machine frame 1 at intervals, inner cap carriers 150 are arranged on the inner cap conveying mechanism 6 at intervals, outer cap carriers 151 are arranged on the assembling conveying mechanism 7 at intervals, the inner cap carriers 150 and the outer cap carriers 151 can be respectively stopped and positioned, the inner cap conveying mechanism 6 and the assembling conveying mechanism 7 can respectively convey the inner cap carriers 150 and the outer cap carriers 151 forwards at intervals, the inner cap feeding mechanism 2 can convey inner caps into the inner cap carriers 150 at the starting end of the inner cap conveying mechanism, the outer cover feeding mechanism 5 can feed the outer cover into the outer cover carrier 151 at the starting end of the assembling and conveying mechanism 7, and the rubber plug feeding mechanism 4 can feed the rubber plug into the outer cover on the outer cover carrier 151, which is close to the starting end, of the assembling and conveying mechanism 7;
the bottom film feeding mechanism 3 can send a bottom film material belt into the laser cutting mechanism 8 to cut the bottom film to form a flaky bottom film;
the inner cover film coating mechanism 9 can convey the flaky base film cut by the laser cutting mechanism 8 to an inner cover opening in the inner cover carrier 150 of a working area of the inner cover film coating mechanism, and the inner cover film coating mechanism 9 can perform point heating and fixing on the flaky base film covering the inner cover opening and the edge of the inner cover opening;
the hot-pressing attaching mechanism 10 can heat and laminate the inner cover in the working area and the sheet-shaped base film covering the opening part of the inner cover;
the inner cover carrying mechanism 11 can send the inner covers in the inner cover carriers 150 positioned at the tail end of the inner cover conveying mechanism 6 into the outer covers filled with rubber plugs on the assembly conveying mechanism 7;
the inner cover pressing mechanism 12 can axially press the outer covers, rubber plugs and inner covers which are stacked together in the outer cover carrier 151 on the assembly conveying mechanism 7;
the finished product receiving mechanism 13 can discharge the finished products positioned at the tail end of the assembly conveying mechanism 7 to a specified position;
the control system controls the operation of the inner cover feeding mechanism 2, the basement membrane feeding mechanism 3, the rubber plug feeding mechanism 4, the outer cover feeding mechanism 5, the inner cover conveying mechanism 6, the assembly conveying mechanism 7, the laser cutting mechanism 8, the inner cover film coating mechanism 9, the hot-pressing laminating mechanism 10, the inner cover carrying mechanism 11, the inner cover pressing mechanism 12 and the finished product receiving mechanism 13.
The medical bottle cap is assembled by an inner cap, a rubber plug and an outer cap, during assembly, the inner cap needs to be coated with a film firstly, the inner cap is coated with a material by an inner cap feeding mechanism 2, the basement film is coated with a material by a basement film feeding mechanism 3, a basement film material belt is cut by a laser cutting mechanism 8 to form a circular sheet-shaped basement film, the basement film is sent to an opening at the upper end of the inner cap in a working area by an inner cap coating mechanism 9, the flaky basement film and the opening edge of the inner cap are heated and fixed while being covered on the opening surface of the upper cap, then the whole circle of hot pressing and fixing are carried out at a hot pressing and attaching mechanism 10, the basement film is completely sealed and fixed on the opening of the inner cap, further the inner cap is coated with a film, meanwhile, the outer cap is fed to an assembling and conveying mechanism 7 by an outer cap feeding mechanism 5 and is conveyed forwards along with the assembling, realize the preliminary assembly of rubber plug and outer cover, then the inner cup after the tectorial membrane is delivered to the outer cover after the preliminary assembly and covered outside the rubber plug by the inner cup carrying mechanism 11, realize the preliminary assembly of outer cover, rubber plug and inner cup, then press down the inner cover by the inner cup pressing mechanism 12, make the inner cup block into the outer cover completely, and the flange card at the edge of the inner cup realizes the location of outer cover and inner cup in the snap ring of the shell, the rubber plug is clamped between inner cover and outer cover, the basement membrane covers on the surface of the rubber plug, the gland mechanism can be composed of gland bracket, gland lifting slide block, abutting block group and gland lifting driving device, drive the lifting slide block of the gland to move up and down through the lifting driving device of the gland, and then drive the abutting block to compress the inner cover, the equipment has realized the full-automatic assembly of medical bottle cap, need not manual operation, dust and debris are prevented from appearing, and then the debris is prevented from entering the medical bottle to pollute the medicament.
The inner cover feeding mechanism 2, the rubber plug feeding mechanism 4 and the outer cover feeding mechanism 5 respectively comprise a vibrating disc 101, a discharging channel 102, a feeding carrier 103, a feeding positioning head 104, a feeding driving device 105, a dislocation blocking block 106 and a dislocation driving device 107, the feeding carrier 103 is respectively and fixedly arranged on the frame 1 at the outer side of the inner cover conveying mechanism 6 or the assembly conveying mechanism 7, a trough matched with the inner cover or the outer cover in shape is formed on the feeding carrier 103, a feeding hole is formed in the side wall of the trough, the vibrating disc 101 can realize the ordered arrangement and output of the inner cover, the rubber plug or the outer cover, a discharging hole of the vibrating disc 101 is communicated with the feeding hole of the trough through the discharging channel 102, the feeding positioning head 104 can be fixedly positioned (positioned in modes of expansion, clamping or negative pressure suction) and loosen the inner cover, the rubber plug or the outer cover, the feeding driving device 105 can drive the feeding positioning head 104 to move up and down and back and forth between the trough and forth with the inner cover carrier 150 or the, dislocation striker 106 presss from both sides and locates between material loading carrier 103 and the export of discharging channel 102, perpendicular delivery channel direction of delivery reciprocating motion can be followed to the dislocation dog, be equipped with a linking channel on the dislocation dog, this linking channel can feed through the discharge gate of discharging channel 102 and the feed inlet of material loading carrier 103 material loading groove, only can hold an inner cup in this linking channel, plug or enclosing cover, this linking channel can feed through or misplace with the silo feed inlet along with the motion of dislocation dog, dislocation drive arrangement 107 drive dislocation striker 106 reciprocating motion, control system control vibration dish 101, the material loading clamping jaw, material loading drive arrangement 105 and dislocation drive arrangement 107 operation.
The inner cover, the outer cover and the rubber plug are discharged and fed by the vibrating disc 101, the inner cover, the outer cover and the rubber plug enter a material groove of the feeding carrier 103 from a discharge channel 102 through a connecting channel of a dislocation blocking block 106, the feeding and blocking are realized by right facing or dislocation with a feeding hole of the feeding groove through the left-right sliding of the dislocation blocking block 106, then the inner cover, the outer cover and the rubber plug in the material groove of the feeding carrier 103 are sent to the inner cover carrier 150, the outer cover carrier 151 and the outer cover carrier 151 to be covered and positioned inside and outside through the feeding positioning head 104, the feeding structure has high feeding efficiency, the inner cover and the outer cover are generally made of hard materials, the clamping jaws are adopted to expand from the inner side or clamp from the outer side to realize the positioning of the feeding positioning head 104, the rubber plug is made of soft materials, the positioning with the feeding positioning head 104 is realized by optimally adopting a negative pressure suction mode, the inner cover, the outer cover and the rubber plug are carried, of course, besides the above-mentioned feeding method, it is also possible to use manual feeding, a worker puts the inner cap, the outer cap and the rubber plug on the inner cap carrier 150 or the outer cap carrier 151 one by one, or stacks the inner cap, the outer cap and the rubber plug in a bin in sequence, the outlet of the bin just faces the inner cap carrier 150 and the outer cap carrier 151, and drops into the inner cap carrier 150 or the outer cap carrier 151 one by one in a blocking manner to realize feeding, the feeding driving device 105 may be a mechanical arm formed by hinging a plurality of arms, or may be a two-axis motion system composed of two mutually perpendicular guide rail slider mechanisms, such as a lifting slider, a horizontal slider, a lifting driving device and a horizontal driving device, the horizontal slider is installed on the frame 1 in a horizontal reciprocating sliding manner, the lifting slider is installed on the horizontal slider in a longitudinal lifting motion, the loading positioning head 104 is mounted on a lifting slide, which is an equivalent structure that would be readily understood by one skilled in the art from this patent and is within the scope of this patent.
Basement membrane feed mechanism 3 includes basement membrane material loading tray 108, basement membrane material receiving tray 109, basement membrane support carrier 110, basement membrane support drive arrangement and negative pressure provide the device, basement membrane material loading tray 108 can be with the intermittent type of basement membrane material area send to basement membrane support carrier 110 on, basement membrane support carrier 110 can the elevating movement install in frame 1 in the inner cup conveying mechanism 6 outside, basement membrane support drive arrangement drive basement membrane support carrier 110 reciprocating elevating movement, basement membrane support carrier 110 is equipped with the negative pressure gas pocket on the surface, the negative pressure gas pocket provides the device intercommunication with the negative pressure, the negative pressure that the basement membrane material area cut the position and can the locking attracts on the negative pressure gas pocket. The basement membrane material belt is led out from a basement membrane feeding disc 108 and passes through a guide roller and the like to reach the upper part of a basement membrane supporting carrier 110, the basement membrane supporting carrier 110 is lifted or lowered intermittently, when the basement membrane material belt is lifted, the basement membrane material belt is attached to the surface of the basement membrane supporting carrier 110, negative pressure suction and positioning are carried out on a negative pressure air hole in the surface of the basement membrane supporting carrier 110, then a laser cutting mechanism 8 carries out laser cutting on the basement membrane material belt, after cutting is finished, a cut basement membrane disc is subjected to negative pressure suction by an inner cover film covering mechanism 9, meanwhile, the negative pressure air hole in the basement membrane supporting carrier 110 stops carrying out the negative pressure suction on the basement membrane, the basement membrane is carried away by the inner cover film covering mechanism 9, a section of basement membrane material belt waste is wound by a basement membrane collecting disc 109, the structure realizes automatic feeding, receiving and cutting of the basement membrane, the inner cover, ensure the accurate position of the film coating and avoid the dislocation of the bottom film wafer and the opening of the inner cover.
Inner cup tectorial membrane mechanism 9 is including getting material support 111, negative pressure suction head 112, heating point 113 and first motion structure 114, first motion structure 114 one end is installed on getting material support 111, negative pressure suction head 112 and the 113 fixed mounting of heating point are in the first motion structure 114 other end, first motion structure 114 can drive negative pressure suction head 112 and support the motion between carrier 110 and inner cup tectorial membrane mechanism 9 work area's the inner cup carrier 150 at the basement membrane, negative pressure suction head 112 can the negative pressure actuation or loosen the slice basement membrane, 113 spaced fixed mounting of at least one heating point is on negative pressure suction head 112 lateral wall, heating point 113 can make its and upper cover opening edge laminating control system control negative pressure suction head 112 for the basement membrane heating that covers on the upper cover opening, heating point 113 and first motion structure 114 open and stop the action. The first moving structure 114 can be a mechanical arm formed by hinging a plurality of arms, or can be a two-axis moving system formed by two guide rail slider mechanisms which are vertical to each other, for example, the first moving structure comprises a lifting slider, a horizontal slider, a lifting driving device and a horizontal driving device, the horizontal slider is horizontally and reciprocally mounted on the material taking bracket 111, the lifting slider is mounted on the horizontal slider along the longitudinal lifting motion, a negative pressure suction head 112 is fixedly mounted on the lifting slider, the lifting driving device and the horizontal driving device respectively drive the lifting slider and the horizontal slider to move, the negative pressure suction head 112 carries out negative pressure suction on a bottom film wafer in the carrying process of the bottom film to cover the bottom film wafer on the opening surface of the inner cover, meanwhile, a heating point 113 is pressed on a point contact point of the bottom film and the edge of the inner cover to carry out point heating preliminary fixing, and the bottom film is prevented from shifting, ensure that the basement membrane can be accurately and firmly hot-pressed on the opening of the inner cover.
The hot-pressing and attaching mechanism 10 is further provided with a hot-pressing trimming mechanism 14 along the conveying direction of the inner cover conveying mechanism 6, the hot-pressing attaching mechanism 10 and the hot-pressing trimming mechanism 14 both comprise a hot-pressing bracket 115, a hot-pressing head 116 and a hot-pressing driving device 117, the hot pressing bracket 115 is fixedly arranged on the bracket at one side of the inner cover conveying mechanism 6, the hot pressing head 116 can be arranged on the hot pressing bracket 115 in a lifting motion, the hot pressing driving device 117 drives the hot pressing head 116 to move in a lifting motion, the hot-pressing head 116 is of a cover-shaped structure, the hot-pressing head 116 of the hot-pressing attaching mechanism 10 is of a cover-shaped structure, a circle of heating ring is formed at the position corresponding to the axial end face of the opening edge of the upper cover, the heating head of the hot-pressing trimming mechanism 14 is of a cover-shaped structure, a circle of heating ring is formed at the position corresponding to the side face of the circumference of the opening edge of the upper cover, and the control system controls the hot-pressing head 116 to heat and the hot-pressing driving device 117 to. After the upper cover with the bottom film welded in a point mode is conveyed to the position below the hot-pressing attaching mechanism 10, the hot-pressing head 116 of the hot-pressing attaching mechanism 10 descends to be sleeved on the upper cover, a heating ring at one end of the bottom surface of the hot-pressing head 116 starts to heat, the bottom film and the end surface of the opening edge of the upper end of the upper cover are hot-pressed together to form stable connection, the diameter of the bottom film is larger than the outer diameter of the upper end of the inner cover during laser cutting, comprehensive pressing and positioning during hot pressing are guaranteed, a circle of bottom film extends out of the periphery of the inner cover after hot pressing, the upper cover after hot pressing is continuously conveyed forward to the hot-pressing trimming mechanism 14, the hot-pressing head 116 of the hot-pressing trimming mechanism 14 is sleeved on the upper cover, the hot-pressing head 116 of the hot-pressing trimming mechanism 14 heats the part of the bottom film extending out of the outer edge of, meanwhile, the trimming adopts a hot melting mode, so that cold cutting is avoided, dust and scraps are not generated, and the liquid medicine in the medical bottle is not polluted.
The sealing device is further provided with an air tightness detection mechanism 15, an inner cover discharge channel 16 and an inner cover discharge mechanism 17, wherein the air tightness detection mechanism 15 comprises a sealing detection support 128118, a sealing lifting slide block 119, a sealing lifting driving device 120, a sealing head 121, an elastic piece 122, a vacuumizing device and a vacuum degree detection sensor, the sealing detection support 128118 is fixedly installed on the machine frame 1 at one side of the inner cover conveying mechanism 6, the sealing lifting slide block 119 is installed on the sealing detection support 128118 along longitudinal lifting motion, the sealing lifting driving device 120 drives the sealing lifting slide block 119 to move, the sealing head 121 is installed on the sealing lifting slide block 119 in a longitudinally slidable setting distance manner, the elastic piece 122 provides downward elastic holding force for the sealing head 121, a sealing cavity is formed in the sealing head 121, a through hole is formed in the bottom surface of the lower side of the sealing cavity, a sealing ring is arranged in the through hole, and the, the bottom surface of the lower side of the sealing head 121 is stopped on the step surface at the upper end of the inner cover, the elastic part 122 provides downward elastic holding force for the sealing head 121, a sealed space is formed between the inner side of the sealed cavity of the sealing head 121 and the inner cover, an air extraction opening is arranged on the side wall of the sealing head 121, the vacuum pumping device can pump vacuum in the sealed cavity through the air extraction opening, a vacuum degree detection sensor can sense the vacuum degree in the sealed cavity and transmit the vacuum degree to a control system, the control system controls the opening and closing of the sealed lifting driving device 120, the material discharging channel 16 of the inner cover is fixedly arranged on the frame 1, the material discharging mechanism 17 of the inner cover comprises an inner cover material discharging bracket 152, a second moving mechanism 153, an inner cover material discharging clamping jaw 154 and an inner cover material discharging clamping driving device 155, the material discharging bracket 152 of the inner cover is fixedly arranged on the frame 1, the inner cap discharge clamping driving device 155 drives the discharge clamping jaws to clamp or release the inner caps, the second moving mechanism 153 drives the inner cap discharge clamping jaws 154 to move between the inner cap carriers 150 at the designated positions on the inner cap conveying mechanism 6 and the inner cap discharge channel 16, and the control system controls the second moving mechanism 153 and the inner cap discharge clamping driving device 155 to act. After the inner cover after hot-pressing film covering reaches the position of the air tightness detection mechanism 15, the sealing head 121 is sleeved on the outer side of the inner cover, the sealing head 121 forms a sealing cavity between the sealing ring and the inner cover, the sealing cavity is vacuumized by a vacuumizing device, the vacuum degree in the sealing cavity is sensed by a vacuum degree detection sensor, the hot-pressing condition between the bottom film and the inner cover is further judged, the bottom film and the inner cover are ensured to be sealed and covered, a stable sealing device of the medical bottle in the use process is avoided, liquid leakage is avoided, unqualified products are detected, the unqualified products are grabbed by the inner cover discharging mechanism 17 and placed in the inner cover discharging channel 16 to be discharged, and mixing with qualified products is avoided, wherein the second movement mechanism 153 can be a mechanical arm formed by hinging a plurality of arms, or can be a two-axis movement system formed by two mutually vertical guide rail sliding block, The lifting driving device and the horizontal driving device, the horizontal sliding block is installed on the inner cover discharging bracket 152 in a horizontally reciprocating sliding manner, the lifting sliding block is installed on the horizontal sliding block in a longitudinal lifting movement manner, and the inner cover discharging clamping jaw 154 is installed on the lifting sliding block, which is an equivalent replacement that can be easily imagined by those skilled in the art according to the present patent, and belongs to the protection scope of the present patent.
The inside-out cover turning device is further provided with an appearance detection mechanism 18, a turning carrying mechanism 19 and a turning transfer conveying mechanism 20, the turning transfer conveying mechanism 20 is positioned between the inner cover conveying mechanism 6 and the assembly conveying mechanism 7, the turning transfer conveying mechanism 20 is also provided with a turning inner cover carrier 150 for positioning a turning inner cover at intervals, the turning carrying mechanism 19 comprises a turning support 123, a swing arm 124, a swing arm driving device 125, a turning clamping jaw 126 and a turning clamping driving device 127, the turning support 123 is fixedly arranged on the machine frame 1, the turning support 123 is positioned between the inner cover conveying mechanism 6 and the turning transfer conveying mechanism 20, the swing arm 124 can be rotatably arranged on the turning support 123 around a horizontal rotating shaft, the swing arm driving device 125 drives the swing arm 124 to rotate, the turning clamping jaw 126 is arranged at the end part of the swing arm 124, the turning clamping driving device 127 is used for clamping or loosening the inner cover, the appearance detection mechanism 18 comprises a detection support 128 and a CCD imaging device 129, the detection bracket 128 is fixedly arranged on the frame 1 at one side of the turn-over transfer conveying mechanism 20, the CCD imaging device 129 is fixedly arranged on the detection bracket 128, the CCD imaging device 129 can image the inner cover on the turn-over inner cover carrier 150 which is positioned right below the CCD imaging device 129, the CCD imaging device 129 is communicated with a control system, and the control system controls the turn-over transfer conveying mechanism 20 and the inner cover discharging and clamping driving device 155 to act. Inner cup through gas tightness detection puts on turn-over switching conveying mechanism 20 after 180 degrees turn-ups by turn-over handling mechanism 19 and carries, and 18 work areas back in outward appearance detection mechanism are carried to the inner cup after the turn-ups, form images to the inner side of inner cup by CCD image device 129, and then carry out outward appearance to basement membrane and inner cup inboard and detect, unqualified after detecting, in sending to discharge material passageway by inner cup row material mechanism 17, the defective products is arranged the material by discharge material passageway and is collected, avoid its and qualified products compounding.
The upper cover conveying mechanism, the assembly conveying mechanism 7 and the turn-over switching conveying mechanism 20 are rotary turntables which are driven to rotate intermittently by rotary driving, the appearance detection mechanisms 18, the inner cover discharge channels 16 and the inner cover discharge mechanisms 17 are two, the two appearance detection mechanisms 18 are arranged on the turntable outer side frame 1 of the turn-over switching conveying mechanism 20 at intervals, the two inner cover discharge channels 16 and the two inner cover discharge mechanisms 17 are fixedly arranged on the turntable outer side frame 1 of the turn-over switching conveying mechanism 20 at intervals in a one-to-one correspondence mode, and the two inner cover discharge mechanisms 17 can send bad inner covers on the turn-over inner cover carrier 150 into the two discharge channels respectively. Realize graduation circulation by the carousel and carry, occupation space is little, except adopting the carousel to carry, also can carry by the conveyer belt, carry out the formation of image by two outward appearance detection mechanism 18 respectively to the basement membrane medial surface of covering, one is used for detecting whether the basement membrane medial surface is clean, whether there is the black spot on another detection inner cup medial surface, qualified next process that flows in, unqualified row material mechanism 17 by the inner cup discharges, adopt two inner cup to arrange material mechanism 17 and arrange the material, avoid an inner cup to arrange material mechanism 17 and do not get rid of the defective products totally, realize the effect of emptying second inner cup carrier 150, ensure that there is not the defective products to sneak into in the qualified inner cup.
The inner cover in-place detection mechanism 21, the finished product discharge channel 22 and the finished product discharge mechanism 23 are further arranged, the inner cover in-place detection mechanism 21 comprises a height detection support 130, a height detection sliding block 131, a height detection driving device 132, a detection plane 133, a contact sensing device and a height detection device 134, the height detection support 130 is fixedly installed on the rack 1 on one side of the assembly conveying mechanism 7, the height detection sliding block 131 can be installed on the height detection support 130 in a longitudinally sliding mode, the detection plane 133 is fixedly installed on the height detection sliding block 131, the detection plane 133 can be flatly attached to the upper side surface of the assembled inner cover on the outer cover carrier 151, the contact sensing device is fixedly installed on the detection plane 133, the contact sensing device can sense the upper end surface of the inner cover and transmit the upper end surface to the control system, the height detection device 134 is fixedly installed on the height detection sliding block 131, and the height detection device 134 can measure the distance between the detection plane The finished product discharging channel 22 is fixedly arranged on the frame 1 at one side of the assembly conveying mechanism 7, the finished product discharging mechanism 23 comprises a finished product discharging bracket 135, a third moving mechanism 136, a finished product discharging clamping jaw 137 and a finished product discharging clamping driving device 138, the finished product discharging support 135 is fixedly installed on the machine frame 1 on one side of the finished product conveying channel, one end of the third moving mechanism 136 is installed on the finished product discharging support 135, the finished product discharging clamping jaw 137 is installed at the other end of the third moving mechanism 136, the finished product discharging clamping driving device 138 drives the finished product discharging clamping jaw 137 to clamp or loosen a poor finished product, the third moving mechanism 136 drives the finished product discharging clamping jaw 137 to move between the outer cover carrier 151 and the finished product discharging channel 22 at a specified position on the assembling and conveying mechanism 7, and the control system controls the starting and stopping actions of the height detection driving device 132, the third moving mechanism 136 and the finished product discharging clamping driving device 138. After the inner cup, plug and enclosing cover are assembled preliminarily, compress tightly the inner cup by pressing inner cup mechanism 12 and make it be connected with the enclosing cover lock, accomplish the equipment, to the finished product of accomplishing the equipment, the whole height after the equipment is detected by inner cup detection mechanism 21 that targets in place, and then judge whether the pressfitting of inner cup targets in place, then judge it to be qualified product to the product that the pressfitting targets in place, then for not having the product that the pressfitting targets in place to highly exceeding standard, control system judges it to be unqualified product, unqualified then send it into finished product row material passageway 22 by finished product row material mechanism 23 and discharge, avoid its and qualified product compounding, the follow-up repair of being convenient for simultaneously.
The finished product receiving mechanism 13 comprises a finished product receiving channel 139, a finished product receiving carrier 140, a pull rod 141, a pull rod driving device 142, a pull rod bracket 143, a pull rod lifting driving device 144 and a finished product carrying mechanism 24, the finished product receiving channel 139 is fixedly mounted on the frame 1, the finished product receiving carrier 140 is located at the inlet of the finished product receiving channel 139, a finished product accommodating groove communicated with the inlet of the finished product receiving channel 139 is formed on the finished product receiving carrier 140, finished products can be accommodated in the finished product accommodating groove along the extending direction of the finished product receiving channel 139, the pull rod bracket 143 can be mounted on the frame 1 along the longitudinal lifting motion, the pull rod lifting driving device 144 drives the pull rod bracket 143 to move up and down, the pull rod 141 can be mounted on the pull rod bracket 143 along the extending direction of the finished product receiving channel 139 in a sliding manner, a pin 145 capable of being inserted into the, the pull rod driving device 142 drives the pull rod 141 to slide back and forth, the finished product carrying mechanism 24 comprises a finished product receiving bracket 146, a fourth movement mechanism 147, a finished product receiving clamping jaw 148 and a finished product receiving clamping driving device 149, the finished product receiving support 146 is fixedly installed on the machine frame 1 on one side of the finished product conveying channel, one end of the fourth movement mechanism 147 is installed on the finished product receiving support 146, the finished product receiving clamping jaw 148 is installed at the other end of the fourth movement mechanism 147, the finished product receiving clamping driving device 149 drives the finished product receiving clamping jaw 148 to clamp or loosen qualified finished products, the fourth movement mechanism 147 drives the finished product receiving clamping jaw 148 to move between the outer cover carrier 151 and the finished product receiving carrier 140 at the designated position on the assembling and conveying mechanism 7, and the control system controls the pull rod driving device 142, the pull rod lifting driving device 144, the fourth movement mechanism 147 and the finished product receiving clamping driving device 149 to start and stop.
The assembled product is transported from the product transporting mechanism to the product receiving carrier 140 by the product transporting mechanism 24, then the pull rod support 143 descends to insert the pin 145 of the pull rod 141 into the product on the product receiving carrier 140, the pull rod 141 pulls the product into the product receiving channel 139 for receiving, the product receiving channel 139 can be set obliquely, the product automatically slides along the product into the receiving frame, when two or more products are simultaneously placed on the inner lid carrier 150, the outer lid carrier 151 and the product receiving carrier 140 for synchronous transportation, the receiving carrier can be a structure capable of rotating around the vertical axis, the arrangement direction of the product on the receiving carrier can be rotated by 90 degrees by rotating the receiving carrier, the product can be arranged along the extending direction of the product receiving channel 139, a plurality of products can be sent into the product receiving channel 139 by one pull rod 141 for receiving, the inner lid can be rotated by one time, When the rubber plug and the outer cover are fed, only the feeding carrier 103 reciprocates in the product arrangement direction, and the mode can realize synchronous conveying and assembling of a plurality of products, so that the production efficiency is multiplied.

Claims (10)

1. The utility model provides a full-automatic medical bottle lid kludge which characterized in that: comprises a frame (1), an inner cover feeding mechanism (2), a bottom film feeding mechanism (3), a rubber plug feeding mechanism (4), an outer cover feeding mechanism (5), an inner cover conveying mechanism (6), an assembly conveying mechanism (7), a laser cutting mechanism (8), an inner cover laminating mechanism (9), a hot-pressing laminating mechanism (10), an inner cover carrying mechanism (11), an inner cover pressing mechanism (12), a finished product receiving mechanism (13) and a control system, wherein the inner cover conveying mechanism and the assembly conveying mechanism are arranged on the frame at intervals, inner cover carriers (150) are arranged on the inner cover conveying mechanism at intervals, outer cover carriers (151) are arranged on the assembly conveying mechanism at intervals, the inner cover carriers and the outer cover carriers can be respectively stopped and positioned, the inner cover conveying mechanism and the assembly conveying mechanism can respectively convey the inner cover carriers and the outer cover carriers intermittently and forwards, the inner cover feeding mechanism can convey the inner cover onto the carriers at the starting end of the inner cover conveying mechanism, the outer cover feeding mechanism can send the outer cover into the outer cover carrier at the starting end of the assembling and conveying mechanism, and the rubber plug feeding mechanism can send the rubber plug into the outer cover on the outer cover carrier close to the starting end of the assembling and conveying mechanism;
the bottom film feeding mechanism can convey a bottom film material belt into the laser cutting mechanism to cut the bottom film to form a flaky bottom film;
the inner cover film coating mechanism can convey the flaky base film cut by the laser cutting mechanism to an inner cover opening part in an inner cover carrier of a working area of the inner cover film coating mechanism, and can perform point heating and fixing on the flaky base film covering the inner cover opening part and the edge of the inner cover opening;
the hot-pressing laminating mechanism can heat and laminate the inner cover in the working area and the flaky base membrane covering the opening part of the inner cover;
the inner cover carrying mechanism can send the inner cover in the inner cover carrier positioned at the tail end of the inner cover conveying mechanism into the outer cover filled with the rubber plug on the assembly conveying mechanism;
the inner cover pressing mechanism can axially press the outer cover, the rubber plug and the inner cover which are stacked together in the outer cover carrier on the assembly conveying mechanism;
the finished product receiving mechanism can discharge the finished products positioned at the tail end of the assembling and conveying mechanism to a specified position;
the control system controls the operation of the inner cover feeding mechanism, the bottom film feeding mechanism, the rubber plug feeding mechanism, the outer cover feeding mechanism, the inner cover conveying mechanism, the assembling and conveying mechanism, the laser cutting mechanism, the inner cover film coating mechanism, the hot-pressing and laminating mechanism, the inner cover carrying mechanism, the inner cover pressing mechanism and the finished product receiving mechanism.
2. The full-automatic medical bottle cap assembling machine according to claim 1, characterized in that: the inner cover feeding mechanism, the rubber plug feeding mechanism and the outer cover feeding mechanism respectively comprise a vibrating disc (101), a discharging channel (102), a feeding carrier (103), a feeding positioning head (104), a feeding driving device (105), a dislocation blocking block (106) and a dislocation driving device (107), the feeding carrier is respectively and fixedly arranged on a rack outside the inner cover conveying mechanism or the assembly conveying mechanism, a trough matched with the inner cover or the outer cover in shape is formed on the feeding carrier, a feeding hole is formed in the side wall of the trough, the vibrating disc can realize the ordered arrangement and output of the inner cover, the rubber plug or the outer cover, a discharging hole of the vibrating disc is communicated with the feeding hole of the trough through the discharging channel, the feeding positioning head can fixedly position and loosen the inner cover, the rubber plug or the outer cover, the feeding driving device can drive the feeding positioning head to move up and down and move back and forth between the trough and the inner cover and the carrier or the outer cover at, dislocation fender piece clamp is located between material loading carrier and the discharge channel export, perpendicular delivery channel direction of delivery reciprocating motion can be followed to the dislocation dog, be equipped with one on the dislocation dog and link up the passageway, this link up the passageway and can feed up the discharge gate of discharge channel and material loading carrier feed inlet intercommunication, only can hold an inner cup in this linking passageway, plug or enclosing cover, this link up the passageway along with the motion of dislocation dog can with silo feed inlet intercommunication or misplace with the silo feed inlet, dislocation drive arrangement drive dislocation fender piece reciprocating motion, control system control vibration dish, the material loading clamping jaw, material loading drive arrangement and dislocation drive arrangement operation.
3. The full-automatic medical bottle cap assembling machine according to claim 1, characterized in that: basement membrane feed mechanism includes that basement membrane material loading tray (108), basement membrane material receiving tray (109), basement membrane support carrier (110), basement membrane support drive arrangement and negative pressure provide the device, and basement membrane material loading tray can be with the intermittent type of basement membrane material area send to on basement membrane support carrier, and basement membrane support carrier can the elevating movement install in the frame in the inner cup conveying mechanism outside, and basement membrane support drive arrangement drive basement membrane support carrier reciprocating lift motion, and basement membrane support carrier is equipped with the negative pressure gas pocket on the surface, and the negative pressure gas pocket provides the device intercommunication with the negative pressure, and the basement membrane material area cuts the negative pressure that the position can the locking and attracts on the negative pressure gas pocket.
4. The full-automatic medical bottle cap assembling machine according to claim 3, characterized in that: inner cup tectorial membrane mechanism is including getting material support (111), negative pressure suction head (112), heating point (113) and first motion structure (114), first motion structure one end is installed on getting material support, negative pressure suction head and heating point fixed mounting are in the first motion structure other end, first motion structure can drive negative pressure suction head and support the motion between the carrier of carrier and inner cup tectorial membrane mechanism work area's inner cup carrier at the basement membrane, negative pressure suction head can negative pressure actuation or loosen the slice basement membrane, at least one heating point spaced fixed mounting is on the negative pressure suction head lateral wall, heating point can cover for basement membrane heating on the upper cover opening makes its and upper cover opening edge laminating control system control negative pressure suction head, heating point and first motion structure open and stop the action.
5. The full-automatic medical bottle cap assembling machine according to claim 1, characterized in that: hot pressing laminating mechanism still is equipped with hot pressing deburring mechanism (14) along inner cup conveying mechanism direction of delivery to the place ahead, hot pressing laminating mechanism and hot pressing deburring mechanism all include hot pressing support (115), hot pressing head (116) and hot pressing drive arrangement (117), hot pressing support fixed mounting is on the support of inner cup conveying mechanism one side, and the hot pressing head can elevating movement install on the hot pressing support, and hot pressing drive arrangement drive hot pressing head elevating movement, the hot pressing head is the lid column structure, and hot pressing laminating mechanism's hot pressing head corresponds the position for lid column structure and upper cover opening edge axial terminal surface and forms the round and send hot ring, and hot pressing deburring mechanism's heating head corresponds the position for lid column structure and upper cover opening edge circumference outside side and forms the round and send hot ring, and control system control hot pressing head generates heat and hot pressing drive arrangement opens and stops the operation.
6. The full-automatic medical bottle cap assembling machine according to claim 1, characterized in that: the sealing device is also provided with an air tightness detection mechanism (15), an inner cover discharge channel (16) and an inner cover discharge mechanism (17), wherein the air tightness detection mechanism comprises a sealing detection support (118), a sealing lifting slide block (119), a sealing lifting driving device (120), a sealing head (121), an elastic part (122), a vacuumizing device and a vacuum degree detection sensor, the sealing detection support is fixedly arranged on a machine frame at one side of the inner cover conveying mechanism, the sealing lifting slide block is arranged on the sealing detection support along the longitudinal lifting motion, the sealing lifting driving device drives the sealing lifting slide block to move, the sealing head is arranged on the sealing lifting slide block in a longitudinal sliding way with a set distance, the elastic part provides downward elastic holding force for the sealing head, a sealing cavity is formed in the sealing head, a perforation is formed on the bottom surface at the lower side of the sealing cavity, a sealing ring is arranged in the perforation, and, the bottom surface of the lower side of the sealing head is stopped on the step surface at the upper end of the inner cover, the elastic part provides downward elastic holding force for the sealing head, a sealed space is formed between the inner side of a sealed cavity of the sealing head and the inner cover, an air suction opening is arranged on the side wall of the sealing head, a vacuumizing device can vacuumize the sealed cavity through the air suction opening, a vacuum degree detection sensor can sense the vacuum degree in the sealed cavity and transmit the vacuum degree to a control system, the control system controls the starting and stopping action of a sealing lifting driving device, an inner cover material discharging channel is fixedly arranged on the machine frame, the inner cover material discharging mechanism comprises an inner cover material discharging support (152), a second moving mechanism (153), an inner cover material discharging clamping jaw (154) and an inner cover material discharging clamping driving device (155), the inner cover material discharging support is fixedly arranged on the machine frame, the inner cover discharging clamping driving device drives the discharging clamping jaws to clamp or loosen the inner cover, the second moving mechanism drives the inner cover discharging clamping jaws to move between the inner cover carrier and the inner cover discharging channel at the designated position on the inner cover conveying mechanism, and the control system controls the second moving mechanism and the inner cover discharging clamping driving device to act.
7. The full-automatic medical bottle cap assembling machine according to claim 6, characterized in that: the device is also provided with an appearance detection mechanism (18), a turnover carrying mechanism (19) and a turnover transfer conveying mechanism (20), wherein the turnover transfer conveying mechanism is positioned between the inner cover conveying mechanism and the assembly conveying mechanism, the turnover transfer conveying mechanism is also provided with turnover inner cover carriers for positioning turnover inner covers at intervals, the turnover carrying mechanism comprises a turnover support (123), a swing arm (124), a swing arm driving device (125), a turnover clamping jaw (126) and a turnover clamping driving device (127), the turnover support is fixedly arranged on the rack, the turnover support is positioned between the inner cover conveying mechanism and the turnover transfer conveying mechanism, the swing arm can be rotatably arranged on the turnover support around a horizontal rotating shaft, the swing arm driving device drives the swing arm to rotate, the turnover clamping jaw is arranged at the end part of the swing arm, the turnover clamping driving device clamps or releases the inner covers, the appearance detection mechanism comprises a detection support (128) and a CCD imaging device (129), the detection support is fixedly arranged on the frame on one side of the turn-over transfer conveying mechanism, the CCD imaging device is fixedly arranged on the detection support, the CCD imaging device can image the inner cover on the turn-over inner cover carrier under the CCD imaging device, the CCD imaging device is communicated to the control system, and the control system controls the turn-over transfer conveying mechanism and the inner cover discharging and clamping driving device to act.
8. The full-automatic medical bottle cap assembling machine according to claim 7, characterized in that: the upper cover conveying mechanism, the assembly conveying mechanism and the turn-over switching conveying mechanism are rotary drive rotating discs which are driven to rotate intermittently, the appearance detection mechanisms, the inner cover discharge channels and the inner cover discharge mechanisms are two, the two appearance detection mechanisms are arranged on a rack on the outer side of the turn-over switching conveying mechanism at intervals, the two inner cover discharge channels and the two inner cover discharge mechanisms are fixedly installed on the rack on the outer side of the turn-over switching conveying mechanism at intervals in a one-to-one correspondence mode, and the two inner cover discharge mechanisms can send bad inner covers on turn-over inner cover carriers into the two discharge channels respectively.
9. The full-automatic medical bottle cap assembling machine according to claim 1, characterized in that: the inner cover in-place detection mechanism comprises a height detection support (130), a height detection sliding block (131), a height detection driving device (132), a detection plane (133), a contact sensing device and a height detection device (134), the height detection support is fixedly arranged on a machine frame on one side of the assembly conveying mechanism, the height detection sliding block can be longitudinally and slidably arranged on the height detection support, the detection plane is fixedly arranged on the height detection sliding block, the detection plane can flatly attach to the upper side surface of the inner cover assembled on the outer cover carrier, the contact sensing device is fixedly arranged on the detection plane, the contact sensing device can sense the upper end surface of the inner cover and transmit the signal to a control system, and the height detection device is fixedly arranged on the height detection sliding block, the height detection device can measure the distance between the detection plane and the outer cover carrier and transmit the distance to the control system, the finished product discharge channel is fixedly arranged on the rack on one side of the assembly conveying mechanism, the finished product discharge mechanism comprises a finished product discharge support (135), a third movement mechanism (136), a finished product discharge clamping jaw (137) and a finished product discharge clamping driving device (138), the finished product discharge support is fixedly arranged on the rack on one side of the finished product conveying mechanism, one end of the third movement mechanism is arranged on the finished product discharge support, the finished product discharge clamping jaw is arranged at the other end of the third movement mechanism, the finished product discharge clamping driving device drives the finished product discharge clamping jaw to clamp or loosen a bad finished product, the third movement mechanism drives the finished product discharge clamping jaw to move between the outer cover carrier and the finished product discharge channel at a specified position on the assembly conveying mechanism, and, And starting and stopping the third movement mechanism and the finished product discharging and clamping driving device.
10. The fully-automatic medical bottle cap assembling machine according to claim 1 or 8, wherein: the finished product receiving mechanism comprises a finished product receiving channel (139), a finished product receiving carrier (140), a pull rod (141), a pull rod driving device (142), a pull rod bracket (143), a pull rod lifting driving device (144) and a finished product carrying mechanism (24), wherein the finished product receiving channel is fixedly arranged on the machine frame, the finished product receiving carrier is positioned at the inlet of the finished product receiving channel, a finished product accommodating groove communicated with the inlet of the finished product receiving channel is formed in the finished product receiving carrier, finished products can be accommodated in the finished product accommodating groove in an arrangement manner along the extension direction of the finished product receiving channel, the pull rod bracket can be arranged on the machine frame in a longitudinal lifting motion manner, the pull rod lifting driving device drives the pull rod bracket to move up and down, the pull rod can be arranged on the pull rod bracket in a sliding manner along the extension direction of the finished product receiving channel, the pull rod driving device drives the pull rod to slide in a reciprocating mode, the finished product carrying mechanism comprises a finished product collecting support (146), a fourth motion mechanism (147), a finished product collecting clamping jaw (148) and a finished product collecting clamping driving device (149), the finished product collecting support is fixedly installed on the machine frame on one side of the finished product conveying channel, one end of the fourth motion mechanism is installed on the finished product collecting support, the finished product collecting clamping jaw is installed at the other end of the fourth motion mechanism, the finished product collecting clamping driving device drives the finished product collecting clamping jaw to clamp or loosen qualified finished products, the fourth motion mechanism drives the finished product collecting clamping jaw to move between an outer cover carrier and the finished product collecting carrier at a designated position on the assembling and conveying mechanism, and the control system controls the pull rod driving device, the pull rod lifting driving device, the fourth motion mechanism and.
CN202110309565.8A 2021-03-23 2021-03-23 Full-automatic medical bottle cap assembling machine Pending CN112959061A (en)

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Application Number Priority Date Filing Date Title
CN202110309565.8A CN112959061A (en) 2021-03-23 2021-03-23 Full-automatic medical bottle cap assembling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110309565.8A CN112959061A (en) 2021-03-23 2021-03-23 Full-automatic medical bottle cap assembling machine

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Publication Number Publication Date
CN112959061A true CN112959061A (en) 2021-06-15

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113927291A (en) * 2021-09-24 2022-01-14 江苏科瑞恩自动化科技有限公司 Automatic assembling equipment for medical medicine bottle caps
CN114850858A (en) * 2022-04-12 2022-08-05 深圳市弗莱博自动化设备有限公司 Tool bit assembling machine of electric shaver
CN115026455A (en) * 2022-07-07 2022-09-09 领越(浙江)自动化设备有限公司 Multi-station rotary welding machine for hard alloy woodworking tool
CN115973530A (en) * 2023-03-20 2023-04-18 山东中锐产业发展股份有限公司 Automatic film covering device for bottle cap

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113927291A (en) * 2021-09-24 2022-01-14 江苏科瑞恩自动化科技有限公司 Automatic assembling equipment for medical medicine bottle caps
CN114850858A (en) * 2022-04-12 2022-08-05 深圳市弗莱博自动化设备有限公司 Tool bit assembling machine of electric shaver
CN115026455A (en) * 2022-07-07 2022-09-09 领越(浙江)自动化设备有限公司 Multi-station rotary welding machine for hard alloy woodworking tool
CN115973530A (en) * 2023-03-20 2023-04-18 山东中锐产业发展股份有限公司 Automatic film covering device for bottle cap
CN115973530B (en) * 2023-03-20 2023-05-23 山东中锐产业发展股份有限公司 Automatic tectorial membrane device of bottle lid

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