CN110328807A - A kind of punching detection packaging facilities and its working method - Google Patents
A kind of punching detection packaging facilities and its working method Download PDFInfo
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- CN110328807A CN110328807A CN201910573902.7A CN201910573902A CN110328807A CN 110328807 A CN110328807 A CN 110328807A CN 201910573902 A CN201910573902 A CN 201910573902A CN 110328807 A CN110328807 A CN 110328807A
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- packaging
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 173
- 238000004080 punching Methods 0.000 title claims abstract description 129
- 238000001514 detection method Methods 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims description 13
- 230000002950 deficient Effects 0.000 claims abstract description 99
- 239000000463 material Substances 0.000 claims abstract description 62
- 238000007664 blowing Methods 0.000 claims abstract description 19
- 238000004804 winding Methods 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims description 34
- 230000001141 propulsive effect Effects 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 17
- 230000033001 locomotion Effects 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 abstract description 6
- 239000000047 product Substances 0.000 description 93
- 238000010586 diagram Methods 0.000 description 20
- 238000013461 design Methods 0.000 description 11
- 230000005693 optoelectronics Effects 0.000 description 6
- 238000012360 testing method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
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- 241000209094 Oryza Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
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- 238000004519 manufacturing process Methods 0.000 description 3
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- 235000009566 rice Nutrition 0.000 description 3
- 230000002146 bilateral effect Effects 0.000 description 2
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- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
The invention discloses a kind of punchings to detect packaging facilities, including rack and rack-mounted material strip drive system, image detection system, punching system, pneumatic propelling track, automatic packaging system, material strip blowing winding system, electrical system；The defective products punching station and non-defective unit punching station set gradually is equipped in the punching system；The automatic packaging system is one of them assembly packaging system of expects pipe packaging system or expects pipe packaging system and carrier band packaging system, rectangular disk packaging system.Web feed formula injecting products punching detection packaging facilities of the invention, all systems pass through electrical system control automatic operating, using self-feeding, automatic detection, automatic cutting, automatic packaging, improve work efficiency, it reduces costs, product quality is more stable.
Description
Technical field
The present invention relates to a kind of technical fields of mechanical processing, and in particular to punching detection packaging facilities and its working method.
Background technique
In material belt type mold insert injection molding production line, after injection molding, how product is smoothly punched from material strip, such as
What realizes automatic detection and packaging, and quality and cost control for product play the role of very important, how to design novel
Punching packaging facilities, realize automatic testing product, automatic cutting and separation product by product counting and enter package automatically
Pipe or carrier band automatically switch to expect full packaging expects pipe, automatically by the material strip after material strip blowing and winding punching, the technical program
Come therefrom.
Summary of the invention
Object of the present invention is to: provide a kind of punching detection packaging facilities, it can be achieved that automatic testing product, automatic cutting and point
From product, automatically by product counting and into package pipe or carrier band, automatically switches to expect full packaging expects pipe, automatically put material strip
Material strip after material and winding punching；And on the expects pipe horizontal shifting platform of expects pipe switching system, set up carrier band packaging system,
Expects pipe packaging system and carrier band packaging system may be implemented in rectangular disk packaging system or rectangular disk packaging system shares.
The technical scheme is that a kind of punching detects packaging facilities, including rack and rack-mounted material strip
Drive system, image detection system, punching system, pneumatic propelling track, automatic packaging system, material strip blowing winding system, electricity
Gas system；The defective products punching station and non-defective unit punching station set gradually is equipped in the punching system；The material strip blowing
Winding system includes raw material blowing wheel and waste material collecting machine, is located at the front and back of punching system；The automatic packaging
System is one of them combination packet of expects pipe packaging system or expects pipe packaging system and carrier band packaging system, rectangular disk packaging system
Dress system.
Preferably, the automatic packaging system is expects pipe packaging system；The expects pipe packaging system includes empty expects pipe storage
Frame, propulsive mechanism, lifting body, expects pipe horizontal shifting platform and the empty expects pipe being stacked in sky expects pipe storage rack；The empty material
Pipe storage rack is made of the guide post in two vertical concave sections, and two guide post " recessed " faces are opposite, can be by empty expects pipe
Stacking is limited in the facade on the inside of guide post, and guide post lowermost end is connected on expects pipe horizontal shifting platform, before guide post
Side is provided with the notch greater than an expects pipe height by positon of near bottom；The front end of the propulsive mechanism is equipped with an expects pipe placing groove；
The upper end of the lifting body is equipped with the narrow guiding groove in the wide lower end in upper end, and is oriented to the width that groove lower end width is equal to empty expects pipe
Degree；The expects pipe packaging system further includes at least one spring lock block being connected in above expects pipe horizontal shifting platform；The bullet
Spring briquetting is mounted on the vertical direction of charging position；The spring lock block is by upper and lower sequentially connected spring and downward opening
" recessed " type briquetting composition.
Preferably, when the automatic packaging system is that expects pipe packaging system is combined with carrier band packaging system, carrier band packaging
System is installed on the rear of expects pipe packaging system, and the expects pipe of multiple package position is in hollow conduit in expects pipe packaging system, under punching
The non-defective unit come prolongs guide rail and moves ahead, and is entered in the carrier band in carrier band packaging system by hollow expects pipe.
Preferably, when the automatic packaging system is expects pipe packaging system and carrier band packaging system, rectangular disk packaging system
In a combination when, sliding table, the glide direction and material of the sliding table are set on the automatic packaging system
The direction of travel of band is vertical in the horizontal plane, and switch each packaging system by switching the position of sliding table uses mould
Formula.
Preferably, the pneumatic propelling track includes guide rail and blowning installation, the guide rail connection punching system and automatic
Packaging system；Sealing cover is equipped with above the guide rail, and the expects pipe of guide rail and automatic packaging system 5 is tightly connected, and is filled when blowing
It sets when blowing on guide rail towards automatic packaging system direction, the guide rail close to punching system locally generates vacuum, can will be punched it
Finished product afterwards, which is drawn through, to be come, then is blown into expects pipe or carrier band；Detachable connection between sealing cover and guide rail above the guide rail,
It is fixed using magnet.
Preferably, the defective products punching station in the punching system and non-defective unit punching station use a main punching gas
Cylinder；A switching cylinder, the forward end of the telescopic rod of the switching cylinder are equipped in defective products punching station side horizontal direction
Equipped with lower inclined plane；The defective products punching station is equipped with a defective products formed punch, and the bad formed punch is connected to punching by spring
In the mold of cutting system, lower in vertical direction it can move, the upper surface of the defective products punching formed punch is equipped with and lower inclined plane phase
Matched ramp；When non-defective unit runs to defective products punching station, the telescopic rod for switching cylinder is in retraction state, described oblique
Face and ramp do not contact, and the bad formed punch does not contact the non-defective unit on material strip when main punching cylinder pushes；When defective products is transported
When row arrives defective products punching station, switch the telescopic rod Forward of cylinder, the lower inclined plane and ramp fit, main punching cylinder
Downlink cuts off defective products to bad formed punch simultaneously when pushing.
Preferably, it is equipped with defective products channel in the mold of the punching system, the defective products channel is set to defective punching
Underface, the upper end in the defective products channel, which is equipped with, can move left and right the sliding block for switching channels mouth, the sliding block
Upper end inclined-plane is connected by swing rod with an inclined-plane of telescopic rod, when defective products runs to defective products punching station, before telescopic rod
Shipper pole movable pendulum bar, which rotates clockwise and then moves back sliding block, opens defective products channel.
Preferably, at least a camera shooting station is provided in the image detection system, including being located on front side of punching system
First image station and the second image station on rear side of punching system.
Preferably, the image detection system of the first image station includes camera and camera swivel mount, the camera rotation
Pivoted frame mainly includes bottom plate, rotary cylinder, elastic slide unit, sliding pivot pin and arc chute；The rotary cylinder is fixedly connected on
The lower section of bottom plate, output shaft penetrate bottom plate and are fixedly connected with elastic slide unit, and the camera is fixedly connected on the cunning of elastic slide unit
Above block, sliding block drives camera to slide on elastic slide unit；The arc chute is provided on bottom plate, and arc chute is C-shaped
Shape, c-shaped opening face material strip；The sliding pivot pin is fixedly connected on the lower section of camera front end, and it is sliding to slide pivot pin penetrating projectile
Platform can reciprocatingly slide in arc chute.According to the specific quality requirement of workpiece, if need to only clap the picture in a face, camera can be with
It is fixed, do not have to camera swivel mount；If necessary to clap the picture in multiple faces, need to by the arc chute geomery of camera swivel mount into
Row special designing ensures that the distance between the camera lens of camera and workpiece are consistent when taking pictures in the process of running, and then really
It is consistent to protect focusing.
Preferably, the image detection system of the second image station includes fixed camera and workpiece rotation mechanism, the work
Part rotating mechanism mainly includes rotation annulus, a driving wheel, several driven wheels and workpiece sucker；One driving wheel and several
A driven wheel is evenly distributed on the excircle of rotation annulus, for driving and rotation-limited annulus；The rotation annulus is arranged
In the upper of pneumatic propelling track, and workpiece is made to be located at the axial middle part for rotating annulus；It is offered on the side wall of the rotation annulus
Detect skylight；The pneumatic propelling track is located at the local guide rail in rotation-limited annulus can be with rotation circular motion.According to work
The specific quality requirement of part can not have to the rotating mechanism if need to only clap the picture in a face;If necessary to clap multiple faces
Picture, then the rotating mechanism is arranged multiple middle off-positions and sets, and it is to be allowed to fall for picking out defective products that off-position, which is set, in the last one
Enter the defective products box of lower section, its working principle is that, off-position sets the component for unclamping the fixed workpiece such as workpiece sucker in the last one,
Workpiece is gone out from the detection skylight of rotation annulus, falls into defective products box.
A kind of working method of expects pipe packaging system, including above-mentioned expects pipe packaging system, work step is as follows:
(1), more empty expects pipes are finished and is stacked in sky expects pipe storage rack, fallen within wherein being located at undermost one empty expects pipe
Propulsive mechanism；
(2), the propulsive mechanism by the empty expects pipe of lowest level one in empty expects pipe storage rack be pushed into forward charging position it is vertical under
Side；
(3), the lifting body moves up, and is arrived the empty expects pipe jacking below charging position and pneumatic pushing guidance by guiding groove
The position of rail docking, propulsive mechanism move back reset；
(4), the non-defective unit being punched prolongs guide rail and moves ahead, by counter, into packaging expects pipe；It fills and sets when a packaging expects pipe
It after fixed product quantity, falls on expects pipe horizontal shifting platform, prepares switching next empty expects pipe；
(5), the propulsive mechanism is successively arranged by next empty expects pipe to simultaneously the packaging expects pipe filled is pushed ahead when being pushed forward
It is listed on expects pipe horizontal shifting platform.
The invention has the advantages that
1, web feed formula injecting products of the invention punching detection packaging facilities, all systems pass through electrical system control certainly
Dynamicization operation is improved work efficiency using self-feeding, automatic detection, automatic cutting, automatic packaging, reduces manpower money
Source cost；
2, the automatic packaging system in this equipment can simple function use, such as expects pipe packaging system is separately installed makes in a device
With；Can also a tractor serves several purposes, such as expects pipe packaging system and carrier band packaging system be applied in combination, expects pipe packaging system and rectangular disk packet
It fills system in combination to use, can arbitrarily switch packaging system according to product packaging demand, and switch quick and convenient；
3, the expects pipe packaging system in this equipment, it is reasonable in design, expects pipe is replaced automatically, and quantitative package, work efficiency is high, work
Make reliable and stable；
4, image detection system sets two image stations, using two kinds of different image pickup methods, one is camera rotational workpieces are motionless,
Another kind is the motionless workpiece rotation of camera；Camera as few as possible is selected according to piece test demand, carries out multi-panel shooting, is reduced
Volume, reduces costs；
5, this equipment using flexible, can single-unit operation, online can also be routed；In online wiring, can the online wiring of single machine, can also
The online wiring of two-shipper.
Detailed description of the invention
The invention will be further described with reference to the accompanying drawings and embodiments:
Fig. 1 is the structural schematic diagram of embodiment one；
Fig. 2 is enlarged diagram at A in Fig. 1；
Fig. 3 is the automatic packaging system partial side schematic diagram of embodiment one；
Fig. 4 is the structural schematic diagram of embodiment two；
Fig. 5 is enlarged diagram at B in Fig. 4；
Fig. 6 is the structural schematic diagram of embodiment three (in carrier band packaging system mode)；
Fig. 7 is that the automatic packaging system of embodiment three is in the overlooking state structural schematic diagram of expects pipe packaging system mode；
Fig. 8 is the overlooking state structural schematic diagram that automatic packaging system is in carrier band packaging system mode in embodiment three；
Fig. 9 is the structural schematic diagram (being in rectangular disk packaging system mode) of example IV；
Figure 10 is enlarged diagram at C in Fig. 9；
Figure 11 is the overlooking state structural schematic diagram that automatic packaging system is in expects pipe packaging system mode in example IV；
Figure 12 is the overlooking state structural schematic diagram that automatic packaging system is in rectangular disk packaging system mode in example IV；
Figure 13 is the partial structural diagram of two-in-one punching system；
Figure 14 is the enlarged diagram in Figure 13 at D；
Figure 15 is the partial structural diagram of punching system of being divided into two；
Side structure schematic view when Figure 16 is equipment two-shipper wiring of the invention；
Figure 17 is partial structural diagram when the first image station camera is to the left；
Figure 18 is partial structural diagram when the first image station camera is placed in the middle；
Figure 19 is partial structural diagram when the first image station camera is to the right；
Figure 20 is the partial structural diagram of the image detection system of the second image station；
Figure 21 is the structural schematic diagram of the workpiece rotation mechanism in the image detection system of Figure 20；
Wherein: 1, material strip drive system；2, image detection system；3, punching system；4, pneumatic propelling track；31, switch cylinder；
32, telescopic rod；33, lower inclined plane；34, defective products formed punch；35, spring；36, ramp；37, defective products channel；38, sliding block；39,
Swing rod；5, automatic packaging system；51, expects pipe packaging system；51-1, empty expects pipe storage rack；51-2, propulsive mechanism；51-3, jacking
Mechanism；51-4, expects pipe horizontal shifting platform；51-5, empty expects pipe；6, material strip blowing winding system；52, packaging system is carried；6-
1, raw material blowing wheel；6-2, waste material collecting machine；6-3, carrier band blowing wheel；6-4, collecting materials machine.
Specific embodiment
Embodiment one:
With reference to attached drawing 1~3, a kind of punching detects packaging facilities, including rack and rack-mounted material strip drive system 1,
Image detection system 2, punching system 3, pneumatic propelling track 4, automatic packaging system 5, material strip blowing winding system 6, electrical system
System；The defective products punching station and non-defective unit punching station set gradually is equipped in the punching system 3；The material strip blowing winding
System 6 includes raw material blowing wheel 6-1 and waste material collecting machine 6-2, is located at the front and back of punching system 3.The material strip
Drive system 1, mainly by material strip driving gear ratchet, material strip limit component, driving fixing component, cover board, servo motor, speed change
Device, motor servo driver etc. form, the needs of the pitch of workpiece and punching camera shooting on root Ju material strip, according to the finger of control unit
It enables, the accurate distance for driving material strip according to program behavior, and web feed being set.If the stroke that material strip needs to convey is solid
It is fixed, it is also possible to cylinder driving.
As shown in attached drawing 2~3, the automatic packaging system 5 is expects pipe packaging system 51；The expects pipe packaging system 51 is wrapped
It includes sky expects pipe storage rack 51-1, propulsive mechanism 51-2, lifting body 51-3, expects pipe horizontal shifting platform 51-4 and is stacked on empty material
Empty expects pipe 51-5 on pipe storage rack 51-1；The cross-sectional shape of the sky expects pipe 51-5 is commonly designed rectangular or close to rectangle
Section, the section of empty expects pipe 51-5 be it is totally enclosed, the inside of empty expects pipe 51-5 is designed to profiling according to the shape of workpiece, there are
The necessary glade plane space of workpiece, and its structure more simplifies than guide rail, need to have at least one to carry the face of workpiece and at least one
Anti-rotation notch, workpiece sequentially can only can smoothly travel forward in expects pipe, will not without overlapping or blocking
There is a phenomenon where workpiece to rotate freely in guide rail, cuts off again since expects pipe generallys use extrusion moulding, the wall thickness in expects pipe section
It needs uniformly, expects pipe is usually made of transparent plastic, convenient for the workpiece inside observation expects pipe.The sky expects pipe storage rack 51-1 by
The guide post composition in two vertical concave sections, two guide post " recessed " faces are opposite, can stack empty expects pipe and be limited in
In facade on the inside of guide post, guide post lowermost end is connected on expects pipe horizontal shifting platform 51-4, close on front side of guide post
Bottom end is provided with the notch greater than an expects pipe height；The front end of the propulsive mechanism 51-2 is equipped with an expects pipe placing groove；Institute
The upper end for stating lifting body 51-3 is equipped with the narrow guiding groove in the wide lower end in upper end, and is oriented to groove lower end width and is equal to empty expects pipe
The width of 51-5, such design, which facilitates, sets correcting for line position of going forward side by side in empty expects pipe guiding groove.
The working method of above-mentioned expects pipe packaging system, work step are as follows:
(1), more sky expects pipe 51-5 are finished and is stacked in sky expects pipe storage rack 51-1, wherein being located at a undermost sky
Expects pipe 51-5 falls within propulsive mechanism 51-2；
(2), piece sky expects pipe 51-5 of lowest level in empty expects pipe storage rack 51-1 is pushed into charge forward by the propulsive mechanism 51-2
The vertical lower of position；
(3), the lifting body 51-3 is moved up, and is arrived the empty expects pipe 51-5 jacking below charging position and gas by guiding groove
The position that dynamic propelling track 4 docks, propulsive mechanism 51-2 move back reset；
(4), the non-defective unit being punched prolongs guide rail and moves ahead, by counter, into packaging expects pipe；It fills and sets when a packaging expects pipe
It after fixed product quantity, falls on expects pipe horizontal shifting platform 51-4, prepares switching next empty expects pipe；
(5), the propulsive mechanism 51-2 pushes ahead next empty expects pipe to when being pushed forward while by the packaging expects pipe filled, according to
It is secondary to be arranged on expects pipe horizontal shifting platform 51-4.
The pneumatic propelling track 4 includes guide rail and blowning installation, the guide rail connection punching system 3 and automatically packaging system
System 5；The section design of the guide rail must be depending on the shape of workpiece, and the shape in guide rail section may be designed to rectangle or close to square
The inside in the section of shape, guide rail is designed to imitated structure according to the shape of workpiece, and there are the necessary glade plane spaces of workpiece motion s, and
Its structure is simplified, need to have the face of at least one carrying workpiece and at least one anti-rotation notch, workpiece that can only lead
It sequentially can smoothly travel forward in rail, without overlapping or blocking, workpiece will not occur and rotated freely in guide rail
The phenomenon that.Guide rail section be it is semi-enclosed, upper part open wide, then with sealing cover opened wide part seal, formed closing sky
Between；Guide rail generallys use metal material and is made, and sealing cover generallys use transparent non-metallic material and is made, and semi-enclosed guide rail is cut
Face is conducive to that blocking occurs in guide rail to be cleaning, and transparent sealing cover facilitates the workpiece state on observation guide rail.In the length of guide rail
Direction is spent close to the position of expects pipe, if (nozzle is hidden in the inside of guide rail or sealing cover to compressed air blow-out nozzle, will not be right
The movement of workpiece, which is formed, to be stopped), which tiltedly blows against the direction of expects pipe in guide rail interior, workpiece can be blown people's material from guide rail
Pipe, and prolong expects pipe and move on, when having been filled with workpiece in the expects pipe in front of the workpiece blown, workpiece just stops forward
Movement；And at the rear of the compressed air blow-out nozzle, negative pressure (vacuum) is formed since compressed air travels forward, can will also be blown
The workpiece at gas jets rear, which is drawn through, to be come, and being drawn through the workpiece come has certain movement velocity, and workpiece can run through nozzle
Region enters back into expects pipe, and the sequentially flowing of workpiece is consequently formed.Empty expects pipe tail end sets rubbery stopper, and rubbery stopper, which is equipped with, to lose heart
(inner section of the empty expects pipe in such as attached drawing 3 is inverted U shape, and rubbery stopper can be designed to the inner section upper half with empty expects pipe in hole
The matched rectangle of split-phase, then two rectangles of lower section two sides, which stay, does bleeder port), it is arranged in time to be blown into the compressed air of expects pipe
Out, air-flow is formed in the inside of expects pipe, finished product is driven to enter expects pipe and push ahead along pipeline.Sealing cover above the guide rail
The detachable connection between guide rail, is fixed using magnet, when there are the failures such as putty, lid is facilitated to open and reset, can
The failure in production is excluded in time, reduces outage rate.
The workflow of this equipment is: the material strip after being molded is released, and is directed into leading for punching packaging facilities
It is fed forward in slot, stops when in face of the camera for being transported to image detection system, the fixed cylinder of the workpiece above material strip
Pressure, fixes product, the probe which can have, for measuring product important individual outer dimensions and its conduction
And insulation performance, the relative position that fixed product shoots picture later are fixed；Its image detection system, according to the skill of product
Art characteristic is arranged one before the multiple cameras of camera of different angle, such as punching process are arranged, one is arranged again after being punched process
It is a, it is configured using different light and background, reaches clear-cut shooting effect through adjusting；Material strip moves on, out guide groove
Enter the guide rail in the middle part of punching system afterwards, in the defective products punching station of punching system leading portion, the material strip that first will test out
Defective products be punched, be allowed to fall into defective products box, non-defective unit continues to be fed forward on guide rail with material strip, into after punching system
The non-defective unit punching station of section, the non-defective unit on material strip be punched, is punched the non-defective unit to get off and is prolonged guide rail and continues to move ahead, by counting
Device, into packaging expects pipe；After a packaging expects pipe fills the product quantity of setting, automatically switch next expects pipe；With this
Meanwhile the empty material strip after being punched is automatically also winding.
Embodiment two:
With reference to attached drawing 4,5, a kind of punching detection packaging facilities, including rack and rack-mounted material strip drive system 1, shadow
As detection system 2, punching system 3, pneumatic propelling track 4, automatic packaging system 5, material strip blowing winding system 6, electrical system；
The defective products punching station 31 and non-defective unit punching station 32 set gradually is equipped in the punching system 3；The automatic packaging system
System 5 is made of expects pipe packaging system 51 and carrier band packaging system 52.The carrier band packaging system includes carrier tape packaging machine, carries and put
Material wheel 6-3 and collecting materials machine 6-4.The embodiment, by expects pipe packaging system 51 and the carrier band design of packaging system 52 in same packet
During installing is standby, convenient for requiring replacement automatic packaging system according to product packaging.When carrier band packaging system 52 is installed on expects pipe packaging
The rear of system 51, using carrier band packaging system 52 come when packing product, the expects pipe of multiple package position is in expects pipe packaging system 51
Hollow conduit, be punched the non-defective unit to get off prolong guide rail move ahead, the cultivation band on carrier tape packaging machine is entered by hollow expects pipe, it is hollow
The tail end of expects pipe be connected with a blanking component, by the electrical system control component, hole on carrier band it is mobile in place it
Afterwards, the blanking component is opened, is entered in the hole on carrier band so as to workpiece vertical drop, end product is by collecting materials machine 6-4
Automatic winding；At the same time, the empty material strip after being punched is also by waste material collecting machine 6-2 automatic winding.Since carrier band is packed
Machine is the prior art, and the carrier tape packaging machine directly bought on the market can be used and be assembled into the equipment, therefore omits carrier band herein
The description of the structure and working principle of packing machine.Remaining is the same as embodiment one.
Embodiment three:
With reference to attached drawing 6,7,8, the automatic packaging system 5 is made of expects pipe packaging system 51 and carrier band packaging system 52, and is adopted
Switch the mode of packaging system with sliding table.As shown in Fig. 7, using the Working mould of expects pipe packaging system 51
Formula will switch to the operating mode of carrier band packaging system 52 as shown in attached drawing 6,8 after sliding table sliding certain position.It should
It is reasonable in design, it is easy to operate, packaging system can arbitrarily be switched according to product requirement.Remaining structure is the same as embodiment one.
Example IV:
With reference to attached drawing 9~12, the automatic packaging system 5 is made of expects pipe packaging system 51 and rectangular disk packaging system 53, and
Switch the mode of packaging system using sliding table.The rectangular disk packaging system 53 mainly includes that X, Y horizontal direction are moved
Dynamic rectangle storage tray 53-1.As shown in Fig. 11, using the operating mode of expects pipe packaging system 51, as attached drawing 9,10,
Shown in 12, the operating mode of rectangular disk packaging system 53 will be switched to after sliding table sliding certain position, it is described pneumatically to push away
Set guide rail opening members into guide rail end bottom, by the electrical system control component, hole in rectangular disk it is mobile in place it
Afterwards, the component is opened, is entered in the hole in rectangular disk so that workpiece falls.This is reasonable in design, easy to operate, Ke Yigen
Arbitrarily switch packaging system according to product requirement.Since rectangular disk packaging system 53 is the prior art, rectangle is omitted herein
The specific structure of disk packaging system 53 and the description of working principle.Remaining structure is the same as embodiment one.
Punching system in aforementioned four embodiment can be used and be combined into one punching system, i.e. rejected product and qualified product
It is completed on same secondary blanking die, the punching system that is divided into two can also be used, i.e. rejected product and qualified product is small in second mate respectively
It is completed on blanking die.
It is described to be combined into one punching system embodiment: to refer to attached drawing 13,14, the defective products punching in the punching system 3
Station and non-defective unit punching station use a main punching cylinder；A switching gas is equipped in defective products punching station side horizontal direction
The forward end of cylinder 31, the telescopic rod 32 of the switching cylinder 31 is equipped with lower inclined plane 33；The defective products punching station is equipped with
One defective products formed punch 34, the bad formed punch 34 are connected in the mold of punching system 3 by spring 35, can be in vertical direction
The upper surface of lower movement, the defective products punching formed punch 34 is equipped with the ramp 36 to match with lower inclined plane 33；When non-defective unit is run
When to defective products punching station, the telescopic rod 32 of switching cylinder 31 is in retraction state, and the lower inclined plane 33 and ramp 36 do not connect
Touching, the bad formed punch 34 do not contact the non-defective unit on material strip when main punching cylinder pushes；When defective products runs to defective products punching
When cutting position, the telescopic rod 32 of switching cylinder 31 moves forward, and the lower inclined plane 33 and ramp 36 fit, and main punching cylinder pushes
Downlink cuts off defective products to Shi Buliang formed punch 34 simultaneously.Defective products channel 37 is equipped in the mold of the punching system 3, it is described bad
Product channel 37 is set to the underface of bad formed punch 34, and the upper end in the defective products channel 37 is equipped with and can move left and right for opening
The sliding block 38 of passway is closed, the upper end inclined-plane of the sliding block 38 is connected by swing rod 39 with an inclined-plane of telescopic rod 32, when bad
When product run to defective products punching station, the Forward of telescopic rod 32 drives swing rod 39 to rotate clockwise and then sliding block 38 is made to move back opening
Defective products channel 37.And non-defective unit punching cutter is implemented to be punched every time.
The punching system embodiment that is divided into two: attached drawing 15 is referred to, using two main punching cylinders, in the small punching of Second Mate
The punching that rejected product and qualified product are respectively completed on mould is cut, respective punching is completed in two relatively independent movements of punching station.
Since two punching stations are relatively independent, maintenance and troubleshooting are more convenient.
The equipment can be routed with single machine, online can also be routed；When using single machine wiring, material strip blowing winding system need to be set
Material strip feeding machine discharges coiled material strip, introduces punching packaging facilities using guide wheel；It, can be direct when using online wiring
Material strip after injection molding is introduced into punching packaging facilities by guide wheel.When carrying out online wiring, if the mold on injection molding machine
It is that double material strips are run, the matched punching packaging facilities of institute also needs two-shipper to be routed；In two-shipper wiring, as shown in Fig. 16, point
The bilateral operation arrangement different with unilateral operation, bilateral arrangements of operations mode are that punching packaging facilities prolongs center line in symmetrical
Arrangement, the mode of operation and single machine of operator is similar, the disadvantage is that operator will go to the other side from the side of machine,
And unilateral arrangements of operations mode need to consider human engineering, and two sets of punching packaging facilities are staggeredly arranged in low early and high after mode,
To facilitate operation and maintenance, operator do not need to go to the other side from side, operates more convenient.
To above-mentioned technical proposal further instruction, at least two camera shooting station is provided in the image detection system 2,
Including being located at the first image station of 3 front side of punching system and positioned at the second image station of 3 rear side of punching system.
The image detection system 2, mainly by camera, light source, reflecting mirror, background, image analysing computer unit, workpiece guidance and
The composition such as fixed and measuring device, bracket and adjustment means.The mutually coordinated multivariable group of camera, light source, reflecting mirror, background
It closes, shoots the image that edge contour is clear, is conducive to image analysing computer to realize.Image analysing computer unit, camera will be captured
Image is compared automatically with standard picture, is analyzed by software, obtain the product whether He Ge conclusion.Camera, according to production
Product need to carry out the content of Image detection, configure camera, camera is as few as possible, and each camera is repeatedly taken pictures；Material strip is in servo electricity
Under the drive of machine, it can be stopped in the place for needing to take pictures.Light source, using polychrome light, light source position adjustment is different parts
Photograph increases contrast, and such as: certain pictures need sidelight, and certain pictures need backlight etc..The difference of the same workpiece is clapped
It when taking the photograph feature, is configured using different light, to shoot the edge line that the picture come has clear wash rice.Background, to the gold of product
Category and plastics position, according to the difference of its color, using different backgrounds.Such as: it for metal position, beats after light, out
Existing brilliant white, using dark background, contrast is bigger, there is the edge line of clear wash rice；For plastics position, due to plastics itself
It is black, using the background of white, contrast is bigger, there is the edge line of clear wash rice.The promotion of picture quality, to raising image
The precision of system, plays an important role.Guided about workpiece and fixed and measuring device, mainly by guide groove, the fixed cylinder of workpiece,
The composition such as detecting head.Since material strip operation needs gap, in photograph position, the workpiece on material strip is controlled in sliding slot, but according to
So there is about 1 millimeter or so of activity space, thereby results in the deviation up and down of the location of workpiece, picture deviation is larger after photograph, shadow
Also therefore there is deviation as analyzing, for this purpose, pushing down using cylinder by workpiece before photograph, avoiding workpiece upper and lower position
Deviation, picture deviation caused by also avoiding therefrom, after photograph, cylinder unclamps, and does not influence fortune of the material strip in sliding slot
Row.The probe that cylinder head has can measure the important individual outer dimensions of product and its conduction and insulation performance, fixed product
The relative position for shooting picture later is fixed, and analysis and judgement of the computer to picture are conducive to；Certainly, if necessary to measure
The probe location of product then needs separately to set cylinder driving probe or is examined with the displacement sensor of included driving in another face
Measurement ruler cun and subsidiary other performance.In addition, the workpiece picture-taking position in guide groove part, the settable background color taken pictures,
If the color of the part guide groove meets the requirement of background color, just directly make background with guide groove, otherwise, need to separately add background color.
First image station of image detection system, using on material strip because Shooting Technique need the workpiece that generates and workpiece it
Between distance shot, shooting front, and with left and right.According to the concrete condition of workpiece, set left and right face picture angle and
The quantity of picture collects the surface information that product or so face rings quality.Second image of image detection system
Station can allow workpiece rotation shot since workpiece shot has been punched, and camera can then shoot different angles opposing stationaryly
The workpiece of degree then generally selects the surface for the important technology feature that workpiece has not yet been clapped as the camera installation site
One takes pictures face, and camera is shown up shooting in home position alignment first count.
As shown in attached drawing 17,18,19, the image detection system 2 of the first image station includes that camera 21 and camera revolve
Pivoted frame, the camera swivel mount mainly include bottom plate 22, rotary cylinder, elastic slide unit 23, sliding pivot pin 24 and arc chute 25；
The rotary cylinder is fixedly connected on the lower section of bottom plate 22, and output shaft penetrates bottom plate and is fixedly connected with elastic slide unit 23, described
Camera 21 is fixedly connected on above the sliding block of elastic slide unit 23, and sliding block drives camera 21 to slide on elastic slide unit 23；The arc
Shape sliding slot 25 is provided on bottom plate 22, curved opening face material strip；The sliding pivot pin 24 is fixedly connected on camera front end
Lower section, and sliding pivot pin 24 penetrates elastic slide unit 23 and can reciprocatingly slide in arc chute 25.The work of the image detection system 2 is former
Reason is: when elastic slide unit is in elastic reset, slide unit is on home position (being equivalent to the middle position in figure), elastic slide unit
Sliding block above fixed camera and the light that is bundled on camera, one end of the sliding block is then fixed with sliding pivot pin；Slide pivot pin
It is attached to the arc chute on bottom plate by bearing, is slided in this way, sliding pivot pin can prolong arc chute on bottom plate；And in sliding block
The fixed camera in top had not only been rotated with the pivoted arm of rotary cylinder, but also was slided with sliding block.This camera swivel mount may insure camera
When rotated, the camera lens of camera is consistent at a distance from workpiece shot.Rotary cylinder is at middle position, due to sliding by elasticity
The elastic effect of block is conducive to it and keeps middle position that elastic collision bead also can be used and reinforce its positioning certainly；Rotary cylinder
It can be substituted with electric cylinders or peumatic dial or electronic index dial.It is industrial usual due to zoom camera service life problem
Using the camera of fixed focal length, this just needs this kind of camera swivel mount, and the design of arc chute needs to consider to utilize cunning on bottom plate
The movement of moving axis pin drives the camera lens of camera automatically " following " to be shot workpiece and keep at a distance consistent.Camera in the structure
The arc chute geomery of swivel mount needs to carry out calculating design according to the actual situation, ensures the mirror of camera in the process of running
The distance between head and workpiece are consistent when taking pictures every time.Advancing when material strip needs the product that detects to enter the first image work
When the photographing region of the image detection system 2 of position, need to clap the picture in multiple faces, then the camera swivel mount is arranged in multiple
Off-position is set, and multiple angles of the same product are carried out with the shooting of plurality of pictures.Certainly, if need to only clap the picture in a face,
Camera can be fixed, and camera swivel mount is not had to.
As shown in Figure 20,21, the image detection system 2 of the second image station includes fixed camera 21 and workpiece rotation machine
Structure 26, the workpiece rotation mechanism 26 mainly include rotation annulus 26-1, a driving wheel 26-2, several driven wheels 26-3 and
Workpiece sucker 26-4；One driving wheel 26-2 and several driven wheels 26-3 is evenly distributed on the excircle of rotation annulus 26-1
On, for driving and rotation-limited annulus 26-1；The rotation annulus 26-1 is set on pneumatic propelling track 4, and makes work
Positioned at the axial middle part of rotation annulus 26-1；Detection skylight is offered on the side wall of the rotation annulus 26-1；It is described pneumatically to push away
Being located at the local guide rail in rotation-limited annulus 26-1 into guide rail 4 can be with rotation annulus 26-1 movement.The image detection system 2
Working principle is: on the guide rail of conveying workpieces, fixing workpiece shot using workpiece rotation mechanism 26 and rotates to needing to clap
The angle taken the photograph, workpiece rotation mechanism 26 are equipped with sucker or claw, are sucked or fix first with the face shot on workpiece
It is shot workpiece well, then rotates workpiece shot and takes pictures for camera, can easily allow the table that it is still necessary to take pictures on workpiece shot in this way
Face alignment cameras；According to shape of product, the picture for clapping multiple faces if necessary is detected, then the rotating mechanism is arranged in multiple
Off-position is set, and it is for picking out defective products that off-position, which is set, in the last one.When shooting picture is judged as unqualified, workpiece rotation
Rejected product window on rotation mechanism 26 is opened, and the sucker or claw in workpiece rotation mechanism 26 unclamp workpiece shot, is shot work
Part falls into defective products box；When shooting picture is judged as qualification, mini-spinners go back to original position, and workpiece shot can prolong guide rail
Continuation is fed forward.Certainly, if need to only clap the picture in a face, the rotating mechanism can not had to.
Shooting (i.e. the second image station) after being punched for workpiece, another embodiment is: will convey
The Guide Rail Design of workpiece at S-shaped (perhaps spiral shape) workpiece prolong S-shaped (or spiral shape) guide rail operation time delay guide rail S-shaped (or
Person's spiral shape) it overturns automatically, camera is then mounted on above guide rail or on the movable stand of side, and movable stand can be by electric ball
Screw rod transmission controls the movement of movable stand by PLC, and automatically " following " is shot workpiece and keeps at a distance unanimously, can carry out more
Secondary multi-panel shooting.And aperture shot (also referred to as shooting window, workpiece shot are set in the shooting point of S-shaped (or spiral shape) guide rail
Placed restrictions in guide rail, can only be slided in guide rail, the surface shot of workpiece can be visible in shooting window), and using resistance
Lug-latch stops the workpiece that moves in guide rail, is allowed to suspend, and camera when shooting on movable stand also suspends immediately, stops after shooting
Device unclamps, and workpiece continues to move forwards, and the camera on movable stand automatically " following " is shot workpiece shooting picture, completes one
Origin is returned after the circulation of multiple multi-panel shooting, is ready for next circulation；Stopper can be used pneumatic, can also be used
Electronic, volume is smaller to be advisable.The software of image detection system, " can remember " captured by the position of workpiece and corresponding
Picture automatically analyzes out defective products；Defective products separating opening, defective products point are also set up on this S-shaped (or spiral shape) guide rail
It is bad on S-shaped (or spiral shape) guide rail when determining workpiece shot for defective products from optoelectronic switch is arranged below mouth
Product separating opening automatically opens, and with defective products is separated, is allowed to not enter the packaging of next step；When the defective products on guide rail
When separating opening is opened, the optoelectronic switch below the defective products separating opening receives the signal of defective products workpiece whereabouts, and equipment is run just
Often, automatic running can be continued, if the optoelectronic switch does not receive the signal of defective products workpiece whereabouts, defective products is not fallen on down
In defective products box, control system issue unit exception alarm pause signal, to operator processing and then restorer just
Often operation.In the terminal of guide rail, being also provided with similar optoelectronic switch also has similar functions when non-defective unit workpiece falls.When non-defective unit is normal
When falling into carrier band or rectangular disk, optoelectronic switch receives the signal of non-defective unit workpiece whereabouts, and equipment normal operation can continue to transport automatically
Row；Otherwise, if non-defective unit workpiece does not fall normally, optoelectronic switch does not receive the signal of non-defective unit workpiece whereabouts, control system hair
Unit exception alarm pause signal out, to operator's processing and then the normal operation of restorer.
The design of the position of camera and quantity in the equipment, determines according to piece test needs, if part only needs to clap
Taking the photograph a face just can determine that its is qualified or not, then only needs to retain the first image station, and camera is without rotation.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe
The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause
This, those of ordinary skill in the art is without departing from revealed spirit of the invention and institute under technical idea such as
All equivalent modifications or change completed, should be covered by the claims of the present invention.
Claims (10)
1. a kind of punching detects packaging facilities, it is characterised in that: including rack and rack-mounted material strip drive system
(1), image detection system (2), punching system (3), pneumatic propelling track (4), automatic packaging system (5), the winding of material strip blowing
System (6), electrical system；The defective products punching station and non-defective unit punching station set gradually is equipped in the punching system (3)；
The material strip blowing winding system (6) includes raw material blowing wheel (6-1) and waste material collecting machine (6-2), is located at punching system
(3) front and back；The automatic packaging system (5) is expects pipe packaging system (51) or expects pipe packaging system (51) and carrier band
One of them assembly packaging system of packaging system (52), rectangular disk packaging system (53).
2. a kind of punching according to claim 1 detects packaging facilities, it is characterised in that: the automatic packaging system (5)
For expects pipe packaging system (51)；The expects pipe packaging system (51) include empty expects pipe storage rack (51-1), propulsive mechanism (51-2),
Lifting body (51-3), expects pipe horizontal shifting platform (51-4) and the empty expects pipe (51- being stacked in sky expects pipe storage rack (51-1)
5)；The sky expects pipe storage rack (51-1) is made of the guide post in two vertical concave sections, two guide posts " recessed "
Face is opposite, can stack empty expects pipe in the facade being limited on the inside of guide post, guide post lowermost end is connected in expects pipe and moves horizontally
On platform (51-4), the notch greater than an expects pipe height is provided with by positon of near bottom on front side of guide post；The propulsive mechanism
The front end of (51-2) is equipped with an expects pipe placing groove；The upper end of the lifting body (51-3) is equipped with the narrow guiding in the wide lower end in upper end
Groove, and it is oriented to the width that groove lower end width is equal to empty expects pipe (51-5)；The expects pipe packaging system (51) further includes being connected
At least one spring lock block (51-6) above expects pipe horizontal shifting platform (51-4)；The spring lock block (51-6) is mounted on
The vertical direction of charging position；The spring lock block (51-6) is by upper and lower sequentially connected spring (51-61) and downward opening
" recessed " type briquetting (51-62) composition.
3. a kind of punching according to claim 1 detects packaging facilities, it is characterised in that: the automatic packaging system (5)
For the combination of expects pipe packaging system (51) and carrier band packaging system (52), carrier band packaging system (52) is installed on expects pipe packaging system
(51) rear, the expects pipe of multiple package position is hollow conduit in expects pipe packaging system (51), is punched the non-defective unit to get off and prolongs guide rail
It moves ahead, is entered in the carrier band in carrier band packaging system by hollow expects pipe.
4. a kind of punching according to claim 1 detects packaging facilities, it is characterised in that: the automatic packaging system (5)
It is combined for expects pipe packaging system (51) with one in carrier band packaging system (52), rectangular disk packaging system (53), it is described automatic
Sliding table (54) are set in packaging system (5), the glide direction of the sliding table (54) and the direction of travel of material strip
It is vertical in the horizontal plane, switch the use pattern of each packaging system by switching the position of sliding table (54).
5. a kind of punching according to any one of claims 1 to 4 detects packaging facilities, it is characterised in that: described pneumatically to push away
It include guide rail and blowning installation into guide rail (4), the guide rail connects punching system (3) and automatic packaging system (5)；The guide rail
Top is equipped with sealing cover, and the expects pipe or carrier band of guide rail and automatic packaging system (5) are tightly connected, when blowning installation is on guide rail
When blowing towards automatic packaging system (5) direction, the guide rail close to punching system (3) locally generates vacuum, can will be after punching
Finished product, which is drawn through, to be come, then is blown into expects pipe or carrier band；Detachable connection between sealing cover and guide rail above the guide rail uses
Magnet is fixed.
6. a kind of punching according to claim 1 detects packaging facilities, it is characterised in that: in the punching system (3)
Defective products punching station and non-defective unit punching station use a main punching cylinder；In defective products punching station side, horizontal direction is equipped with
The forward end of one switching cylinder (31), the telescopic rod (32) of switching cylinder (31) is equipped with lower inclined plane (33)；It is described not
Non-defective unit punching station is equipped with a defective products formed punch (34), and the bad formed punch (34) is connected to punching system by spring (35)
(3) it in mold, lower in vertical direction can move, the upper surface of defective products punching formed punch (34) is equipped with and lower inclined plane
(33) ramp (36) to match；When non-defective unit runs to defective products punching station, switch the telescopic rod (32) of cylinder (31)
In retraction state, the lower inclined plane (33) and ramp (36) are not contacted, and the bad formed punch (34) pushes in main punching cylinder
When do not contact non-defective unit on material strip；When defective products runs to defective products punching station, switch the telescopic rod (32) of cylinder (31)
Forward, the lower inclined plane (33) and ramp (36) fit, and main punching cylinder when pushing cut bad formed punch (34) simultaneously by downlink
Disconnected defective products；Defective products channel (37) are equipped in the mold of the punching system (3), the defective products channel (37) is set to not
The underface of good formed punch (34), the upper end of the defective products channel (37), which is equipped with, can move left and right the cunning for switching channels mouth
The upper end inclined-plane of block (38), the sliding block (38) is connected by swing rod (39) with an inclined-plane of telescopic rod (32), when defective products is transported
When row arrives defective products punching station, telescopic rod (32) Forward drives swing rod (39) to rotate clockwise and then moves back sliding block (38) and beats
Open defective products channel (37).
7. a kind of punching according to claim 1 detects packaging facilities, it is characterised in that: the image detection system (2)
In be provided at least two camera shooting station, including be located at punching system (3) on front side of the first image station and be located at punching system
(3) the second image station on rear side of.
8. a kind of punching according to claim 7 detects packaging facilities, it is characterised in that: the shadow of the first image station
Picture detection system (2) includes camera (21) and camera swivel mount, and the camera swivel mount mainly includes bottom plate (22), rotary pneumatic
Cylinder, elastic slide unit (23), sliding pivot pin (24) and arc chute (25)；The rotary cylinder is fixedly connected under bottom plate (22)
Side, output shaft penetrate bottom plate and are fixedly connected with elastic slide unit (23), and the camera (21) is fixedly connected on elastic slide unit (23)
Sliding block above, sliding block drive camera (21) slided on elastic slide unit (23)；The arc chute (25) is provided with bottom plate
(22) on, arc chute (25) is C-shape, c-shaped opening face material strip；Before the sliding pivot pin (24) is fixedly connected on camera
The lower section at end, and sliding pivot pin (24) penetrates elastic slide unit (23) and can reciprocatingly slide in arc chute (25).
9. a kind of punching according to claim 7 detects packaging facilities, it is characterised in that: the image of the second image station is examined
Examining system (2) includes fixed camera (21) and workpiece rotation mechanism (26), and the workpiece rotation mechanism (26) mainly includes turning
Dynamic annulus (26-1), a driving wheel (26-2), several driven wheels (26-3) and workpiece sucker (26-4)；One driving wheel
(26-2) and several driven wheels (26-3) are evenly distributed on the excircle of rotation annulus (26-1), are turned for driving and limiting
Dynamic annulus (26-1)；The rotation annulus (26-1) is set on pneumatic propelling track (4), and workpiece is made to be located at rotation annulus
The axial middle part of (26-1)；Detection skylight is offered on the side wall of rotation annulus (26-1)；The pneumatic propelling track (4)
Local guide rail in rotation-limited annulus (26-1) can be with rotation annulus (26-1) movement.
10. a kind of working method of expects pipe packaging system, including expects pipe packaging system as claimed in claim 2, feature exist
In: work step is as follows:
(1), more empty expects pipes (51-5) are finished and is stacked in sky expects pipe storage rack (51-1), wherein being located at undermost one
Root sky expects pipe (51-5) falls within propulsive mechanism (51-2)；
(2), the propulsive mechanism (51-2) is by the empty expects pipe (51-5) of lowest level one in empty expects pipe storage rack (51-1) to being pushed forward
To the vertical lower of charging position；
(3), the lifting body (51-3) moves up, and is arrived empty expects pipe (51-5) jacking below charging position by guiding groove
The position docked with pneumatic propelling track (4), propulsive mechanism (51-2) move back reset；
(4), the non-defective unit being punched prolongs guide rail and moves ahead, by counter, into packaging expects pipe；It fills and sets when a packaging expects pipe
It after fixed product quantity, falls on expects pipe horizontal shifting platform (51-4), prepares switching next empty expects pipe；
(5), the propulsive mechanism (51-2) pushes ahead next empty expects pipe to when being pushed forward while by the packaging expects pipe filled,
It is sequentially arranged on expects pipe horizontal shifting platform (51-4).
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113680709A (en) * | 2021-08-27 | 2021-11-23 | 重庆科华安全设备有限责任公司 | Coal and gangue sorting system and identification method |
| CN114308693A (en) * | 2021-12-10 | 2022-04-12 | 昆山市富德隆智能科技有限公司 | USB female head automatic assembly detects packagine machine |
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| CN114308693A (en) * | 2021-12-10 | 2022-04-12 | 昆山市富德隆智能科技有限公司 | USB female head automatic assembly detects packagine machine |
| CN114308693B (en) * | 2021-12-10 | 2023-07-07 | 昆山市富德隆智能科技有限公司 | Automatic USB female head assembling, detecting and packaging machine |
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