CN202921574U - Automatic vision detection system for lithium battery pole piece - Google Patents
Automatic vision detection system for lithium battery pole piece Download PDFInfo
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- CN202921574U CN202921574U CN 201220543084 CN201220543084U CN202921574U CN 202921574 U CN202921574 U CN 202921574U CN 201220543084 CN201220543084 CN 201220543084 CN 201220543084 U CN201220543084 U CN 201220543084U CN 202921574 U CN202921574 U CN 202921574U
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- battery pole
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- inspection system
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Abstract
The utility model discloses an automatic vision detection system for a lithium battery pole piece. The automatic vision detection system comprises an automatic material feeding device, a mechanical arm automatic piece taking and sorting device, a battery pole piece gravity automatic sliding and adjusting device, a vision detection device, an automatic material receiving device and a pneumatic and electric control device. The automatic vision detection system has the advantages that the manual detection mode in the prior art is broken through and is technically updated into a vision automatic detection mode; and the problems of high labor cost, low manual industry detection efficiency and poor detection result are well solved.
Description
Technical field
The automatic vision that the utility model relates generally to lithium battery pole slice detects, and the automatic vision of mainly using the battery pole piece production line detects and the multifunctional integrated lithium battery pole slice assembly line such as automatic sorting.
Technical background
Lithium ion battery has obtained development at full speed in recent years, but because be limited by the constraint of technique and working condition, has larger contradiction between capacity and demand, and the raising of the production automation will improve this situation well.Simultaneously due to the constant tension of human resources, cause labor cost high, and this present situation will continue, the cost pressure of lithium battery can not get discharging always.To design and develop the industry automatization level that a kind of lithium battery pole slice Automated visual inspection system for high is accelerated lithium battery in order further reducing production costs, to have become a requisite process.
The detection mode that adopts at present is the mode of total man's work visual inspection substantially, yet after processing, pole piece have very large probability to have multiple energy flaw, must detect all pole pieces before the assembling of battery press mold, waste product, substandard products (can process rear utilization) and certified products identification are out deposited respectively afterwards and processed.There is certain uncertainty in artificial visually examine's quality control, and artificial detecting reliability, stability and efficient can't effectively be controlled, and existing cost of labor is high, and labour intensive has also directly restricted the low-cost production of lithium battery pole slice.
The utility model content
Technical problem to be solved in the utility model is, a kind of lithium battery pole slice Automated visual inspection system for high is provided, and can solve as mentioned above artificial visually examine's quality, output and control the uncertainty that exists, inefficiency, problem with high costs.
address the above problem the technical scheme that the utility model proposes and be: a kind of lithium battery pole slice Automated visual inspection system for high: by automatic charging device, mechanical arm automatic part picking and sorting equipment, the automatic landing of battery pole piece gravity and adjusting device, vision inspection apparatus, automatic collecting device, pneumatic and electric controller, its version is: Automated visual inspection system for high is built on the benchmark job platform by many groups conveyer, the mechanical arm that move for adsorbable battery pole piece benchmark job platform top, it is the magazine that is placed with battery pole piece on conveyer, magazine is mid-is placed with battery pole piece to be detected, the benchmark job platform side is connected with slideway, battery pole piece relies on the automatic landing of gravity, the slideway below has the ramp angle adjusting rod and is connected with the benchmark job platform, below, absorption path and top all are equipped with camera and optoelectronic switch, the multiple tracks turnover panel is arranged respectively on slideway, the turnover panel below is certified products magazine and substandard products magazine, the turnover panel end is connected with the waste product magazine.
Benchmark job platform journey slope design as above, and platform one end is equipped with angle regulator.
Described automatic charging device: its Main Function is the automatic transmission of pole piece;
Described pickup and sorting equipment: act as and complete pole piece and take out from magazine, move to down look station and on look station, automatically realize the sort process of all kinds of pole pieces;
Described vision inspection apparatus: the Core Feature that is equipment, be mainly used to differentiate the quality of pole piece quality, the slideway bottom design of automatic vision checkout gear has passage, can form cushioning effect after ventilation, both the gliding speed of pole piece be can regulate, frictional resistance and wearing and tearing with slideway reduced simultaneously; Camera and optoelectronic switch that the turnover panel above and below of automatic vision checkout gear disposes respectively make the vision-based detection two-sided IMAQ that carries out simultaneously.
Described automatic collecting device: act as automatic material receiving and the transmission of certified products pole piece;
Described automatic charging device and automatic collecting device are designed with slideway, and ramp design has the gradient and adjusting device, adopt gravity as power, the automatic landing of magazine;
Described pneumatic and electric controller: mainly complete pole piece absorption, vertical sliding swing arm and move horizontally the automatic detection of control, material loading and rewinding box of action drives, slideway air cushion of arm and switching, the action drives of turnover panel, the acquisition and processing of positional information;
Described man-machine interface and statistical query system: realize that mainly man-machine interaction, system status information show, and testing result statistics and inquiry;
The gravity slideway side that the load mode of preferred described a kind of lithium battery pole slice Automated visual inspection system for high adopts
Formula, traditional motor-driven conveyer belt mode has been distinguished in conveyer splicing capable of being combined, has reduced production cost.
The magazine of preferred described a kind of lithium battery pole slice Automated visual inspection system for high is the automatic replacement mode.
The pole piece of preferred described a kind of lithium battery pole slice Automated visual inspection system for high is equipped with the gas uniform injection apparatus below transmitting slideway, the downslide of auxiliary pole piece, and capable of reducing friction resistance and wearing and tearing.
The feeding conveying device of preferred described a kind of lithium battery pole slice Automated visual inspection system for high is multiplex, can transmit simultaneously a plurality of magazines to be checked;
Camera and optoelectronic switch that the turnover panel above and below of preferred described a kind of lithium battery pole slice Automated visual inspection system for high disposes respectively make the vision-based detection two-sided IMAQ that carries out simultaneously.
The beneficial effects of the utility model can be summarized as follows in sum:
1, the utility model has been overturned prior art and has been adopted artificial detection mode, changes into and adopts vision automatically to detect, and mode has been accelerated the efficient of industry automation, detects effect and also relatively improves, and detect effect stability.
2, the utility model adopts the mode of machine vision to complete the detection of pole piece, and the stability of the accuracy of detection and result better.
Move when 3, the utility model adopts the Double-sucker component, and many group transmission have improved production testing efficient greatly simultaneously.
4, the slideway of the utility model employing is slope design, and magazine is automatic landing material loading, has reduced significantly production cost; And that adopts a plurality ofly slides into sorting, and turnover panel is controlled the sorting type, has improved efficient and the reliability of sorting.
Description of drawings
Fig. 1 is overall schematic of the present utility model;
Fig. 2 is Automated visual inspection system for high front view schematic diagram of the present utility model;
Fig. 3 is Automated visual inspection system for high top view schematic diagram of the present utility model;
Fig. 4 is Automated visual inspection system for high electrical principle schematic diagram of the present utility model;
In figure: 1, computer operating system, 2 lithium battery pole slice Automated visual inspection system for highs, 3, magazine to be checked, 4, mechanical arm, 5, the top camera, 6, optoelectronic switch, 7, turnover panel, 8, slideway, 9, the waste product box, 10, substandard products box, 11, certified products box, 12, the ramp angle adjusting rod, 13, empty magazine, 14, benchmark job platform, 15, the bottom camera.
The specific embodiment
Clearer for technical problem, technical scheme and beneficial effect that the utility model is solved, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explaining the utility model, and be not used in restriction the utility model.
Fig. 1 is overall schematic of the present utility model, and the utility model comprises: computer operating system 1, lithium battery pole slice Automated visual inspection system for high 2; Wherein the main man-machine interface that rises of computer operating system 1 is controlled and statistical query, and main Automated visual inspection system for high, automatic charging device, pickup and sorting system, vision detection system, automatic collecting device, the operation pneumatic and electric control system that plays the battery pole piece of lithium battery pole slice Automated visual inspection system for high 2 controlled.
Fig. 2 is Automated visual inspection system for high front view schematic diagram of the present utility model, and the utility model comprises: magazine 3 to be checked, mechanical arm 4, top camera 5, optoelectronic switch 6, turnover panel 7, slideway 8, waste product box 9, substandard products box 10, certified products box 11, ramp angle adjusting rod 12, empty magazine 13, benchmark job platform 14; Wherein benchmark job platform 14 is setting for this platform of whole system, mechanical arm 4 is installed above platform, be connected with slideway 8 in 14 one-tenth gradients of benchmark job platform, between slideway 8 and benchmark job platform 14 fixed angles, ramp angle adjusting rod 12 is installed, be equipped with magazine 3 to be checked on conveyer on reference platform 14, transmit end below installation free magazine 13 is arranged, the slideway top is separately installed with top camera 5, optoelectronic switch 6 and turnover panel 7, turnover panel 7 belows are equipped with respectively certified products box 11 and substandard products box 10, and slideway 8 ends are waste product box 9.
Fig. 3 is Automated visual inspection system for high top view schematic diagram of the present utility model.
Fig. 4 is Automated visual inspection system for high electrical principle schematic diagram of the present utility model.
during work, described a kind of lithium battery pole slice Automated visual inspection system for high divides two groups of conveyers to build on the benchmark job platform, be used for transmitting the magazine of battery pole piece, the regular arrester that is placed with in conveyer bottom, when magazine landing arrester to the mechanical arm working range stops magazine automatically, magazine is mid-is placed with battery pole piece to be detected, driving pole piece after sucker absorption battery pole piece on the mechanical arm of top moves toward the middle part slideway, empty magazine automatic sliding after absorption drops down onto in the empty magazine of bottom, battery pole piece vertically is adsorbed to the detection slideway by mechanical arm, below, absorption path and top all are equipped with camera and light source, the automatic vision that carries out battery pole piece at the video camera of the operation middle slideway upper and lower of battery pole piece detects, the twice turnover panel is arranged respectively on slideway, the turnover panel below is certified products magazine and substandard products magazine, after tested, system's reaction automatically puts into the certified products that detects in the certified products magazine, the substandard products that detect are rendered in the substandard products magazine, detecting remaining waste product can be slipped in the waste product magazine of turnover panel end automatically with slideway.
Claims (5)
1. lithium battery pole slice Automated visual inspection system for high: by automatic charging device, mechanical arm automatic part picking and sorting equipment, the automatic landing of battery pole piece gravity and adjusting device, vision inspection apparatus, automatic collecting device, pneumatic and electric controller, its version is: Automated visual inspection system for high is built on the benchmark job platform by many groups conveyer, the mechanical arm that move for adsorbable battery pole piece benchmark job platform top, it is the magazine that is placed with battery pole piece on conveyer, magazine is mid-is placed with battery pole piece to be detected, the benchmark job platform side is connected with slideway, battery pole piece relies on the automatic landing of gravity, the slideway below has the ramp angle adjusting rod and is connected with the benchmark job platform, below, absorption path and top all are equipped with camera and optoelectronic switch, the multiple tracks turnover panel is arranged respectively on slideway, the turnover panel below is certified products magazine and substandard products magazine, the turnover panel end is connected with the waste product magazine.
2. a kind of lithium battery pole slice Automated visual inspection system for high according to claim 1: it is characterized in that: described automatic charging device and automatic collecting device, be designed with slideway, ramp design has the gradient and adjusting device, adopts gravity as power, the automatic landing of magazine.
3. a kind of lithium battery pole slice Automated visual inspection system for high according to claim 2: it is characterized in that: the slideway bottom design of described Automated visual inspection system for high has passage, can form cushioning effect after ventilation, both the gliding speed of pole piece be can regulate, frictional resistance and wearing and tearing with slideway reduced simultaneously.
4. a kind of lithium battery pole slice Automated visual inspection system for high according to claim 2: it is characterized in that: the splicing capable of being combined of the conveyer of described a kind of lithium battery pole slice Automated visual inspection system for high.
5. a kind of lithium battery pole slice Automated visual inspection system for high according to claim 4: it is characterized in that: camera and optoelectronic switch that the turnover panel above and below of described a kind of lithium battery pole slice Automated visual inspection system for high disposes respectively make the vision-based detection two-sided IMAQ that carries out simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220543084 CN202921574U (en) | 2012-10-23 | 2012-10-23 | Automatic vision detection system for lithium battery pole piece |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220543084 CN202921574U (en) | 2012-10-23 | 2012-10-23 | Automatic vision detection system for lithium battery pole piece |
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| CN202921574U true CN202921574U (en) | 2013-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220543084 Expired - Fee Related CN202921574U (en) | 2012-10-23 | 2012-10-23 | Automatic vision detection system for lithium battery pole piece |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103529050A (en) * | 2013-10-16 | 2014-01-22 | 东南大学 | Automatic detection line for power lithium ion battery pole piece defect and detection method |
| CN104142350A (en) * | 2013-11-28 | 2014-11-12 | 中航锂电（洛阳）有限公司 | Device for detecting surface defects of lithium battery pole pieces |
| CN104655644A (en) * | 2015-02-13 | 2015-05-27 | 华南理工大学 | Method and device for automatically detecting defects of lithium battery pole piece |
| CN105363690A (en) * | 2015-11-30 | 2016-03-02 | 大连海洋大学 | Photoelectric scallop sorting device |
| CN105457907A (en) * | 2015-09-23 | 2016-04-06 | 浙江工业大学义乌科学技术研究院有限公司 | Image collecting and sorting device for tea bags |
| CN105572147A (en) * | 2016-01-08 | 2016-05-11 | 上海恒浥智能科技股份有限公司 | Chip automatic detection method |
| CN106093087A (en) * | 2016-08-18 | 2016-11-09 | 清华大学 | The vehicle of a kind of fixed transmitted radiation imaging drags scanning system voluntarily |
| CN106076879A (en) * | 2016-06-13 | 2016-11-09 | 广州市易鸿机械制造有限公司 | A kind of pole piece grouping system automation equipment |
| CN107931144A (en) * | 2017-11-26 | 2018-04-20 | 合肥国盛电池科技有限公司 | A kind of sorting equipment of lithium battery |
| CN115069593A (en) * | 2021-03-11 | 2022-09-20 | 西安佰仕德智能科技有限公司 | Automatic visual checking machine for card image of clothing hang tag |
-
2012
- 2012-10-23 CN CN 201220543084 patent/CN202921574U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103529050B (en) * | 2013-10-16 | 2015-08-26 | 东南大学 | Power lithium ion battery pole piece defect automatic inspection line and detection method |
| CN103529050A (en) * | 2013-10-16 | 2014-01-22 | 东南大学 | Automatic detection line for power lithium ion battery pole piece defect and detection method |
| CN104142350A (en) * | 2013-11-28 | 2014-11-12 | 中航锂电（洛阳）有限公司 | Device for detecting surface defects of lithium battery pole pieces |
| CN104655644A (en) * | 2015-02-13 | 2015-05-27 | 华南理工大学 | Method and device for automatically detecting defects of lithium battery pole piece |
| CN105457907B (en) * | 2015-09-23 | 2018-08-03 | 浙江工业大学义乌科学技术研究院有限公司 | A kind of tea bag Image Acquisition and sorting equipment |
| CN105457907A (en) * | 2015-09-23 | 2016-04-06 | 浙江工业大学义乌科学技术研究院有限公司 | Image collecting and sorting device for tea bags |
| CN105363690A (en) * | 2015-11-30 | 2016-03-02 | 大连海洋大学 | Photoelectric scallop sorting device |
| CN105572147A (en) * | 2016-01-08 | 2016-05-11 | 上海恒浥智能科技股份有限公司 | Chip automatic detection method |
| CN106076879A (en) * | 2016-06-13 | 2016-11-09 | 广州市易鸿机械制造有限公司 | A kind of pole piece grouping system automation equipment |
| CN106076879B (en) * | 2016-06-13 | 2019-02-01 | 广州市易鸿智能装备有限公司 | A kind of pole piece detection sorting automation equipment |
| CN106093087A (en) * | 2016-08-18 | 2016-11-09 | 清华大学 | The vehicle of a kind of fixed transmitted radiation imaging drags scanning system voluntarily |
| CN107931144A (en) * | 2017-11-26 | 2018-04-20 | 合肥国盛电池科技有限公司 | A kind of sorting equipment of lithium battery |
| CN115069593A (en) * | 2021-03-11 | 2022-09-20 | 西安佰仕德智能科技有限公司 | Automatic visual checking machine for card image of clothing hang tag |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170217 Address after: Baoan District Shenzhen City manhole street 518101 Guangdong province science and technology innovation park to 6G Patentee after: Shenzhen world vision precision equipment Co., Ltd. Address before: 100102 Beijing Wangjing science and technology development building (residential) building, room 907, Chaoyang District Patentee before: BEIJING ROMTEK TECHNOLOGY AND DEVELOPMENT CO., LTD. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130508 Termination date: 20191023 |