A kind of continuous type silicon chip or cell piece detection sorter
Technical field
The present invention relates to a kind of material conveying detection technique field, especially continuous type silicon chip or cell piece detection classification dress
Put.
Background technology
The features such as silicon chip or cell piece that photovoltaic industry is used have light, thin and frangible, these features are determined
Silicon chip or cell piece will be accomplished to handle with care in censorship course of conveying, prevent from breaking.
It is always discontinuous interruption, silicon chip or cell piece feeding in the conveying of photovoltaic industry silicon chip or cell piece
Absorption is placed on flat belt and conveys, then by middle process as detected, color sorting etc..Once because technology restriction, it is impossible to
Realize the techniques such as continuous uninterrupted detection, color sorting, can only blowing, detection, wait, feeding, have a strong impact on product production capacity.With section
The progress of skill, including detection, color sorting can accomplish continuous uninterrupted judgement in interior intermediate detection technique, by PLC treatment, energy
Properties of product detection information is realized into transient response, is started soon, reacted fast;But automation equipment feeding and rear end blanking procedure
Continuous conveying is also not implemented, can only detect and finish a batch materials by artificial blowing at present, then shut down and change box, by detection
Material enter into different packing crawler belts, then by being manually collected, what is directly used is manually at least two people, brings
Problem is to directly affect equipment capacity.
It is currently understood that automating industry to photovoltaic, also Wei You manufacturers can accomplish to automate loading and unloading, realize continuous defeated
Send, continuously detect;Met customer need to solve this problem, applicant researches and develops continuous silicon chip or cell piece detection loading and unloading conveying
Equipment.
The content of the invention
Goal of the invention:For the defect that above-mentioned prior art is present, the present invention is intended to provide a kind of continuous type silicon chip or electricity
Pond piece detection sorter, carries out detecting intermediate detection to solve the problems, such as that silicon chip or cell piece are unable to automatic loading/unloading.
Technical scheme:A kind of continuous type silicon chip or cell piece detection sorter, including feed frame, detection frame and under
Material frame, is provided with discharging box, jacking apparatus, extendable conveyor and upper material conveyer, under the discharging box in the feed frame
Side sets corresponding discharging box jacking apparatus, and a discharging box jacking apparatus control a discharging box, put in the discharging box
Put silicon chip to be detected or cell piece;Testing equipment, detection conveyer and PLC are set in the detection frame;Blanking machine
Some disposable boxes, lower material conveyer and feeding conveyor are set in frame, and disposable box lower section sets corresponding disposable box jacking dress
Put, a disposable box jacking apparatus control to place the silicon chip or cell piece of detection classification in a disposable box, the disposable box.
The upper material conveyer is belt conveyor, and the discharging box is arranged on the lower section of material conveyer, by flexible
Conveyer is delivered to the belt lower section of upper material conveyer, upper material conveyer lower surface by the silicon chip to be detected or cell piece in discharging box
Belt and belt between gap location set air-breathing module.By the air-breathing module, silicon chip to be detected or cell piece absorption exist
On the lower surface belt of upper material conveyer, and by with running forward.The upper material conveyer is in upper and lower with detection conveyer
Two different planes, the upper material conveyer is equipped with overlap part with the space bit of detection conveyer, when upper material conveyer
When the silicon chip to be detected or cell piece of lower surface belt absorption reach detection conveyer top, the air-breathing mould of material conveyer in disconnection
Block, silicon chip to be detected or cell piece fall within the upper surface of detection conveyer.
The testing equipment is size detection module, outward appearance detection module, electrical property detection module, flatness detection module
In any detection module combination.The testing equipment is located at the top of detection conveyer, incessantly on detection conveyer
The silicon chip to be detected or cell piece on surface are detected, and testing result is transmitted to PLC, and the PLC is then
Provide the conveying instruction of lower material conveyer.
The lower material conveyer is in upper and lower two different planes, the lower material conveyer and detection from detection conveyer
The space bit of conveyer is equipped with the part of overlap, and the lower material conveyer is also belt conveyor, lower material conveyer lower surface
Gap location between belt and belt sets air-breathing module, when detection conveyer upper surface has completed the silicon chip or battery of detection
When piece reaches lower material conveyer lower section, by the absorption of lower material conveyer lower surface belt, and by with running forward.
The disposable box is arranged on the lower section of lower material conveyer, according to the testing result that PLC is given, by charging
The silicon chip or cell piece that conveyer finishes the detection on lower material conveyer deliver to corresponding disposable box.
Further, N number of discharging box is divided into two groups carries out operation, silicon chip to be detected or battery in one group of discharging box
Piece is exhausted the extendable conveyor work above then another group of discharging box by extendable conveyor.Discharging box is (N number of according to pitch of fins decline
Jacking moves up and down with its corresponding discharging box respectively) so that silicon chip or cell piece are continuously exported, when in first group of discharging box
When silicon chip or cell piece have gone out last a piece of, second group of extendable conveyor of discharging box is closelyed follow the silicon chip in another group of discharging box
Or cell piece takes out, the time for manually having abundance changes first group of discharging box into full magazine again, treats that second group of discharging box takes, then
Piece is taken from first group of discharging box, continuous uninterrupted conveying silicon chip or cell piece is realized.
Yet further, when silicon chip or cell piece are transported into disposable box, disposable box jacking will be collected feeding conveyor
Box is lifted, and the distance for preventing silicon chip or cell piece decline from dropping is excessive, chipping.
Further, the number of the discharging box is more than 2.
Further, the upper material conveyer is continued for operating.
Further, the lower material conveyer is continued for operating.
Beneficial effect:Compared with prior art, the present invention has advantages below,
1st, the present invention realizes the automation of feeding, and coordinate uninterrupted detection by automatic sucking silicon chip or cell piece
Technology, realize charging, detect uninterrupted operation, equipment continuously produces production capacity and is increased by past 3600pcs/h after improvement
5400pcs/h till now, production capacity increases obvious;
2nd, silicon chip or battery chip automatic sorting after the present invention realizes detecting using intelligence control system, it is automatic to collect,
And sharpness of separation is high, speed is fast, is also uninterrupted sorting, packing, furthermore achieved that intellectuality, reduces and manually uses;
3rd, to being all provided with corresponding jacking under discharging box and disposable box, jacking is according to the silicon chip or battery in box for the present invention
The thickness of piece automatically adjusts the height of itself, prevents the phenomenon of product fragmentation.
Brief description of the drawings
Fig. 1 is structural front view of the invention.
Fig. 2 is structure top view of the invention.
Specific embodiment
The technical program is described in detail below by a most preferred embodiment and with reference to accompanying drawing.
As shown in figure 1, a kind of continuous type silicon chip or cell piece detection sorter, including feed frame 1, detection frame 2
And blanking frame 3, discharging box 4, jacking apparatus, extendable conveyor 6 and upper material conveyer 7 are provided with the feed frame 1, it is described
The number of discharging box 4 is the even number not less than 4, and 4 discharging boxes 4 are set in the present embodiment, and the lower section of the discharging box 4 sets relative
The discharging box jacking apparatus 5 answered, a discharging box jacking apparatus 5 control to place to be checked in a discharging box 4, the discharging box 4
Survey silicon chip or cell piece;Testing equipment 8, detection conveyer 9 and PLC are set in the detection frame 2;Blanking frame 3
Interior to set some disposable boxes 10, lower material conveyer 11 and feeding conveyor 12, the lower section of disposable box 10 sets corresponding disposable box
Jacking apparatus 13, a disposable box jacking apparatus 13 control to place detection classification in a disposable box 10, the disposable box 10
Silicon chip or cell piece.
As shown in Fig. 2 the upper material conveyer 7 is belt conveyor, upper material conveyer is continued for operating, compared for existing
Having the feeding, discharge conveyer in technology has pause, it is impossible to realize continuous conveying, and the feeding, discharge conveyer in the present invention is equal
It is continuous conveying, production capacity can be increased substantially.
The discharging box 4 is arranged on the lower section of material conveyer 7, will be to be detected in discharging box 4 by extendable conveyor 6
Silicon chip or cell piece deliver to the belt lower section of material conveyer 7, the gap between the belt and belt of the lower surface of upper material conveyer 7
Place sets air-breathing module.By the air-breathing module, silicon chip to be detected or cell piece absorption upper material conveyer 7 lower surface belt
On, and by with running forward.The upper material conveyer 7 is in upper and lower two different planes from detection conveyer 9, from figure
As can be seen that the place plane of lower material conveyer 11 be located at detection the place plane of conveyer 9 top, the upper material conveyer 7 with
Detect that the space bit of conveyer 9 is equipped with the part of overlap, when the silicon chip to be detected or electricity of the absorption of the lower surface belt of upper material conveyer 7
When pond piece reaches detection 9 top of conveyer, the air-breathing module of material conveyer 7 in disconnection, silicon chip to be detected or cell piece fall within inspection
Survey the upper surface of conveyer 9.
The testing equipment 8 is size detection module, outward appearance detection module, electrical property detection module, flatness detection mould
Any detection module combination in block, above testing equipment is detection module commonly used in the art, specific technical scheme category
In prior art, can as the case may be selected by those skilled in the art.The testing equipment 8 is located at detection conveyer 9
Top, the silicon chip to be detected or cell piece to detection conveyer 9 upper surface are detected incessantly, and testing result is transmitted
To PLC, the PLC then provides the conveying instruction of lower material conveyer 11.
The lower material conveyer 11 is in upper and lower two different planes, the lower material conveyer 11 from detection conveyer 9
Overlap part is equipped with the space bit of detection conveyer 9, the lower material conveyer 11 is also belt conveyor, lower material conveyer
Operating is continued for, the gap location between the belt and belt of the lower lower surface of material conveyer 11 sets air-breathing module, it is defeated when detecting
When the silicon chip or cell piece for sending the upper surface of machine 9 to complete detection reach lower 11 lower section of material conveyer, by under lower material conveyer 11
Surfaced belt is adsorbed, and by with running forward.
The disposable box 10 is arranged on the lower section of lower material conveyer 11, according to the testing result that PLC is given, passes through
The silicon chip or cell piece that feeding conveyor 12 finishes the detection on lower material conveyer 11 deliver to corresponding disposable box 10.
4 points of 4 discharging boxes carry out operation for two groups, and the silicon chip to be detected or cell piece in one group of discharging box 4 are stretched
Contracting conveyer 6 is exhausted, and the extendable conveyor 6 of another group of top of discharging box 4 works.Discharging box 4 is to decline (jacking according to a pitch of fins
1st, jacking 2, jacking 3, jacking 4 moves up and down with its corresponding discharging box 4 respectively) so that silicon chip or cell piece are continuously exported, when
When silicon chip or cell piece in first group of discharging box 4 have gone out last a piece of, second group of extendable conveyor of discharging box 46 is closelyed follow and incited somebody to action
Silicon chip or cell piece in another group of discharging box 4 take out, and the time for manually having abundance changes first group of discharging box 4 into full material again
Box, treats that second group of discharging box 4 takes, then piece is taken from first group of discharging box 4, realizes continuous uninterrupted conveying silicon chip or battery
Piece.
When silicon chip or cell piece are transported into disposable box 10, the jacking of disposable box 10 puies forward disposable box 10 to feeding conveyor 12
Rise, the distance for preventing silicon chip or cell piece decline from dropping is excessive, chipping.
The above is only the preferred embodiment of the present invention, it should be pointed out that:Come for those skilled in the art
Say, under the premise without departing from the principles of the invention, can also make some improvements and modifications, these improvements and modifications also should be regarded as
Protection scope of the present invention.