CN107546142A - A kind of continuous type silicon chip or cell piece detect sorter - Google Patents
A kind of continuous type silicon chip or cell piece detect sorter Download PDFInfo
- Publication number
- CN107546142A CN107546142A CN201610488991.1A CN201610488991A CN107546142A CN 107546142 A CN107546142 A CN 107546142A CN 201610488991 A CN201610488991 A CN 201610488991A CN 107546142 A CN107546142 A CN 107546142A
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- detection
- silicon chip
- cell piece
- conveyer
- material conveyer
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 60
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 60
- 239000010703 silicon Substances 0.000 title claims abstract description 60
- 238000001514 detection method Methods 0.000 claims abstract description 83
- 239000000463 material Substances 0.000 claims abstract description 61
- 238000007599 discharging Methods 0.000 claims abstract description 54
- 238000012360 testing method Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000006872 improvement Effects 0.000 abstract description 4
- 238000010924 continuous production Methods 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Landscapes
- Sorting Of Articles (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Abstract
The invention discloses a kind of continuous type silicon chip or cell piece detection sorter, including feed frame, detection frame and blanking frame, discharging box, jacking apparatus, extendable conveyor and upper material conveyer are set in the feed frame, detect and detection device, detection conveyer and PLC are set in frame, disposable box, lower material conveyer and feeding conveyor are set in blanking frame.The present invention passes through automatic sucking silicon chip or cell piece, realize the automation of feeding, and coordinate the technology uninterruptedly detected, realize charging, detect uninterrupted operation, 5400pcs/h of the equipment continuous production production capacity by past 3600pcs/h increases till now after improvement, intellectuality is furthermore achieved that, reduces and is manually increased substantially using production capacity.
Description
Technical field
The present invention relates to material to convey detection technique field, especially a kind of continuous type silicon chip or cell piece detection point
Class device.
Background technology
The silicon chip or cell piece that photovoltaic industry uses have the characteristics that light, thin and frangible, and these features are determined
Having determined silicon chip or cell piece will accomplish to handle with care in censorship course of conveying, prevent from breaking.
It is always to be interrupted discontinuous, silicon chip or cell piece in the conveying of photovoltaic industry silicon chip or cell piece
Feeding is drawn to be placed on flat belt and conveyed, then by middle process as detected, color sorting etc..Once because
Technology restriction, it is impossible to realize the techniques such as continuous uninterrupted detection, color sorting, can only blowing, detection, wait, take
Material, has a strong impact on product production capacity.With the development of science and technology including detecting, the intermediate detection technique including color sorting
Continuous uninterrupted judgement can have been accomplished, by PLC processing, properties of product detection information can have been realized instantaneous anti-
Should, start soon, reaction is fast；But continuous conveying is also not implemented with rear end blanking procedure in automation equipment feeding,
It can only detect by artificial blowing and finish a batch materials at present, then shut down and change box, enter by the material of detection
Enter to different packing crawler belts, then by being manually collected, what is directly used is manually at least two people, brings
The problem of be to directly affect equipment capacity.
It is currently understood that to photovoltaic automation industry, also Wei You manufacturers can accomplish to automate loading and unloading, the company of realization
Continuous conveying, continuous detection；Met customer need to solve this problem, applicant researches and develops continuous silicon chip or cell piece
Detect loading and unloading conveying equipment.
The content of the invention
Goal of the invention：A kind of in view of the above-mentioned drawbacks of the prior art, the present invention is intended to provide continuous type silicon chip
Or cell piece detection sorter, it is unable to automatic loading/unloading to solve silicon chip or cell piece and carries out detection intermediate detection
The problem of.
Technical scheme：A kind of continuous type silicon chip or cell piece detect sorter, including feed frame, detection machine
Frame and blanking frame, the feed frame is interior to be provided with discharging box, jacking apparatus, extendable conveyor and feeding conveying
Machine, the discharging box lower section set corresponding discharging box jacking apparatus, a discharging box jacking apparatus control one
Individual discharging box, the discharging box is interior to place silicon chip or cell piece to be detected；Detection is set to set in the detection frame
Standby, detection conveyer and PLC；Some disposable boxes, lower material conveyer are set in blanking frame and entered
Material conveyer, disposable box lower section set corresponding disposable box jacking apparatus, a disposable box jacking apparatus control
One disposable box, the interior silicon chip or cell piece for placing detection classification of the disposable box.
The upper material conveyer is belt conveyor, and the discharging box is arranged on the lower section of material conveyer, passed through
Extendable conveyor is delivered to the silicon chip or cell piece to be detected in discharging box below the belt of upper material conveyer, feeding
Gap location between the belt and belt of conveyer lower surface sets air-breathing module.It is to be checked by the air-breathing module
Silicon chip or cell piece absorption are surveyed on the lower surface belt of upper material conveyer, and by with running forward.On described
Material conveyer is in upper and lower two different planes, the upper material conveyer and detection conveyer from detection conveyer
Space bit be equipped with overlapping part, when upper material conveyer lower surface belt absorption silicon chip or cell piece to be detected
When reaching above detection conveyer, the air-breathing module of material conveyer in disconnection, silicon chip or cell piece to be detected are fallen within
Detect the upper surface of conveyer.
The detection device is size detection module, outward appearance detection module, electrical property detection module, flatness inspection
Any detection module combination surveyed in module.The detection device is located at the top of detection conveyer, incessantly
The silicon chip or cell piece to be detected of detection conveyer upper surface are detected, and testing result is transmitted to PLC
Controller, the PLC then provide the conveying instruction of lower material conveyer.
The lower material conveyer be in upper and lower two different planes from detection conveyer, the lower material conveyer and
The space bit of detection conveyer is equipped with overlapping part, and the lower material conveyer is also belt conveyor, and blanking is defeated
Send gap location between the belt and belt of machine lower surface that air-breathing module is set, when detection conveyer upper surface
When completing below the silicon chip or the lower material conveyer of cell piece arrival of detection, inhaled by lower material conveyer lower surface belt
It is attached, and by with running forward.
The disposable box is arranged on the lower section of lower material conveyer, the testing result provided according to PLC,
The silicon chip or cell piece for being finished the detection on lower material conveyer by feeding conveyor deliver to corresponding disposable box.
Further, N number of discharging box is divided into two groups of carry out operations, the silicon to be detected in one group of discharging box
Piece or cell piece are exhausted the then extendable conveyor above another group of discharging box by extendable conveyor and worked.Discharging box is
Decline (N number of jacking moves up and down with its corresponding discharging box respectively) according to a pitch of fins so that silicon chip or cell piece
Continuous output, when the silicon chip in first group of discharging box or cell piece have gone out last a piece of, second group of discharging box
Extendable conveyor, which is closelyed follow, takes out the silicon chip in another group of discharging box or cell piece, and the time for manually having abundance again will
First group of discharging box changes full magazine into, treats that second group of discharging box takes, then takes piece from first group of discharging box, real
Now continuous uninterrupted conveying silicon chip or cell piece.
Yet further, for feeding conveyor when silicon chip or cell piece are transported into disposable box, disposable box jacking will
Disposable box is lifted, and it is excessive to prevent that silicon chip or cell piece from declining the distance to drop, chipping.
Further, the number of the discharging box is more than 2.
Further, the upper material conveyer is perpetua mobilia.
Further, the lower material conveyer is perpetua mobilia.
Beneficial effect：Compared with prior art, the present invention has advantages below,
1st, the present invention realizes the automation of feeding by automatic sucking silicon chip or cell piece, and between coordinating not
The technology of disconnected detection, realizes charging, detects uninterrupted operation, equipment continuous production production capacity was by the past after improvement
3600pcs/h increase 5400pcs/h till now, production capacity increases obvious；
2nd, silicon chip or battery chip automatic sorting after the present invention is detected using intelligence control system realization, automatically
Collect, and sharpness of separation is high, and speed is fast, and uninterrupted sorting, packing, furthermore achieved that intellectuality,
Reduce artificial use；
3rd, the present invention is jacked according to the silicon chip in box to being provided with corresponding jacking under discharging box and disposable box
Or the thickness of cell piece automatically adjusts the height of itself, prevent the phenomenon of product fragmentation.
Brief description of the drawings
Fig. 1 is the structural front view of the present invention.
Fig. 2 is the structure top view of the present invention.
Embodiment
The technical program is described in detail below by a most preferred embodiment and with reference to accompanying drawing.
As shown in figure 1, a kind of continuous type silicon chip or cell piece detection sorter, including feed frame 1, inspection
Frame 2 and blanking frame 3 are surveyed, discharging box 4, jacking apparatus, flexible conveying are provided with the feed frame 1
Machine 6 and upper material conveyer 7, the number of the discharging box 4 is the even number not less than 4, is set in the present embodiment
4 discharging boxes 4, the lower section of discharging box 4 set corresponding discharging box jacking apparatus 5, a discharging box
Jacking apparatus 5 controls a discharging box 4, and silicon chip or cell piece to be detected are placed in the discharging box 4；It is described
Detect and detection device 8, detection conveyer 9 and PLC are set in frame 2；Set in blanking frame 3
Some disposable boxes 10, lower material conveyer 11 and feeding conveyor 12, the lower section of disposable box 10 set corresponding
Disposable box jacking apparatus 13, a disposable box jacking apparatus 13 control a disposable box 10, the disposable box
The silicon chip or cell piece of detection classification are placed in 10.
As shown in Fig. 2 the upper material conveyer 7 is belt conveyor, upper material conveyer is perpetua mobilia, this hair
Perpetua mobilia described in bright is " perpetual motion machine of third kind ", refers to forever all in dynamic machine, specifically compared for existing
Feeding, discharge conveyer in technology has pause, it is impossible to realize continuous conveying, and the feeding, discharge in the present invention
Conveyer is continuous conveying, can increase substantially production capacity.
The discharging box 4 is arranged on the lower section of material conveyer 7, by extendable conveyor 6 by discharging box 4
Interior silicon chip or cell piece to be detected is delivered to below the belt of material conveyer 7, the upper lower surface of material conveyer 7
Gap location between belt and belt sets air-breathing module.By the air-breathing module, silicon chip or cell piece to be detected
Absorption is on the lower surface belt of upper material conveyer 7, and by with running forward.The upper material conveyer 7
Upper and lower two different planes are in from detection conveyer 9, it can be seen that the institute of lower material conveyer 11
In plane positioned at the top of the detection place plane of conveyer 9, the upper material conveyer 7 and detection conveyer 9
Space bit be equipped with overlapping part, when the silicon chip or battery to be detected of the lower surface belt absorption of upper material conveyer 7
When piece reaches detection 9 top of conveyer, the air-breathing module of material conveyer 7, silicon chip or battery to be detected in disconnection
Piece falls within the upper surface of detection conveyer 9.
The detection device 8 is size detection module, outward appearance detection module, electrical property detection module, flatness
Any detection module combination in detection module, above detection device are detection module commonly used in the art, tool
The technical scheme of body belongs to prior art, can be selected as the case may be by those skilled in the art.The detection
Equipment 8 is positioned at the top of detection conveyer 9, incessantly to the silicon chip to be detected of detection conveyer 9 upper surface
Or cell piece is detected, and testing result is transmitted to PLC, the PLC then provides
The conveying instruction of lower material conveyer 11.
The lower material conveyer 11 is in upper and lower two different planes from detection conveyer 9, and the blanking is defeated
Machine 11 is sent to be equipped with overlapping part with detecting the space bit of conveyer 9, the lower material conveyer 11 is also belt
Conveyer, lower material conveyer are also perpetua mobilia, between the belt and belt of the lower lower surface of material conveyer 11 between
Air-breathing module is set at gap, under the silicon chip of detection has been completed in detection conveyer 9 upper surface or cell piece reaches
During 11 lower section of material conveyer, by the lower surface belt absorption of lower material conveyer 11, and by with running forward.
The disposable box 10 is arranged on the lower section of lower material conveyer 11, the detection provided according to PLC
As a result, the silicon chip or cell piece finished the detection on lower material conveyer 11 by feeding conveyor 12 delivers to phase
The disposable box 10 answered.
4 discharging boxes 4 are divided to for two groups of carry out operations, silicon chip or battery to be detected in one group of discharging box 4
Piece is exhausted by extendable conveyor 6, and the extendable conveyor 6 of another group of top of discharging box 4 works.Discharging box 4
It is to decline (jacking 1, jacking 2, to jack 3, jacking 4 respectively with its corresponding discharging box 4 according to a pitch of fins
Lower motion) so that silicon chip or cell piece continuously export, when the silicon chip in first group of discharging box 4 or cell piece go out
When complete last a piece of, the extendable conveyor 6 of second group of discharging box 4 is closelyed follow the silicon chip in another group of discharging box 4
Or cell piece takes out, the time for manually having abundance changes first group of discharging box 4 into full magazine again, treats that second group puts
Magazine 4 is taken, then piece is taken from first group of discharging box 4, realizes continuous uninterrupted conveying silicon chip or cell piece.
When silicon chip or cell piece are transported into disposable box 10, the jacking of disposable box 10 will receive feeding conveyor 12
Collection box 10 is lifted, and it is excessive to prevent that silicon chip or cell piece from declining the distance to drop, chipping.
It the above is only the preferred embodiment of the present invention, it should be pointed out that：For the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvement
Protection scope of the present invention is also should be regarded as with retouching.
Claims (6)
1. a kind of continuous type silicon chip or cell piece detection sorter, including feed frame (1), detection frame
(2) and blanking frame (3), it is characterised in that discharging box (4), top are provided with the feed frame (1)
Device, extendable conveyor (6) and upper material conveyer (7) are risen, is set below the discharging box (4) corresponding
Discharging box jacking apparatus (5), discharging box jacking apparatus (5) controls a discharging box (4), described
Silicon chip or cell piece to be detected are placed in discharging box (4)；Set in detection frame (2) detection device (8),
Detect conveyer (9) and PLC；Some disposable boxes (10), blanking are set in blanking frame (3)
Conveyer (11) and feeding conveyor (12), disposable box (10) lower section set corresponding disposable box jacking
Device (13), a disposable box jacking apparatus (13) control a disposable box (10), the disposable box (10)
The interior silicon chip or cell piece for placing detection classification；
The upper material conveyer (7) is belt conveyor, and the discharging box (4) is arranged on material conveyer (7)
Lower section, the silicon chip or cell piece to be detected in discharging box (4) are delivered to by feeding by extendable conveyor (6)
Below the belt of conveyer (7), the gap location between the belt and belt of upper material conveyer (7) lower surface is set
Air-breathing module is put, the upper material conveyer (7) is in upper and lower two different planes from detection conveyer (9),
The upper material conveyer (7) is equipped with overlapping part with the space bit of detection conveyer (9)；
The lower material conveyer (11) is in upper and lower two different planes from detection conveyer (9), described
Lower material conveyer (11) is equipped with overlapping part, the blanking conveying with the space bit of detection conveyer (9)
Machine (11) is also belt conveyor, the gap location between the belt and belt of lower material conveyer (11) lower surface
Air-breathing module is set, and the disposable box (10) is arranged on the lower section of lower material conveyer (11), according to PLC
The testing result that controller provides, it is by feeding conveyor (12) that the detection on lower material conveyer (11) is complete
Complete silicon chip or cell piece delivers to corresponding disposable box (10).
2. a kind of continuous type silicon chip according to claim 1 or cell piece detection sorter, its feature
Be, the detection device (8) be size detection module, outward appearance detection module, electrical property detection module,
Any detection module combination in flatness detection module.
3. a kind of continuous type silicon chip according to claim 1 or cell piece detection sorter, its feature
It is, N number of discharging box (4) is divided into two groups of carry out operations, to be detected in one group of discharging box (4)
Silicon chip or cell piece exhaust the then extendable conveyor (6) above another group of discharging box (4) by extendable conveyor (6)
Work.
4. a kind of continuous type silicon chip according to claim 1 or cell piece detection sorter, its feature
It is, the number of the discharging box (4) is more than 2.
5. a kind of continuous type silicon chip according to claim 1 or cell piece detection sorter, its feature
It is, the upper material conveyer (7) is perpetua mobilia.
6. a kind of continuous type silicon chip according to claim 1 or cell piece detection sorter, its feature
It is, the lower material conveyer (11) is perpetua mobilia.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610488991.1A CN107546142B (en) | 2016-06-28 | 2016-06-28 | Continuous silicon chip or battery piece detection and classification device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610488991.1A CN107546142B (en) | 2016-06-28 | 2016-06-28 | Continuous silicon chip or battery piece detection and classification device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107546142A true CN107546142A (en) | 2018-01-05 |
| CN107546142B CN107546142B (en) | 2024-03-29 |
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| CN201610488991.1A Active CN107546142B (en) | 2016-06-28 | 2016-06-28 | Continuous silicon chip or battery piece detection and classification device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108198912A (en) * | 2018-02-24 | 2018-06-22 | 常州亿晶光电科技有限公司 | Solar cell auto plate separation equipment |
| CN108745921A (en) * | 2018-03-26 | 2018-11-06 | 江苏金晖光伏有限公司 | A kind of sorting method of inspection of diamond wire saw cut list, polysilicon chip |
| CN110491804A (en) * | 2019-08-05 | 2019-11-22 | 马鞍山致青工业设计有限公司 | Continuous detection apparatus is used in a kind of processing of silicon wafer |
| CN115360113A (en) * | 2022-08-29 | 2022-11-18 | 深圳市易达凯电子有限公司 | Semi-automatic detection equipment for metal oxide semiconductor chip processing production |
| CN115831797A (en) * | 2022-12-26 | 2023-03-21 | 徐州市沂芯微电子有限公司 | Chip detection machine with self-material-taking and installing functions |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108198912A (en) * | 2018-02-24 | 2018-06-22 | 常州亿晶光电科技有限公司 | Solar cell auto plate separation equipment |
| CN108198912B (en) * | 2018-02-24 | 2020-01-31 | 常州亿晶光电科技有限公司 | Automatic solar cell slicing equipment |
| CN108745921A (en) * | 2018-03-26 | 2018-11-06 | 江苏金晖光伏有限公司 | A kind of sorting method of inspection of diamond wire saw cut list, polysilicon chip |
| CN110491804A (en) * | 2019-08-05 | 2019-11-22 | 马鞍山致青工业设计有限公司 | Continuous detection apparatus is used in a kind of processing of silicon wafer |
| CN115360113A (en) * | 2022-08-29 | 2022-11-18 | 深圳市易达凯电子有限公司 | Semi-automatic detection equipment for metal oxide semiconductor chip processing production |
| CN115831797A (en) * | 2022-12-26 | 2023-03-21 | 徐州市沂芯微电子有限公司 | Chip detection machine with self-material-taking and installing functions |
| CN115831797B (en) * | 2022-12-26 | 2023-10-13 | 徐州市沂芯微电子有限公司 | Chip detector with self-feeding installation function |
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|---|---|
| CN107546142B (en) | 2024-03-29 |
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Inventor after: Xu Ming Inventor after: Zhang Chi Inventor after: Wang Zhigang Inventor after: Sun Xiaojun Inventor after: Wang Sihai Inventor before: Zhang Chi Inventor before: Wang Zhigang Inventor before: Sun Xiaojun Inventor before: Wang Sihai |
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Address after: 211162 No. 3 Xiyan Road, Jiangning Binjiang Economic Development Zone, Nanjing City, Jiangsu Province Applicant after: NANJING TOPSTEK AUTOMATION EQUIPMENT CO.,LTD. Address before: 210000 Tianyuan West Road, Jiangning District, Jiangsu, No. 108, No. Applicant before: NANJING TOPSTEK AUTOMATION EQUIPMENT CO.,LTD. |
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Denomination of invention: A continuous silicon or battery detection and classification device Granted publication date: 20240329 Pledgee: China Postal Savings Bank Co.,Ltd. Nanjing Branch Pledgor: NANJING TOPSTEK AUTOMATION EQUIPMENT CO.,LTD. Registration number: Y2024980013155 |