CN104085241B - A kind of monochromatic mosaic granule automatic paving equipment and laying method thereof - Google Patents
A kind of monochromatic mosaic granule automatic paving equipment and laying method thereof Download PDFInfo
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- CN104085241B CN104085241B CN201410317363.8A CN201410317363A CN104085241B CN 104085241 B CN104085241 B CN 104085241B CN 201410317363 A CN201410317363 A CN 201410317363A CN 104085241 B CN104085241 B CN 104085241B
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- Road Paving Structures (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The present invention provides a kind of monochromatic mosaic granule automatic paving equipment and laying method thereof, and this equipment includes: frame；The mosaic loose tool being arranged in frame；At least one mosaic granule monorail automatic paving unit, after being transported by grain respectively by mosaic granule, then by grain by mosaic powder collection and according to arrangement formation row/column set in advance, the most whole row/column enters upper material process；The feeding device being connected with frame, installs in mosaic loose tool for being transported successively by the whole row/column mosaic granule arranged in mosaic granule monorail automatic paving unit；And the controller being connected with mosaic granule monorail automatic paving unit and feeding device signal respectively；Present device paving stability is high, paving speed is fast, can be effectively improved efficiency and the accuracy rate of mosaic granule paving.This automatic laying method replaces traditional artificial paving technique, solves the problem that current mosaic industry automation degree is the highest and production efficiency is low.
Description
Technical field
The present invention relates to mosaic automatic paving technical field.
Background technology
Mosaic is a kind of art, and the collocation of color has unlimited probability, it is possible to make than ceramic tile more
The aesthetic feeling of rich change.Price is low, durability is high, good decorating effect, pattern can be determined owing to having for mosaic
The advantages such as system, enjoy market to pursue in recent years, are widely used in outdoor and indoor decoration at present.
The complete process of existing mosaic works includes the making of mosaic granule, paving, gluing and drying
Etc. operation.In the paving operation of mosaic granule, the paving of monochromatic mosaic granule is to use same color
Mosaic granule carry out whole mosaic loose tool arranging after feeding, then to being booked the loose tool of mosaic granule
Carry out pressing paving, then the operation of monochromatic paving saves for the paving operation of multicolour mosaic granule
Having gone the step of sequence, therefore its operation is fairly simple.In the paving operation of monochromatic mosaic granule, by
In the particularity (area is less) of mosaic grain products, traditional technique all uses and is accomplished manually, with staff
According to the color needed for layout, mosaic granule is placed in mosaic loose tool, and will be having put well
Loose tool upper bottom surface different towards mosaic granule turn one by one so that it is bottom surface in the same direction, through school
Test without carrying out again after leakage paving pressing paving.But, the operation of above-mentioned employing manual operation mosaic granule paving
Make this process complicated, the longest and error rate is high, thus directly affect the making of subsequent handling
Efficiency and end product quality.
Along with the raising of industrial automation level, mechanization is the most efficient method improving production capacity, industrialization
The big core produced is exactly that machinery replaces staff, it is achieved the most rapid automated production.In recent years, state
The most also paving equipment automatic to mosaic is had to carry out correlational study, the paving of one of which list color mosaics granule
Label apparatus is also widely used.Although, this paving machine can replace traditional artificial paving technique, but should
Paving machine makes its poor stability and accuracy rate low due to situation leakage paving often occur, the most also wants a large amount of staff
Go to check and just can carry out with mending-leakage pressing paving, then the efficiency of its paving does not the most effectively improve.And,
This paving machine structure is complicated, is not easy to operation, safeguards and dismount, thus causes its ductility poor, it is impossible to
Arbitrarily increase production line according to Production requirement and carry out the paving of mosaic granule.
Therefore, a kind of monochromatic mosaic granule automatic paving equipment replacing artificial paving technique need to now be provided
And laying method, thus improve the paving efficiency of mosaic granule, and then improve the system of follow-up phase technique
Make efficiency and end product quality.
Summary of the invention
It is an object of the invention to overcome shortcoming of the prior art with not enough, it is provided that a kind of simple in construction, behaviour
Make and easy to maintenance and that paving stability is high monochromatic mosaic granule automatic paving equipment, thus improve
The efficiency of mosaic granule paving and accuracy rate.The automatic paving equipment of the present invention has ductility, can root
Realize monorail mode according to Production requirement or multi-track mode carries out mosaic granule paving, thus improve paving
Speed.The present invention also provides for the automatic laying method of a kind of monochromatic mosaic granule, can realize mosaic granule
The full-automation of paving technique, thus replace traditional artificial paving technique, solve current mosaic industry certainly
The problem that dynamicization degree is the highest and production efficiency is low.
In order to achieve the above object, the technical scheme is that: a kind of monochromatic mosaic
Granule automatic paving equipment, for carrying out orderly paving by mosaic granule；It is characterized in that: including:
Frame；
The mosaic loose tool being arranged in frame；
M mosaic granule monorail automatic paving unit, after mosaic granule is transported by grain respectively,
Again by grain by mosaic powder collection and according to arrangement formation row/column set in advance, the most whole row/column enters
Upper material process；Described refer to that the pattern according to required formation is every to mosaic loose tool according to arrangement set in advance
Row/column is put into the setting that the lattice number of mosaic granule is carried out；Wherein, M is natural number and M >=1；
The feeding device being connected with frame, for having arranged in mosaic granule monorail automatic paving unit
The whole row/column mosaic granule arranged is transported successively and is installed in mosaic loose tool；
And the control being connected with mosaic granule monorail automatic paving unit and feeding device signal respectively
Device；
Each described mosaic granule monorail automatic paving unit include N number of for by mosaic granule by grain
It is transported to the feeding device of discharging opening, and for the mosaic granule that feeding device exports by grain is passed
The pay-off sent；
In each mosaic granule monorail automatic paving unit: each described feeding device is arranged on frame
Side also includes feed mechanism, pushes mechanism；In frame is stretched in the described outlet pushing mechanism and in exit
Be provided with discharging opening, described in push mechanism and be connected with the outlet of feed mechanism, for by the horse on feed mechanism
A match gram granule pushes discharging opening by grain respectively；Described feed mechanism, push mechanism all with controller signals even
Connect；Described pay-off is arranged in frame and includes the N number of delivery device and identical with discharging opening quantity
Individual conveying mechanism, described delivery device and conveying mechanism are all connected with controller signals, and are separately positioned on out
The both sides of material mouth；During work, the mosaic granule that each discharging opening is needed by delivery device is pushed to defeated by grain
Send mechanism to be collected, collect the conveying mechanism having mosaic granule and form row/column according to arrangement set in advance
After carry out delivering into feeding；Wherein, N is natural number and N >=1；Described feeding device and conveying mechanism
Quantity is than for N:1；
Described feeding device include the sliding support parts one being connected with frame and by controller control can go up,
The draw frame machine of lower motion, described draw frame machine is slidably connected with sliding support parts one, for by conveyer
The whole row/column mosaic granule arranged in structure is transported successively and is installed in mosaic loose tool；
The quantity of described mosaic granule monorail automatic paving unit and feeding device is than for M:1.
The paving of monochromatic mosaic granule is to enter whole mosaic loose tool with the mosaic granule of same color
After row arrangement feeding, then carry out the loose tool being booked mosaic granule pressing paving.In such scheme, by
In the whole row/column mosaic granule just arranged by pay-off, therefore, feeding device can
Once the whole row/column mosaic granule arranged fortune is installed in the row/column that mosaic loose tool is corresponding, complete
Become the feeding of a certain row/column of mosaic loose tool, it is thus possible to be effectively improved paving efficiency and the speed of mosaic granule
Degree.Simultaneously as the mosaic granule that feeding device is exported by grain by pay-off is according to row set in advance
Row are collected, therefore, and the arrangement of the whole row/column mosaic granule obtained by pay-off and mosaic tire
In mould (the i.e. required pattern formed) corresponding row/column, the arrangement of required mosaic granule is consistent, thus can
It is greatly improved the accuracy rate of mosaic granule paving.
The paving equipment of the present invention has ductility, and it includes that at least one mosaic granule monorail is automatic
Paving unit, then can realize monorail mode according to Production requirement or multi-track mode carries out mosaic granule paving
Patch, thus improve paving speed.The feeding device of the present invention and the quantity of conveying mechanism than for N:1, then may be used
Improved the transfer rate of conveying mechanism by the quantity increasing feeding device that extends, thus improve paving further
Patch efficiency.The present invention can be according to Production requirement, can be by mosaic granule monorail automatic paving unit and feeding
The quantity ratio of device is set to nM:n.Mosaic granule monorail automatic paving unit and the quantity of feeding device
Ratio is M:1, then only need to increase the quantity of mosaic granule monorail automatic paving unit when increasing production line,
I.e. increase feeding device and the quantity of pay-off, a feeding device can be realized on multiple conveying mechanisms
The whole row/column mosaic granule arranged carries out fortune and installs in mosaic loose tool.Feeding device and frame can
Fixing connect or be slidably connected, due to the corresponding mosaic loose tool of a feeding device, therefore which with
The mode of the corresponding mosaic loose tool of multiple feeding devices contrasts, and the position of mosaic loose tool can be in frame
The most arbitrarily put or arbitrarily put without considering how to be put on feeding device same level direction
In the problem of the centrosymmetry position of multiple feeding devices, the position of feeding device has been fixed without examining
Consider the space problem installing feeding device additional, and without the concern for multiple feeding devices by mosaic granule fortune dress
Transportation route problem in mosaic loose tool.Therefore, the equipment of the present invention can set according to Production requirement
Standby improvement, to extend or install additional be very convenient and flexibly, only need to increase feeding device and pay-off i.e.
Can, it is not necessary to consider feeding device and the position installation question of mosaic loose tool；And the accounting for of equipment after extending
Little with space.
Described push the straight line that mechanism includes the mosaic granule transported out from feed mechanism can be carried out transmit
Feed mechanism；Described linear feeding mechanism includes exporting the rectilinear orbit being connected with feed mechanism, and arranges
At the friction pulley of rectilinear orbit porch, for mosaic granule is pushed rectilinear orbit；Described rectilinear orbit
On be provided with transfer roller；
Described feed mechanism is to take over a business the vibrating disk formed by spiral path, sets on spiral path sidewall
Being equipped with and automatically identify flotation-dividing part, described automatic identification flotation-dividing part includes for identifying mosaic granule positive/negative
Face normal complexion identification vibrating disk color is to ensure the color sensor of mosaic granule normal transmission, and is used for
Mosaic granule is blown off to the compressed air blow gun taking over a business inner bottom surface；Described compressed air blow gun is arranged on face
Colour sensor along the front in mosaic pellet transportation direction, compressed air blow gun and color sensor all with control
Device signal connects, and on the same basic circle week of spiral path and form 20 ° of angles；
Described feeding device also includes exporting the feed bin being arranged on top, and described feed bin includes funnel and the end
Portion is provided with the hopper of vibration machine, and hopper is arranged on the underface of funnel；Arrange on described funnel medial wall
Having the photoswitch of mosaic granule storage in detecting funnel, described photoswitch is by transmitting terminal and reception
End composition, transmitting terminal be separately mounted to receiving terminal inside funnel relative to two sides on.
The friction that mosaic granule can be promoted to advance it is provided with in the junction of feed mechanism Yu linear feeding mechanism
Wheel, the problem that can effectively solve the linking of mosaic pellet transportation, This solution avoids manual intervention and realize transmission
Automatization, and in linear feeding mechanism, be provided with the transfer roller reducing frictional resistance suffered by mosaic granule,
Thus it being effectively improved transmission speed and the efficiency of transmission of mosaic granule, it is achieved this feeding device is by mosaic
Grain is by the arrangement of grain order and quickly output.The setting of photoswitch can make this feeding device have detection biography
The function of defeated thing storage, improves the automation function of feeding device further.When being arranged on spiral path
The color sensor corresponding detection region in vibrating disk in when being not detected by the color of mosaic granule
(i.e. only detecting the color of vibrating disk disk body), color sensor can trigger vibration machine by controller,
It is made to produce vibration and act on hopper and its interior mosaic granule, so that mosaic granule shakes
Dynamic, it is slipped to taking over a business of vibrating disk interior.
Described conveying mechanism includes the magazine for loading mosaic granule and sliding support parts two, described material
Box is slidably connected with sliding support parts two；
Described magazine is the strip box body that end face and one side are equipped with opening, the opening of magazine side with push away
Send mechanism relative；Being evenly arranged with the vital QI flowing in the body against the natural law being parallel to each other in described box body, the opening of magazine side is by institute
It is made up of the opening of vital QI flowing in the body against the natural law；Described vital QI flowing in the body against the natural law quantity is identical with the number of the column/row of mosaic loose tool；
Described delivery device and conveying mechanism are separately positioned on the both sides of feeding device discharging opening and refer to: feed fills
The position putting discharging opening is a station, and the delivery device being connected with controller signals is arranged on the side of station
And it is corresponding with station；The magazine being provided with uniform vital QI flowing in the body against the natural law is arranged on the opposite side of station；During work, required dress
The position of the vital QI flowing in the body against the natural law filled out controls corresponding with station by controller, it is achieved the position of delivery device, station
With the position of a vital QI flowing in the body against the natural law of required filling in same level line corresponding align.
The pay-off of the present invention uses delivery device and the combination of conveying mechanism carried in sliding manner, can
Realize steadily, rapidly by mosaic granule being sent to feeding device from feeding device, thus effectively shorten horse
The delivery time of match gram granule, and then improve the efficiency of the automatic paving of mosaic granule, be conducive to it in Marseille
Gram particle manufacture industry uses and promotes.The setting of the magazine with vital QI flowing in the body against the natural law can realize feeding device by grain
Output mosaic granule be collected and and according to set in advance arrangement formed row/column function, with
Time, it is possible to stationarity that mosaic granule transmit is effectively ensured.This magazine is to be connected by base plate and three side plates
The size coalignment of the box body of composition, the size of each of which vital QI flowing in the body against the natural law and mosaic granule, this is designed with beneficially
Ensure the stability that mosaic granule transmits.
Described draw frame machine is slidably connected with sliding support parts one and refers to: draw frame machine includes suction cup carrier and sets
Put the drive mechanism at suction cup carrier top, drive mechanism and controller signals to connect, suction cup carrier and sliding support
Parts one are slidably connected, it is achieved draw frame machine slides along the length direction of sliding support parts one；
Described suction cup carrier includes suction cup carrier plate A, suction cup carrier plate B and sucker, described suction cup carrier plate A
Connect with suction cup carrier plate B and form the suction cup carrier that cross section is overlapping " mouth " font of two plates；Described suction
Dish is arranged on the bottom of suction cup carrier plate B；Described drive mechanism is for being used for promoting the upper and lower motion of suction cup carrier also
With the driving cylinder of double guide rods, cylinder is driven to be connected with controller signals.
The feeding device of the present invention moves and positions by the way of slip, then by by the way of absorption
The whole row/column mosaic granule arranged is transported successively and is installed to realize mosaic in the row/column that mosaic loose tool is corresponding
The paving of granule, so can be effectively improved the efficiency of the automatic paving of mosaic granule, it is achieved mosaic granule is certainly
The automatization of dynamic paving and intellectuality.The structure that suction cup carrier plate A and suction cup carrier plate B connects can conveniently be inhaled
The replacing of dish, simple to operate；When needing the quantity increasing sucker, can directly change that to have sucker quantity many
Suction cup carrier plate B, without by whole suction cup carrier dismounting carry out suction cup carrier boring and sucker install
Etc. numerous and diverse step.Owing to mosaic granule is the granule that volume is little, therefore to ensure that mosaic drawn by sucker
The absorption precision of granule, the present invention uses the driving cylinder with double guide rods that operating accuracy is high, promotes suction
The upper and lower motion of plate rail.
Described sliding support parts one are connected with housing slide by slide mechanism, it is achieved draw frame machine relative to
Frame is slided along the width of sliding support parts one；Described slide mechanism is connected with controller signals.This
Invention can be slided along the width of sliding support parts one in frame by sliding support parts one, thus
The motion making draw frame machine pass through two coordinate directions realizes the final shift position with magazine and mosaic tire
The running fix of the putting position of mould, is carried out the whole row/column mosaic granule arranged from magazine soon
Speed, stable and put into exactly in mosaic loose tool, and use the coordination exercise of two coordinates to make this
The feeding precision of feeding device is high and feeding speed is fast, and has stable feeding quality.
A kind of monochromatic automatic laying method of mosaic granule, it is characterised in that: include the feed work carried out successively
Sequence, feeding operation and upper material process；Wherein refer to be transported to out mosaic granule respectively by grain for material process
Material mouth；Feeding operation refers to by grain by mosaic powder collection and according to arrangement formation row/column set in advance,
The most whole row/column enters upper material process, the described pattern referred to according to required formation according to arrangement set in advance
Row/column every to mosaic loose tool is put into the setting that the lattice number of mosaic granule is carried out；Upper material process refers to
The whole row/column mosaic granule being arranged is transported successively and is installed in the row/column that mosaic loose tool is corresponding.
Described mosaic granule is transported to discharging opening by grain respectively refers to: the mosaic granule in feed bin is passed
Deliver to extreme position, then by pushing mode, mosaic granule is delivered to discharging opening by the arrangement of grain order respectively；
Wherein, extreme position refers to that mosaic granule does not has power drive to stop the position transmitting；
Detection region is set before mosaic granule is sent to extreme position, in detection region to mosaic granule
Color be identified and process one of as follows, it is ensured that the normal transmission of mosaic granule and from
In detection region, the mosaic granule of output is positive/negative facing to unification: (1) detection is not detected by horse in region
The front color of match gram granule or reverse side color, then transmit the mosaic granule blowing in feed bin to power
Beginning；(2) detect in detection region that the color of single mosaic granule is not to set the color towards face,
Then mosaic granule is pushed away drop down onto power transmission beginning retransfer；(3) list is detected in detection region
The color of mosaic granule is to set the color towards face, then continue to be sent to limit position by mosaic granule
Put place；
Described feeding operation also includes the storage of mosaic granule in feed bin is detected and processed: in feed bin
The piling height of mosaic granule is less than the setting height(from bottom) of detection device, then alarm feeds.
Contrasting with by the feed mode that mosaic granule entire row respectively is transported, mosaic granule is divided by the present invention
Be not transported to the feed mode of discharging opening by grain, follow-up feeding operation is according to the every row/column of mosaic loose tool
Needed in, the mosaic granule needed is collected and arranges by the grain number of mosaic granule, and the feed of entire row
Mode is then difficult to subsequent handling and is collected mosaic granule and arranges.Then may be used by pushing mode
Ensure that mosaic granule delivers to discharging opening by the arrangement of grain order respectively, be effectively improved the biography of mosaic granule simultaneously
Defeated speed and efficiency of transmission.
Described by grain by mosaic powder collection and according to set in advance arrangement formed row/column refer to: set tool
Having the magazine of vital QI flowing in the body against the natural law, described vital QI flowing in the body against the natural law quantity is identical with the number of the column/row of mosaic loose tool；By the side pushed
Formula by mosaic granule from corresponding discharging opening by predeterminated position by grain push correspondence magazine vital QI flowing in the body against the natural law in carry out
The collection of mosaic granule, realizes mosaic granule according in advance in mosaic granule is all collected in magazine
The arrangement set forms whole row/column；
Before every mosaic granule pushes, to position, the position of each discharging opening of each propelling movement with need dress
The each magazine vital QI flowing in the body against the natural law filled out carries out the location of same level line and controls.
The described feeding operation load mode by a magazine, the whole row/column mosaic that will be filled in magazine
Granule is conveyed into material process；The described material process that is conveyed into refers to: magazine is by mosaic granule transmission
To feeding station, wherein, feeding station refers to the final position that magazine moves；
Described upper material process is completed by draw frame machine by absorption mode, comprises the following steps:
The first step, draw frame machine is moved and positioned over having arrived at the surface of feeding station magazine, and will material
The whole row/column mosaic granule arranged in box is drawn；
Second step, draws and has the draw frame machine of mosaic granule being just moved and positioned over mosaic granule loose tool
Top, and the whole row/column mosaic granule arranged is loaded the grid of mosaic loose tool correspondence row/column
In, complete the feeding of mosaic loose tool a certain row/column mosaic granule；
3rd step, judges the situation that mosaic loose tool whether feeding is complete: mosaic loose tool feeding is complete
Finish, then complete the pattern whole range of required formation, it is achieved monochromatic mosaic granule is spread by predetermined pattern
Patch；Otherwise, the first step is returned；
Described draw frame machine passes through the running fix in one-dimensional coordinate direction in the surface of magazine and mosaic loose tool
Surface；Or described draw frame machine by the running fix in two-dimensional coordinate direction in the surface of magazine and
The surface of mosaic loose tool.
Described feeding operation by the load mode of two or more magazine, by be filled in each magazine full line/
Row mosaic granule is conveyed into material process, described in be conveyed into material process and refer to: each magazine is by horse
A match gram granule is sent to feeding station, and wherein, feeding station refers to the final position that each magazine moves；
Described upper material process is completed by draw frame machine by absorption mode, comprises the following steps:
The first step, what draw frame machine was moved and positioned over specifying has arrived at directly over the magazine of feeding station；
Second step, the whole row/column mosaic granule arranged in magazine is drawn by draw frame machine；Institute
State mosaic granule discharging opening corresponding to magazine return and carry out the mosaic powder collection of next round；
3rd step, draws and has the draw frame machine of mosaic granule being just moved and positioned over mosaic granule loose tool
Top, and the whole row/column mosaic granule arranged is loaded the grid of mosaic loose tool correspondence row/column
In, complete the feeding of this row/column mosaic granule of mosaic loose tool；
4th step, judges the situation that mosaic loose tool whether feeding is complete: mosaic loose tool feeding is complete
Finish, then complete the pattern whole range of required formation, it is achieved monochromatic mosaic granule is spread by predetermined pattern
Patch；Otherwise, draw frame machine is moved and positioned over the magazine having arrived at feeding station that the next one specifies and just goes up
Side, and carry out second step；
Described draw frame machine passes through the running fix in one-dimensional coordinate direction in the surface of magazine and mosaic loose tool
Surface；Or described draw frame machine by the running fix in two-dimensional coordinate direction in the surface of magazine and
The surface of mosaic loose tool.
In the first step and the 4th step, it is intended that the feeding station magazine that has arrived at refer to: can by control journey
Sequence is according to having arrived at that the sequence of feeding station or the sequence of mosaic granule row/column set that what is called specifies
Feeding station magazine.
The feeding operation of the present invention uses cylinder push mode and pass through a magazine or two or more magazine to needing
Combination that the mosaic granule wanted is collected and arranges, can realize steadily, will arrange rapidly
Whole row/column mosaic granule is sent to enter material process, thus when effectively shortening the transmission of mosaic granule
Between, and shorten the mosaic granule time according to mosaic loose tool (the i.e. required pattern formed) required arrangement,
And then the efficiency of the raising automatic paving of mosaic granule, be conducive to it to use in mosaic particle manufacture industry
And popularization.The draw frame machine of the present invention can determine according to the position of mosaic loose tool and feeding station and passes through
One-dimensional coordinate direction or two-dimensional coordinate direction move location, can realize mosaic granule is quick, stable
Put into exactly in mosaic loose tool, complete feeding paving.Upper material process is by two-dimensional coordinate direction
For the coordination exercise motion with respect to one-dimensional coordinate direction, at feeding speed, positioning precision and feeding
The aspect such as stability all increase so that feeding precision of material process is high and feeding speed is fast on this,
There is stable feeding quality.
Compared with prior art, the invention have the advantages that and beneficial effect:
1, monochrome mosaic granule of the present invention automatic paving equipment-laid simple in construction, convenient operating maintenance and paving
Stability is high, thus can be effectively improved efficiency and the accuracy rate of mosaic granule paving.
2, monochrome mosaic granule of the present invention automatic paving equipment has ductility, can be real according to Production requirement
Existing monorail mode or multi-track mode carry out mosaic granule paving, thus improve paving speed.
3, the monochromatic automatic laying method of mosaic granule of the present invention, can realize mosaic granule paving technique
Full-automation, thus replace traditional artificial paving technique, solve current mosaic industry automation degree not
High and that production efficiency is low problem.
Accompanying drawing explanation
Fig. 1 is the structural representation of feeding device in monochrome mosaic granule of the present invention automatic paving equipment；
Fig. 2 is the structure of the conveying mechanism of pay-off in monochrome mosaic granule of the present invention automatic paving equipment
Schematic diagram；
Fig. 3 is the structure of the delivery device of pay-off in monochrome mosaic granule of the present invention automatic paving equipment
Schematic diagram；
Fig. 4 is the rack construction schematic diagram of monochrome mosaic granule of the present invention automatic paving equipment；
Fig. 5 is the structural representation of feeding device in monochrome mosaic granule of the present invention automatic paving equipment；
Fig. 6 is the structural representation (feed bin is not shown) of monochrome mosaic granule of the present invention automatic paving equipment；
Fig. 7 is the feed process flow chart of monochrome mosaic granule of the present invention automatic paving equipment；
Fig. 8 is the feeding process flow chart of monochrome mosaic granule of the present invention automatic paving equipment；
Fig. 9 is the feeding process flow chart of monochrome mosaic granule of the present invention automatic paving equipment in embodiment one；
Figure 10 is the structural representation of monochromatic mosaic granule automatic paving equipment in embodiment three；
Figure 11 is the feeding process flow chart of monochromatic mosaic granule automatic paving equipment in embodiment three；
Wherein, 1 be feeding device, 1.1 be spiral path, 1.2 for taking over a business, 1.3 be vibrator, 1.4 be
Linear feeding mechanism, 1.5 be friction pulley, 1.6 for transfer roller, 1.7 for funnel, 1.8 for vibration machine,
1.9 be hopper, 1.10 for support, 1.11 for photoswitch, 1.12 for color sensor, 1.13 for compression sky
Air-blowing mouth, 1.14 be discharging opening, 2 be pay-off, 2.3 be magazine, 2.4 be screw mandrel slide unit, 2.5 for sliding
Block, 2.6 be connector, 2.7 be cylinder body, 2.8 be push rod, 2.9 be pushing block, 2.10 be vital QI flowing in the body against the natural law, 2.12 be
Drive mechanism, 2.14 be delivery device support, 2.15 be conveying mechanism support, 2.16 for pushing cylinder, 3 being
Feeding device, 3.2 be suction cup carrier, 3.3 for drive cylinder, 3.5 be suction cup carrier plate A, 3.6 for suction cup carrier
Plate B, 3.7 be sucker, 3.8 be connector two, 3.11 for screw mandrel slide unit two, 3.9 for slide block two, 3.10
For guide rod, 3.12 be that drive mechanism two, 4 is frame, 5 is mosaic loose tool, 6 is loose tool support.
Detailed description of the invention
The present invention is described in further detail with detailed description of the invention below in conjunction with the accompanying drawings.
Embodiment one
The equipment of the present embodiment is the automatic paving equipment of monochromatic mosaic granule two track, i.e. includes two horses
Monochromatic mosaic granule is spread by match gram granule monorail automatic paving unit and a feeding device automatically
To being illustrated below as a example by patch, wherein, each mosaic granule monorail automatic paving unit includes three
Feeding device and a pay-off.The present embodiment set mosaic loose tool often row all with magazine length direction
Parallel.
As shown in Figures 1 to 6, the mosaic granule automatic paving equipment of the present invention includes frame 4, passes through loose tool
5, two mosaic granule monorail automatic paving unit of the mosaic loose tool that support 6 is arranged in frame 4,
For mosaic granule fortune is installed to feeding device 3 in mosaic loose tool 5 and respectively with each mosaic
The controller that granule monorail automatic paving unit and feeding device 3 signal connect.Wherein, each mosaic
Granule monorail automatic paving unit includes three for the feed that mosaic granule is transported to discharging opening by grain
Device 1, and for feeding device 1 to be carried out the pay-off 2 transmitted by the mosaic granule that grain exports.
Pay-off 2 and feeding device 3 are separately positioned in frame 4.Monochrome mosaic granule of the present invention spreads automatically
Patch method includes that carry out successively supplies material process, feeding operation and upper material process；Wherein for material process refer to by
Mosaic granule is transported to discharging opening by grain respectively；Feeding operation refer to by grain by mosaic powder collection and by
Forming row according to arrangement set in advance, then full line enters upper material process, refers to according to arrangement set in advance
The setting that the lattice number of mosaic granule is carried out is put in mosaic loose tool often being gone according to the pattern of required formation；
Upper material process refers to transport the full line mosaic granule arranged successively install to mosaic loose tool 5 correspondence
In row.
The automatic paving equipment of the present invention is provided with two mosaic granule monorail automatic paving unit, each
Automatically paving unit has three feeding devices 1.Each feeding device 1 includes taking over a business 1.2 by spiral path 1.1
The vibrating disk formed, and the mosaic granule transported out from vibrating disk can be carried out the linear feeding transmitted
Mechanism 1.4；Wherein, vibrating disk is connected with controller signals, vibrating disk take over a business to be provided with bottom 1.2 generation
The vibrator 1.3 of vibration, its frequency of vibration and power are by Frequency Converter Control, and effect of vibration is in taking over a business 1.2
Mosaic granule so that granule produces random motion, eventually enters in spiral path 1.1.And spiral type rail
The cross section in road 1.1 has 3 °～the gradient of 5 °, and the helix pitch at its place is 10mm, and tapering is 68 °,
Base circle diameter (BCD) is 600mm, and the height of spiral path 1.1 outer wall is 8mm, 6mm higher than the height of inwall,
Mosaic granule transmits along spiral path 1.1 under vibrating the effect with centrifugal force in order.
The linear feeding mechanism 1.4 of feeding device 1 of the present invention is provided with and is connected with spiral path 1.1 outlet
Rectilinear orbit, and be equipped with for mosaic granule is pushed to linear feeding mechanism 1.4 in rectilinear orbit porch
Friction pulley 1.5；This friction pulley 1.5 is the friction pulley being made up of wear-resisting soft rubber, during work, and friction pulley
1.5 rotate counterclockwise under the driving of servomotor.From 1.5 Founders of friction pulley to rectilinear orbit on along straight
Trajectory length direction is provided with transfer roller 1.6.This feeding device 1 also includes for placing mosaic granule
Feed bin, this feed bin includes that funnel 1.7 and bottom are provided with the hopper 1.9 of vibration machine 1.8, and hopper 1.9 is arranged
In the underface of funnel 1.7, and the outlet of hopper 1.9 is arranged on above in the of 1.2.This funnel 1.7 passes through
Support 1.10 is arranged on the side of vibrating disk, and hopper 1.9 is fixed on funnel 1.7 also by support 1.10
Underface.So that feeding device can realize detecting the function of mosaic granule storage, the present invention is at funnel
Being provided with the photoswitch 1.11 of mosaic granule storage in detecting funnel on 1.7 medial walls, this light is established by cable
Closing 1.11 to be made up of transmitting terminal and receiving terminal, transmitting terminal is separately mounted to inside funnel 1.7 relative with receiving terminal
Two sides on.Present invention additionally comprises buzzer warning device, photoswitch 1.11 is by controller and honeybee
Ring device alarm device signal connects.
In order to improve automatization's performance of feeding device and simplify the subsequent handling of mosaic granule paving, this
Bright also including that be arranged on spiral path 1.1 sidewall identifies sorting mechanism automatically, this identifies separator automatically
Structure includes the color sensor 1.12 for identifying mosaic granule positive and negative color and for by mosaic granule
Blow off to the compressed air blow gun 1.13 taking over a business 2 inner bottom surfaces.Color sensor 1.12 and compressed air blow gun 1.13
All being connected with controller, compressed air blow gun 1.13 is arranged on color sensor 1.12 along mosaic pellet transportation
The front in direction, compressed air blow gun 1.13 and color sensor 1.12 are at the same base of spiral path 1.1
On circumference and form 20 ° of angles.Color sensor 1.12 identify the region of color be diameter be the circle of 15mm
Shape region.This design can improve color sensor 1.12 identify accuracy rate and compressed air blow gun 1.13 by horse
Match gram granule blows off to the accuracy rate taking over a business inner bottom surface, eventually arrives at discharging opening 1.14 it is thus possible to be effectively ensured
Mosaic granule positive/negative facing to uniformity.The feeding device of the present invention is also by color sensor 1.12
The transmission situation of mosaic granule is detected, to ensure the normal transmission of mosaic granule in border circular areas.When
(face of vibrating disk disk body is only detected when color sensor 1.12 is not detected by the color of mosaic granule
Color), color sensor 1.12 can trigger vibration machine 1.8 by controller so that it is produces vibration and acts on
On hopper 1.9 and its interior mosaic granule, so that the vibration of mosaic granule, it is slipped to vibrating disk
Take over a business 1.2 in.
As Fig. 1 is to shown in 7, and the material process 1 that supplies of each feeding device can realize uniting mosaic granule respectively
One positive/negative facing to and be transported to discharging opening 1.14 by grain order.Wherein, each confession material process includes following step
Rapid:
The first step, vibrating disk in the way of vibration by the mosaic particle delivery that enters from feed bin to extreme position
Place；Wherein, extreme position refers to that mosaic granule does not has power drive to stop the position transmitting.
Second step, arranges detection region before mosaic granule is sent to extreme position, in detection region to horse
The color of match gram granule is identified and processes one of as follows, it is ensured that mosaic granule normal
Transmission and the mosaic granule exported in detection region are positive/negative facing to unification: (1) detection does not has in region
Front color or the reverse side color of mosaic granule detected, then trigger the vibration machine 1.8 of feed bin, will material
Mosaic granule blowing in storehouse, to vibrating disk, returns the first step；(2) single horse is detected in detection region
The color of match gram granule is not to set the color towards face, then trigger compressed air blow gun 1.13 jet by Marseille
Gram granule blows off to vibrating disk inner bottom surface, and returns the first step；(3) single Marseille is detected in detection region
The color of gram granule is to set the color towards face, then continue to be sent to extreme position by mosaic granule,
Carry out the 3rd step.
3rd step, is pushed into linear feeding machine by the mosaic granule of extreme position by grain by friction pulley 1.5
Structure 1.4；
4th step, uses the transfer roller 1.6 being arranged in linear feeding mechanism 1.4 to be passed by grain by mosaic granule
Deliver to discharging opening 1.14, it is achieved positive/negative facing to unified mosaic granule discharging opening 1.14 by grain order arrange
Row output.
Before the above-mentioned first step, the storage of mosaic granule in feed bin is carried out by the laying method of present device
Detection and process: in feed bin, the piling height of mosaic granule is less than the setting height(from bottom) of photoswitch 1.11, then
Trigger buzzer warning device and realize alarm charging.By above-mentioned for material process, Marseille can be effectively improved
Transmission speed in feeding device 1 of gram granule and efficiency of transmission, it is achieved this feeding device 1 is by mosaic
Grain is by the arrangement of grain order and quickly output.
As shown in Figures 1 to 6, in the automatic paving equipment of the present invention, each automatic paving unit has two to send
Material device 2, for being sent to feeding device 3 by mosaic granule from feeding device 1.Each pay-off 2
Including three delivery devices, a conveying mechanism carrying out in sliding manner carrying and for driving conveyer
The drive mechanism 2.12 of structure motion, delivery device and drive mechanism 2.12 are connected with controller signals；Wherein,
Three delivery devices are fixed in frame 4 by delivery device support 2.14, and a conveying mechanism is by conveying
Mechanism rack 2.15 is fixed in frame 4.
Conveying mechanism includes the magazine 2.3 for loading mosaic granule and the slip being slidably connected with magazine 2.3
Support member two.Wherein, magazine 2.3 is the strip box body of end face and one side opening, in box body uniformly
Being provided with vital QI flowing in the body against the natural law 2.10, the lateral opening of magazine 2.3 is relative with delivery device.And in order to feeding device can be facilitated
Directly the mosaic granule in magazine 2.3 is placed in mosaic loose tool 5, the quantity of vital QI flowing in the body against the natural law 2.10 and horse
The columns of match gram loose tool 5 is identical, and it is the highest that this mode transports efficiency.And it is sliding for screw mandrel to slidably support parts two
Platform 2.4, is provided with on screw mandrel slide unit 2.4 and is slidably matched with it to realize the slide block 2.5 slided；Magazine 2.3
It is connected with slide block 2.5 by connector 2.6, drives magazine 2.3 on screw mandrel slide unit 2.4 realizing slide block 2.5
Reciprocatingly slide.Drive mechanism 2.12 is connected with the side of screw mandrel slide unit 2.4, to realize drive mechanism 2.12
Slide block 2.5 is driven to move on screw mandrel slide unit 2.4.
Each delivery device is for pushing cylinder 2.16, and this propelling movement cylinder 2.16 includes cylinder body 2.7, at cylinder body 2.7
The push rod 2.8 inside moved reciprocatingly and pushing block 2.9, push rod 2.8 side is connected with pushing block 2.9, and drives pushing block
2.9 move back and forth relative to cylinder body 2.7, and pushing block 2.9 is used for pushing mosaic granule.Pushing mechanism is adopted
Also possible with other power set, such as hydraulic drive etc..
In the present embodiment, three delivery devices and a conveying mechanism are in formation monorail automatic paving unit
Pay-off (delivery device and the ratio of conveying mechanism, can be according to Production requirement combination arbitrarily regulation), and
Three delivery devices and a conveying mechanism in each pay-off are separately positioned on three feeding devices 1 and go out
The both sides of material mouth 1.14.More specifically, the quantity of delivery device and the number of feeding device 1 discharging opening 1.14
Measuring identical, and the position of feeding device 1 discharging opening 1.14 is a station, each propelling movement cylinder 2.16 is arranged
In the side of each station, the position of its pushing block 2.9 is corresponding with station；It is provided with the every of uniform vital QI flowing in the body against the natural law 2.10
Individual magazine 2.3 is arranged on the opposite side of station, during work, the position of a vital QI flowing in the body against the natural law 2.10 of required filling with
Station is corresponding, it is achieved a vital QI flowing in the body against the natural law 2.10 of the position of each pushing block 2.9, each station and required filling
Position corresponding align.During work, magazine 2.3 realize by sliding on screw mandrel slide unit 2.4 its vital QI flowing in the body against the natural law 2.10 with
Corresponding station alignment, the mosaic granule of this station is pushed magazine 2.3 vital QI flowing in the body against the natural law by pushing block 2.9 by delivery device
2.10, it is achieved magazine 2.3 carries out locating filler to the mosaic granule of station one by one.Finally, magazine 2.3 leads to
Cross the mosaic granule of filling in the just magazine 2.3 of sliding on screw mandrel slide unit 2.4 and be sent to feeding device 3.
As shown in Fig. 1 to 6, Fig. 8, the feeding operation of each pay-off 2 can realize mosaic by grain
Grain is collected and forms row according to arrangement set in advance, and then full line enters upper material process.Feeding operation is logical
Cross the mode pushed and mosaic granule is pushed correspondence by predeterminated position by grain from corresponding discharging opening 1.14
Magazine 2.3 vital QI flowing in the body against the natural law carries out the collection of mosaic granule, real in mosaic granule is all collected in magazine 2.3
Existing mosaic granule forms full line according to arrangement set in advance, and then full line enters the feeding work of upper material process
Sequence.And before every mosaic granule pushes, position, the position of each discharging opening 1.14 to each propelling movement
The location carrying out same level line with each magazine 2.3 vital QI flowing in the body against the natural law that need to load controls.
This feeding operation specifically includes following steps:
The first step, the discharging opening 1.14 setting mosaic granule is a discharging opening station, at each discharging opening
The side of station is correspondingly arranged one and promotes cylinder 2.16；
Second step, uses the mode slided by vital QI flowing in the body against the natural law 2.10 each in each magazine 2.3 and corresponding discharging opening work
Position single-frame positions and aligns；
3rd step, controls to promote cylinder 2.16 to push in magazine vital QI flowing in the body against the natural law 2.10 by the mosaic granule on station,
Carry out the collection of mosaic granule；
Whether the 4th step, load complete situation to the vital QI flowing in the body against the natural law 2.10 of each magazine and judge: magazine 2.3
Load complete, then carry out next step；Otherwise, second step is returned；
5th step, by the load mode of two magazines 2.3, will be filled in the full line horse in each magazine 2.3
A match gram granule is conveyed into material process；It is conveyed into material process to refer to: each magazine 2.3 is by mosaic
Grain is sent to feeding station, and wherein, feeding station refers to the final position that each magazine 2.3 moves.
Can realize quickly by above-mentioned feeding operation, smoothly mosaic granule is sent to from feeding device 1
Feeding device 3, is transported the full line mosaic granule arranged successively by feeding device 3 and installs to mosaic tire
In mould 5, thus it is effectively improved the efficiency of the automatic paving of mosaic granule, is conducive to it raw at mosaic granule
Produce and industry uses and promotes.
As shown in Figures 1 to 6, the feeding device 3 of the present invention automatic paving equipment is for having arranged
Full line mosaic granule is transported successively and is installed in mosaic loose tool 5, and this feeding device 3 includes being connected with frame 4
Sliding support parts one and draw frame machine；Wherein, draw frame machine includes suction cup carrier 3.2 and is arranged on sucker
The driving cylinder 3.3 at frame 3.2 top.Suction cup carrier 3.2 connects to slide by the driving cylinder 3.3 that top is arranged props up
Support part part one, drives cylinder 3.3 to be slidably connected with sliding support parts one, it is achieved the left and right side of suction cup carrier 3.2
To slide (i.e. the length direction along sliding support parts slides)；Cylinder 3.3 is driven to be electrically connected with the controller,
For driving the upper and lower motion of suction cup carrier 3.2.Be provided with 12 suckers 3.7 bottom suction cup carrier 3.2, for from
Pay-off 2 is drawn mosaic granule and mosaic granule is put in mosaic loose tool 5.
Suction cup carrier 3.2 include suction cup carrier plate A3.5 and suction cup carrier plate B3.6, suction cup carrier plate A3.5 and
Suction cup carrier plate B3.6 connects the suction cup carrier 3.2 that formation cross section is overlapping " mouth " font of two plates；And
12 suckers 3.7 be evenly arranged in suction cup carrier plate B3.6 bottom and with the bottom of suction cup carrier plate B3.6
Threaded.In order to improve the work efficiency of feeding device, sucker 3.7 is the vacuum being connected with controller signals
Sucker, the often row lattice number phase of the quantity of sucker 3.7 suction cup carrier 3.2 length direction parallel with mosaic loose tool 5
With, feeding device so can be facilitated directly the mosaic granule that sucker 3.7 is drawn to be put into mosaic loose tool 5
In, thus improve the efficiency of mosaic granule paving.
Sliding support parts one are screw mandrel slide unit 2 3.8, and being provided with on screw mandrel slide unit 2 3.8 slides with it joins
Close to realize the slide block 2 3.9 slided；Drive cylinder 3.3 to be slidably connected with sliding support parts one to refer to: drive
Dynamic air cylinder 3.3 is connected with slide block 2 3.9 by connector 2 3.10, is provided with realizing slide block 2 3.9 drive
The suction cup carrier 3.2 driving cylinder 3.3 reciprocatingly slides on screw mandrel slide unit 2 3.8.This feeding device 3 is also
Including the drive mechanism 2 3.12 being connected with controller signals, drive mechanism 2 3.12 and screw mandrel slide unit 2 3.8
Side connects, to realize drive mechanism 2 3.12 driving slide block 2 3.9 motion.
Driving cylinder 3.3 is the driving cylinder with double guide rods, and includes cylinder body and move reciprocatingly in cylinder body
Push rod, wherein, cylinder body is threadeded with connector 2 3.10, push rod side and suction cup carrier plate A3.5
Screw top connect, and drive suction cup carrier 3.2 to move back and forth relative to cylinder body.Article two, guide rod 3.11
Being separately positioned on cylinder body both sides, threadeds with connector 2 3.10 respectively in one end of two guide rods 3.11, its
Other end screw top with suction cup carrier plate A3.5 respectively is connected.
As shown in Fig. 1 to 6, Fig. 9, the upper material process of this feeding device 3 can realize whole by arranged
Row mosaic granule is transported in the row installing to mosaic loose tool 5 correspondence successively.In the present embodiment, feeding operation is led to
Cross the load mode of two magazines, the full line mosaic granule being filled in magazine be conveyed into upper material process,
Upper material process is completed by draw frame machine by absorption mode, comprises the following steps:
The first step, draw frame machine passes through to slide along left and right direction (i.e. the length direction of screw mandrel slide unit 2 3.8)
Mode be moved and positioned over the surface having arrived at feeding station magazine 2.3 specified；Now, magazine
Each lattice of 2.3 align one by one with each sucker 3.7 of draw frame machine；
Second step, promotes sucker to press for 3.7 times, the full line Marseille that sucker 3.7 will arrange in magazine 2.3
After gram granule is drawn, sucker 3.7 is driven to rise；Now, magazine 2.3 returns the mosaic granule of correspondence
Discharging opening carries out the mosaic powder collection of next round；
3rd step, draws and to have the draw frame machine of mosaic granule along left and right direction (i.e. screw mandrel slide unit 2 3.8
Length direction) by the way of slip, move and be positioned at the surface of mosaic granule loose tool 5, promote and inhale
Dish is pressed for 3.7 times, is loaded by the full line mosaic granule arranged in the grid of mosaic loose tool 5 corresponding row,
Complete the feeding of this row mosaic granule of mosaic loose tool 5；
4th step, judges the situation that mosaic loose tool 5 whether feeding is complete: on mosaic loose tool 5
Expect complete, then complete the pattern whole range of required formation, it is achieved monochromatic mosaic granule is entered by predetermined pattern
Row paving；Otherwise, draw frame machine passes through sliding along left and right direction (i.e. the length direction of screw mandrel slide unit 2 3.8)
Dynamic mode is moved and positioned over the surface having arrived at feeding station magazine 2.3 that the next one is specified, and goes forward side by side
Row second step.
In the first step and second step, it is intended that the feeding station magazine that has arrived at refer to: can by control journey
Sequence has arrived at feeding according to what the sequence of feeding station or the sequence of mosaic granule row set that what is called specifies
Station magazine 2.3.
In feeding process, draw frame machine is that the running fix by one-dimensional coordinate direction is in magazine 2.3
Directly over and the surface of mosaic loose tool 5, it is achieved by mosaic granule quickly, stable and put into exactly
In mosaic loose tool 5, complete orderly feeding paving.This feeding device 3 solves loose tool in artificial loading
Numerous and diverse operations such as grid mark, mosaic granule para-position cause efficiency low and the problem such as error rate is high, thus have
Effect improves the efficiency of the automatic paving of mosaic granule, it is achieved the automatization of the automatic paving of mosaic granule and intelligence
Change.
The paving stability of monochrome mosaic granule of the present invention automatic paving equipment is high, owing to having two single tracks
Road automatic paving unit and paving speed can be improved, the efficiency and accurately of mosaic granule paving can be effectively improved
Rate.The operation principle of this paving equipment is such that in the paving equipment of the present invention, owing to passing through feeding
The full line mosaic granule that operation has just been arranged, therefore, upper material process can once complete
The full line mosaic granule fortune being arranged installs to, in the row/column that mosaic loose tool is corresponding, complete mosaic loose tool
The feeding of certain a line, it is thus possible to be effectively improved paving efficiency and the speed of mosaic granule.Simultaneously as send
The mosaic granule of the needs exported by grain for material process is received by material process according to arrangement set in advance
Collection, therefore, the arrangement of the full line mosaic granule obtained by feeding operation is (i.e. required with mosaic loose tool
The pattern formed) in corresponding row the arrangement of required mosaic granule be consistent, thus be greatly improved Marseille
The accuracy rate of gram granule paving.
The paving equipment of the present invention has ductility, and it may also include three or more than three mosaic granules
Monorail automatic paving unit, then can realize three orbital fashion according to Production requirement or multi-track mode carries out horse
Match gram granule paving, thus improve paving speed.The feeding device of the present invention with the quantity ratio of conveying mechanism is
3:1, then can be improved the transfer rate of conveying mechanism, thus enter one by the quantity increasing feeding device that extends
Step improves paving efficiency.The present invention can be according to Production requirement, can be by mosaic granule monorail automatic paving list
Unit is set to 6:2 or 9:3 etc. with the quantity ratio of feeding device.Mosaic granule monorail automatic paving unit with
The quantity of feeding device ratio for 2:1, then only need to increase when increasing production line a mosaic granule monorail from
Dynamic paving unit, i.e. increases feeding device and the quantity of pay-off, can realize a feeding device to two
The whole row/column mosaic granule arranged on individual conveying mechanism carries out fortune and installs in mosaic loose tool.Upper
In the fortune process of assembling of material device, due to the corresponding mosaic loose tool of feeding device, therefore which with
The mode of the corresponding mosaic loose tool of multiple feeding devices contrasts, the position of mosaic loose tool can with on
The horizontal level that material device sucker is relative is arbitrarily put without considering how to be placed in multiple feeding dress
The problem of the centrosymmetry position put, the position of feeding device has been fixed without considering to install feeding dress additional
The space problem put, and without the concern for multiple feeding devices, mosaic granule fortune is installed to mosaic loose tool
In transportation route problem.Therefore, the equipment of the present invention can carry out the improvement of equipment according to Production requirement, prolong
Exhibition or to install additional be very convenient and flexibly, need to increase feeding device and pay-off, it is not necessary to examine
Consider feeding device and the position installation question of mosaic loose tool；And extend after equipment take up room little.
Embodiment two
The present embodiment the difference is that only with embodiment one: sliding support parts one are by slide mechanism and machine
Frame is slidably connected, it is achieved draw frame machine slides along the width of sliding support parts one relative to frame, its
In, slide mechanism is connected with controller signals.In the feeding process of the present embodiment, draw frame machine is
By the running fix in two-dimensional coordinate direction in the surface of magazine and the surface of mosaic loose tool, it is achieved will
Mosaic granule is quick, stable and puts into exactly in mosaic loose tool, completes orderly feeding paving.Its
Its structures and methods is consistent with embodiment one.
It is by one-dimensional that the draw frame machine of the present invention can determine according to the position of mosaic loose tool and feeding station
Coordinate direction or two-dimensional coordinate direction move location.Upper material process is transported by the coordination in two-dimensional coordinate direction
For the dynamic motion with respect to one-dimensional coordinate direction, stablizing of feeding speed, positioning precision and feeding
Property etc. aspect all increase so that feeding precision of material process is high and feeding speed fast on this, have
Stable feeding quality.
In the fortune process of assembling of feeding device, due to the corresponding mosaic loose tool of a feeding device, therefore
The mode of which mosaic loose tool corresponding with multiple feeding devices contrasts, and the position of mosaic loose tool can
Arbitrarily to put in frame without the centrosymmetry position considering how to be placed in multiple feeding device
The problem put, the position of feeding device has been fixed without the space problem considering to install additional feeding device,
And without the concern for multiple feeding devices, the transportation route that mosaic granule fortune installs in mosaic loose tool is asked
Topic.Therefore, the equipment of the present invention can carry out the improvement of equipment according to Production requirement, to extend or install additional be very
Convenient with flexibly, only need to increase feeding device and pay-off, it is not necessary to consider feeding device and horse
The position installation question of match gram loose tool；And extend after equipment take up room little.
Embodiment three
The present embodiment the difference is that only with embodiment one: the equipment of the present embodiment includes a mosaic
The automatic paving unit of grain monorail, i.e. uses the mosaic granule of one group of same color to carry out automatic paving,
The most as shown in Figure 10, automatic paving equipment includes on 1, pay-off 2 of three feeding devices and one
Material device 3, wherein, pay-off 2 includes that three delivery devices 2.16, carry in sliding manner
Conveying mechanism.The equipment of the present embodiment achieves that mosaic by single magazine and single feeding device
The automatic paving of grain.
In the present embodiment, the feeding operation load mode by a magazine, the full line in magazine will be filled in
Mosaic granule is conveyed into material process, and upper material process is completed by draw frame machine by absorption mode, such as figure
Shown in 11, comprise the following steps:
The first step, draw frame machine passes through slip along left and right direction (i.e. the length direction of screw mandrel slide unit two)
Mode is moved and positioned over having arrived at the surface of feeding station magazine；Now, each lattice of magazine and suction
The each sucker taking mechanism aligns one by one；Promote and press under sucker, the full line that sucker will arrange in magazine
After mosaic granule is drawn, sucker is driven to rise；
Second step, draws and has the draw frame machine of mosaic granule along left and right direction (the i.e. length of screw mandrel slide unit two
Degree direction) by the way of slip, move and be positioned at the surface of mosaic granule loose tool, promote under sucker
Pressure, loads the full line mosaic granule arranged in the grid of mosaic loose tool corresponding row, completes horse
The feeding of match gram loose tool a line mosaic granule；
3rd step, judges the situation that mosaic loose tool whether feeding is complete: mosaic loose tool feeding is complete
Finish, then complete the pattern whole range of required formation, it is achieved monochromatic mosaic granule is spread by predetermined pattern
Patch；Otherwise, the first step is returned.
Other structure of the present embodiment automatic paving system is consistent with embodiment one with implementation.
Above-described embodiment is the present invention preferably embodiment, but embodiments of the present invention are not by above-mentioned reality
Execute the restriction of example, the change made under other any spirit without departing from the present invention and principle, modification,
Substitute, combine, simplify, all should be the substitute mode of equivalence, within being included in protection scope of the present invention.
Claims (8)
1. a monochromatic mosaic granule automatic paving equipment, for carrying out orderly paving by mosaic granule；
It is characterized in that: including:
Frame；
The mosaic loose tool being arranged in frame；
M mosaic granule monorail automatic paving unit, after mosaic granule is transported by grain respectively,
Again by grain by mosaic powder collection and according to arrangement formation row/column set in advance, the most whole row/column enters
Upper material process；Described refer to that the pattern according to required formation is every to mosaic loose tool according to arrangement set in advance
Row/column is put into the setting that the lattice number of mosaic granule is carried out；Wherein, M is natural number and M >=1；
The feeding device being connected with frame, for having arranged in mosaic granule monorail automatic paving unit
The whole row/column mosaic granule arranged is transported successively and is installed in mosaic loose tool；
And the control being connected with mosaic granule monorail automatic paving unit and feeding device signal respectively
Device；
Each described mosaic granule monorail automatic paving unit include N number of for by mosaic granule by grain
It is transported to the feeding device of discharging opening, and for the mosaic granule that feeding device exports by grain is passed
The pay-off sent；
In each mosaic granule monorail automatic paving unit: each described feeding device is arranged on frame
Side also includes feed mechanism, pushes mechanism；In frame is stretched in the described outlet pushing mechanism and in exit
Be provided with discharging opening, described in push mechanism and be connected with the outlet of feed mechanism, for by the horse on feed mechanism
A match gram granule pushes discharging opening by grain respectively；Described feed mechanism, push mechanism all with controller signals even
Connect；Described pay-off is arranged in frame and includes the N number of delivery device and identical with discharging opening quantity
Individual conveying mechanism, described delivery device and conveying mechanism are all connected with controller signals, and are separately positioned on out
The both sides of material mouth；During work, the mosaic granule that each discharging opening is needed by delivery device is pushed to defeated by grain
Send mechanism to be collected, collect the conveying mechanism having mosaic granule and form row/column according to arrangement set in advance
After carry out delivering into feeding；Wherein, N is natural number and N >=1；Described feeding device and conveying mechanism
Quantity is than for N:1；
Described feeding device include the sliding support parts one being connected with frame and by controller control can go up,
The draw frame machine of lower motion, described draw frame machine is slidably connected with sliding support parts one, for by conveyer
The whole row/column mosaic granule arranged in structure is transported successively and is installed in mosaic loose tool；
The quantity of described mosaic granule monorail automatic paving unit and feeding device is than for M:1.
Monochromatic mosaic granule automatic paving equipment the most according to claim 1, it is characterised in that: institute
State and push the linear feeding machine that mechanism includes the mosaic granule transported out from feed mechanism can be carried out transmit
Structure；Described linear feeding mechanism includes exporting, with feed mechanism, the rectilinear orbit being connected, and is arranged on straight line
The friction pulley of track entrance, for pushing rectilinear orbit by mosaic granule；Arrange on described rectilinear orbit
There is transfer roller；
Described feed mechanism is to take over a business the vibrating disk formed by spiral path, sets on spiral path sidewall
Being equipped with and automatically identify flotation-dividing part, described automatic identification flotation-dividing part includes for identifying mosaic granule positive/negative
Face normal complexion identification vibrating disk color is to ensure the color sensor of mosaic granule normal transmission, and is used for
Mosaic granule is blown off to the compressed air blow gun taking over a business inner bottom surface；Described compressed air blow gun is arranged on face
Colour sensor along the front in mosaic pellet transportation direction, compressed air blow gun and color sensor all with control
Device signal connects, and on the same basic circle week of spiral path and form 20 ° of angles；
Described feeding device also includes exporting the feed bin being arranged on top, and described feed bin includes funnel and the end
Portion is provided with the hopper of vibration machine, and hopper is arranged on the underface of funnel；Arrange on described funnel medial wall
Having the photoswitch of mosaic granule storage in detecting funnel, described photoswitch is by transmitting terminal and reception
End composition, transmitting terminal be separately mounted to receiving terminal inside funnel relative to two sides on.
Monochromatic mosaic granule automatic paving equipment the most according to claim 1, it is characterised in that: institute
State conveying mechanism and include the magazine for loading mosaic granule and sliding support parts two, described magazine and cunning
Dynamic support member two is slidably connected；
Described magazine is the strip box body that end face and one side are equipped with opening, the opening of magazine side with push away
Send mechanism relative；Being evenly arranged with the vital QI flowing in the body against the natural law being parallel to each other in described box body, the opening of magazine side is by institute
It is made up of the opening of vital QI flowing in the body against the natural law；Described vital QI flowing in the body against the natural law quantity is identical with the number of the column/row of mosaic loose tool；
Described delivery device and conveying mechanism are separately positioned on the both sides of feeding device discharging opening and refer to: feed fills
The position putting discharging opening is a station, and the delivery device being connected with controller signals is arranged on the side of station
And it is corresponding with station；The magazine being provided with uniform vital QI flowing in the body against the natural law is arranged on the opposite side of station；During work, required dress
The position of the vital QI flowing in the body against the natural law filled out controls corresponding with station by controller, it is achieved the position of delivery device, station
With the position of a vital QI flowing in the body against the natural law of required filling in same level line corresponding align.
Monochromatic mosaic granule automatic paving equipment the most according to claim 1, it is characterised in that: institute
State draw frame machine to be slidably connected refer to sliding support parts one: draw frame machine includes suction cup carrier and is arranged on suction
The drive mechanism at plate rail top, drive mechanism and controller signals connect, suction cup carrier and sliding support parts one
It is slidably connected, it is achieved draw frame machine slides along the length direction of sliding support parts one；
Described suction cup carrier includes suction cup carrier plate A, suction cup carrier plate B and sucker, described suction cup carrier plate A
Connect with suction cup carrier plate B and form the suction cup carrier that cross section is overlapping " mouth " font of two plates；Described suction
Dish is arranged on the bottom of suction cup carrier plate B；Described drive mechanism is for being used for promoting the upper and lower motion of suction cup carrier also
With the driving cylinder of double guide rods, cylinder is driven to be connected with controller signals.
Monochromatic mosaic granule automatic paving equipment the most according to claim 4, it is characterised in that: institute
State sliding support parts one to be connected with housing slide by slide mechanism, it is achieved draw frame machine is relative to frame edge
The width of sliding support parts one slides；Described slide mechanism is connected with controller signals.
6. the monochromatic automatic laying method of mosaic granule, it is characterised in that: include the feed carried out successively
Operation, feeding operation and upper material process；Wherein refer to be transported to mosaic granule respectively by grain for material process
Discharging opening；Feeding operation refer to by grain by mosaic powder collection and according to set in advance arrangement formed row/
Row, the most whole row/column enters upper material process, described refers to according to required formation according to arrangement set in advance
Pattern row/column every to mosaic loose tool puts into the setting that the lattice number of mosaic granule is carried out；Upper material process refers to
The whole row/column mosaic granule arranged is transported successively and installs in the row/column that mosaic loose tool is corresponding；
Described mosaic granule is transported to discharging opening by grain respectively refers to: the mosaic granule in feed bin is passed
Deliver to extreme position, then by pushing mode, mosaic granule is delivered to discharging opening by the arrangement of grain order respectively；
Wherein, extreme position refers to that mosaic granule does not has power drive to stop the position transmitting；
Detection region is set before mosaic granule is sent to extreme position, in detection region to mosaic granule
Color be identified and process one of as follows, it is ensured that the normal transmission of mosaic granule and from
In detection region, the mosaic granule of output is positive/negative facing to unification: (1) detection is not detected by horse in region
The front color of match gram granule or reverse side color, then transmit the mosaic granule blowing in feed bin to power
Beginning；(2) detect in detection region that the color of single mosaic granule is not to set the color towards face,
Then mosaic granule is pushed away drop down onto power transmission beginning retransfer；(3) list is detected in detection region
The color of mosaic granule is to set the color towards face, then continue to be sent to limit position by mosaic granule
Put place；
Described feeding operation also includes the storage of mosaic granule in feed bin is detected and processed: in feed bin
The piling height of mosaic granule is less than the setting height(from bottom) of detection device, then alarm feeds；
Described by grain by mosaic powder collection and according to set in advance arrangement formed row/column refer to: set tool
Having the magazine of vital QI flowing in the body against the natural law, described vital QI flowing in the body against the natural law quantity is identical with the number of the column/row of mosaic loose tool；By the side pushed
Formula by mosaic granule from corresponding discharging opening by predeterminated position by grain push correspondence magazine vital QI flowing in the body against the natural law in carry out
The collection of mosaic granule, realizes mosaic granule according in advance in mosaic granule is all collected in magazine
The arrangement set forms whole row/column；
Before every mosaic granule pushes, to position, the position of each discharging opening of each propelling movement with need dress
The each magazine vital QI flowing in the body against the natural law filled out carries out the location of same level line and controls.
The monochromatic automatic laying method of mosaic granule the most according to claim 6, it is characterised in that: institute
State the feeding operation load mode by a magazine, the whole row/column mosaic granule being filled in magazine is passed
It is fed into material process；The described material process that is conveyed into refers to: mosaic granule is sent to feeding by magazine
Station, wherein, feeding station refers to the final position that magazine moves；
Described upper material process is completed by draw frame machine by absorption mode, comprises the following steps:
The first step, draw frame machine is moved and positioned over having arrived at the surface of feeding station magazine, and will material
The whole row/column mosaic granule arranged in box is drawn；
Second step, draws and has the draw frame machine of mosaic granule being just moved and positioned over mosaic granule loose tool
Top, and the whole row/column mosaic granule arranged is loaded the grid of mosaic loose tool correspondence row/column
In, complete the feeding of mosaic loose tool a certain row/column mosaic granule；
3rd step, judges the situation that mosaic loose tool whether feeding is complete: mosaic loose tool feeding is complete
Finish, then complete the pattern whole range of required formation, it is achieved monochromatic mosaic granule is spread by predetermined pattern
Patch；Otherwise, the first step is returned；
Described draw frame machine passes through the running fix in one-dimensional coordinate direction in the surface of magazine and mosaic loose tool
Surface；Or described draw frame machine by the running fix in two-dimensional coordinate direction in the surface of magazine and
The surface of mosaic loose tool.
The monochromatic automatic laying method of mosaic granule the most according to claim 6, it is characterised in that: institute
State the feeding operation load mode by two or more magazine, the whole row/column Marseille that will be filled in each magazine
Gram granule is conveyed into material process, described in be conveyed into material process and refer to: each magazine is by mosaic
Grain is sent to feeding station, and wherein, feeding station refers to the final position that each magazine moves；
Described upper material process is completed by draw frame machine by absorption mode, comprises the following steps:
The first step, what draw frame machine was moved and positioned over specifying has arrived at directly over the magazine of feeding station；
Second step, the whole row/column mosaic granule arranged in magazine is drawn by draw frame machine；Institute
State mosaic granule discharging opening corresponding to magazine return and carry out the mosaic powder collection of next round；
3rd step, draws and has the draw frame machine of mosaic granule being just moved and positioned over mosaic granule loose tool
Top, and the whole row/column mosaic granule arranged is loaded the grid of mosaic loose tool correspondence row/column
In, complete the feeding of this row/column mosaic granule of mosaic loose tool；
4th step, judges the situation that mosaic loose tool whether feeding is complete: mosaic loose tool feeding is complete
Finish, then complete the pattern whole range of required formation, it is achieved monochromatic mosaic granule is spread by predetermined pattern
Patch；Otherwise, draw frame machine is moved and positioned over the magazine having arrived at feeding station that the next one specifies and just goes up
Side, and carry out second step；
Described draw frame machine passes through the running fix in one-dimensional coordinate direction in the surface of magazine and mosaic loose tool
Surface；Or described draw frame machine by the running fix in two-dimensional coordinate direction in the surface of magazine and
The surface of mosaic loose tool.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410317363.8A CN104085241B (en) | 2014-07-04 | 2014-07-04 | A kind of monochromatic mosaic granule automatic paving equipment and laying method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410317363.8A CN104085241B (en) | 2014-07-04 | 2014-07-04 | A kind of monochromatic mosaic granule automatic paving equipment and laying method thereof |
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| CN104085241A CN104085241A (en) | 2014-10-08 |
| CN104085241B true CN104085241B (en) | 2016-09-21 |
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| CN201410317363.8A Expired - Fee Related CN104085241B (en) | 2014-07-04 | 2014-07-04 | A kind of monochromatic mosaic granule automatic paving equipment and laying method thereof |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105856943A (en) * | 2016-04-15 | 2016-08-17 | 佛山博文机器人自动化科技有限公司 | Automatic paving and pasting device and method for mosaics |
| CN105922269A (en) * | 2016-06-06 | 2016-09-07 | 佛山科学技术学院 | Ceramic mosaic loading and unloading mechanical arm |
| CN106218296B (en) * | 2016-08-05 | 2019-03-22 | 上海理工大学 | A kind of small particle quick load device |
| CN106379723A (en) * | 2016-10-17 | 2017-02-08 | 周末 | Industrial welding part |
| CN108408367B (en) * | 2018-05-09 | 2024-04-02 | 惠州市三协精密有限公司 | Betel nut cyclic feeding and marinating equipment |
| CN111332783B (en) * | 2018-11-02 | 2021-07-20 | 北部湾大学 | Blanking rod telescopic control system of plate-shaped workpiece edge covering device |
| CN109625803A (en) * | 2018-12-29 | 2019-04-16 | 苏州矽微电子科技有限公司 | A kind of charging method and its device |
| CN111846946A (en) * | 2020-07-19 | 2020-10-30 | 科达制造股份有限公司 | Automatic brick system of arranging of mosaic |
| CN111846947A (en) * | 2020-07-19 | 2020-10-30 | 科达制造股份有限公司 | Automatic brick system of arranging of mosaic |
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| CN202864394U (en) * | 2012-07-27 | 2013-04-10 | 周仕成 | Automatic swinging device and jigsaw paving machine with automatic swinging device |
| CN202880374U (en) * | 2012-09-27 | 2013-04-17 | 深圳市好智通科技有限公司 | Mosaic arrangement conveying device |
| CN203294785U (en) * | 2013-05-31 | 2013-11-20 | 郭安华 | Brick separating plate for automatic mosaic tile paving machine |
| CN203995395U (en) * | 2014-07-04 | 2014-12-10 | 佛山科学技术学院 | The automatic paving equipment of a kind of monochromatic mosaic particle |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202864394U (en) * | 2012-07-27 | 2013-04-10 | 周仕成 | Automatic swinging device and jigsaw paving machine with automatic swinging device |
| CN202880374U (en) * | 2012-09-27 | 2013-04-17 | 深圳市好智通科技有限公司 | Mosaic arrangement conveying device |
| CN203294785U (en) * | 2013-05-31 | 2013-11-20 | 郭安华 | Brick separating plate for automatic mosaic tile paving machine |
| CN203995395U (en) * | 2014-07-04 | 2014-12-10 | 佛山科学技术学院 | The automatic paving equipment of a kind of monochromatic mosaic particle |
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