CN203995396U - A kind of automatic paving equipment of multicolour mosaic particle monorail - Google Patents
A kind of automatic paving equipment of multicolour mosaic particle monorail Download PDFInfo
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- CN203995396U CN203995396U CN201420370252.9U CN201420370252U CN203995396U CN 203995396 U CN203995396 U CN 203995396U CN 201420370252 U CN201420370252 U CN 201420370252U CN 203995396 U CN203995396 U CN 203995396U
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Abstract
The utility model provides a kind of automatic paving equipment of multicolour mosaic particle monorail, for carrying out orderly paving by predetermined pattern; This equipment comprises frame, be arranged on mosaic loose tool in frame, the feeding device identical with the color category quantity of mosaic particle, for pay-off that feeding device is transmitted by the mosaic particle of grain output, for mosaic particle is transported to the controller that installs to the feeding device of mosaic loose tool and be connected with feeding device, pay-off and feeding device signal respectively from pay-off.Automatic paving equipment paving stability of the present utility model is high, paving speed is fast, can effectively improve efficiency and the accuracy rate of mosaic particle paving.This automatic paving equipment can be realized the auto-sequencing feed, self-feeding, automatic charging of mosaic particle and according to functions such as predetermined pattern Automatic Typesetting, thereby replace traditional artificial paving technique, solve the not high and low problem of production efficiency of current mosaic industry automaticity.
Description
Technical field
The utility model relates to the automatic paving technical field of mosaic.
Background technology
Mosaic is modern architecture and the conventional a kind of ornament materials of interior decoration, is mainly used in the incrustation of building external and internal wall.Durability is high, price is low owing to having for mosaic, good decorating effect and the advantage such as pattern is customizable, enjoys in recent years market to pursue.
The manufacturing flow process of existing mosaic particle is generally divided into three phases: making, the paving of mosaic particle and mosaic particle gluing and the oven dry of mosaic particle.Concrete three phases is to implement like this:
(1) the massive plate glass of being tinted in bottom carries out vertical and horizontal cutting according to the dimensional requirement of mosaic sheet of particles, forming every thickness is 4～6 millimeters, and specification is the mosaic particle of 20 millimeters × 20 millimeters, 23 millimeters × 23 millimeters or 30 millimeters × 30 millimeters etc.
(2) preset the placement position of mosaic particle according to mosaic paving template, by manually required mosaic particle being pressed to paving by turn by grain according to layout.
(3) turn over to put and carry out brush coating to be full of the template of mosaic particle what complete, then by baking and quality testing, thereby complete the production of a mosaic particle.
Due to the particularity (area is less) of mosaic grain products, therefore the most employing of technique in existing mosaic particle paving stage manually completes.But, adopt the stage of manual operation mosaic particle paving to make this processing step complexity, length consuming time and error rate high, thereby directly affect make efficiency and the end product quality of follow-up phase technique.
In recent years, domestic also have the automatic paving equipment of pair mosaic to carry out correlative study.Wherein a kind of laying device of single color mosaic particle is also widely used.Although, this paving machine has improved the paving efficiency of monochromatic mosaic, but for the situation of multicoloured mosaic particle composition geometrical pattern, this paving machine cannot carry out automatic paving, and can not carry out to mosaic particle in addition the function of positive and negative judgement and automatic turning, one-pass finished rate is lower, still needs artificial secondary check and correction, thereby affects the make efficiency of follow-up phase technique.
Therefore, now need provide a kind of automatic paving equipment of multicolour mosaic particle of realizing that replaces artificial paving technique, thereby improve the paving efficiency of mosaic particle, and then improve make efficiency and the end product quality of follow-up phase technique.
Utility model content
The purpose of this utility model is to overcome shortcoming of the prior art with not enough, provides a kind of paving speed soon and the automatic paving equipment of the much higher color mosaic particle of paving stability monorail, thereby improves efficiency and the accuracy rate of the paving of mosaic particle.The utility model can be realized the full-automation of mosaic particle paving technique, thereby replaces traditional artificial paving technique, solves the not high and low problem of production efficiency of current mosaic industry automaticity.
In order to achieve the above object, the utility model is achieved by following technical proposals: a kind of automatic paving equipment of multicolour mosaic particle monorail, for carrying out orderly paving by predetermined pattern; It is characterized in that: comprise frame, be arranged on mosaic loose tool in frame, the feeding device identical with the quantity of the required mosaic color category of pattern, for pay-off that feeding device is transmitted by the mosaic particle of grain output, for mosaic particle is transported to the controller that installs to the feeding device of mosaic loose tool and be connected with feeding device, pay-off and feeding device signal respectively from pay-off;
Each described feeding device is arranged on frame one side and comprises feed mechanism, pushes mechanism; The described outlet that pushes mechanism is stretched in frame and is provided with discharging opening in exit, described in push mechanism and be connected with the outlet of feed mechanism, for the mosaic particle on feed mechanism is pushed to discharging opening by grain respectively; Described feed mechanism, push mechanism and be all connected with controller signals;
Described pay-off is arranged in frame and comprises the delivery device identical with discharging opening quantity and a conveying mechanism, and described delivery device is all connected with controller signals with conveying mechanism, and is separately positioned on the both sides of discharging opening; When work, the mosaic particle that delivery device needs each discharging opening is pushed to conveying mechanism by grain and collects, the conveying mechanism that collection has a mosaic particle delivers into material loading after forming row/column according to predefined sequence, describedly refers to according to the pattern of required formation each lattice in the every row/column of mosaic loose tool are put into the setting that the color of mosaic is carried out according to predefined sequence;
Described feeding device is connected with frame, comprise the sliding support parts one that are connected with frame and draw frame machine that can upper and lower motion by controller control, described draw frame machine and sliding support parts one are slidably connected, for by conveying mechanism sorted whole row/column mosaic particle transport successively and install in mosaic loose tool.
In more existing paving equipment, mostly all mosaic particle fortune is installed in mosaic loose tool and just sorted, make like this material process will repeatedly transport dress or multiple feeding devices be set transport dress and just can complete the material loading of a certain row/column of mosaic loose tool, thus cause material loading speed slowly, the problem of the complicated procedures of forming such as the low and accuracy of paving efficiency is low.And in automatic paving equipment of the present utility model, owing to just can obtain sorted whole row/column mosaic particle by pay-off, therefore, feeding device can be once installs to sorted whole row/column mosaic particle fortune in the row/column that mosaic loose tool is corresponding, complete the material loading of a certain row/column of mosaic loose tool, thereby can effectively improve paving efficiency and the speed of mosaic particle.
Simultaneously, because pay-off is collected by the mosaic particle of the needs of grain output feeding device according to predefined sequence, therefore, the sequence of the whole row/column mosaic particle obtaining by pay-off is consistent with the order of required mosaic particle in the corresponding row/column of mosaic loose tool (being the pattern of required formation), thereby can greatly improve the accuracy rate of mosaic particle paving.The automatic paving equipment of mosaic particle of the present utility model is also applicable to the paving of monochromatic mosaic particle.
Equipment of the present utility model just can be realized multicoloured automatic paving by single conveying mechanism and single feeding device, and, feeding device can be fixedly connected with or be slidably connected with frame, due to the corresponding mosaic loose tool of a feeding device, therefore the mode of which mosaic loose tool corresponding to multiple feeding devices contrasts, the position of mosaic loose tool can in frame, put arbitrarily or with feeding device same level direction on put arbitrarily and do not need to consider how to be placed in the problem of Central Symmetry position of multiple feeding devices, and the position of feeding device has been fixed and has not been needed to consider that mosaic particle fortune is installed to the transportation route problem in mosaic loose tool by multiple feeding devices.Therefore, device structure of the present utility model is simple, it is little to take up room, and can realize the paving automatically in order of multicoloured mosaic particle by control program to the control of single feeding device, single conveying mechanism and feeding device etc.
The described mechanism that pushes comprises the linear feeding mechanism that the mosaic particle transporting out from feed mechanism can be transmitted; Described linear feeding mechanism comprises with feed mechanism and exports the rectilinear orbit being connected, and is arranged on the friction pulley of rectilinear orbit porch, for mosaic particle is pushed to rectilinear orbit; On described rectilinear orbit, be provided with transfer roller.Be provided with and can promote the friction pulley that mosaic particle advances in the junction of feed mechanism and linear feeding mechanism, can effectively solve the problem that the transmission of mosaic particle is connected, this scheme has avoided manual intervention to realize the automation of transmission, and in linear feeding mechanism, be provided with the transfer roller that reduces mosaic particle suffered frictional resistance, thereby effectively improve transmission speed and the efficiency of transmission of mosaic particle, realize this feeding device mosaic particle is arranged by grain order and output fast.
Described feed mechanism is to take over a business the vibrating disk being formed by spiral path, on spiral path sidewall, be provided with automatic identification flotation-dividing part, described automatic identification flotation-dividing part comprise for identify mosaic particle just/reverse side color and identification vibrating disk color to be to ensure the color sensor of mosaic particle normal transmission, and for mosaic particle being blown off to the compressed air blow gun of taking over a business inner bottom surface; Described compressed air blow gun is arranged on the front of color sensor along the transmission direction of mosaic particle, and compressed air blow gun is all connected with controller signals with color sensor, and on the same basic circle week of spiral path and form 20 ° of angles.Accuracy rate and compressed air blow gun that this design can improve color sensor identification blow off mosaic particle to the accuracy rate of taking over a business inner bottom surface, can effectively ensure finally to arrive discharging opening mosaic particle just/reverse side towards uniformity.
Described feeding device also comprise outlet be arranged on top feed bin, described feed bin comprises that funnel and bottom are provided with the hopper of vibration machine, hopper be arranged on funnel under; On described funnel madial wall, be provided with the optoelectronic switch for detection of mosaic particle storage in funnel, described optoelectronic switch is made up of transmitting terminal and receiving terminal, and transmitting terminal is inside being arranged on respectively funnel with receiving terminal on relative two sides.The setting of optoelectronic switch can make this feeding device have the function of detected transmission thing storage, further improves the automation function of feeding device.In the time being arranged on the color that mosaic particle do not detected in color sensor on the spiral path corresponding surveyed area in vibrating disk (color of vibrating disk disk body only being detected), color sensor can trigger vibration machine by controller, make its produce vibrate and act on hopper with and interior mosaic particle on, thereby make mosaic particle vibration, be slipped in the taking over a business of vibrating disk.
Described conveying mechanism comprises magazine and the sliding support parts two for loading mosaic particle, and described magazine and sliding support parts two are slidably connected.Pay-off of the present utility model adopts delivery device and the combination of the conveying mechanism carried with sliding type, can realize steadily, rapidly mosaic particle is sent to feeding device from feeding device, thereby effectively shorten the delivery time of mosaic particle, and then improve the efficiency of the automatic paving of mosaic particle, be conducive to it and use and promote in mosaic particle manufacture industry.
Described magazine is the strip box body that end face and a side are equipped with opening, and the opening of magazine side is relative with delivery device; In described box body, be evenly provided with the interior lattice that are parallel to each other, the opening of magazine side is made up of the opening of all interior lattice; Described interior lattice quantity is identical with the number of the column/row of mosaic loose tool.The setting with the magazine of interior lattice can realize feeding device is collected by the mosaic particle of grain output and and form the function of row/column according to predefined sequence, meanwhile, also can effectively ensure the stationarity that mosaic particle transmits.This magazine is by base plate and three box bodys that side plate connects to form, the big or small coalignment of the size of its each interior lattice and mosaic particle, and this is designed with and is beneficial to the stability that ensures that mosaic particle transmits.
The both sides that described delivery device and conveying mechanism are separately positioned on feeding device discharging opening refer to: the position of feeding device discharging opening is a station, and the delivery device connecting with controller signals is arranged on a side of station corresponding with station; In being provided with evenly, the magazine of lattice is arranged on the opposite side of station; When work, the position of interior lattice of required filling is corresponding with station by controller control, realizes the position of interior lattice of position, station and the required filling of delivery device in same level line corresponding align.The utility model moves to mosaic particle pay-off from feeding device in realization, by delivery device, mosaic particle to be pushed to after conveying mechanism, pass on by conveying mechanism again, therefore, when work, the position of interior lattice of the position of delivery device, station and required filling will be on same straight line.
Described draw frame machine and sliding support parts one are slidably connected and refer to: draw frame machine comprises suction cup carrier and is arranged on the driving mechanism at suction cup carrier top, driving mechanism is connected with controller signals, suction cup carrier and sliding support parts one are slidably connected, and realize draw frame machine and slide along the length direction of sliding support parts one.Feeding device of the present utility model is moved and is located by the mode of sliding, by the mode of drawing, sorted whole row/column mosaic particle is transported successively and installed to the orderly paving that realizes mosaic particle in the row/column that mosaic loose tool is corresponding again, the efficiency of the automatic paving of mosaic particle be can effectively improve like this, automation and the intellectuality of the automatic paving of mosaic particle realized.
Described sliding support parts one are slidably connected by slide mechanism and frame, realize draw frame machine and slide along the width of sliding support parts one with respect to frame; Described slide mechanism is connected with controller signals.The utility model can slide by sliding support parts one width along sliding support parts one in frame, thereby make draw frame machine pass through the running fix of the putting position of the motion realization of two coordinate directions and the final shift position of magazine and mosaic loose tool, by sorted whole row/column mosaic particle from magazine carry out fast, stable and put into exactly mosaic loose tool, and the coordinated movement of various economic factors that adopts two coordinates makes material loading precision height and the material loading speed of this feeding device fast, and has stable material loading quality.
Described suction cup carrier comprises suction cup carrier plate A, suction cup carrier plate B and sucker, and described suction cup carrier plate A and suction cup carrier plate B are connected to form the suction cup carrier that cross section is overlapping " mouth " font of two plates; Described sucker is arranged on the bottom of suction cup carrier plate B; Described driving mechanism is for promoting the upper and lower motion of suction cup carrier the driving cylinder with two guide rods, drives cylinder to be connected with controller signals.The structure that suction cup carrier plate A is connected with suction cup carrier plate B can facilitate the replacing of sucker, simple to operate; In the time need to increasing the quantity of sucker, can directly change and there is the suction cup carrier plate B that sucker quantity is many, and not need whole suction cup carrier dismounting to carry out numerous and diverse steps such as suction cup carrier boring and sucker installation.Because mosaic particle is the particle that volume is little, therefore, in order to ensure the absorption precision of sucker absorption mosaic particle, the utility model adopts the high driving cylinder with two guide rods of operating accuracy, promotes the upper and lower motion of suction cup carrier.
Compared with prior art, the utlity model has following advantage and beneficial effect:
1, the automatic paving equipment paving stability of the utility model multicolour mosaic particle monorail is high, paving speed is fast, can effectively improve efficiency and the accuracy rate of mosaic particle paving.
2, automatic paving equipment of the present utility model can be realized the auto-sequencing feed, self-feeding, automatic charging of mosaic particle and according to functions such as predetermined pattern Automatic Typesetting, thereby realize the full-automatic process of the orderly paving of mosaic particle, replace traditional artificial paving technique, solve the not high and low problem of production efficiency of current mosaic industry automaticity.
Brief description of the drawings
Fig. 1 is the structural representation of feeding device in the automatic paving equipment of the utility model mosaic particle;
Fig. 2 is the structural representation of the conveying mechanism of pay-off in the automatic paving equipment of the utility model mosaic particle;
Fig. 3 is the structural representation of the delivery device of pay-off in the automatic paving equipment of the utility model mosaic particle;
Fig. 4 is the rack construction schematic diagram of the automatic paving equipment of the utility model mosaic particle;
Fig. 5 is the structural representation of feeding device in the automatic paving equipment of the utility model mosaic particle;
Fig. 6 is the structural representation of the automatic paving equipment of the utility model mosaic particle;
Fig. 7 is the feed process flow chart of the automatic paving equipment of the utility model mosaic particle;
Fig. 8 is the feeding process flow chart of the automatic paving equipment of the utility model mosaic particle;
Fig. 9 is the material loading process flow chart of the automatic paving equipment of the utility model mosaic particle in embodiment mono-;
Wherein, 1 is feeding device, 1.1 is spiral path, 1.2 for taking over a business, 1.3 is vibrator, 1.4 is linear feeding mechanism, 1.5 is friction pulley, 1.6 is transfer roller, 1.7 is funnel, 1.8 is vibration machine, 1.9 is hopper, 1.10 be support, 1.11 be optoelectronic switch, 1.12 be color sensor, 1.13 is compressed air blow gun, 1.14 be discharging opening, 2 is pay-off, 2.3 is magazine, 2.4 is screw mandrel slide unit, 2.5 is slide block, 2.6 is connector, 2.7 is cylinder body, 2.8 is push rod, 2.9 is pushing block, 2.10 is interior lattice, 2.12 be driving mechanism, 2.14 is delivery device support, 2.15 is conveying mechanism support, 2.16 for pushing cylinder, 3 is feeding device, 3.2 is suction cup carrier, 3.3 for driving cylinder, 3.5 is suction cup carrier plate A, 3.6 is suction cup carrier plate B, 3.7 is sucker, 3.8 is screw mandrel slide unit two, 3.9 is slide block two, 3.10 is connector two, 3.11 be guide rod, 3.12 is driving mechanism two, 4 is frame, 5 is mosaic loose tool, 6 is loose tool support.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is described in further detail.
Embodiment mono-
The present embodiment carries out automatic paving as example is to describing below taking the mosaic particle that adopts three kinds of colors (color can be made as identical or different according to demand).Every row of the present embodiment setting mosaic loose tool is all parallel with magazine length direction.
As shown in Figures 1 to 6, the automatic paving equipment of mosaic particle of the present utility model comprise frame 4, by loose tool support 6 be arranged on mosaic loose tool in frame 45, three feeding devices 1, for pay-off 2 that feeding device 1 is transmitted by the mosaic particle of grain output, for mosaic particle is transported to the controller that installs to the feeding device 3 of mosaic loose tool 5 and be connected with feeding device 1, pay-off 2 and feeding device 3 signals respectively from pay-off 2; Wherein, pay-off 2 and feeding device 3 are separately positioned in frame 4.The laying method of the automatic paving equipment of the utility model multicolour mosaic particle monorail comprises the confession material process, feeding operation and the upper material process that carry out successively; Wherein refer to the mosaic particle of every kind of color is transported to discharging opening by grain respectively for material process; Feeding operation refers to by grain the mosaic particle of needs is collected and formed row according to predefined sequence, then full line enters material process, refers to according to the pattern of required formation each lattice in the every row of mosaic loose tool are put into the setting that the color of mosaic is carried out according to predefined sequence; Upper material process refers to be transported sorted full line mosaic particle in the row that installs to mosaic loose tool 5 correspondences successively.
Automatic paving equipment of the present utility model is provided with three feeding devices 1, and each feeding device 1 comprises taking over a business 1.2 vibrating disks that formed by spiral path 1.1, and the linear feeding mechanism 1.4 that the mosaic particle transporting out from vibrating disk can be transmitted; Wherein, vibrating disk is connected with controller signals, 1.2 bottoms of taking over a business of vibrating disk are provided with vibrative vibrator 1.3, its vibration frequency and strong and weak by Frequency Converter Control, effect of vibration is in the mosaic particle of taking over a business in 1.2, make particle produce random motion, finally enter in spiral path 1.1.And the cross section of spiral path 1.1 has the gradient of 3 °～5 °, the helix pitch at its place is 10mm, tapering is 68 °, base circle diameter (BCD) is 600mm, the height of spiral path 1.1 outer walls is 8mm, than the high 6mm of the height of inwall, mosaic particle transmits along spiral path 1.1 in order under the effect of vibration and centrifugal force.
The linear feeding mechanism 1.4 of the utility model feeding device 1 is provided with spiral path 1.1 and exports the rectilinear orbit being connected, and is equipped with the friction pulley 1.5 for mosaic particle being pushed to linear feeding mechanism 1.4 in rectilinear orbit porch; The friction pulley of this friction pulley 1.5 for being made up of wear-resisting soft rubber, when work, friction pulley 1.5 rotates counterclockwise under the driving of servomotor.From the right rectilinear orbit of 1.5 Founders of friction pulley, be provided with transfer roller 1.6 along rectilinear orbit length direction.This feeding device 1 also comprises the feed bin for placing mosaic particle, and this feed bin comprises that funnel 1.7 and bottom are provided with the hopper 1.9 of vibration machine 1.8, hopper 1.9 be arranged on funnel 1.7 under, and the outlet of hopper 1.9 is arranged on 1.2 tops.This funnel 1.7 is arranged on a side of vibrating disk by support 1.10, and hopper 1.9 also by support 1.10 be fixed on funnel 1.7 under.Can realize in order to make feeding device the function that detects mosaic particle storage, the utility model on funnel 1.7 madial walls, be provided with for detection of funnel in the optoelectronic switch 1.11 of mosaic particle storage, this optoelectronic switch 1.11 is made up of transmitting terminal and receiving terminal, and transmitting terminal is arranged on respectively on two relative sides of funnel 1.7 inner sides with receiving terminal.The utility model also comprises buzzer warning device, and optoelectronic switch 1.11 is connected with buzzer warning device signal by controller.
In order to improve the automation performance of feeding device and the subsequent handling of simplification mosaic particle paving, the utility model also comprises the automatic identification sorting mechanism being arranged on spiral path 1.1 sidewalls, and this identifies that sorting mechanism comprises color sensor 1.12 for identifying mosaic particle positive and negative color and automatically for mosaic particle is blown off to the compressed air blow gun 1.13 of taking over a business 2 inner bottom surfaces.Color sensor 1.12 is all connected with controller with compressed air blow gun 1.13, compressed air blow gun 1.13 is arranged on the front of color sensor 1.12 along the transmission direction of mosaic particle, compressed air blow gun 1.13 with color sensor 1.12 on the same basic circle week of spiral path 1.1 and form 20 ° of angles.The region of color sensor 1.12 identification colors is that diameter is the border circular areas of 15mm.This design can improve accuracy rate and the compressed air blow gun 1.13 that color sensor 1.12 identifies blows off mosaic particle to the accuracy rate of taking over a business inner bottom surface, thus can effectively ensure finally to arrive discharging opening 1.14 mosaic particle just/reverse side towards uniformity.Feeding device of the present utility model also detects the transmission situation of mosaic particle in border circular areas by color sensor 1.12, to ensure the normal transmission of mosaic particle.In the time that not detecting the color of mosaic particle, color sensor 1.12 (color of vibrating disk disk body only detected), color sensor 1.12 can trigger vibration machine 1.8 by controller, make its produce vibrate and act on hopper 1.9 with and interior mosaic particle on, thereby make the vibration of mosaic particle, be slipped to taking over a business in 1.2 of vibrating disk.
As shown in Fig. 1 to 7, each feeding device for material process 1 can realize by the mosaic particle of every kind of color respectively unified just/reverse side towards and be transported to discharging opening 1.14 by grain order.Wherein, comprising the following steps for material process of every kind of color mosaic particle:
The first step, vibrating disk with vibration mode by the mosaic particle delivery entering from feed bin to extreme position; Wherein, extreme position refers to that mosaic particle does not have power drive and stops the position of transmitting.
Second step, before mosaic particle is sent to extreme position, surveyed area is set, at surveyed area, the color of mosaic particle identified and processed one of as follows, ensure the normal transmission of mosaic particle and from the mosaic particle exported in surveyed area just/reverse side is towards unification: positive color or reverse side color that mosaic particle in (1) surveyed area, do not detected, trigger the vibration machine 1.8 of feed bin, mosaic particle blowing in feed bin, to vibrating disk, is returned to the first step; (2) color that single mosaic particle detected in surveyed area is not the color of setting towards face, triggers that compressed air blow gun 1.13 is jet blows off mosaic particle to vibrating disk inner bottom surface, and returns to the first step; (3) color that single mosaic particle detected in surveyed area is the color of setting towards face, mosaic particle is continued to be sent to extreme position, carries out the 3rd step.
The 3rd step, is pushed into linear feeding mechanism 1.4 by the mosaic particle of extreme position by grain by friction pulley 1.5;
The 4th step, adopts the transfer roller 1.6 being arranged in linear feeding mechanism 1.4 that mosaic particle is sent to discharging opening 1.14 by grain, realizes just/reverse side and arranges output at discharging opening 1.14 by grain order towards unified mosaic particle.
Before the above-mentioned first step, the laying method of the utility model equipment detects and processes the storage of mosaic particle in feed bin: in feed bin, the piling height of mosaic particle is lower than the setting height(from bottom) of optoelectronic switch 1.11, and triggering buzzer warning device, to realize alarm reinforced.Can effectively improve transmission speed and the efficiency of transmission of mosaic particle in feeding device 1 by above-mentioned for material process, realize this feeding device 1 mosaic particle is arranged by grain order and output fast.
As shown in Figures 1 to 6, the pay-off 2 of automatic paving equipment of the present utility model is for mosaic particle is sent to feeding device 3 from feeding device 1.This pay-off 2 comprises three delivery devices, conveying mechanism of carrying with sliding type and for driving the driving mechanism 2.12 of conveying mechanism motion, delivery device is connected with controller signals with driving mechanism 2.12; Wherein, three delivery devices are fixed in frame 4 by delivery device support 2.14, and a conveying mechanism is fixed in frame 4 by conveying mechanism support 2.15.
Conveying mechanism comprises the magazine 2.3 for loading mosaic particle and the sliding support parts two that are slidably connected with magazine 2.3.Wherein, magazine 2.3 is the strip box body of end face and a lateral opening, is evenly provided with interior lattice 2.10 in box body, and the lateral opening of magazine 2.3 is relative with delivery device.And in order to facilitate feeding device directly the mosaic particle in magazine 2.3 to be placed in mosaic loose tool 5, the quantity of interior lattice 2.10 is identical with the columns of mosaic loose tool 5, this mode is transported most effective.And sliding support parts two are screw mandrel slide unit 2.4, on screw mandrel slide unit 2.4, be provided with the slide block 2.5 that is slidably matched to realize slip with it; Magazine 2.3 is connected with slide block 2.5 by connector 2.6, drives magazine 2.3 to reciprocatingly slide on screw mandrel slide unit 2.4 to realize slide block 2.5.Driving mechanism 2.12 is connected with a side of screw mandrel slide unit 2.4, drives slide block 2.5 to move on screw mandrel slide unit 2.4 to realize driving mechanism 2.12.
Each delivery device is for pushing cylinder 2.16, push rod 2.8 and pushing block 2.9 that this propelling movement cylinder 2.16 comprises cylinder body 2.7, in cylinder body 2.7, moves reciprocatingly, push rod 2.8 1 sides are connected with pushing block 2.9, and driving pushing block 2.9 to move back and forth with respect to cylinder body 2.7, pushing block 2.9 is for pushing mosaic particle.Pushing mechanism adopts other power set to be also fine, for example hydraulic drive etc.
In the present embodiment, three delivery devices and a conveying mechanism are the pay-off (ratio of delivery device and conveying mechanism that forms monorail, can regulate arbitrarily according to the combination of the color of mosaic particle and kind), and three delivery devices in pay-off and conveying mechanism are separately positioned on the both sides of three feeding device 1 discharging openings 1.14.More particularly, the quantity of delivery device is identical with the quantity of feeding device 1 discharging opening 1.14, and the position of feeding device 1 discharging opening 1.14 is a station, and each propelling movement cylinder 2.16 is arranged on a side of each station, and the position of its pushing block 2.9 is corresponding with station; In being provided with evenly, each magazine 2.3 of lattice 2.10 is arranged on the opposite side of station, when work, the position of interior lattice 2.10 of required filling is corresponding with station, realizes the position corresponding align of interior lattice 2.10 of the position of each pushing block 2.9, each station and required filling.When work, magazine 2.3 is realized lattice 2.10 in it by sliding on screw mandrel slide unit 2.4 and is alignd with corresponding station, delivery device pushes the interior lattice 2.10 of magazine 2.3 by pushing block 2.9 by the mosaic particle of this station, realizes magazine 2.3 the mosaic particle of station is one by one positioned to filling.Finally, magazine 2.3 is sent to feeding device 3 by the mosaic particle of filling in the magazine 2.3 just of sliding on screw mandrel slide unit 2.4.
As shown in Fig. 1 to 6, Fig. 8, the feeding operation of pay-off 2 can realize by grain the mosaic particle of needs is collected and formed row according to predefined sequence, and then full line enters material process.Feeding operation is that the mode by pushing pushes by predeterminated position the mosaic particle of needs the collection of carrying out mosaic particle in the interior lattice of corresponding magazine 2.3 from the discharging opening 1.14 of respective color by grain, mosaic particle is all collected in to the interior mosaic particle of realizing of magazine 2.3 and forms full line according to predefined sequence, then full line enters the feeding operation of material process.And before every mosaic particle pushes, the position to each propelling movement, the position of each discharging opening 1.14 and the interior lattice of each magazine 2.3 that need load carry out the positioning control of same level line.
This feeding operation specifically comprises the following steps:
The first step, the discharging opening 1.14 of setting every kind of color mosaic particle is a discharging opening station, arranges one promote cylinder 2.16 in a side correspondence of each discharging opening station;
Second step, the color of the mosaic particle that setting magazine 2.3 each interior lattice 2.10 load; Wherein, in magazine, the quantity of lattice 2.10 is identical with the columns of mosaic loose tool;
The 3rd step, adopts the mode of sliding to load the interior lattice 2.10 of same color by needing in magazine 2.3 and the discharging opening station of this kind of color is single-frame located and aligns;
The 4th step, controls and promotes cylinder 2.16 and the mosaic particle on station is pushed in the magazine that needs this kind of color of filling in lattice 2.10, carries out the collection of mosaic particle;
Whether the 5th step, load complete situation to the interior lattice 2.10 of magazine and judge: magazine 2.3 loads complete, carries out next step; Otherwise, return to the 3rd step;
The 6th step, by the load mode of a magazine 2.3, enters upper material process by the full line mosaic particle transmission being filled in each magazine 2.3; Transmission enters material process and refers to: mosaic particle is sent to feeding station by magazine 2.3, and wherein, feeding station refers to the final position that magazine 2.3 moves.
Can realize fast, reposefully mosaic particle is sent to feeding device 3 from feeding device 1 by above-mentioned feeding operation, by feeding device 3, sorted full line mosaic particle is transported successively and installed in mosaic loose tool 5, thereby effectively improve the efficiency of the automatic paving of mosaic particle, be conducive to it and use and promote in mosaic particle manufacture industry.
As shown in Figures 1 to 6, the feeding device 3 of the automatic paving equipment of the utility model is for transporting sorted full line mosaic particle successively and install to mosaic loose tool 5, and this feeding device 3 comprises the sliding support parts one and the draw frame machine that are connected with frame 4; Wherein, draw frame machine comprises suction cup carrier 3.2 and the driving cylinder 3.3 that is arranged on suction cup carrier 3.2 tops.The driving cylinder 3.3 that suction cup carrier 3.2 arranges by top connects sliding support parts one, drives cylinder 3.3 and sliding support parts one to be slidably connected, and realizes the left and right direction slip of suction cup carrier 3.2 (sliding along the length direction of sliding support parts); Drive cylinder 3.3 to be electrically connected with controller, for driving the upper and lower motion of suction cup carrier 3.2.Suction cup carrier 3.2 bottoms are provided with 12 suckers 3.7, for drawing mosaic particle from pay-off 2 and mosaic particle being put into mosaic loose tool 5.
Suction cup carrier 3.2 comprises suction cup carrier plate A3.5 and suction cup carrier plate B3.6, and suction cup carrier plate A3.5 and suction cup carrier plate B3.6 are connected to form the suction cup carrier 3.2 that cross section is overlapping " mouth " font of two plates; And 12 suckers 3.7 are evenly arranged in the bottom of suction cup carrier plate B3.6 and are connected with the bottom thread of suction cup carrier plate B3.6.In order to improve the operating efficiency of feeding device, sucker 3.7 is the vacuum cup being connected with controller signals, the quantity of sucker 3.7 is identical with every row lattice number of parallel suction cup carrier 3.2 length directions in mosaic loose tool 5, the mosaic particle that can facilitate like this feeding device directly sucker 3.7 to be drawn is put in mosaic loose tool 5, thereby improves the efficiency of mosaic particle paving.
Sliding support parts one are screw mandrel slide unit 2 3.8, are provided with the slide block 2 3.9 that is slidably matched to realize slip with it on screw mandrel slide unit 2 3.8; Drive cylinder 3.3 to be slidably connected and to refer to sliding support parts one: to drive cylinder 3.3 to be connected with slide block 2 3.9 by connector 2 3.10, drive the suction cup carrier 3.2 that is provided with driving cylinder 3.3 to reciprocatingly slide on screw mandrel slide unit 2 3.8 to realize slide block 2 3.9.This feeding device 3 also comprises the driving mechanism 2 3.12 being connected with controller signals, and driving mechanism 2 3.12 is connected with screw mandrel slide unit 2 3.8 1 sides, drives slide block 2 3.9 motions to realize driving mechanism 2 3.12.
Driving cylinder 3.3 is the driving cylinder with two guide rods, and the push rod that comprises cylinder body and move reciprocatingly in cylinder body, wherein, cylinder body is threaded with connector 2 3.10, push rod one side is connected with the screw top of suction cup carrier plate A3.5, and drives suction cup carrier 3.2 to move back and forth with respect to cylinder body.Article two, guide rod 3.11 is separately positioned on cylinder body both sides, and one end of two guide rods 3.11 is threaded with connector 2 3.10 respectively, and its other end is connected with the screw top of suction cup carrier plate A3.5 respectively.
As shown in Fig. 1 to 6, Fig. 9, the upper material process of this feeding device 3 can be realized sorted full line mosaic particle is transported in the row that installs to mosaic loose tool 5 correspondences successively.In the present embodiment, feeding operation, by the load mode of a magazine, enters upper material process by the full line mosaic particle transmission being filled in magazine, and upper material process is completed by draw frame machine by absorption mode, comprises the following steps:
The first step, draw frame machine along left and right direction (being the length direction of screw mandrel slide unit two) by the mode of sliding move and be positioned to arrive feeding station magazine directly over; Now, each lattice of magazine and each sucker of draw frame machine align one by one; Promotion sucker presses down, and sucker, by after sorted full line mosaic particle has been drawn in magazine, drives sucker to rise;
Second step, the draw frame machine that absorption has a mosaic particle along left and right direction (being the length direction of screw mandrel slide unit two) by the mode of sliding move and be positioned at mosaic particle loose tool directly over, promotion sucker presses down, sorted full line mosaic particle is packed in the grid of mosaic loose tool corresponding row, complete the material loading of mosaic loose tool a line mosaic particle;
The 3rd step, to mosaic loose tool, whether the complete situation of material loading judges: mosaic loose tool material loading is complete, completes the complete arrangement of pattern of required formation, realizes multicoloured mosaic particle and carries out orderly paving by predetermined pattern; Otherwise, return to the first step.
In upper material process process, draw frame machine be running fix by one dimension coordinate direction directly over magazine 2.3 and mosaic loose tool 5 directly over, realize by mosaic particle fast, stable and put into exactly in mosaic loose tool 5, complete orderly material loading paving.This feeding device 3 has solved in artificial loading numerous and diverse operation such as loose tool grid mark, the contraposition of mosaic particle and has caused the problems such as the low and error rate of efficiency is high, thereby effectively improve the efficiency of the automatic paving of mosaic particle, realize automation and the intellectuality of the automatic paving of mosaic particle.
The paving stability of the automatic paving equipment of the utility model multicolour mosaic particle monorail is high, paving speed is fast, can effectively improve efficiency and the accuracy rate of mosaic particle paving.The operation principle of this paving equipment is such: in more existing paving equipment, mostly all mosaic particle fortune is installed in mosaic loose tool and just sorted, make like this material process will repeatedly transport dress or multiple feeding devices be set transport dress and just can complete the material loading of mosaic loose tool a line, thus cause material loading speed slowly, the problem of the complicated procedures of forming such as the low and accuracy of paving efficiency is low.And in paving equipment of the present utility model, owing to just can obtain sorted full line mosaic particle by feeding operation, therefore, upper material process can once complete sorted full line mosaic particle fortune is installed in the row/column that mosaic loose tool is corresponding, complete the material loading of mosaic loose tool a line, thereby can effectively improve paving efficiency and the speed of mosaic particle.Simultaneously, because feeding operation will be collected according to predefined sequence by the mosaic particle of the needs of grain output for material process, therefore, the sequence of the full line mosaic particle obtaining by feeding operation is consistent with the order of required mosaic particle in mosaic loose tool (being the pattern of required formation) corresponding row, thereby can greatly improve the accuracy rate of mosaic particle paving.
The automatic paving equipment of mosaic particle of the present utility model is also applicable to the paving of monochromatic mosaic particle, and the mosaic particle of placing same color in three feeding devices 1 carries out by grain feed, can realize the orderly paving of monochromatic mosaic particle.
Equipment of the present utility model just can be realized multicoloured automatic paving by single conveying mechanism and single feeding device, and, due to the corresponding mosaic loose tool of a feeding device, therefore the mode of which mosaic loose tool corresponding to multiple feeding devices contrasts, the position of mosaic loose tool can with feeding device same level direction on put arbitrarily and do not need to consider how to be placed in the problem of Central Symmetry position of multiple feeding devices, and the position of feeding device has been fixed and has not been needed to consider that mosaic particle fortune is installed to the transportation route problem in mosaic loose tool by multiple feeding devices.Therefore, device structure of the present utility model is simple, it is little to take up room, and can realize the paving automatically in order of multicoloured mosaic particle by control program to the control of single feeding device, single conveying mechanism and feeding device etc.
Embodiment bis-
The present embodiment and embodiment mono-difference are only: sliding support parts one are slidably connected by slide mechanism and frame, realize draw frame machine and slide along the width of sliding support parts one with respect to frame, and wherein, slide mechanism is connected with controller signals.In the upper material process process of the present embodiment, draw frame machine be running fix by two-dimensional coordinate direction directly over magazine and mosaic loose tool directly over, realize by mosaic particle fast, stable and put into exactly in mosaic loose tool, complete orderly material loading paving.Other structure is consistent with embodiment mono-with method.
Draw frame machine of the present utility model can determine it is to carry out running fix by one dimension coordinate direction or two-dimensional coordinate direction according to the position of mosaic loose tool and feeding station.Upper material process passes through the coordinated movement of various economic factors of two-dimensional coordinate direction with respect to passing through the motion of one dimension coordinate direction, all increase at aspects such as the stability of material loading speed, positioning precision and material loading, thereby the material loading precision that makes material process on this is high and material loading speed is fast, has stable material loading quality.
Equipment of the present utility model just can be realized multicoloured automatic paving by single conveying mechanism and single feeding device, and, due to the corresponding mosaic loose tool of a feeding device, therefore the mode of which mosaic loose tool corresponding to multiple feeding devices contrasts, the position of mosaic loose tool can be put arbitrarily and do not needed consideration how to be placed in the problem of the Central Symmetry position of multiple feeding devices in frame, and the position of feeding device has been fixed and has not been needed to consider that mosaic particle fortune is installed to the transportation route problem in mosaic loose tool by multiple feeding devices.Therefore, device structure of the present utility model is simple, it is little to take up room, and can realize the paving automatically in order of multicoloured mosaic particle by control program to the control of single feeding device, single conveying mechanism and feeding device etc.
Above-described embodiment is preferably embodiment of the utility model; but embodiment of the present utility model is not restricted to the described embodiments; other any do not deviate from change, the modification done under Spirit Essence of the present utility model and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection domain of the present utility model.
Claims (10)
1. an automatic paving equipment for multicolour mosaic particle monorail, for carrying out orderly paving by predetermined pattern; It is characterized in that: comprise frame, be arranged on mosaic loose tool in frame, the feeding device identical with the quantity of the required mosaic color category of pattern, for pay-off that feeding device is transmitted by the mosaic particle of grain output, for mosaic particle is transported to the controller that installs to the feeding device of mosaic loose tool and be connected with feeding device, pay-off and feeding device signal respectively from pay-off;
Each described feeding device is arranged on frame one side and comprises feed mechanism, pushes mechanism; The described outlet that pushes mechanism is stretched in frame and is provided with discharging opening in exit, described in push mechanism and be connected with the outlet of feed mechanism, for the mosaic particle on feed mechanism is pushed to discharging opening by grain respectively; Described feed mechanism, push mechanism and be all connected with controller signals;
Described pay-off is arranged in frame and comprises the delivery device identical with discharging opening quantity and a conveying mechanism, and described delivery device is all connected with controller signals with conveying mechanism, and is separately positioned on the both sides of discharging opening; When work, the mosaic particle that delivery device needs each discharging opening is pushed to conveying mechanism by grain and collects, the conveying mechanism that collection has a mosaic particle delivers into material loading after forming row/column according to predefined sequence, describedly refers to according to the pattern of required formation each lattice in the every row/column of mosaic loose tool are put into the setting that the color of mosaic is carried out according to predefined sequence;
Described feeding device is connected with frame, comprise the sliding support parts one that are connected with frame and draw frame machine that can upper and lower motion by controller control, described draw frame machine and sliding support parts one are slidably connected, for by conveying mechanism sorted whole row/column mosaic particle transport successively and install in mosaic loose tool.
2. the automatic paving equipment of multicolour mosaic particle monorail according to claim 1, is characterized in that: described in push mechanism and comprise the linear feeding mechanism that the mosaic particle transporting out from feed mechanism can be transmitted; Described linear feeding mechanism comprises with feed mechanism and exports the rectilinear orbit being connected, and is arranged on the friction pulley of rectilinear orbit porch, for mosaic particle is pushed to rectilinear orbit; On described rectilinear orbit, be provided with transfer roller.
3. the automatic paving equipment of multicolour mosaic particle monorail according to claim 1, it is characterized in that: described feed mechanism is to take over a business the vibrating disk being formed by spiral path, on spiral path sidewall, be provided with automatic identification flotation-dividing part, described automatic identification flotation-dividing part comprise for identify mosaic particle just/reverse side color and identification vibrating disk color to be to ensure the color sensor of mosaic particle normal transmission, and for mosaic particle being blown off to the compressed air blow gun of taking over a business inner bottom surface; Described compressed air blow gun is arranged on the front of color sensor along the transmission direction of mosaic particle, and compressed air blow gun is all connected with controller signals with color sensor, and on the same basic circle week of spiral path and form 20 ° of angles.
4. the automatic paving equipment of multicolour mosaic particle monorail according to claim 3, it is characterized in that: described feeding device also comprises that outlet is arranged on the feed bin of top, described feed bin comprises that funnel and bottom are provided with the hopper of vibration machine, hopper be arranged on funnel under; On described funnel madial wall, be provided with the optoelectronic switch for detection of mosaic particle storage in funnel, described optoelectronic switch is made up of transmitting terminal and receiving terminal, and transmitting terminal is inside being arranged on respectively funnel with receiving terminal on relative two sides.
5. the automatic paving equipment of multicolour mosaic particle monorail according to claim 1, it is characterized in that: described conveying mechanism comprises magazine and the sliding support parts two for loading mosaic particle, and described magazine and sliding support parts two are slidably connected.
6. the automatic paving equipment of multicolour mosaic particle monorail according to claim 5, is characterized in that: described magazine is the strip box body that end face and a side are equipped with opening, and the opening of magazine side is relative with delivery device; In described box body, be evenly provided with the interior lattice that are parallel to each other, the opening of magazine side is made up of the opening of all interior lattice; Described interior lattice quantity is identical with the number of the column/row of mosaic loose tool.
7. the automatic paving equipment of multicolour mosaic particle monorail according to claim 6, it is characterized in that: the both sides that described delivery device and conveying mechanism are separately positioned on feeding device discharging opening refer to: the position of feeding device discharging opening is a station, the delivery device connecting with controller signals is arranged on a side of station corresponding with station; In being provided with evenly, the magazine of lattice is arranged on the opposite side of station; When work, the position of interior lattice of required filling is corresponding with station by controller control, realizes the position of interior lattice of position, station and the required filling of delivery device in same level line corresponding align.
8. the automatic paving equipment of multicolour mosaic particle monorail according to claim 1, it is characterized in that: described draw frame machine and sliding support parts one are slidably connected and refer to: draw frame machine comprises suction cup carrier and is arranged on the driving mechanism at suction cup carrier top, driving mechanism is connected with controller signals, suction cup carrier and sliding support parts one are slidably connected, and realize draw frame machine and slide along the length direction of sliding support parts one.
9. the automatic paving equipment of multicolour mosaic particle monorail according to claim 8, it is characterized in that: described sliding support parts one are slidably connected by slide mechanism and frame, realize draw frame machine and slide along the width of sliding support parts one with respect to frame; Described slide mechanism is connected with controller signals.
10. the automatic paving equipment of multicolour mosaic particle monorail according to claim 8 or claim 9, it is characterized in that: described suction cup carrier comprises suction cup carrier plate A, suction cup carrier plate B and sucker, described suction cup carrier plate A and suction cup carrier plate B are connected to form the suction cup carrier that cross section is overlapping " mouth " font of two plates; Described sucker is arranged on the bottom of suction cup carrier plate B; Described driving mechanism is for promoting the upper and lower motion of suction cup carrier the driving cylinder with two guide rods, drives cylinder to be connected with controller signals.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420370252.9U CN203995396U (en) | 2014-07-04 | 2014-07-04 | A kind of automatic paving equipment of multicolour mosaic particle monorail |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420370252.9U CN203995396U (en) | 2014-07-04 | 2014-07-04 | A kind of automatic paving equipment of multicolour mosaic particle monorail |
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| CN203995396U true CN203995396U (en) | 2014-12-10 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104070910A (en) * | 2014-07-04 | 2014-10-01 | 佛山科学技术学院 | Monorail automatic paving equipment for multi-color mosaic particles |
| CN104527295A (en) * | 2014-12-31 | 2015-04-22 | 佛山为尔电子科技有限公司 | Method and device for paving preset mosaic patterns |
| CN105538993A (en) * | 2016-01-26 | 2016-05-04 | 李斌 | Mosaic paving template, paving device and paving method |
| CN105858093A (en) * | 2016-05-25 | 2016-08-17 | 黄柏玲 | Mechanism for automatically dropping spoons on plate |
| CN105904900A (en) * | 2016-04-15 | 2016-08-31 | 佛山博文机器人自动化科技有限公司 | Multi-color mosaic automatic paving equipment and paving method |
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2014
- 2014-07-04 CN CN201420370252.9U patent/CN203995396U/en not_active Withdrawn - After Issue
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104070910A (en) * | 2014-07-04 | 2014-10-01 | 佛山科学技术学院 | Monorail automatic paving equipment for multi-color mosaic particles |
| CN104070910B (en) * | 2014-07-04 | 2016-08-24 | 佛山科学技术学院 | A kind of automatic paving equipment of multicolour mosaic granule monorail |
| CN104527295A (en) * | 2014-12-31 | 2015-04-22 | 佛山为尔电子科技有限公司 | Method and device for paving preset mosaic patterns |
| CN105538993A (en) * | 2016-01-26 | 2016-05-04 | 李斌 | Mosaic paving template, paving device and paving method |
| CN105538993B (en) * | 2016-01-26 | 2018-11-27 | 李斌 | A kind of mosaic paving method |
| CN105904900A (en) * | 2016-04-15 | 2016-08-31 | 佛山博文机器人自动化科技有限公司 | Multi-color mosaic automatic paving equipment and paving method |
| CN105904900B (en) * | 2016-04-15 | 2019-03-26 | 佛山博文机器人自动化科技有限公司 | A kind of automatic paving equipment of more color mosaics and laying method |
| CN105858093A (en) * | 2016-05-25 | 2016-08-17 | 黄柏玲 | Mechanism for automatically dropping spoons on plate |
| CN105858093B (en) * | 2016-05-25 | 2017-11-07 | 黄柏玲 | A kind of spoon falls disc player structure automatically |
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