CN104070910B - A kind of automatic paving equipment of multicolour mosaic granule monorail - Google Patents

A kind of automatic paving equipment of multicolour mosaic granule monorail Download PDF

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Publication number
CN104070910B
CN104070910B CN201410318508.6A CN201410318508A CN104070910B CN 104070910 B CN104070910 B CN 104070910B CN 201410318508 A CN201410318508 A CN 201410318508A CN 104070910 B CN104070910 B CN 104070910B
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China
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mosaic
granule
mosaic granule
feeding device
paving
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CN104070910A (en
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范彦斌
刘杰
卢清华
李炳银
李正
王兴波
沈自林
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Foshan University
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Foshan University
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Abstract

The present invention provides the automatic paving equipment of a kind of multicolour mosaic granule monorail, for carrying out orderly paving by predetermined pattern;Feeding device that this equipment includes frame, be arranged in frame mosaic loose tool is identical with the color category quantity of mosaic granule, for the pay-off carrying out transmitting by the mosaic granule that grain exports by feeding device, be used for the feeding device installing to mosaic loose tool from pay-off fortune by mosaic granule and the controller being connected respectively with feeding device, pay-off and feeding device signal.The automatic paving equipment paving stability of the present invention is high, paving speed is fast, can be effectively improved efficiency and the accuracy rate of mosaic granule paving.This automatic paving equipment can realize the auto-sequencing feed of mosaic granule, self-feeding, automatic charging and according to functions such as predetermined pattern Automatic Typesetting, thus replace traditional artificial paving technique, solve the problem that current mosaic industry automation degree is the highest and production efficiency is low.

Description

A kind of automatic paving equipment of multicolour mosaic granule monorail
Technical field
The present invention relates to mosaic automatic paving technical field.
Background technology
Mosaic is a kind of ornament materials that modern architecture and interior decoration are conventional, is mainly used in inside and outside building The incrustation of body of wall.Mosaic owing to having that durability is high, price is low, good decorating effect and pattern can determine The advantages such as system, enjoy market to pursue in recent years.
The manufacturing flow process of existing mosaic granule is generally divided into three phases: the making of mosaic granule, Mosaic granule paving and mosaic granule gluing and drying.Concrete three phases is implemented:
(1) the massive plate glass tinted bottom carries out vertical and horizontal according to the dimensional requirement of mosaic sheet of particles Cutting, forming every thickness is 4~6 millimeters, specification is 20 millimeters × 20 millimeters, 23 millimeters × 23 millimeters or The mosaic granule of 30 millimeters × 30 millimeters etc..
(2) placement position of mosaic granule is preset according to mosaic paving template, by artificial basis Required mosaic granule is carried out by turn pressing paving by layout by grain.
(3) turn over to put by the template with full mosaic granule completed and carry out brush coating, then by baking and quality Detection, thus complete the production of one piece of mosaic granule.
Due to the particularity (area is less) of mosaic grain products, the most existing mosaic granule paving rank The technique of section mostly uses and is accomplished manually.But, use the stage of manual operation mosaic granule paving to make This processing step is complicated, the longest and error rate is high, thus directly affects the making of follow-up phase technique Efficiency and end product quality.
In recent years, domestic also have paving equipment automatic to mosaic to carry out correlational study.One of which list color The laying device of mosaic granule is also widely used.Although, this paving machine improves monochromatic mosaic Paving efficiency, but for the situation of multicoloured mosaic granule composition geometrical pattern, this paving machine cannot Carry out automatic paving, and also mosaic granule can not be carried out the function of positive and negative judgement and automatic turning, One-pass finished rate is relatively low, still needs to the check and correction of artificial secondary, thus affects the make efficiency of follow-up phase technique.
Therefore, a kind of multicolour mosaic granule that realizes replacing artificial paving technique now need to be provided automatically to spread It is sticked standby, thus improves the paving efficiency of mosaic granule, and then improve the make efficiency of follow-up phase technique And end product quality.
Summary of the invention
It is an object of the invention to overcome shortcoming of the prior art with not enough, it is provided that a kind of paving speed fast and The automatic paving equipment of paving stability much higher color mosaic granule monorail, thus improve mosaic The efficiency of grain paving and accuracy rate.The present invention can realize the full-automation of mosaic granule paving technique, thus Replace traditional artificial paving technique, solve current mosaic industry automation degree the highest low with production efficiency Problem.
In order to achieve the above object, the technical scheme is that: a kind of multicolour Marseille The automatic paving equipment of gram granule monorail, for carrying out orderly paving by predetermined pattern;It is characterized in that: Including the quantity phase of mosaic color kind needed for frame, the mosaic loose tool that is arranged in frame and pattern With feeding device, for the pay-off carrying out transmitting by the mosaic granule that grain exports by feeding device, For by mosaic granule from pay-off fortune install to feeding device mosaic loose tool and respectively with feed The controller that device, pay-off and feeding device signal connect;
Each described feeding device is arranged on frame side and includes feed mechanism, pushes mechanism;Described push The outlet of mechanism is stretched in frame and exit is provided with discharging opening, described in push mechanism and feed mechanism Outlet connects, for the mosaic granule on feed mechanism is pushed discharging opening by grain respectively;Described feeding Mechanism, push mechanism and be all connected with controller signals;
Described pay-off be arranged in frame and include the delivery device identical with discharging opening quantity and one defeated Mechanism, described delivery device and conveying mechanism is sent all to be connected with controller signals, and be separately positioned on discharging opening Both sides;During work, the mosaic granule that each discharging opening is needed by delivery device is pushed to conveyer by grain Structure is collected, and collects the conveying mechanism having mosaic granule laggard according to sequence formation row/column set in advance Row delivers into feeding, described refers to that the pattern according to required formation is to mosaic according to sequence set in advance In the every row/column of loose tool, each lattice put into the setting that the color of mosaic is carried out;
Described feeding device is connected with frame, including the sliding support parts one being connected with frame with by controlling Device control can the draw frame machine of upper and lower motion, described draw frame machine is slidably connected with slidably supporting parts one, Install in mosaic loose tool for whole row/column mosaic granule the most sorted in conveying mechanism is transported successively.
In more existing paving equipment, it is the most all to install to mosaic loose tool just enters by mosaic granule fortune Row sequence, so make material process repeatedly to transport dress or arrange multiple feeding device carry out fortune dress just can be complete Become the feeding of a certain row/column of mosaic loose tool, thus cause that feeding speed is slow, paving efficiency is low and accuracy is low Problem etc. complicated procedures of forming.And in the automatic paving equipment of the present invention, owing to just can be obtained by pay-off To the most sorted whole row/column mosaic granule, therefore, feeding device can be once by the most sorted whole Row/column mosaic granule fortune installs in the row/column that mosaic loose tool is corresponding, completes a certain row/column of mosaic loose tool Feeding, it is thus possible to be effectively improved paving efficiency and the speed of mosaic granule.
Simultaneously as the mosaic granule of needs that feeding device is exported by pay-off by grain is according to setting in advance Fixed sequence is collected, therefore, and the sequence of the whole row/column mosaic granule obtained by pay-off and horse In match gram loose tool (the i.e. required pattern formed) corresponding row/column, the order of required mosaic granule is consistent, Thus it is greatly improved the accuracy rate of mosaic granule paving.The mosaic granule automatic paving equipment of the present invention It is equally applicable to the paving of monochromatic mosaic granule.
The equipment of the present invention achieves that multicoloured automatic paving by single conveying mechanism and single feeding device Patch, and, feeding device can be fixed with frame and be connected or be slidably connected, due to a feeding device correspondence one Individual mosaic loose tool, therefore the mode of which mosaic loose tool corresponding with multiple feeding devices contrasts, The position of mosaic loose tool can arbitrarily be put or arbitrarily put on feeding device same level direction in frame Put the problem without the centrosymmetry position considering how to be placed in multiple feeding device, Yi Jishang The position of material device has been fixed without considering that mosaic granule fortune is installed to mosaic by multiple feeding devices Transportation route problem in loose tool.Therefore, the device structure of the present invention is simple, it is little to take up room, Er Qietong Cross control program and the control of single feeding device, single conveying mechanism and feeding device etc. then can be realized multicoloured The paving automatically in order of mosaic granule.
Described push the straight line that mechanism includes the mosaic granule transported out from feed mechanism can be carried out transmit Feed mechanism;Described linear feeding mechanism includes exporting the rectilinear orbit being connected with feed mechanism, and arranges At the friction pulley of rectilinear orbit porch, for mosaic granule is pushed rectilinear orbit;Described rectilinear orbit On be provided with transfer roller.It is provided with in the junction of feed mechanism Yu linear feeding mechanism and can promote mosaic The friction pulley that grain advances, the problem that can effectively solve the linking of mosaic pellet transportation, This solution avoids artificial Intervene the automatization realizing transmission, and in linear feeding mechanism, be provided with friction suffered by minimizing mosaic granule The transfer roller of resistance, thus it is effectively improved transmission speed and the efficiency of transmission of mosaic granule, it is achieved this feed Mosaic granule by the arrangement of grain order and is quickly exported by device.
Described feed mechanism is to take over a business the vibrating disk formed by spiral path, sets on spiral path sidewall Being equipped with and automatically identify flotation-dividing part, described automatic identification flotation-dividing part includes for identifying mosaic granule positive/negative Face normal complexion identification vibrating disk color is to ensure the color sensor of mosaic granule normal transmission, and is used for Mosaic granule is blown off to the compressed air blow gun taking over a business inner bottom surface;Described compressed air blow gun is arranged on face Colour sensor along the front in mosaic pellet transportation direction, compressed air blow gun and color sensor all with control Device signal connects, and on the same basic circle week of spiral path and form 20 ° of angles.This design can improve face Mosaic granule is blown off to taking over a business the accurate of inner bottom surface by accuracy rate and the compressed air blow gun of colour sensor identification Rate, can be effectively ensured eventually arrive at discharging opening mosaic granule positive/negative facing to uniformity.
Described feeding device also includes exporting the feed bin being arranged on top, and described feed bin includes funnel and the end Portion is provided with the hopper of vibration machine, and hopper is arranged on the underface of funnel;Arrange on described funnel medial wall Having the photoswitch of mosaic granule storage in detecting funnel, described photoswitch is by transmitting terminal and reception End composition, transmitting terminal be separately mounted to receiving terminal inside funnel relative to two sides on.Photoswitch Setting can make this feeding device have the function of detection transmission thing storage, improve further feeding device from Dynamicization function.When in the color sensor being arranged on spiral path corresponding detection region in vibrating disk (color of vibrating disk disk body is only detected), color sensor when being not detected by the color of mosaic granule Vibration machine can be triggered so that it is produce vibration and act on hopper and its interior mosaic by controller On granule, so that the vibration of mosaic granule, it is slipped to taking over a business of vibrating disk interior.
Described conveying mechanism includes the magazine for loading mosaic granule and sliding support parts two, described material Box is slidably connected with sliding support parts two.The pay-off of the present invention uses delivery device and in sliding manner The combination of the conveying mechanism of conveying, can realize steadily, be sent to from feeding device by mosaic granule rapidly Feeding device, thus effectively shorten the delivery time of mosaic granule, and then raising mosaic granule spreads automatically The efficiency of patch, is conducive to it use in mosaic particle manufacture industry and promote.
Described magazine is the strip box body that end face and one side are equipped with opening, the opening of magazine side with push away Send mechanism relative;Being evenly arranged with the vital QI flowing in the body against the natural law being parallel to each other in described box body, the opening of magazine side is by institute It is made up of the opening of vital QI flowing in the body against the natural law;Described vital QI flowing in the body against the natural law quantity is identical with the number of the column/row of mosaic loose tool.There is vital QI flowing in the body against the natural law The setting of magazine can realize being collected and and according in advance feeding device by the mosaic granule that grain exports The sequence first set forms the function of row/column, simultaneously, it is possible to stationarity that mosaic granule transmit is effectively ensured. This magazine is to be connected the box body formed, the size of each of which vital QI flowing in the body against the natural law and mosaic granule by base plate and three side plates Size coalignment, this design advantageously ensures that the stability that mosaic granule transmits.
Described delivery device and conveying mechanism are separately positioned on the both sides of feeding device discharging opening and refer to: feed fills The position putting discharging opening is a station, and the delivery device being connected with controller signals is arranged on the side of station And it is corresponding with station;The magazine being provided with uniform vital QI flowing in the body against the natural law is arranged on the opposite side of station;During work, required dress The position of the vital QI flowing in the body against the natural law filled out controls corresponding with station by controller, it is achieved the position of delivery device, station With the position of a vital QI flowing in the body against the natural law of required filling in same level line corresponding align.The present invention is realizing mosaic Granule moves to pay-off from feeding device, is to be pushed to carry by mosaic granule by delivery device After mechanism, then carry out transferring by conveying mechanism, therefore, during work, the position of delivery device, station Will be on same straight line with the position of a vital QI flowing in the body against the natural law of required filling.
Described draw frame machine is slidably connected with sliding support parts one and refers to: draw frame machine includes suction cup carrier and sets Put the drive mechanism at suction cup carrier top, drive mechanism and controller signals to connect, suction cup carrier and sliding support Parts one are slidably connected, it is achieved draw frame machine slides along the length direction of sliding support parts one.The present invention's Feeding device by slip by the way of move and position, then by absorption by the way of by the most sorted full line/ Row mosaic granule transports the orderly paving installing to realize in the row/column that mosaic loose tool is corresponding mosaic granule successively Patch, so can be effectively improved the efficiency of the automatic paving of mosaic granule, it is achieved the automatic paving of mosaic granule Automatization and intellectuality.
Described sliding support parts one are connected with housing slide by slide mechanism, it is achieved draw frame machine relative to Frame is slided along the width of sliding support parts one;Described slide mechanism is connected with controller signals.This Invention can be slided along the width of sliding support parts one in frame by sliding support parts one, thus The motion making draw frame machine pass through two coordinate directions realizes the final shift position with magazine and mosaic tire The running fix of the putting position of mould, is carried out the most sorted whole row/column mosaic granule from magazine soon Speed, stable and put into exactly in mosaic loose tool, and use the coordination exercise of two coordinates to make this The feeding precision of feeding device is high and feeding speed is fast, and has stable feeding quality.
Described suction cup carrier includes suction cup carrier plate A, suction cup carrier plate B and sucker, described suction cup carrier plate A Connect with suction cup carrier plate B and form the suction cup carrier that cross section is overlapping " mouth " font of two plates;Described suction Dish is arranged on the bottom of suction cup carrier plate B;Described drive mechanism is for being used for promoting the upper and lower motion of suction cup carrier also With the driving cylinder of double guide rods, cylinder is driven to be connected with controller signals.Suction cup carrier plate A and suction cup carrier The structure that plate B connects can facilitate the replacing of sucker, simple to operate;When needing the quantity increasing sucker, Can directly change and there is the suction cup carrier plate B that sucker quantity is many, dismantle without by whole suction cup carrier Carry out numerous and diverse steps such as suction cup carrier boring and sucker installation.Owing to mosaic granule is the granule that volume is little, because of This in order to ensure sucker draw mosaic granule absorption precision, the present invention use operating accuracy high with double The driving cylinder of guide rod, promotes the upper and lower motion of suction cup carrier.
Compared with prior art, the invention have the advantages that and beneficial effect:
1, the automatic paving equipment paving stability of multicolour mosaic granule monorail of the present invention is high, paving is fast Degree is fast, can be effectively improved efficiency and the accuracy rate of mosaic granule paving.
2, the automatic paving equipment of the present invention can realize the auto-sequencing feed of mosaic granule, self-feeding, Automatic charging and according to functions such as predetermined pattern Automatic Typesetting, thus realize the complete of the orderly paving of mosaic granule Automation process, replaces traditional artificial paving technique, solves current mosaic industry automation degree the highest The problem low with production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of feeding device in mosaic granule of the present invention automatic paving equipment;
Fig. 2 is the structural representation of the conveying mechanism of pay-off in mosaic granule of the present invention automatic paving equipment Figure;
Fig. 3 is the structural representation of the delivery device of pay-off in mosaic granule of the present invention automatic paving equipment Figure;
Fig. 4 is the rack construction schematic diagram of mosaic granule of the present invention automatic paving equipment;
Fig. 5 is the structural representation of feeding device in mosaic granule of the present invention automatic paving equipment;
Fig. 6 is the structural representation of mosaic granule of the present invention automatic paving equipment;
Fig. 7 is the feed process flow chart of mosaic granule of the present invention automatic paving equipment;
Fig. 8 is the feeding process flow chart of mosaic granule of the present invention automatic paving equipment;
Fig. 9 is the feeding process flow chart of mosaic granule of the present invention automatic paving equipment in embodiment one;
Wherein, 1 be feeding device, 1.1 be spiral path, 1.2 for taking over a business, 1.3 be vibrator, 1.4 be Linear feeding mechanism, 1.5 be friction pulley, 1.6 for transfer roller, 1.7 for funnel, 1.8 for vibration machine, 1.9 be hopper, 1.10 for support, 1.11 for photoswitch, 1.12 for color sensor, 1.13 for compression sky Air-blowing mouth, 1.14 be discharging opening, 2 be pay-off, 2.3 be magazine, 2.4 be screw mandrel slide unit, 2.5 for sliding Block, 2.6 be connector, 2.7 be cylinder body, 2.8 be push rod, 2.9 be pushing block, 2.10 be vital QI flowing in the body against the natural law, 2.12 be Drive mechanism, 2.14 be delivery device support, 2.15 be conveying mechanism support, 2.16 for pushing cylinder, 3 being Feeding device, 3.2 be suction cup carrier, 3.3 for drive cylinder, 3.5 be suction cup carrier plate A, 3.6 for suction cup carrier Plate B, 3.7 be sucker, 3.8 be connector two, 3.11 for screw mandrel slide unit two, 3.9 for slide block two, 3.10 For guide rod, 3.12 be that drive mechanism two, 4 is frame, 5 is mosaic loose tool, 6 is loose tool support.
Detailed description of the invention
The present invention is described in further detail with detailed description of the invention below in conjunction with the accompanying drawings.
Embodiment one
The present embodiment is to use the mosaic of three kinds of colors (color can be set to identical or different according to demand) Grain is carried out as a example by automatic paving being illustrated below.The present embodiment set mosaic loose tool often row all with expect Box length direction is parallel.
As shown in Figures 1 to 6, the mosaic granule automatic paving equipment of the present invention includes frame 4, passes through loose tool 5, three feeding devices 1 of the mosaic loose tool that support 6 is arranged in frame 4, for by feeding device 1 by Pay-off 2 that the mosaic granule of grain output carries out transmitting, for mosaic granule is transported from pay-off 2 Install to the feeding device 3 in mosaic loose tool 5 and fill with feeding device 1, pay-off 2 and feeding respectively Put the controller that 3 signals connect;Wherein, pay-off 2 and feeding device 3 are separately positioned in frame 4. The laying method of the automatic paving equipment of multicolour mosaic granule monorail of the present invention includes the confession carried out successively Material process, feeding operation and upper material process;Wherein refer to divide the mosaic granule of each color for material process It is not transported to discharging opening by grain;Feeding operation refers to by grain by the mosaic powder collection needed and according in advance The sequence set forms row, and then full line enters upper material process, refers to according to institute according to sequence set in advance The pattern that need to be formed during mosaic loose tool is often gone each lattice put into the setting that the color of mosaic is carried out;Feeding Operation refers to transport in the row installing to mosaic loose tool 5 correspondence the most sorted full line mosaic granule successively.
The automatic paving equipment of the present invention is provided with three feeding devices 1, and each feeding device 1 includes taking over a business 1.2 vibrating disks formed by spiral path 1.1, and the mosaic granule that can will transport out from vibrating disk Carry out the linear feeding mechanism 1.4 transmitted;Wherein, vibrating disk is connected with controller signals, taking over a business of vibrating disk The vibrator 1.3 producing vibration, its frequency of vibration and power it is provided with by Frequency Converter Control, vibration bottom 1.2 Act on the mosaic granule in 1.2 so that granule produces random motion, eventually enters into spiral path 1.1 it is interior.And the cross section of spiral path 1.1 has 3 °~the gradient of 5 °, the helix pitch at its place is 10 Mm, tapering is 68 °, and base circle diameter (BCD) is 600mm, and the height of spiral path 1.1 outer wall is 8mm, than The height height 6mm of inwall, mosaic granule is vibrating and under the effect of centrifugal force in order along spiral path 1.1 transmission.
The linear feeding mechanism 1.4 of feeding device 1 of the present invention is provided with and is connected with spiral path 1.1 outlet Rectilinear orbit, and be equipped with for mosaic granule is pushed to linear feeding mechanism 1.4 in rectilinear orbit porch Friction pulley 1.5;This friction pulley 1.5 is the friction pulley being made up of wear-resisting soft rubber, during work, and friction pulley 1.5 rotate counterclockwise under the driving of servomotor.From 1.5 Founders of friction pulley to rectilinear orbit on along straight Trajectory length direction is provided with transfer roller 1.6.This feeding device 1 also includes for placing mosaic granule Feed bin, this feed bin includes that funnel 1.7 and bottom are provided with the hopper 1.9 of vibration machine 1.8, and hopper 1.9 is arranged In the underface of funnel 1.7, and the outlet of hopper 1.9 is arranged on above in the of 1.2.This funnel 1.7 passes through Support 1.10 is arranged on the side of vibrating disk, and hopper 1.9 is fixed on funnel 1.7 also by support 1.10 Underface.So that feeding device can realize detecting the function of mosaic granule storage, the present invention is at funnel Being provided with the photoswitch 1.11 of mosaic granule storage in detecting funnel on 1.7 medial walls, this light is established by cable Closing 1.11 to be made up of transmitting terminal and receiving terminal, transmitting terminal is separately mounted to inside funnel 1.7 relative with receiving terminal Two sides on.Present invention additionally comprises buzzer warning device, photoswitch 1.11 is by controller and honeybee Ring device alarm device signal connects.
In order to improve automatization's performance of feeding device and simplify the subsequent handling of mosaic granule paving, this Bright also including that be arranged on spiral path 1.1 sidewall identifies sorting mechanism automatically, this identifies separator automatically Structure includes the color sensor 1.12 for identifying mosaic granule positive and negative color and for by mosaic granule Blow off to the compressed air blow gun 1.13 taking over a business 2 inner bottom surfaces.Color sensor 1.12 and compressed air blow gun 1.13 All being connected with controller, compressed air blow gun 1.13 is arranged on color sensor 1.12 along mosaic pellet transportation The front in direction, compressed air blow gun 1.13 and color sensor 1.12 are at the same base of spiral path 1.1 On circumference and form 20 ° of angles.Color sensor 1.12 identify the region of color be diameter be the circle of 15mm Shape region.This design can improve color sensor 1.12 identify accuracy rate and compressed air blow gun 1.13 by horse Match gram granule blows off to the accuracy rate taking over a business inner bottom surface, eventually arrives at discharging opening 1.14 it is thus possible to be effectively ensured Mosaic granule positive/negative facing to uniformity.The feeding device of the present invention is also by color sensor 1.12 The transmission situation of mosaic granule is detected, to ensure the normal transmission of mosaic granule in border circular areas.When (face of vibrating disk disk body is only detected when color sensor 1.12 is not detected by the color of mosaic granule Color), color sensor 1.12 can trigger vibration machine 1.8 by controller so that it is produces vibration and acts on On hopper 1.9 and its interior mosaic granule, so that the vibration of mosaic granule, it is slipped to vibrating disk Take over a business 1.2 in.
As Fig. 1 is to shown in 7, and the material process 1 that supplies of each feeding device can realize the mosaic of each color Granule unify respectively positive/negative facing to and be transported to discharging opening 1.14 by grain order.Wherein, each color Marseille Comprising the following steps for material process of gram granule:
The first step, vibrating disk in the way of vibration by the mosaic particle delivery that enters from feed bin to extreme position Place;Wherein, extreme position refers to that mosaic granule does not has power drive to stop the position transmitting.
Second step, arranges detection region before mosaic granule is sent to extreme position, in detection region to horse The color of match gram granule is identified and processes one of as follows, it is ensured that mosaic granule normal Transmission and the mosaic granule exported in detection region are positive/negative facing to unification: (1) detection does not has in region Front color or the reverse side color of mosaic granule detected, then trigger the vibration machine 1.8 of feed bin, will material Mosaic granule blowing in storehouse, to vibrating disk, returns the first step;(2) single horse is detected in detection region The color of match gram granule is not to set the color towards face, then trigger compressed air blow gun 1.13 jet by Marseille Gram granule blows off to vibrating disk inner bottom surface, and returns the first step;(3) single Marseille is detected in detection region The color of gram granule is to set the color towards face, then continue to be sent to extreme position by mosaic granule, Carry out the 3rd step.
3rd step, is pushed into linear feeding machine by the mosaic granule of extreme position by grain by friction pulley 1.5 Structure 1.4;
4th step, uses the transfer roller 1.6 being arranged in linear feeding mechanism 1.4 to be passed by grain by mosaic granule Deliver to discharging opening 1.14, it is achieved positive/negative facing to unified mosaic granule discharging opening 1.14 by grain order arrange Row output.
Before the above-mentioned first step, the storage of mosaic granule in feed bin is carried out by the laying method of present device Detection and process: in feed bin, the piling height of mosaic granule is less than the setting height(from bottom) of photoswitch 1.11, then Trigger buzzer warning device and realize alarm charging.By above-mentioned for material process, Marseille can be effectively improved Transmission speed in feeding device 1 of gram granule and efficiency of transmission, it is achieved this feeding device 1 is by mosaic Grain is by the arrangement of grain order and quickly output.
As shown in Figures 1 to 6, the pay-off 2 of the automatic paving equipment of the present invention is for by mosaic Grain is sent to feeding device 3 from feeding device 1.This pay-off 2 includes three delivery devices, one with cunning Flowing mode carries out the conveying mechanism that carries and for the drive mechanism 2.12 driving conveying mechanism to move, and pushes Mechanism and drive mechanism 2.12 are connected with controller signals;Wherein, three delivery devices are propped up by delivery device Frame 2.14 is fixed in frame 4, and a conveying mechanism is fixed in frame 4 by conveying mechanism support 2.15.
Conveying mechanism includes the magazine 2.3 for loading mosaic granule and the slip being slidably connected with magazine 2.3 Support member two.Wherein, magazine 2.3 is the strip box body of end face and one side opening, in box body uniformly Being provided with vital QI flowing in the body against the natural law 2.10, the lateral opening of magazine 2.3 is relative with delivery device.And in order to feeding device can be facilitated Directly the mosaic granule in magazine 2.3 is placed in mosaic loose tool 5, the quantity of vital QI flowing in the body against the natural law 2.10 and horse The columns of match gram loose tool 5 is identical, and it is the highest that this mode transports efficiency.And it is sliding for screw mandrel to slidably support parts two Platform 2.4, is provided with on screw mandrel slide unit 2.4 and is slidably matched with it to realize the slide block 2.5 slided;Magazine 2.3 It is connected with slide block 2.5 by connector 2.6, drives magazine 2.3 on screw mandrel slide unit 2.4 realizing slide block 2.5 Reciprocatingly slide.Drive mechanism 2.12 is connected with the side of screw mandrel slide unit 2.4, to realize drive mechanism 2.12 Slide block 2.5 is driven to move on screw mandrel slide unit 2.4.
Each delivery device is for pushing cylinder 2.16, and this propelling movement cylinder 2.16 includes cylinder body 2.7, at cylinder body 2.7 The push rod 2.8 inside moved reciprocatingly and pushing block 2.9, push rod 2.8 side is connected with pushing block 2.9, and drives pushing block 2.9 move back and forth relative to cylinder body 2.7, and pushing block 2.9 is used for pushing mosaic granule.Pushing mechanism is adopted Also possible with other power set, such as hydraulic drive etc..
In the present embodiment, three delivery devices and a conveying mechanism are that the pay-off forming monorail (pushes Mechanism and the ratio of conveying mechanism, arbitrarily can regulate according to the color of mosaic granule and category combinations), and Three delivery devices and a conveying mechanism in pay-off are separately positioned on three feeding device 1 discharging openings 1.14 both sides.More specifically, the quantity phase of the quantity of delivery device and feeding device 1 discharging opening 1.14 With, and the position of feeding device 1 discharging opening 1.14 is a station, each propelling movement cylinder 2.16 is arranged on often The side of individual station, the position of its pushing block 2.9 is corresponding with station;It is provided with each material of uniform vital QI flowing in the body against the natural law 2.10 Box 2.3 is arranged on the opposite side of station, during work, and the position of a vital QI flowing in the body against the natural law 2.10 of required filling and station Corresponding, it is achieved the position of a vital QI flowing in the body against the natural law 2.10 of the position of each pushing block 2.9, each station and required filling Corresponding align.During work, magazine 2.3 realizes its vital QI flowing in the body against the natural law 2.10 with corresponding by sliding on screw mandrel slide unit 2.4 Station aligns, and the mosaic granule of this station is pushed magazine 2.3 vital QI flowing in the body against the natural law 2.10 by pushing block 2.9 by delivery device, Realize magazine 2.3 and the mosaic granule of station one by one is carried out locating filler.Finally, magazine 2.3 is by silk The mosaic granule of filling in just magazine 2.3 that slides on bar slide unit 2.4 is sent to feeding device 3.
As shown in Fig. 1 to 6, Fig. 8, the feeding operation of pay-off 2 can realize the mosaic that will need by grain Powder collection also forms row according to sequence set in advance, and then full line enters upper material process.Feeding operation is By propelling movement by the way of by need mosaic granule press from the discharging opening 1.14 of respective color predeterminated position by Grain pushes the collection carrying out mosaic granule in corresponding magazine 2.3 vital QI flowing in the body against the natural law, is all collected in by mosaic granule Realizing mosaic granule in magazine 2.3 and form full line according to sequence set in advance, then full line enters feeding work The feeding operation of sequence.And before every mosaic granule pushes, position, each discharging opening to each propelling movement The position of 1.14 and each magazine 2.3 vital QI flowing in the body against the natural law that need to load carry out the location of same level line and control.
This feeding operation specifically includes following steps:
The first step, the discharging opening 1.14 setting each color mosaic granule is a discharging opening station, often The side of individual discharging opening station is correspondingly arranged one and promotes cylinder 2.16;
Second step, sets the color of the mosaic granule that each vital QI flowing in the body against the natural law of magazine 2.3 2.10 is loaded;Wherein, The quantity of magazine vital QI flowing in the body against the natural law 2.10 is identical with the columns of mosaic loose tool;
3rd step, uses the mode slided will to need to load the vital QI flowing in the body against the natural law 2.10 of same color in magazine 2.3 and be somebody's turn to do The discharging opening station planting color single-frame positions and aligns;
4th step, controls to promote cylinder 2.16 to be pushed by the mosaic granule on station and need to load this kind of color In magazine vital QI flowing in the body against the natural law 2.10, carry out the collection of mosaic granule;
Whether the 5th step, load complete situation to the vital QI flowing in the body against the natural law 2.10 of magazine and judge: magazine 2.3 loads Complete, then carry out next step;Otherwise, the 3rd step is returned;
6th step, by the load mode of a magazine 2.3, will be filled in the full line horse in each magazine 2.3 A match gram granule is conveyed into material process;It is conveyed into material process to refer to: mosaic granule is passed by magazine 2.3 Delivering to feeding station, wherein, feeding station refers to the final position that magazine 2.3 moves.
Can realize quickly by above-mentioned feeding operation, smoothly mosaic granule is sent to from feeding device 1 Feeding device 3, is transported the most sorted full line mosaic granule successively by feeding device 3 and installs to mosaic tire In mould 5, thus it is effectively improved the efficiency of the automatic paving of mosaic granule, is conducive to it raw at mosaic granule Produce and industry uses and promotes.
As shown in Figures 1 to 6, the feeding device 3 of the present invention automatic paving equipment is for by the most sorted Full line mosaic granule is transported successively and is installed in mosaic loose tool 5, and this feeding device 3 includes being connected with frame 4 Sliding support parts one and draw frame machine;Wherein, draw frame machine includes suction cup carrier 3.2 and is arranged on sucker The driving cylinder 3.3 at frame 3.2 top.Suction cup carrier 3.2 connects to slide by the driving cylinder 3.3 that top is arranged props up Support part part one, drives cylinder 3.3 to be slidably connected with sliding support parts one, it is achieved the left and right side of suction cup carrier 3.2 To slide (i.e. the length direction along sliding support parts slides);Cylinder 3.3 is driven to be electrically connected with the controller, For driving the upper and lower motion of suction cup carrier 3.2.Be provided with 12 suckers 3.7 bottom suction cup carrier 3.2, for from Pay-off 2 is drawn mosaic granule and mosaic granule is put in mosaic loose tool 5.
Suction cup carrier 3.2 include suction cup carrier plate A3.5 and suction cup carrier plate B3.6, suction cup carrier plate A3.5 and Suction cup carrier plate B3.6 connects the suction cup carrier 3.2 that formation cross section is overlapping " mouth " font of two plates;And 12 suckers 3.7 be evenly arranged in suction cup carrier plate B3.6 bottom and with the bottom of suction cup carrier plate B3.6 Threaded.In order to improve the work efficiency of feeding device, sucker 3.7 is the vacuum being connected with controller signals Sucker, the often row lattice number phase of the quantity of sucker 3.7 suction cup carrier 3.2 length direction parallel with mosaic loose tool 5 With, feeding device so can be facilitated directly the mosaic granule that sucker 3.7 is drawn to be put into mosaic loose tool 5 In, thus improve the efficiency of mosaic granule paving.
Sliding support parts one are screw mandrel slide unit 2 3.8, and being provided with on screw mandrel slide unit 2 3.8 slides with it joins Close to realize the slide block 2 3.9 slided;Drive cylinder 3.3 to be slidably connected with sliding support parts one to refer to: drive Dynamic air cylinder 3.3 is connected with slide block 2 3.9 by connector 2 3.10, is provided with realizing slide block 2 3.9 drive The suction cup carrier 3.2 driving cylinder 3.3 reciprocatingly slides on screw mandrel slide unit 2 3.8.This feeding device 3 is also Including the drive mechanism 2 3.12 being connected with controller signals, drive mechanism 2 3.12 and screw mandrel slide unit 2 3.8 Side connects, to realize drive mechanism 2 3.12 driving slide block 2 3.9 motion.
Driving cylinder 3.3 is the driving cylinder with double guide rods, and includes cylinder body and move reciprocatingly in cylinder body Push rod, wherein, cylinder body is threadeded with connector 2 3.10, push rod side and suction cup carrier plate A3.5 Screw top connect, and drive suction cup carrier 3.2 to move back and forth relative to cylinder body.Article two, guide rod 3.11 Being separately positioned on cylinder body both sides, threadeds with connector 2 3.10 respectively in one end of two guide rods 3.11, its Other end screw top with suction cup carrier plate A3.5 respectively is connected.
As shown in Fig. 1 to 6, Fig. 9, the upper material process of this feeding device 3 can realize the most sorted whole Row mosaic granule is transported in the row installing to mosaic loose tool 5 correspondence successively.In the present embodiment, feeding operation is led to Cross the load mode of a magazine, the full line mosaic granule being filled in magazine be conveyed into upper material process, Upper material process is completed by draw frame machine by absorption mode, comprises the following steps:
The first step, draw frame machine passes through slip along left and right direction (i.e. the length direction of screw mandrel slide unit two) Mode is moved and positioned over having arrived at the surface of feeding station magazine;Now, each lattice of magazine and suction The each sucker taking mechanism aligns one by one;Promoting and press under sucker, sucker is by full line the most sorted in magazine After mosaic granule is drawn, sucker is driven to rise;
Second step, draws and has the draw frame machine of mosaic granule along left and right direction (the i.e. length of screw mandrel slide unit two Degree direction) by the way of slip, move and be positioned at the surface of mosaic granule loose tool, promote under sucker Pressure, loads the most sorted full line mosaic granule in the grid of mosaic loose tool corresponding row, completes horse The feeding of match gram loose tool a line mosaic granule;
3rd step, judges the situation that mosaic loose tool whether feeding is complete: mosaic loose tool feeding is complete Finish, then complete the pattern whole range of required formation, it is achieved multicoloured mosaic granule is entered by predetermined pattern The orderly paving of row;Otherwise, the first step is returned.
In feeding process, draw frame machine is that the running fix by one-dimensional coordinate direction is in magazine 2.3 Directly over and the surface of mosaic loose tool 5, it is achieved by mosaic granule quickly, stable and put into exactly In mosaic loose tool 5, complete orderly feeding paving.This feeding device 3 solves loose tool in artificial loading Numerous and diverse operations such as grid mark, mosaic granule para-position cause efficiency low and the problem such as error rate is high, thus have Effect improves the efficiency of the automatic paving of mosaic granule, it is achieved the automatization of the automatic paving of mosaic granule and intelligence Change.
The paving stability of the automatic paving equipment of multicolour mosaic granule monorail of the present invention is high, paving speed Degree is fast, can be effectively improved efficiency and the accuracy rate of mosaic granule paving.The operation principle of this paving equipment is Such: in more existing paving equipment, it is the most all that mosaic granule fortune is installed in mosaic loose tool Just it is ranked up, so makes material process repeatedly transport dress or multiple feeding device is set carry out fortune dress Can complete the feeding of mosaic loose tool a line, thus cause that feeding speed is slow, paving efficiency is low and accuracy The problem of the complicated procedures of forming such as low.And in the paving equipment of the present invention, due to the most available by feeding operation The most sorted full line mosaic granule, therefore, upper material process can once complete the most sorted whole Row mosaic granule fortune installs in the row/column that mosaic loose tool is corresponding, completes the upper of mosaic loose tool a line Material, it is thus possible to be effectively improved paving efficiency and the speed of mosaic granule.Simultaneously as feeding operation will supply The mosaic granule of the needs that material process exports by grain is collected according to sequence set in advance, therefore, logical Cross sequence and mosaic loose tool (the i.e. required pattern formed) of the full line mosaic granule that feeding operation obtains In corresponding row, the order of required mosaic granule is consistent, thus is greatly improved mosaic granule paving Accuracy rate.
The mosaic granule automatic paving equipment of the present invention is equally applicable to the paving of monochromatic mosaic granule, The mosaic granule placing same color in three feeding devices 1 carries out by grain feed, then can realize monochrome The orderly paving of mosaic granule.
The equipment of the present invention achieves that multicoloured automatic paving by single conveying mechanism and single feeding device Patch, is additionally, since the corresponding mosaic loose tool of a feeding device, and therefore which fills with multiple feedings The mode putting a corresponding mosaic loose tool contrasts, and the position of mosaic loose tool can water same with feeding device Square the most arbitrarily put without the centrosymmetry position considering how to be placed in multiple feeding device Problem, and the position of feeding device fixed without consider multiple feeding devices by mosaic Grain fortune installs to the transportation route problem in mosaic loose tool.Therefore, the device structure of the present invention is simple, take Space is little, and by control program to single feeding device, single conveying mechanism and feeding device etc. control then The paving automatically in order of multicoloured mosaic granule can be realized.
Embodiment two
The present embodiment the difference is that only with embodiment one: sliding support parts one are by slide mechanism and machine Frame is slidably connected, it is achieved draw frame machine slides along the width of sliding support parts one relative to frame, its In, slide mechanism is connected with controller signals.In the feeding process of the present embodiment, draw frame machine is By the running fix in two-dimensional coordinate direction in the surface of magazine and the surface of mosaic loose tool, it is achieved will Mosaic granule is quick, stable and puts into exactly in mosaic loose tool, completes orderly feeding paving.Its Its structures and methods is consistent with embodiment one.
It is by one-dimensional that the draw frame machine of the present invention can determine according to the position of mosaic loose tool and feeding station Coordinate direction or two-dimensional coordinate direction move location.Upper material process is transported by the coordination in two-dimensional coordinate direction For the dynamic motion with respect to one-dimensional coordinate direction, stablizing of feeding speed, positioning precision and feeding Property etc. aspect all increase so that feeding precision of material process is high and feeding speed fast on this, have Stable feeding quality.
The equipment of the present invention achieves that multicoloured automatic paving by single conveying mechanism and single feeding device Patch, is additionally, since the corresponding mosaic loose tool of a feeding device, and therefore which fills with multiple feedings The mode putting a corresponding mosaic loose tool contrasts, and the position of mosaic loose tool arbitrarily can be put in frame Without considering how to be placed in the problem of the centrosymmetry position of multiple feeding device, and feeding The position of device has been fixed without considering that mosaic granule fortune is installed to mosaic tire by multiple feeding devices Transportation route problem in mould.Therefore, the device structure of the present invention is simple, it is little to take up room, and passes through Control program then can realize multicoloured horse to the control of single feeding device, single conveying mechanism and feeding device etc. The paving automatically in order of match gram granule.
Above-described embodiment is the present invention preferably embodiment, but embodiments of the present invention are not by above-mentioned reality Execute the restriction of example, the change made under other any spirit without departing from the present invention and principle, modification, Substitute, combine, simplify, all should be the substitute mode of equivalence, within being included in protection scope of the present invention.

Claims (10)

1. an automatic paving equipment for multicolour mosaic granule monorail, for being had by predetermined pattern Sequence paving;It is characterized in that: horse needed for the mosaic loose tool include frame, being arranged in frame and pattern Match the identical feeding device of the quantity of gram color category, for the mosaic granule exported by grain by feeding device The pay-off that carries out transmitting, for mosaic granule is installed to mosaic loose tool from pay-off fortune Material device and the controller being connected with feeding device, pay-off and feeding device signal respectively;
Each described feeding device is arranged on frame side and includes feed mechanism, pushes mechanism;Described push The outlet of mechanism is stretched in frame and exit is provided with discharging opening, described in push mechanism and feed mechanism Outlet connects, for the mosaic granule on feed mechanism is pushed discharging opening by grain respectively;Described feeding Mechanism, push mechanism and be all connected with controller signals;
Described pay-off be arranged in frame and include the delivery device identical with discharging opening quantity and one defeated Mechanism, described delivery device and conveying mechanism is sent all to be connected with controller signals, and be separately positioned on discharging opening Both sides;During work, the mosaic granule that each discharging opening is needed by delivery device is pushed to conveyer by grain Structure is collected, and collects the conveying mechanism having mosaic granule laggard according to sequence formation row/column set in advance Row delivers into feeding, described refers to that the pattern according to required formation is to mosaic according to sequence set in advance In the every row/column of loose tool, each lattice put into the setting that the color of mosaic is carried out;
Described feeding device is connected with frame, including the sliding support parts one being connected with frame with by controlling Device control can the draw frame machine of upper and lower motion, described draw frame machine is slidably connected with slidably supporting parts one, Install in mosaic loose tool for whole row/column mosaic granule the most sorted in conveying mechanism is transported successively.
The automatic paving equipment of multicolour mosaic granule monorail the most according to claim 1, it is special Levy and be: described in push what mechanism included being carried out by the mosaic granule transported out from feed mechanism transmitting Linear feeding mechanism;Described linear feeding mechanism includes exporting, with feed mechanism, the rectilinear orbit being connected, and It is arranged on the friction pulley of rectilinear orbit porch, for mosaic granule is pushed rectilinear orbit;Described straight line Transfer roller it is provided with on track.
The automatic paving equipment of multicolour mosaic granule monorail the most according to claim 1, it is special Levy and be: described feed mechanism is to take over a business the vibrating disk formed by spiral path, at spiral path sidewall On be provided with and automatically identify flotation-dividing part, described automatic identification flotation-dividing part includes for identifying mosaic granule Positive/negative face normal complexion identification vibrating disk color with ensure mosaic granule normal transmission color sensor, and For mosaic granule is blown off to the compressed air blow gun taking over a business inner bottom surface;Described compressed air blow gun is arranged At color sensor along the front in mosaic pellet transportation direction, compressed air blow gun and color sensor all with Controller signals connects, and on the same basic circle week of spiral path and form 20 ° of angles.
The automatic paving equipment of multicolour mosaic granule monorail the most according to claim 3, it is special Levy and be: described feeding device also includes exporting the feed bin being arranged on top, and described feed bin includes funnel With the hopper that bottom is provided with vibration machine, hopper is arranged on the underface of funnel;On described funnel medial wall Be provided with the photoswitch of mosaic granule storage in detecting funnel, described photoswitch by transmitting terminal and Receiving terminal form, transmitting terminal be separately mounted to receiving terminal inside funnel relative to two sides on.
The automatic paving equipment of multicolour mosaic granule monorail the most according to claim 1, it is special Levy and be: described conveying mechanism includes the magazine for loading mosaic granule and sliding support parts two, institute State magazine to be slidably connected with sliding support parts two.
The automatic paving equipment of multicolour mosaic granule monorail the most according to claim 5, it is special Levy and be: described magazine is the strip box body that end face and one side are equipped with opening, the opening of magazine side Relative with delivery device;The vital QI flowing in the body against the natural law being parallel to each other, the opening of magazine side it is evenly arranged with in described box body It is made up of the opening of all vital QI flowing in the body against the natural law;Described vital QI flowing in the body against the natural law quantity is identical with the number of the column/row of mosaic loose tool.
The automatic paving equipment of multicolour mosaic granule monorail the most according to claim 6, it is special Levy and be: described delivery device and conveying mechanism are separately positioned on the both sides of feeding device discharging opening and refer to: supply The position of material device discharging opening is a station, and the delivery device being connected with controller signals is arranged on station Side is the most corresponding with station;The magazine being provided with uniform vital QI flowing in the body against the natural law is arranged on the opposite side of station;During work, institute The position of the vital QI flowing in the body against the natural law that need to load controls corresponding with station by controller, it is achieved the position of delivery device, The position of one vital QI flowing in the body against the natural law of station and required filling is in same level line corresponding align.
The automatic paving equipment of multicolour mosaic granule monorail the most according to claim 1, it is special Levy and be: described draw frame machine is slidably connected with sliding support parts one and refers to: draw frame machine includes suction cup carrier Be arranged on the drive mechanism at suction cup carrier top, drive mechanism and controller signals connect, suction cup carrier and slip Support member one is slidably connected, it is achieved draw frame machine slides along the length direction of sliding support parts one.
The automatic paving equipment of multicolour mosaic granule monorail the most according to claim 8, it is special Levy and be: described sliding support parts one are connected with housing slide by slide mechanism, it is achieved draw frame machine phase Frame is slided along the width of sliding support parts one;Described slide mechanism is connected with controller signals.
The automatic paving equipment of multicolour mosaic granule monorail the most according to claim 8 or claim 9, It is characterized in that: described suction cup carrier includes suction cup carrier plate A, suction cup carrier plate B and sucker, described sucker Frame plate part A and suction cup carrier plate B connects the suction cup carrier that formation cross section is overlapping " mouth " font of two plates; Described sucker is arranged on the bottom of suction cup carrier plate B;Described drive mechanism is for being used for promoting suction cup carrier upper and lower Motion the driving cylinder with double guide rods, drive cylinder to be connected with controller signals.
CN201410318508.6A 2014-07-04 2014-07-04 A kind of automatic paving equipment of multicolour mosaic granule monorail Expired - Fee Related CN104070910B (en)

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