CN203125689U - Full-automatic production line for light-weight wall plates - Google Patents
Full-automatic production line for light-weight wall plates Download PDFInfo
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- CN203125689U CN203125689U CN 201320043693 CN201320043693U CN203125689U CN 203125689 U CN203125689 U CN 203125689U CN 201320043693 CN201320043693 CN 201320043693 CN 201320043693 U CN201320043693 U CN 201320043693U CN 203125689 U CN203125689 U CN 203125689U
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Abstract
The utility model relates to the processing filed of molding products, in particular to a full-automatic production line for light-weight wall plates. The full-automatic production line for the light-weight wall plates comprises a dry mixing system, a material distributing system, a brine supplying system, a conveying belt, an upper and lower frame conveying device and a concentrating material bin, wherein the dry mixing system is connected with the concentrating material bin through the conveying belt, the concentrating material bin is further connected with the material distributing system through a spiral conveyer, the brine supplying system is connected with the material distributing system through a water feeding pipeline, and a mold is conveyed to all producing and manufacturing links through the upper and lower frame conveying device. According to the full-automatic production line for the light-weight wall plates, mechanical automatic production of the light-weight wall plates can be achieved, production efficiency in the related field is improved substantially, labor intensity is reduced, the qualification rate of the products is improved, and the manufacturing level in the field is effectively promoted.
Description
Technical field
The utility model relates to the shaped article manufacture field, particularly a kind of Light trabs automatic production line.
Background technology
Producing the Light trabs field, traditional mode of production mainly is to finish by manpower at present, in process of manufacture, labour intensity is big, production cost is high, and the product yields of producing is lower, and is more serious to environmental disruption, defective is more, therefore, how Light trabs or similar needs being built the production of moulding and realize the automatic production and processing of mechanization, is the problem that present association area need solve.
The utility model content
The purpose of this utility model is: low at traditional mode of production Light trabs field production efficiency, production cost is high, the product fine rate is not high, and problem such as seriously polluted, a kind of mechanization automatic production line is provided, can not only significantly reduce labour intensity, and the product yields height of producing, production environment environmental protection, pollution-free.
To achieve these goals, the technical solution adopted in the utility model is: a kind of Light trabs automatic production line, it is characterized in that, comprise dried mixing system, cloth system, the bittern feed system, conveyer belt, last undercarriage conveying device and concentrated feed bin, wherein, dried mixing system is connected with the storage tank of concentrated feed bin by conveyer belt, concentrate the storage tank in the feed bin also to be connected with cloth system by auger conveyor, the bittern feed system is connected with cloth system by water pipeline, mould is sent to cloth system by the synchronization chain conveyer of last undercarriage conveying device, described dried mixing system comprises raw material storage tank, the batching storehouse, raw material conveying device, the raw material storage tank auger conveyor, the mixer auger conveyor, the finished product storage tank auger conveyor, batching storehouse lifting device, the mixer lifting device, mixer and finished product storage tank, wherein raw material storage tank is connected with the batching storehouse with raw material conveying device, the batching storehouse is connected with mixer by batching storehouse lifting device, the Way out of mixer is finished product storage tank, described cloth system comprises first material distributing machine, second material distributing machine, the releasing agent automatic spray apparatus, the sandwich of layers filler device, automatic cleaning die device, wherein, the processing of cloth system arranges order and is followed successively by the releasing agent automatic spray apparatus, first material distributing machine, the sandwich of layers filler device, second material distributing machine, automatic cleaning die device.
The cloth system of the utility model production line can also comprise the first automatic lapping machine, the second automatic lapping machine, the 3rd material distributing machine and the 4th material distributing machine, and the processing of cloth system arranges order and is followed successively by releasing agent automatic spray apparatus, first material distributing machine, the first automatic lapping machine, second material distributing machine, sandwich of layers filler device, the 3rd material distributing machine, the second automatic lapping machine, the 4th material distributing machine, automatic cleaning die device.Can strengthen the utility model production line like this to the applicability of different product production technology.
The last undercarriage conveying device of the utility model production line comprises the device of putting on the shelf, undercarriage device, synchronization chain conveyer, dancer bed and module driving machine.Mould can be lifted to the height consistent with the synchronization chain conveyer by the device of putting on the shelf earlier, pushes to the synchronization chain conveyer by module driving machine then.
Storage tank in the concentrated feed bin of the utility model production line arranges quantity and is at least one, and each storage tank can connect with different material distributing machine, can guarantee that so the automatic processing of pipeline system realizes smoothly.
Be provided with the angle sealed valve at the bottom of the storehouse in the batching storehouse of the utility model production line, can guarantee like this to carry out fully and feeding fast.
Storage tank in the raw material storage tank of the utility model production line and the concentrated feed bin, and the top of finished product storage tank all is provided with cleaner, can prevent that dust from leaking, the bottom is provided with arch breaking apparatus, in order to prevent the powder caking, and in tank body, also be provided with level sensor, can grasp material operating position in the storehouse easily at any time.
The quantity that arranges of the raw material storage tank of the utility model production line is at least one, and the quantity that arranges of raw material conveying device is at least one portion, can guarantee to realize gathering simultaneously plurality of raw materials like this.
The sandwich of layers filler device of the utility model production line comprises insertion Pop-up anchor clamps and frame.
The sandwich of layers filler device of the utility model production line also comprises automatic kickoff, can effectively promote yield of products.
The utility model production line adopts the PLC monitoring controller to exercise supervision and controls, and can realize computer intelligence supervision and control, simplifies and made things convenient for management and the operating process of the utility model production line greatly.
Owing to adopted technique scheme, the beneficial effects of the utility model are:
The utility model production line can realize that light wall plate mechanization produces automatically, has improved the production efficiency of association area greatly, has reduced labour intensity, has improved the acceptance rate of product, has effectively advanced the production and processing level in this field.
Description of drawings
Fig. 1 is line production system figure of the present utility model.
Fig. 2 is dried mixing system figure of the present utility model.
Fig. 3 is the A part enlarged drawing of the utility model production line.
Fig. 4 is the B part enlarged drawing of the utility model production line.
Fig. 5 is the C part enlarged drawing of the utility model production line.
Fig. 6 is the D part enlarged drawing of the utility model production line.
Mark among the figure: 1-raw material storage tank, 2-batching storehouse, 3-raw material conveying device, 401-raw material storage tank auger conveyor, 402-mixer auger conveyor, 403-finished product storage tank auger conveyor, 501-batching storehouse lifting device, 502-mixer lifting device, 6-treats blending bunker, the 7-mixer, 8-finished product storage tank, 9-conveyer belt, 10-concentrates feed bin, 11-bittern feed system, 12-dancer bed, 13-synchronization chain conveyer, 14-releasing agent automatic spray apparatus, the 151-first automatic lapping machine, the 152-second automatic lapping machine, 16-sandwich of layers filler device, the automatic cleaning die device of 17-, the dried mixing system of 18-, 19-PLC monitoring controller, 201-first material distributing machine, 202-second material distributing machine, 203-the 3rd material distributing machine, 204-the 4th material distributing machine, the 21-device of putting on the shelf, 22-undercarriage device
The specific embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explaining the utility model, and be not used in restriction the utility model.
Embodiment one: with reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, a kind of Light trabs automatic production line, it is characterized in that, comprise dried mixing system 18, cloth system, bittern feed system 11, conveyer belt 9, last undercarriage conveying device and concentrated feed bin 10, wherein, dried mixing system 18 is connected with the storage tank of concentrated feed bin 10 by conveyer belt 9, concentrate the storage tank in the feed bin 10 also to be connected with cloth system by auger conveyor, bittern feed system 11 is connected with cloth system by water pipeline, mould is sent to cloth system by the synchronization chain conveyer 13 of last undercarriage conveying device, described dried mixing system 18 comprises raw material storage tank 1, batching storehouse 2, raw material conveying device 3, raw material storage tank auger conveyor 401, mixer auger conveyor 402, finished product storage tank auger conveyor 403, batching storehouse lifting device 501, mixer lifting device 502, mixer 7 and finished product storage tank 8, wherein raw material storage tank 1 is connected with batching storehouse 2 with raw material conveying device 3, batching storehouse 2 is connected with mixer 7 by batching storehouse lifting device 501, the Way out of mixer 7 is finished product storage tank 8, described cloth system comprises first material distributing machine 201, second material distributing machine 202, releasing agent automatic spray apparatus 14, sandwich of layers filler device 16, automatic cleaning die device 17, also comprise the first automatic lapping machine 151, the second automatic lapping machine 152, the 3rd material distributing machine 203 and the 4th material distributing machine 204, the processing of cloth system arrange order and are followed successively by releasing agent automatic spray apparatus 14, first material distributing machine 201, the first automatic lapping machine 151, second material distributing machine 202, sandwich of layers filler device 16, the 3rd material distributing machine 203, the second automatic lapping machine 152, the 4th material distributing machine 204, automatic cleaning die device 17.Last undercarriage conveying device comprises the device 21 of putting on the shelf, undercarriage device 22, synchronization chain conveyer 13, dancer bed 12 and module driving machine.Concentrating storage tanks in the feed bin 10 that quantity is set is 4, and 4 storage tanks are connected by auger conveyor with first material distributing machine 201, second material distributing machine 202, the 3rd material distributing machine 203, the 4th material distributing machine 204 successively.Be provided with the angle sealed valve at the bottom of the storehouse in the batching storehouse 2 of the utility model production line.Storage tank in raw material storage tank 1 and the concentrated feed bin 10, and the top of finished product storage tank 8 is provided with cleaner, and the bottom is provided with arch breaking apparatus, and is provided with level sensor, and the quantity that arranges of raw material storage tank 1 is 5, raw material conveying device 33 of quantity are set.The sandwich of layers filler device 16 of the utility model production line comprises insertion Pop-up anchor clamps and frame, also comprises automatic kickoff.The utility model production line also adopts PLC monitoring controller 19 to exercise supervision and controls.
When this production line starts; PLC monitoring system 19 will detect each system automatically; whether sensor is normal or reset; as no problem; to at first by 3 raw material conveying devices 3 each raw material be delivered to respectively in 5 corresponding raw material storage tanks 1; then by technology batching order; utilize raw material storage tank auger conveyor 401 that raw material is sent into batching storehouse 2 respectively; realize the raw material batching by the feedback of the sensing data in the batching storehouse 2 again; after the batching work in batching storehouse 2 is all finished; angle sealed valve at the bottom of its storehouse is opened automatically; material after batching is good is sent batching storehouse lifting device 501 to by conveying worm and is risen to treating in the blending bunker 6 of mixer 7; be mixed into finished product by mixer 7 then, and then be admitted to finished product storage tank 8 and cushion; store.Finished product storage tank 8 can also and packing machine between enter packing machine metering, packing by being flexible coupling.When being used for Light trabs production, by conveyer belt 9 finished product is transported to concentrated feed bin 10, and be divided in 4 storage tanks, under the controlling of PLC monitoring controller, finished product is delivered in the mixer of first material distributing machine 201, second material distributing machine 202, the 3rd material distributing machine 203 and the 4th material distributing machine 204 by different conveying worms then.Simultaneously, automatically supplied the mixer of bittern to the first material distributing machine 201, second material distributing machine 202, the 3rd material distributing machine 203 and the 4th material distributing machine 204 that contain technological requirement by bittern feed system 11, after charging finishes, the precision metering pump of four material distributing machine will require to add " remodeling agent " according to processing compound, next start the mixer material that stirs, open the mixer discharge port then, material is sent into feed bin prepare to carry out cloth.
Mould is placed on earlier on the dancer bed 12 of undercarriage conveying device; be lifted to the height consistent with synchronization chain conveyer 13 by the device 21 of putting on the shelf; push to synchronization chain conveyer 13 by module driving machine then; at first be transferred to releasing agent automatic spray apparatus 14; when mould enters the water retaining cover front end; travel switch sends instruction; the gear pump of releasing agent automatic spray apparatus 14 starts; to form certain pressure in the releasing agent suction pipeline in the releasing agent storage box; form vaporific even spreading on all inner surfaces of mould through nozzle then; unnecessary releasing agent can flow to drip tray from the slit of mould; flow back to the releasing agent storage box by the collection of drip tray; after the mould end leaves water retaining cover; travel switch sends instruction; gear pump stops; releasing agent spraying end-of-job; next mould is sent into first material distributing machine 201 automatically and is carried out cloth; after cloth finishes for the first time; mould is admitted to the first automatic lapping machine 151 and carries out the lapping first time; automatic lapping end back mould is conveyed into second material distributing machine 202 and carries out the cloth second time; mould is admitted to ensuing sandwich of layers filler device 16 after the second time, cloth was finished; at first carry out the abundant filling of slurry by kickoff; by inserting the Pop-up anchor clamps filler plate is placed in the mould then; mould is admitted to the 3rd material distributing machine 203 more then; mould is carried out cloth for the third time; next the second automatic lapping machine 152 that is admitted to carries out the second time of lapping automatically after cloth finishes for the third time; finishing behind this procedure mould is admitted to the 4th material distributing machine 204 and carries out cloth the 4th time; slurry after cloth is finished in the mould carries out the demoulding after moulding handles; become final products; mould is admitted to automatic cleaning die device 17 and cleans; finally the undercarriage device 22 by last undercarriage conveying device carries out undercarriage; entering circulation afterwards again produces; this production line is realized real-time oversight and control by the PLC monitoring controller; easy and simple to handle; intelligence environment protection; saved the man power and material greatly; production environment also is guaranteed when having improved production efficiency; realize high efficiency and zero pollution, advanced the industrialized level of related industry greatly.
The above only is preferred embodiment of the present utility model; not in order to limit the utility model; all any modifications of within spirit of the present utility model and principle, doing, be equal to and replace and improvement etc., all should be included within the protection domain of the present utility model.
Claims (10)
1. Light trabs automatic production line, it is characterized in that, comprise dried mixing system (18), cloth system, bittern feed system (11), conveyer belt (9), last undercarriage conveying device and concentrated feed bin (10), wherein, dried mixing system (18) is connected with the storage tank of concentrated feed bin (10) by conveyer belt (9), concentrate the storage tank in the feed bin (10) also to be connected with cloth system by auger conveyor, bittern feed system (11) is connected with cloth system by water pipeline, mould is sent to cloth system by the synchronization chain conveyer (13) of last undercarriage conveying device, described dried mixing system (18) comprises raw material storage tank (1), batching storehouse (2), raw material conveying device (3), raw material storage tank auger conveyor (401), mixer auger conveyor (402), finished product storage tank auger conveyor (403), batching storehouse lifting device (501), mixer lifting device (502), mixer (7) and finished product storage tank (8), wherein raw material storage tank (1) is connected with batching storehouse (2) with raw material conveying device (3), batching storehouse (2) is connected with mixer (7) by batching storehouse lifting device (501), the Way out of mixer (7) is finished product storage tank (8), described cloth system comprises first material distributing machine (201), second material distributing machine (202), releasing agent automatic spray apparatus (14), sandwich of layers filler device (16), automatic cleaning die device (17), wherein, the processing of cloth system arranges order and is followed successively by releasing agent automatic spray apparatus (14), first material distributing machine (201), sandwich of layers filler device (16), second material distributing machine (202), automatic cleaning die device (17).
2. according to claim 1 described Light trabs automatic production line, it is characterized in that, described cloth system also comprises the first automatic lapping machine (151), the second automatic lapping machine (152), the 3rd material distributing machine (203) and the 4th material distributing machine (204), the processing of cloth system arrange order and are followed successively by releasing agent automatic spray apparatus (14), first material distributing machine (201), the first automatic lapping machine (151), second material distributing machine (202), sandwich of layers filler device (16), the 3rd material distributing machine (203), the second automatic lapping machine (152), the 4th material distributing machine (204), automatic cleaning die device (17).
3. Light trabs automatic production line according to claim 1 is characterized in that, the described undercarriage conveying device that goes up comprises the device of putting on the shelf (21), undercarriage device (22), synchronization chain conveyer (13), dancer bed (12) and module driving machine.
4. Light trabs automatic production line according to claim 1 is characterized in that, the storage tank in the described concentrated feed bin (10) arranges quantity and is at least one, and each storage tank can connect with different material distributing machine.
5. Light trabs automatic production line according to claim 1 is characterized in that, is provided with the angle sealed valve at the bottom of the storehouse in described batching storehouse (2).
6. Light trabs automatic production line according to claim 1, it is characterized in that, the storage tank in described raw material storage tank (1) and the concentrated feed bin (10), and the top of finished product storage tank (8) is provided with cleaner, the bottom is provided with arch breaking apparatus, and is provided with level sensor.
7. Light trabs automatic production line according to claim 1 is characterized in that, the quantity that arranges of described raw material storage tank (1) and raw material conveying device (3) is at least one.
8. Light trabs automatic production line according to claim 1 is characterized in that, described sandwich of layers filler device (16) comprises insertion Pop-up anchor clamps and frame.
9. Light trabs automatic production line according to claim 1 is characterized in that, described sandwich of layers filler device (16) also comprises automatic kickoff.
10. require described Light trabs automatic production line according to aforesaid right, it is characterized in that, this production line adopts PLC monitoring controller (19) to exercise supervision and controls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320043693 CN203125689U (en) | 2013-06-04 | 2013-06-04 | Full-automatic production line for light-weight wall plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320043693 CN203125689U (en) | 2013-06-04 | 2013-06-04 | Full-automatic production line for light-weight wall plates |
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| Publication Number | Publication Date |
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| CN203125689U true CN203125689U (en) | 2013-08-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201320043693 Expired - Fee Related CN203125689U (en) | 2013-06-04 | 2013-06-04 | Full-automatic production line for light-weight wall plates |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104162932A (en) * | 2014-07-04 | 2014-11-26 | 北京仁创科技集团有限公司 | Distributing device with press head sweeping and processing functions |
| CN105235062A (en) * | 2015-10-29 | 2016-01-13 | 济南欧亚德数控机械有限公司 | Full-automatic vertical production line for light partition wallboards |
| CN105397899A (en) * | 2015-12-23 | 2016-03-16 | 威特龙消防安全集团股份公司 | Fireproof plate production line |
| CN106272941A (en) * | 2016-08-29 | 2017-01-04 | 山东金艺园林股份有限公司 | A kind of full-automatic water-permeable brick production line |
| CN106393416A (en) * | 2016-06-18 | 2017-02-15 | 澧县方石坪镇杨朴矿山机械厂 | Production method for iron furnace slag light building block |
-
2013
- 2013-06-04 CN CN 201320043693 patent/CN203125689U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104162932A (en) * | 2014-07-04 | 2014-11-26 | 北京仁创科技集团有限公司 | Distributing device with press head sweeping and processing functions |
| CN105235062A (en) * | 2015-10-29 | 2016-01-13 | 济南欧亚德数控机械有限公司 | Full-automatic vertical production line for light partition wallboards |
| CN105235062B (en) * | 2015-10-29 | 2017-07-18 | 济南欧亚德数控机械有限公司 | The vertical production line of full-automatic light cellular partition board |
| CN105397899A (en) * | 2015-12-23 | 2016-03-16 | 威特龙消防安全集团股份公司 | Fireproof plate production line |
| CN106393416A (en) * | 2016-06-18 | 2017-02-15 | 澧县方石坪镇杨朴矿山机械厂 | Production method for iron furnace slag light building block |
| CN106272941A (en) * | 2016-08-29 | 2017-01-04 | 山东金艺园林股份有限公司 | A kind of full-automatic water-permeable brick production line |
| CN106272941B (en) * | 2016-08-29 | 2018-07-13 | 山东金艺园林股份有限公司 | A kind of full-automatic water-permeable brick production line |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130814 Termination date: 20160604 |