CN105835222A - Full-automatic refractory material production line - Google Patents
Full-automatic refractory material production line Download PDFInfo
- Publication number
- CN105835222A CN105835222A CN201610258431.7A CN201610258431A CN105835222A CN 105835222 A CN105835222 A CN 105835222A CN 201610258431 A CN201610258431 A CN 201610258431A CN 105835222 A CN105835222 A CN 105835222A
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- China
- Prior art keywords
- brick
- brick body
- full
- refractory material
- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 239000011819 refractory material Substances 0.000 title claims abstract description 23
- 239000011449 brick Substances 0.000 claims abstract description 108
- 238000005303 weighing Methods 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 17
- 230000001681 protective effect Effects 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 claims description 18
- 230000007246 mechanism Effects 0.000 claims description 13
- 230000007704 transition Effects 0.000 claims description 13
- 238000000465 moulding Methods 0.000 claims description 10
- 238000012546 transfer Methods 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 3
- 239000000047 product Substances 0.000 description 4
- 230000006378 damage Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/067—Removing the shaped articles from moulds by applying blows or vibrations followed by, or during, the removal of a mould part
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention provides a full-automatic refractory material production line and mainly relates to full-automatic refractory material production equipment. The full-automatic refractory material production line comprises a machine frame, and a protective cover is arranged on the outer side of the machine frame. The full-automatic refractory material production line is characterized in that the full-automatic refractory material production line further comprises a weighing and metering feeder, a brick machine and a stacking machine; the weighing and metering feeder, the brick machine and the stacking machine are installed on the machine frame in the protective cover and connected in sequence through the machine frame. The full-automatic refractory material production line is novel in structure and high in intelligentization degree, the conveyed material distribution link, the brick forming link and the subsequent brick conveying and stacking link are linked efficiently, using is convenient, and the stability of the product quality is guaranteed while the labor cost is reduced.
Description
Technical field
The invention mainly relates to a kind of full-automatic refractory material production line, be mainly used in refractory material brick machine shaping equipment field.
Background technology
In the production of refractory material, needs after allocating in proportion multiple raw material need to carry out weighing compaction moulding according to different size.
Refractory material is before compressing, and the raw material of every kind of product is required to weigh and carry, and the most frequently carries out charging and weighs operation, sends into press and is pressed.After brick body molding ejects, it is difficult to greatly move smoothly due to product deadweight when traditional move mode exists manpower movement, and labor intensity is very big;And use mechanical force Level Promoting brick body to move, the defect of heavy wear bottom brick body can easily occur due to brick body deadweight and the impact of external force, affect end product quality qualification rate.
Additionally, during traditional work, conveying is provided and delivered and pressure brick molding link, and follow-up defeated brick is piled up link and is all each individually carried out.Operation and linking between each equipment all rely on manpower and carry out, and inefficiency, labor intensity is big.Further, hand fit's operation is easily made a fault, and not only affects the quality of production, can cause the generation of unexpected injury and danger time serious.
Summary of the invention
For solving the deficiency in above-mentioned technical problem, it is an object of the invention to: provide a kind of full-automatic refractory material production line, it is possible to fully-automatic production refractory brick material, and quality stability is strong, finished product rate is high.
The present invention solves that its technical problem the technical scheme is that a kind of full-automatic refractory material production line of offer, including frame, the outside of frame is provided with protective cover, it is characterised in that: also include weigh weighing feeder, brick machine and arranging machine;Described weighing feeder of weighing, brick machine and arranging machine are separately mounted in the frame in protective cover, and are engaged togather by frame order.
Preferably, the upper end of frame is provided with feed bin, and the upper end of feed bin arranges charging aperture, and the lower end of feed bin arranges control valve;The lower section of feed bin arranges device for transporting objects;One end of device for transporting objects is provided with material returned bucket, the other end of device for transporting objects is provided with Feeding box, and described Feeding box includes barrel, and the lower end of barrel is provided with volume control device, the lower end of volume control device arranges Weighing mechanism, and the lower end of Weighing mechanism is provided with conveyer bucket;Also including propulsion plant, propulsion plant is arranged in frame;Propulsion plant connects conveyer bucket, and the bottom of conveyer bucket connects slideway;The side of conveyer bucket is provided with Vibrated baiting mouth;Conveyer bucket towards brick machine side install take brick transfer arm.
Preferably, the described brick transfer arm that takes includes support bar and brick-clamping mechanical hand, one end of support bar is fixed on the outer wall of conveyer bucket, the other end of support bar connects brick-clamping mechanical hand by vibration or rotary power unit, and vibration or rotary power unit can drive brick-clamping mechanical hand to do the action vibrated or back and forth reverse.
Preferably, device for transporting objects is belt conveyor, conveying worm or drag conveyor.
Preferably, Feeding box, volume control device, Weighing mechanism and conveyer bucket from top to bottom vertical array, raw material carries successively.
Preferably, volume control device is essence control valve or high-precision spiral conveyer.
Preferably, described brick machine includes hold-down devices, brick body model and liftout attachment;Brick body model is arranged on below the end of slideway, and hold-down devices is arranged on the top of brick body model, and liftout attachment arranges the lower section of brick body model, and the molding brick body in brick body model can be ejected by liftout attachment.
Preferably, described arranging machine includes that brick body transition platform, brick body pile up mechanical hand and mobile stand for piling up, and brick body transition platform flushes with the push rod upper end upper limit of liftout attachment;Brick body is piled up mechanical hand and is arranged in frame by line slide rail, and brick body is piled up mechanical hand and can be transported on mobile stand for piling up by moving back and forth to clamp the brick body on brick body transition platform.
Compared with prior art, the invention has the beneficial effects as follows:
1, present configuration is novel, and intelligence degree is high, and by conveying dispensing and pressure brick molding link, and follow-up defeated brick is piled up link and is efficiently engaged togather, easy to use, while having saved human cost, it is ensured that the stability of product quality.
2, this device is in dispensing conveying process, can accurately control the consumption of raw material, be effectively improved production efficiency;When needing to reload, belt conveyor inverts, and in feed bin, remaining raw material is transported in the material returned bucket of the belt conveyor other end by the belt conveyor of reversion, and raw material enters through material returned bucket and stores container.Improve the convenience of discharging, different material can be switched fast.While reducing the amount of labour, effectively shorten the time of reloading.
3, this device creative by taking brick transfer arm molding brick body being pushed on brick body transition platform after, the mixed material that proportioning is good is put in brick body model by Vibrated baiting mouth by conveyer bucket again, carry out pressing brick operations for forming, avoid interfering in before and after's feeding and brick output operation, make the dispensing of equipment, feeding, pressure brick and transhipment high-efficiency and continuous run, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Labelling in figure: 1, belt conveyor;2, material returned bucket;3, slideway;4, protective cover;5, propulsion plant;6, conveyer bucket;7, Weighing mechanism;8, essence control valve;9, barrel;10, Feeding box;11, feed bin;12, control valve;13, frame;14, hold-down devices;15, brick body piles up mechanical hand;16, stand for piling up is moved;17, brick body model;18, liftout attachment;19, brick-clamping mechanical hand;20, vibration or rotary power unit;21, support bar;22, brick body transition platform.
Detailed description of the invention
With detailed description of the invention, the present invention is described in further detail below in conjunction with the accompanying drawings.
As it is shown in figure 1, full-automatic refractory material production line of the present invention, including frame 13, the outside of frame 13 is provided with protective cover 4, also includes weigh weighing feeder, brick machine and arranging machine;Described weighing feeder of weighing, brick machine and arranging machine are separately mounted in the frame 13 in protective cover 4, and are engaged togather by frame 13 order.
The upper end of frame 13 is provided with feed bin 11, and the upper end of feed bin 11 arranges charging aperture, and the lower end of feed bin 11 arranges control valve 12;The lower section of feed bin 11 arranges device for transporting objects;One end of device for transporting objects is provided with material returned bucket 2, the other end of device for transporting objects is provided with Feeding box 10, and described Feeding box 10 includes that barrel 9, the lower end of barrel 9 are provided with volume control device, the lower end of volume control device arranges Weighing mechanism 7, and the lower end of Weighing mechanism 7 is provided with conveyer bucket 6;Also include that propulsion plant 5, propulsion plant 5 are arranged in frame 13;Propulsion plant 5 connects conveyer bucket 6, and the bottom of conveyer bucket 6 connects slideway 3;The side of conveyer bucket 6 is provided with Vibrated baiting mouth;Conveyer bucket 6 towards brick machine side install take brick transfer arm.
The described brick transfer arm that takes includes support bar 21 and brick-clamping mechanical hand 19, one end of support bar 21 is fixed on the outer wall of conveyer bucket 6, the other end of support bar 21 connects brick-clamping mechanical hand 19 by vibration or rotary power unit 20, and vibration or rotary power unit 20 can drive brick-clamping mechanical hand 19 to do the action vibrated or back and forth reverse.Described vibration or rotary power unit 20 can use vibrating motor, or electric rotating machine, or mini vibrator.
Device for transporting objects is belt conveyor 1, conveying worm or drag conveyor.Feeding box 10, volume control device, Weighing mechanism 7 and conveyer bucket 6 from top to bottom vertical array, raw material carries successively.Volume control device is essence control valve 8 or high-precision spiral conveyer.
Described brick machine includes hold-down devices 14, brick body model 17 and liftout attachment 18;Brick body model 17 is arranged on below the end of slideway, and hold-down devices 14 is arranged on the top of brick body model 17, and liftout attachment 18 arranges the lower section of brick body model 17, and the molding brick body in brick body model 17 can be ejected by liftout attachment 18.
Described arranging machine includes that brick body transition platform 22, brick body pile up mechanical hand 15 and mobile stand for piling up 16, and brick body transition platform 22 flushes with the push rod upper end upper limit of liftout attachment 18;Brick body is piled up mechanical hand 15 and is arranged in frame 13 by line slide rail, and brick body is piled up mechanical hand 15 and can be transported on mobile stand for piling up 16 by moving back and forth to clamp the brick body on brick body transition platform 22.
The use process that the present invention is concrete:
During use, raw material is stored in feed bin 11, and raw material is fallen on belt conveyor 1, and raw material is delivered in the barrel 9 of Feeding box 10 by belt conveyor 1, and raw material is in Feeding box 10 quickly falls into Weighing mechanism 7.When the raw material entering Weighing mechanism 7 will reach desired value, the essence control valve 8 bottom Feeding box 10 can be controlled, the flow trace of raw material is regulated.When reaching setting value, essence control valve 8 is closed, and the raw material in Weighing mechanism 7 disposably falls in conveyer bucket 6.Conveyer bucket 6 is carried to brick machine direction by propulsion plant 5 and slideway 3.
The mixed material that proportioning is good is put in brick body model 17 by conveyer bucket 6 by Vibrated baiting mouth.Then, conveyer bucket 6 returns to initial position.Meanwhile, descending the carrying out of hold-down devices 14 presses brick operations for forming, prepares brick body A.Brick body A is ejected from brick body model 17 by liftout attachment 18.Now, conveyer bucket 6 carries second batch mixed material to start to carry to brick machine direction from initial position, now take after the brick-clamping mechanical hand 19 of brick transfer arm clamps brick body, by vibrating or swinging, brick body is made to separate with liftout attachment 18, avoid brick body to be adhered on liftout attachment 18, push away brick by force and brick body is caused damage.Taking after brick body A of last round of manufacture molding elapses to brick body transition platform 22 by brick transfer arm, brick body is piled up mechanical hand 15 and brick body A on brick body transition platform can be clamped be transported on mobile stand for piling up 16 by moving back and forth, and completes to pile up for the first time.While brick body A is transported and piles up, the Vibrated baiting mouth of conveyer bucket 6 is sitting at the top of brick body model 17, is discharged in brick body model 17 by second batch material, conveyer bucket 6 and take brick transfer arm and return, and brick machine carries out the compacting operation of brick body B.So go round and begin again, i.e. achieve refractory brick material from weighing and burden, transhipment is fed to down-pressing forming and transhipment is piled up fully-automatic production process.
Owing to this equipment makes between each operation reciprocation cycle successively, utilize time difference non-stop run, be greatly improved production efficiency, avoid manpower intervention simultaneously, improve production security, save human cost;Can accurately regulate the constant weight of raw material, it is achieved high precision manipulation.When needing to reload, belt conveyor 1 inverts, and in feed bin 11, remaining raw material is transported in the material returned bucket 2 of belt conveyor 1 other end by the belt conveyor 1 of reversion, and raw material enters through material returned bucket 2 and stores container, improve the convenience of discharging, it is also possible to be switched fast different material.Present configuration is novel, and intelligence degree is high, and by conveying dispensing and pressure brick molding link, and follow-up defeated brick is piled up link and is efficiently engaged togather, easy to use.
The above, be only presently preferred embodiments of the present invention, is not the restriction that the present invention makees other form, and any those skilled in the art are combined possibly also with the technology contents of the disclosure above, change or retrofit and are the Equivalent embodiments of the present invention.Every without departing from technical solution of the present invention content, any simple modification, equivalent variations and remodeling above example made according to the technical spirit of the present invention, still fall within the protection domain of technical solution of the present invention.
Claims (8)
1. a full-automatic refractory material production line, including frame, the outside of frame is provided with protective cover, it is characterised in that: also include weigh weighing feeder, brick machine and arranging machine;Described weighing feeder of weighing, brick machine and arranging machine are separately mounted in the frame in protective cover, and are engaged togather by frame order.
A kind of full-automatic refractory material production line the most according to claim 1, it is characterised in that: the upper end of frame is provided with feed bin, and the upper end of feed bin arranges charging aperture, and the lower end of feed bin arranges control valve;The lower section of feed bin arranges device for transporting objects;One end of device for transporting objects is provided with material returned bucket, the other end of device for transporting objects is provided with Feeding box, and described Feeding box includes barrel, and the lower end of barrel is provided with volume control device, the lower end of volume control device arranges Weighing mechanism, and the lower end of Weighing mechanism is provided with conveyer bucket;Also including propulsion plant, propulsion plant is arranged in frame;Propulsion plant connects conveyer bucket, and the bottom of conveyer bucket connects slideway;The side of conveyer bucket is provided with Vibrated baiting mouth;Conveyer bucket towards brick machine side install take brick transfer arm.
A kind of full-automatic refractory material production line the most according to claim 2, it is characterized in that: described in take brick transfer arm and include support bar and brick-clamping mechanical hand, one end of support bar is fixed on the outer wall of conveyer bucket, the other end of support bar connects brick-clamping mechanical hand by vibration or rotary power unit, and vibration or rotary power unit can drive brick-clamping mechanical hand to do the action vibrated or back and forth reverse.
A kind of full-automatic refractory material production line the most according to claim 2, it is characterised in that: device for transporting objects is belt conveyor, conveying worm or drag conveyor.
A kind of full-automatic refractory material production line the most according to claim 2, it is characterised in that: Feeding box, volume control device, Weighing mechanism and conveyer bucket from top to bottom vertical array, raw material carries successively.
A kind of full-automatic refractory material production line the most according to claim 2, it is characterised in that: volume control device is essence control valve or high-precision spiral conveyer.
A kind of full-automatic refractory material production line the most according to claim 2, it is characterised in that: described brick machine includes hold-down devices, brick body model and liftout attachment;Brick body model is arranged on below the end of slideway, and hold-down devices is arranged on the top of brick body model, and liftout attachment arranges the lower section of brick body model, and the molding brick body in brick body model can be ejected by liftout attachment.
A kind of full-automatic refractory material production line the most according to claim 7, it is characterised in that: described arranging machine includes that brick body transition platform, brick body pile up mechanical hand and mobile stand for piling up, and brick body transition platform flushes with the push rod upper end upper limit of liftout attachment;Brick body is piled up mechanical hand and is arranged in frame by line slide rail, and brick body is piled up mechanical hand and can be transported on mobile stand for piling up by moving back and forth to clamp the brick body on brick body transition platform.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610258431.7A CN105835222A (en) | 2016-04-25 | 2016-04-25 | Full-automatic refractory material production line |
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CN201610258431.7A CN105835222A (en) | 2016-04-25 | 2016-04-25 | Full-automatic refractory material production line |
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CN105835222A true CN105835222A (en) | 2016-08-10 |
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CN201610258431.7A Pending CN105835222A (en) | 2016-04-25 | 2016-04-25 | Full-automatic refractory material production line |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107804495A (en) * | 2017-09-29 | 2018-03-16 | 芜湖美威包装品有限公司 | Foam raw material particle stores packaging device |
CN109049283A (en) * | 2018-07-27 | 2018-12-21 | 长兴荣力机械有限公司 | A kind of refractory brick production equipment |
CN109278177A (en) * | 2018-10-16 | 2019-01-29 | 沈阳罗泰智能系统有限公司 | A kind of refractory material automatic production line |
CN112895076A (en) * | 2021-03-02 | 2021-06-04 | 辽阳锻压机床股份有限公司 | Production process of electric spiral brick press for realizing accurate feeding |
CN113478615A (en) * | 2021-07-02 | 2021-10-08 | 黄其民 | Intelligent refractory brick manufacturing production system |
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CN202192683U (en) * | 2011-08-19 | 2012-04-18 | 辽阳锻压机床股份有限公司 | Automatic weighing and brick discharging system of brick press |
CN202241532U (en) * | 2011-08-19 | 2012-05-30 | 辽阳锻压机床股份有限公司 | Automatic electric spiral brick press |
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CN205116763U (en) * | 2015-11-25 | 2016-03-30 | 浙江壳王机器人有限公司 | Automatic device of laying bricks |
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JP2003062818A (en) * | 2001-08-27 | 2003-03-05 | Mitsuishi Fukai Tekkosho:Kk | Brick molding method |
CN201353828Y (en) * | 2009-03-04 | 2009-12-02 | 杨正光 | Double-board circulation fully-automatic palletizer |
CN201942290U (en) * | 2010-12-25 | 2011-08-24 | 洛阳中冶重工机械有限公司 | Belt conveying mechanism of automatic stacking device |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107804495A (en) * | 2017-09-29 | 2018-03-16 | 芜湖美威包装品有限公司 | Foam raw material particle stores packaging device |
CN109049283A (en) * | 2018-07-27 | 2018-12-21 | 长兴荣力机械有限公司 | A kind of refractory brick production equipment |
CN109278177A (en) * | 2018-10-16 | 2019-01-29 | 沈阳罗泰智能系统有限公司 | A kind of refractory material automatic production line |
CN109278177B (en) * | 2018-10-16 | 2024-05-10 | 沈阳罗泰智能系统有限公司 | Full-automatic production line for refractory materials |
CN112895076A (en) * | 2021-03-02 | 2021-06-04 | 辽阳锻压机床股份有限公司 | Production process of electric spiral brick press for realizing accurate feeding |
CN113478615A (en) * | 2021-07-02 | 2021-10-08 | 黄其民 | Intelligent refractory brick manufacturing production system |
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Application publication date: 20160810 |