CN202278667U - Automated production device for resin anchoring agent - Google Patents

Automated production device for resin anchoring agent Download PDF

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Publication number
CN202278667U
CN202278667U CN2011204310206U CN201120431020U CN202278667U CN 202278667 U CN202278667 U CN 202278667U CN 2011204310206 U CN2011204310206 U CN 2011204310206U CN 201120431020 U CN201120431020 U CN 201120431020U CN 202278667 U CN202278667 U CN 202278667U
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China
Prior art keywords
curing agent
resin
stone flour
clay
process pipe
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Expired - Fee Related
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CN2011204310206U
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Chinese (zh)
Inventor
李峰
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DALIAN PUAIQI TECHNOLOGY DEVELOPMENT Co Ltd
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DALIAN PUAIQI TECHNOLOGY DEVELOPMENT Co Ltd
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Priority to CN2011204310206U priority Critical patent/CN202278667U/en
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Publication of CN202278667U publication Critical patent/CN202278667U/en
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Abstract

The utility model discloses an automated production device for resin anchoring agent, which relates to an automated production line and comprises a curing agent mixing device, a plaster mixing device and a filling and packaging device. The curing agent mixing device comprises a curing agent stirrer, a BPO (benzoyl peroxide) circulating pump, a concentrated water stirring tank, a BPO feeding pump, a curing agent feed bin and a curing agent metering pump, wherein the plaster mixing device comprises a resin feeding pump, a resin stirring tank, a resin metering pump, a stone powder metering pump, a stone powder conveyor, a stone powder feed bin and a mixer, and the filling and packaging device comprises a plaster bin, a plaster feeding pump, a plaster constant flow pump, a bi-component packaging machine, a finished product conveyor and a case packer. The automated production device is connected with a valve or a roller way through a pipeline to produce the anchoring agent consisting of plaster and curing agent. The automated production device for the resin anchoring agent is a first domestic automated production line for resin anchoring agent.

Description

The resin anchoring agent automatic production device
Technical field
The utility model relates to automatic production device.
Background technology
At present along with the chemical anchoring technology is promoted the technical advance of resin anchor year by year in the application of coal mine support engineering, economical ageing become modernized colliery digging quick supporting must use product, soaring year by year along with domestic coal production; The mining area seems particularly outstanding to the demand of resin anchor, the small-scale unstable product quality of handicraft workshop formula in one's early years, and storage period is short; Production efficiency is low; Problems such as manufacturing cost is high, and production scale is little can not satisfy the development process in mining area, analyze through the domestic and international market technical investigation; Thinking that newly-built resin anchoring agent automatic production line compeled as pressing as a fire singeing one's eyebrows, also is the road of certainty.To existing problem in the above-mentioned prior art, a kind of novel resin anchoring agent automatic production device of research and design, existing problem is very necessary in the prior art thereby overcome.
Summary of the invention
In view of existing problem in the above-mentioned prior art, the purpose of the utility model is a kind of novel resin anchoring agent automatic production device of research and design, thereby solves owing to adopt the small-scale production of handicraft workshop formula; Unstable product quality; Storage period is short, and production efficiency is low, and manufacturing cost is high; Production scale is little, and the problems such as development process that can not satisfy the mining area.
The described resin anchoring agent automatic production device of the utility model is made up of curing agent mixing device, clay mixing device and can, packing device.
The described curing agent mixing device of the utility model is made up of curing agent agitator, BPO circulating pump, condensed water agitator tank, No. two curing agent agitators, BPO feeding engine, a curing agent feed bin, No. two curing agent feed bins, a curing agent measuring pump and No. two curing agent measuring pumps.A described curing agent agitator is connected with process pipe through valve with the BPO circulating pump.The BPO circulating pump is connected with No. two curing agent agitators with the condensed water agitator tank respectively with process pipe through valve.The condensed water agitator tank is connected on the process pipe in the middle of curing agent agitator and the BPO circulating pump through valve and process pipe.No. two the curing agent agitator is connected with process pipe through valve with the BPO feeding engine.The BPO feeding engine is connected with process pipe through valve with a curing agent feed bin, No. two curing agent feed bins.No. one the curing agent feed bin is connected through flange with a curing agent measuring pump, and No. two the curing agent feed bin is connected through flange with No. two curing agent measuring pumps.
The described clay mixing device of the utility model is made up of resin feeding engine, resin agitator tank, resin measuring pump, a stone flour metering feeding machine, No. two stone flour metering feeding machines, a stone flour conveyer, No. two stone flour conveyers, a stone flour feed bin, No. two stone flour feed bins, batch mixers.Described resin feeding engine is connected with process pipe through valve with the resin agitator tank.The resin agitator tank is connected through valve, process pipe with the resin measuring pump.The resin measuring pump is connected through process pipe with batch mixer.No. one the stone flour feed bin is connected through a stone flour conveyer with a stone flour metering feeding machine.No. one stone flour metering feeding machine is connected through process pipe with batch mixer.No. two the stone flour feed bin is connected through No. two stone flour conveyers with No. two stone flour metering feeding machines.No. two stone flour metering feeding machine is connected through process pipe with batch mixer.Described batch mixer is connected through process pipe with clay storehouse in can, the packing device.
The described can of the utility model, packing device are made up of clay storehouse, clay feeding engine, a clay constant flow pump, No. two clay constant flow pumps, a bi-component package machine, No. two bi-component package machines, finished product conveyer, a banding machine, No. two banding machines.Described clay storehouse is connected through valve, process pipe with the clay feeding engine.The clay feeding engine is connected through valve, process pipe with a clay constant flow pump, No. two clay constant flow pumps.A described bi-component package machine, No. two bi-component package machines are connected through roller-way with finished product conveyer.Finished product conveyer is connected through roller-way with a banding machine, No. two banding machines.
The production process of the described resin anchoring agent automatic production device of the utility model is following:
One, described curing agent mixing device part; At first putting into a curing agent agitator to the curing agent raw material stirs; Open curing agent agitator outlet valve and condensed water agitator tank inlet valve; Close the inlet valve of No. two curing agent agitators, the curing agent that is stirred by curing agent agitator is transported to the condensed water agitator tank by the BPO circulating pump, mixes stirring with condensed water.A curing agent agitator of whipping process outlet valve is closed, condensed water agitator tank entry and exit valve open, and the BPO circulating pump is opened, and strengthens mixing effect.After stirring, close condensed water agitator tank inlet valve, open curing agent agitator inlet valve No. two, the curing agent that adds condensed water is transported to the curing agent agitator No. two by the BPO circulating pump, adds batching and continues to stir.After stirring completion, be transported to a curing agent feed bin and No. two curing agent feed bins by the BPO feeding engine.A curing agent feed bin and No. two interior curing agent of curing agent feed bin are fed through a bi-component package machine and No. two bi-component package machines by a curing agent measuring pump and No. two curing agent measuring pumps respectively.
Two, described clay mixing device part, at first by the resin feeding engine with resin suction resin agitator tank, the resin that stirs is transported to batch mixer by the resin measuring pump.By stone flour conveyer and No. two stone flour conveyor delivery to stone flour metering feeding machines and No. two stone flour metering feeding machines, a stone flour metering feeding machine and No. two stone flour metering feeding machines are sent stone flour into batch mixer to thickness stone flour in stone flour feed bin and No. two stone flour feed bins more respectively.Batch mixer mixes resin with the thickness stone flour, form clay, and be conveyed into the clay storehouse.
Three, described can, packing device part; Be by the clay feeding engine clay in the clay storehouse to be sent into a clay constant flow pump and No. two clay constant flow pumps, a clay constant flow pump and No. two clay constant flow pumps evenly are transported to a bi-component package machine and No. two bi-component package machines with clay.By bi-component package machine and No. two bi-component package machines curing agent and clay are packaged into the anchoring agent finished product luggage case of going forward side by side again.After the anchoring agent vanning, be delivered to a banding machine and No. two banding machines are tied case by finished product conveyer.Whole process of production finishes.
The described resin anchoring agent automatic production device of the utility model is domestic article one resin anchoring agent automatic production line.This production line has adopted U.S.'s import on crucial production equipment, auxiliary device adopts domestic supporting.Be the automation anchoring agent production line that domestic article one oneself designs and produces after the operation, its technical advance has more characteristics of the times and domestic technique level, can produce 1,000 ten thousand of the resin anchoring agents of all size, various hardening times after the operation.
The utility model described resin anchoring agent automatic production device advantage and characteristics:
One, the production line control device is the core of anchoring agent automatic production device, and all control point parameters of production line can and be carried out corresponding frame-skipping through the man-machine interface demonstration, and whole production line realizes the information network communication.
Two, the bi-component package power traction is from external advanced packaging facilities, and changes a social system according to the particularity of the anchoring agent packing of product.Through the relevant device parameter of operation interface, promptly can produce the anchoring agent product of various diameters and length specification.The bi-component package machine makes the moulding of plastic sheeting bi-component reel, adds heat seal, material can, aluminium wire are buckled on the machine and accomplish automatically.
Three, various material containers are provided with level control system, according to the conveying of control material automatically of material level height.Need the pump of adjustment conveying capacity to adopt PLC control.The configuration pneumatic operated valve requires to switch according to control on the pipeline.
Four, the clay constant flow pump is used for the constant flow delivery of resin-bonded mastic in anchoring agent process units, adopts hydraulic-driven, logic control, operated pneumatic valve to switch mutually, thereby makes the resin-bonded mastic of conveying continuous, adjustable, constant current.The clay constant flow pump is the special equipment that clay is carried, and adopts German logic control technology to realize the programming automation of clay mass transport, has solved the quantitative conveying of clay sticky material and to the problem of equipment attrition.
Five, owing to adopted air-driven hydraulic pump that system is carried out ftercompction in the whole device, thereby pressure equates when having guaranteed that clay constant flow pump two diaphragm cavities switch, and has guaranteed that resin-bonded mastic is transported to packing machine continuously, satisfies the production needs.
Description of drawings
The utility model has two width of cloth accompanying drawings, wherein:
Fig. 1 is a resin anchoring agent automatic production device process equipment flow chart;
Fig. 2 is a resin anchoring agent automatic production device equipment floor plan.
Among the figure: 1; A curing agent agitator 2; BPO circulating pump 3; Condensed water agitator tank 4; No. two curing agent agitators 5; BPO feeding engine 6; A curing agent feed bin 7; No. two curing agent feed bins 8; A curing agent measuring pump 9; No. two curing agent measuring pumps 10; Resin feeding engine 11; Resin agitator tank 12; Resin measuring pump 13; A stone flour metering feeding machine 14; No. two stone flour metering feeding machines 15; A stone flour conveyer 16; No. two stone flour conveyers 17; A stone flour feed bin 18; No. two stone flour feed bins 19; Batch mixer 20; Clay storehouse 21; Clay feeding engine 22; A clay constant flow pump 23; No. two clay constant flow pumps 24; A bi-component package machine 25; No. two bi-component package machines 26; Finished product conveyer 27; A banding machine 28; No. two banding machines.
The specific embodiment
The practical implementation of the utility model for example accompanying drawing 1, shown in 2, described resin anchoring agent automatic production device is made up of curing agent mixing device, clay mixing device and can, packing device.The described curing agent mixing device of the utility model is made up of curing agent agitator 1, BPO circulating pump 2, condensed water agitator tank 3, No. two curing agent agitators 4, BPO feeding engine 5, curing agent feed bin 6, No. two curing agent feed bins 7, a curing agent measuring pump 8 and No. two 9 of curing agent measuring pumps.A described curing agent agitator 1 is connected with process pipe through valve with BPO circulating pump 2.BPO circulating pump 2 is connected with No. two curing agent agitators 4 with condensed water agitator tank 3 respectively with process pipe through valve.Condensed water agitator tank 3 is connected on the process pipe in the middle of curing agent agitator 1 and the BPO circulating pump 2 through valve and process pipe.No. two curing agent agitator 4 is connected with process pipe through valve with BPO feeding engine 5.BPO feeding engine 5 and curing agent feed bin 6, No. two curing agent feed bins 7 are connected with process pipe through valve.Curing agent feed bin 6 and curing agent measuring pump 8 are connected through flange, and No. two curing agent feed bins 7 and No. two curing agent measuring pumps 9 are connected through flange.
The described clay mixing device of the utility model is made up of resin feeding engine 10, resin agitator tank 11, resin measuring pump 12, stone flour metering feeding machine 13, No. two stone flour metering feeding machines 14, stone flour conveyer 15, No. two stone flour conveyers 16, stone flour feed bin 17, No. two stone flour feed bins 18,19 of batch mixers.Described resin feeding engine 10 is connected with process pipe through valve with resin agitator tank 11.Resin agitator tank 11 is connected through valve, process pipe with resin measuring pump 12.Resin measuring pump 12 and batch mixer 19 are connected through process pipe.No. one stone flour feed bin 17 is connected through a stone flour conveyer 15 with a stone flour metering feeding machine 13.Stone flour metering feeding machine 13 and batch mixer 19 are connected through process pipe.No. two stone flour feed bin 18 is connected through No. two stone flour conveyers 16 with No. two stone flour metering feeding machines 14.No. two stone flour metering feeding machines 14 and batch mixer 19 are connected through process pipe.Described batch mixer 19 and clay storehouse 20 are connected through process pipe.
The described can of the utility model, packing device are made up of clay storehouse 20, clay feeding engine 21, clay constant flow pump 22, No. two clay constant flow pumps 23, bi-component package machine 24, No. two bi-component package machines 25, finished product conveyer, banding machine 27, No. two banding machines 28.Described clay storehouse 20 is connected through valve, process pipe with clay feeding engine 21.Clay feeding engine 21 is connected through valve, process pipe with clay constant flow pump 22, a clay constant flow pump 23.A described bi-component package machine 24, No. two bi-component package machines 25 and finished product conveyer 26 are connected through roller-way.Finished product conveyer 26 and banding machine 27, No. two banding machines 28 are connected through roller-way.

Claims (1)

1. a resin anchoring agent automatic production device is characterized in that being made up of curing agent mixing device, clay mixing device and can, packing device; Described curing agent mixing device is made up of a curing agent agitator (1), BPO circulating pump (2), condensed water agitator tank (3), No. two curing agent agitators (4), BPO feeding engine (5), a curing agent feed bin (6), No. two curing agent feed bins (7), a curing agent measuring pump (8) and No. two curing agent measuring pumps (9); A described curing agent agitator (1) is connected with process pipe through valve with BPO circulating pump (2); BPO circulating pump (2) is connected with No. two curing agent agitators (4) with condensed water agitator tank (3) respectively with process pipe through valve; Condensed water agitator tank (3) is connected on the process pipe of a curing agent agitator (1) and BPO circulating pump (2) centre through valve and process pipe; No. two curing agent agitators (4) are connected with process pipe through valve with BPO feeding engine (5); BPO feeding engine (5) is connected with process pipe through valve with a curing agent feed bin (6), No. two curing agent feed bins (7); A curing agent feed bin (6) is connected through flange with a curing agent measuring pump (8), and No. two curing agent feed bins (7) are connected through flange with No. two curing agent measuring pumps (9);
Described clay mixing device by resin feeding engine (10), resin agitator tank (11), resin measuring pump (12), a stone flour metering feeding machine (13), No. two stone flour metering feeding machines (14), a stone flour conveyer (15), No. two stone flour conveyers (16), a stone flour feed bin (17), No. two stone flour feed bins (18), batch mixer (19), form; Described resin feeding engine (10) is connected with process pipe through valve with resin agitator tank (11); Resin agitator tank (11) is connected through valve, process pipe with resin measuring pump (12); Resin measuring pump (12) is connected through process pipe with batch mixer (19); A stone flour feed bin (17) is connected through a stone flour conveyer (15) with a stone flour metering feeding machine (13); A stone flour metering feeding machine (13) is connected through process pipe with batch mixer (19); No. two stone flour feed bins (18) are connected through No. two stone flour conveyers (16) with No. two stone flour metering feeding machines (14); No. two stone flour metering feeding machines (14) are connected through process pipe with batch mixer (19); Described batch mixer (19) is connected through process pipe with clay storehouse (20) in can, the packing device;
Described can, packing device are made up of clay storehouse (20), clay feeding engine (21), a clay constant flow pump (22), No. two clay constant flow pumps (23), a bi-component package machine (24), No. two bi-component package machines (25), finished product conveyer (26), a banding machine (27), No. two banding machines (28); Described clay storehouse (20) is connected through valve, process pipe with clay feeding engine (21); Clay feeding engine (21) is connected through valve, process pipe with a clay constant flow pump (22), No. two clay constant flow pumps (23); A described bi-component package machine (24), No. two bi-component package machines (25) are connected through roller-way with finished product conveyer (26); Finished product conveyer (26) is connected through roller-way with a banding machine (27), No. two banding machines (28).
CN2011204310206U 2011-11-03 2011-11-03 Automated production device for resin anchoring agent Expired - Fee Related CN202278667U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011204310206U CN202278667U (en) 2011-11-03 2011-11-03 Automated production device for resin anchoring agent

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Application Number Priority Date Filing Date Title
CN2011204310206U CN202278667U (en) 2011-11-03 2011-11-03 Automated production device for resin anchoring agent

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CN202278667U true CN202278667U (en) 2012-06-20

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109578370A (en) * 2018-12-05 2019-04-05 淮南市金德实业有限公司 A kind of combined liquid press mechanism that resin anchoring agent produces and uses
CN109606766A (en) * 2018-12-12 2019-04-12 淮南泰隆机械制造有限公司 A kind of two-component Anchor Agent auto-filling, packaging production line
CN113859602A (en) * 2021-09-28 2021-12-31 太原理工大学 Anchoring agent unmanned production equipment for anchor net support

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109578370A (en) * 2018-12-05 2019-04-05 淮南市金德实业有限公司 A kind of combined liquid press mechanism that resin anchoring agent produces and uses
CN109606766A (en) * 2018-12-12 2019-04-12 淮南泰隆机械制造有限公司 A kind of two-component Anchor Agent auto-filling, packaging production line
CN113859602A (en) * 2021-09-28 2021-12-31 太原理工大学 Anchoring agent unmanned production equipment for anchor net support

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120620

Termination date: 20141103

EXPY Termination of patent right or utility model