CN201913698U - Full-automatic hydraulic brick molding press special for refractories - Google Patents
Full-automatic hydraulic brick molding press special for refractories Download PDFInfo
- Publication number
- CN201913698U CN201913698U CN2011200217617U CN201120021761U CN201913698U CN 201913698 U CN201913698 U CN 201913698U CN 2011200217617 U CN2011200217617 U CN 2011200217617U CN 201120021761 U CN201120021761 U CN 201120021761U CN 201913698 U CN201913698 U CN 201913698U
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- brick
- raw material
- hydraulic press
- scale hooper
- conveyer belt
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Abstract
The utility model belongs to the field of brick making machines, in particular to a full-automatic hydraulic brick molding press special for refractories, which is characterized by comprising a raw material bin, a weighing device, a raw material conveying belt, a feeding and brick discharging device, a hydraulic brick molding press and a brick discharging conveying belt. The feeding and brick discharging device and the brick discharging conveying belt are respectively positioned on two sides of the hydraulic brick molding press, the raw material bin is arranged above the weighing device arranged above the raw material conveying belt which is arranged above the feeding and brick discharging device. The full-automatic hydraulic brick molding press special for refractories resolves the problems that firebricks made by the traditional hydraulic brick molding press are unstable in quality and low in efficiency, is safe in utilization, stable and reliable, high in brick making quality and high in operation efficiency.
Description
Technical field
The utility model belongs to the brickmaking mechanical field, is specifically related to the special-purpose automatic hydraulic press of a kind of refractory material.
Background technology
Traditional brick machine needs that the manual weighing is reinforced, Artificial Control operation, artificial brick output, manually remove top board and be stained with material, because the difference of workman's judgment accuracy, the raw material hitting power that is all equally heavy, operation each time that therefore can not guarantee weighing each time equates that all this inevitably causes the weight and the inherent quality instability of refractory brick.Be stained with material by artificial brick output, labor cleaning's top board, the lost labor, efficient is low.
The utility model content
The purpose of this utility model is to solve with the conventional hydraulic brick machine to produce the unstable and inefficient problem of refractory brick quality, provides the special-purpose automatic hydraulic press of refractory material that a kind of steady quality is reliable, efficient is high.
The utility model is achieved by the following technical solution:
It is the special-purpose fully automatic hydraulic brick pressing device of a kind of refractory material, it is characterized in that comprising former feed bin, meausring apparatus, raw material conveyer belt, the brick device that feeds in raw material out, hydraulic press and brick output conveyer belt, feed in raw material out brick device and brick output conveyer belt lays respectively at the both sides of hydraulic press, feed in raw material out the top of brick device is provided with the raw material conveyer belt, the top of raw material conveyer belt is provided with meausring apparatus, and the top of meausring apparatus is provided with former feed bin.
Meausring apparatus of the present utility model comprises scale hooper and scale hooper feeding cylinder, scale hooper feeding cylinder is positioned at bottom, scale hooper outer end, its push rod is connected with the outer end of scale hooper, and scale hooper is hinged on the leg-of-mutton carrier base by bearing pin, and the bottom of carrier base is provided with weighing sensor.Meausring apparatus of the present utility model is introduced weighing sensor (electronic pressure transmitter), and by electrical control, the raw material weight in container reaches setting, and feeding device stops to feed in raw material automatically, has improved reinforced accuracy greatly.
Former feed bin of the present utility model is installed in the top of scale hooper, and discharging opening place, bottom one side of former feed bin is provided with former feed bin valve cylinder.
The brick device that feeds in raw material out of the present utility model comprises reinforced brick output liftout tank, reinforced chamber, clamping cylinder and clamper, reinforced chamber is positioned at the below of raw material conveyer belt discharge end, the bottom in reinforced chamber is provided with slide rail, the push rod of reinforced brick output liftout tank is connected with the outer end in reinforced chamber, the inner in reinforced chamber is provided with clamper, and a side of clamper is provided with clamping cylinder.
Hydraulic press of the present utility model comprises top mold plate, is provided with the top board heater in the top mold plate.
The utility model configures the cycle of refractory brick product, each time, hitting dynamics of hitting in advance by the PLC controller, and system is the accurate implementation and operation of control hydraulicdirectional control valve automatically.This just guarantees that each piece brick stressing conditions in pressing process is in full accord.
Utilize the clamper of hydraulic pressure and the reinforced brick output liftout tank of hydraulic pressure, the refractory brick that presses is clamped steadily sent into the brick output transport tape, realize the purpose of automatic brick output.
Top mold plate is embedded in electric boiling plate,, controls the heating-up temperature of top mold plate automatically, realize the effect that top board is not stained with material by temperature controller.
The utlity model has the advantage of safe in utilization, reliable and stable, brickmaking quality height, high efficiency.The utility model is from being fed to brick output, and each step operation of whole process, and linking up between each step operation are all adopted PLC control, and had man machine operation interface, realize fully-automatic production.
Use the utility model can be achieved as follows advantage:
1) substance of refractory brick product and the qualification rate of apparent size can be guaranteed more than 98%.
2) people just can operate, and saves 3 manually than traditional press.
3) avoid traditional press to press the hand accident fully.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 be among Fig. 1 A to partial schematic diagram.
As shown in FIG.: 1 base; 2 frames; 3 times liftout tanks; 4 workbench; 5 die bottom plates; 6 die sleeves; 7 top mold plate; 8 top board heaters; 9 master cylinders; 10 reinforced brick output liftout tanks; 11 reinforced chambeies; 12 clamping cylinders; 13 slide rails; 14 refractory brick; 15 brick output conveyer belts; 16 clampers; 17 former feed bins; 18 former feed bin valve cylinders; 19 scale hoopers; 20 scale hooper feeding cylinders; 21 LOAD CELLSs; 22 raw material conveyer belts; 23 carrier bases.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is further elaborated.
As shown in Figure 1 and Figure 2: former feed bin 17 is installed in the top of scale hooper 19, and discharging opening place, bottom one side of former feed bin 17 is provided with former feed bin valve cylinder 18; Scale hooper feeding cylinder 20 is positioned at bottom, scale hooper 19 outer ends, and its push rod is connected with the outer end of scale hooper 19, and scale hooper 19 is hinged on the leg-of-mutton carrier base 23 by bearing pin, and the bottom of carrier base 23 is provided with weighing sensor 21; The inner below of scale hooper 19 is provided with raw material conveyer belt 22, the discharge end below of raw material conveyer belt 22 is provided with reinforced chamber 11, the outer end in reinforced chamber 11 is provided with reinforced brick output liftout tank 10, the inner is connected with clamper 16, the outside of clamper 16 is provided with clamping cylinder 12, hydraulic press comprises base 1, frame 2, following liftout tank 3, workbench 4, die bottom plate 5, die sleeve 6, top mold plate 7 and master cylinder 9, top mold plate 7 is embedded with top board heater 8, and the right side of hydraulic press is provided with brick output conveyer belt 15.
Operating procedure of the present utility model is as follows:
When 1) working, raw material enters scale hooper 19 by former feed bin valve cylinder 18 controls of former feed bin 17, when the raw material of 19 li of scale hoopers reaches setting weight, the signal of telecommunication that weighing sensor 21 sends makes former feed bin valve cylinder 18 close the discharging opening of former feed bin 17, and then, scale hooper feeding cylinder 20 is received work order, promote scale hooper 19, material is sent into raw material conveyer belt 22, raw material conveyer belt 22 is transported to raw material reinforced chamber 11 again, this moment, reinforced brick output liftout tank 10 actions were delivered to material in the die sleeve 06, finished automatic weighing, auto feed operation.
2) after reinforced, reinforced brick output liftout tank 10 moves again, and return in the chamber 11 of will feeding in raw material.At this moment, master cylinder 9 is started working, by return after speed that configures and the cycle execution.Then, following liftout tank 3 is received instruction and is started working, and refractory brick 14 is ejected die sleeve 6.
3) after refractory brick 14 depannings, reinforced brick output liftout tank 10 work are delivered to the position of refractory brick 14 with clamper 16, and at this moment, clamping cylinder 12 begins action, makes clamper 16 clamp refractory brick 14.After the clamping, reinforced brick output liftout tank 10 is received work order again, and refractory brick 14 is sent into brick output conveyer belt 15.At this moment, clamping cylinder 12 unclamps, and reinforced brick output liftout tank 10 is return initial position, finishes first working cycles.
4) in whole pressing process, top board heater 8 by the temperature work that configures, makes module top board 7 remain certain temperature always, reaches the purpose of not being stained with material, has saved the operation that artificial polishing top board is stained with material.
Claims (5)
1. the special-purpose automatic hydraulic press of a refractory material, it is characterized in that comprising former feed bin, meausring apparatus, raw material conveyer belt, the brick device that feeds in raw material out, hydraulic press and brick output conveyer belt, feed in raw material out brick device and brick output conveyer belt lays respectively at the both sides of hydraulic press, feed in raw material out the top of brick device is provided with the raw material conveyer belt, the top of raw material conveyer belt is provided with meausring apparatus, and the top of meausring apparatus is provided with former feed bin.
2. the special-purpose automatic hydraulic press of refractory material according to claim 1, it is characterized in that described meausring apparatus comprises scale hooper and scale hooper feeding cylinder, scale hooper feeding cylinder is positioned at bottom, scale hooper outer end, its push rod is connected with the outer end of scale hooper, scale hooper is hinged on the leg-of-mutton carrier base by bearing pin, and the bottom of carrier base is provided with weighing sensor.
3. the special-purpose automatic hydraulic press of refractory material according to claim 2 is characterized in that former feed bin is installed in the top of scale hooper, and discharging opening place, bottom one side of former feed bin is provided with former feed bin valve cylinder.
4. the special-purpose automatic hydraulic press of refractory material according to claim 1, the brick device that it is characterized in that feeding in raw material out comprises reinforced brick output liftout tank, reinforced chamber, clamping cylinder and clamper, reinforced chamber is positioned at the below of raw material conveyer belt discharge end, the bottom in reinforced chamber is provided with slide rail, the push rod of reinforced brick output liftout tank is connected with the outer end in reinforced chamber, the inner in reinforced chamber is provided with clamper, and a side of clamper is provided with clamping cylinder.
5. the special-purpose automatic hydraulic press of refractory material according to claim 1 is characterized in that hydraulic press comprises top mold plate, is provided with the top board heater in the top mold plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200217617U CN201913698U (en) | 2011-01-24 | 2011-01-24 | Full-automatic hydraulic brick molding press special for refractories |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200217617U CN201913698U (en) | 2011-01-24 | 2011-01-24 | Full-automatic hydraulic brick molding press special for refractories |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201913698U true CN201913698U (en) | 2011-08-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200217617U Expired - Fee Related CN201913698U (en) | 2011-01-24 | 2011-01-24 | Full-automatic hydraulic brick molding press special for refractories |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201913698U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744768A (en) * | 2012-07-04 | 2012-10-24 | 江苏永钢集团有限公司 | Hydraulic brick discharge machine |
| CN103552149A (en) * | 2013-10-21 | 2014-02-05 | 江苏永钢集团有限公司 | Brick discharge system of brick machine |
| CN103707408A (en) * | 2014-01-02 | 2014-04-09 | 山东理工大学 | Intelligent-control heat insulation board pressing equipment |
| CN104552586A (en) * | 2014-12-24 | 2015-04-29 | 福建海源三维打印高科技有限公司 | Automatic fireproofing brick charging and discharging machine |
| CN104859042A (en) * | 2015-05-12 | 2015-08-26 | 无锡苏嘉宇正自动化设备科技有限公司 | Technology and apparatus for making refractory brick |
| CN105082344A (en) * | 2015-09-10 | 2015-11-25 | 贵州友仁建材科技开发有限公司 | Manufacturing method and device for improving surface quality of brick |
| CN105150371A (en) * | 2015-09-10 | 2015-12-16 | 贵州友仁建材科技开发有限公司 | Method and device for efficiently making bricks |
| CN105619573A (en) * | 2016-03-23 | 2016-06-01 | 淄博元和机电工程有限公司 | Full-automatic hydraulic brick press of cylindrical refractory bricks and brick pressing process |
| CN105835222A (en) * | 2016-04-25 | 2016-08-10 | 淄博翔鹏机械有限公司 | Full-automatic refractory material production line |
| CN111002436A (en) * | 2019-12-27 | 2020-04-14 | 涡阳县晟丰新型建材有限公司 | Fly ash brick's press forming equipment |
-
2011
- 2011-01-24 CN CN2011200217617U patent/CN201913698U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744768A (en) * | 2012-07-04 | 2012-10-24 | 江苏永钢集团有限公司 | Hydraulic brick discharge machine |
| CN103552149B (en) * | 2013-10-21 | 2016-08-17 | 江苏永钢集团有限公司 | A kind of brick discharging system of brick machine |
| CN103552149A (en) * | 2013-10-21 | 2014-02-05 | 江苏永钢集团有限公司 | Brick discharge system of brick machine |
| CN103707408A (en) * | 2014-01-02 | 2014-04-09 | 山东理工大学 | Intelligent-control heat insulation board pressing equipment |
| CN104552586A (en) * | 2014-12-24 | 2015-04-29 | 福建海源三维打印高科技有限公司 | Automatic fireproofing brick charging and discharging machine |
| CN104552586B (en) * | 2014-12-24 | 2017-06-16 | 福建海源三维打印高科技有限公司 | Refractory brick automatic charging ＆ discharging machine |
| CN104859042A (en) * | 2015-05-12 | 2015-08-26 | 无锡苏嘉宇正自动化设备科技有限公司 | Technology and apparatus for making refractory brick |
| CN105082344A (en) * | 2015-09-10 | 2015-11-25 | 贵州友仁建材科技开发有限公司 | Manufacturing method and device for improving surface quality of brick |
| CN105150371A (en) * | 2015-09-10 | 2015-12-16 | 贵州友仁建材科技开发有限公司 | Method and device for efficiently making bricks |
| CN105619573A (en) * | 2016-03-23 | 2016-06-01 | 淄博元和机电工程有限公司 | Full-automatic hydraulic brick press of cylindrical refractory bricks and brick pressing process |
| CN105619573B (en) * | 2016-03-23 | 2017-03-01 | 淄博元和机电工程有限公司 | Tubular refractory brick automatic hydraulic press and pressure brickwork skill |
| CN105835222A (en) * | 2016-04-25 | 2016-08-10 | 淄博翔鹏机械有限公司 | Full-automatic refractory material production line |
| CN111002436A (en) * | 2019-12-27 | 2020-04-14 | 涡阳县晟丰新型建材有限公司 | Fly ash brick's press forming equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110803 Termination date: 20170124 |