CN105082344A - Manufacturing method and device for improving surface quality of brick - Google Patents
Manufacturing method and device for improving surface quality of brick Download PDFInfo
- Publication number
- CN105082344A CN105082344A CN201510573093.1A CN201510573093A CN105082344A CN 105082344 A CN105082344 A CN 105082344A CN 201510573093 A CN201510573093 A CN 201510573093A CN 105082344 A CN105082344 A CN 105082344A
- Authority
- CN
- China
- Prior art keywords
- oil cylinder
- mortar
- collecting box
- base plate
- conveying device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/04—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by a combination of operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a manufacturing method and device for improving the surface quality of a brick. A weighing-box bottom plate of a weighing box is closed through a first oil cylinder while a collection-box bottom plate of a collection box is opened through a second oil cylinder; mortar enters the weighing box through the collection box, and after the mortar is weighed, the weighing-box bottom plate of the weighing box is opened through the first oil cylinder while the collection-box bottom plate of the collection box is controlled to be closed through the second oil cylinder; the weighed mortar flows onto a conveying belt of a second conveying device, and then the mortar is conveyed into a forming device through the conveying belt; and then a fourth oil cylinder is started, so that a pressing plate moves up and down in a reciprocating mode, the mortar in a lower mold is compacted by an upper mold, and the finished brick is manufactured. The brick manufactured through the method is uniform in quality; when the mortar is added into the molds, the mortar can be automatically conveyed into the molds, operation is convenient, labor is saved, and efficiency is high. Besides, the pressing plate can be cleaned through the forming device, the quality of the finished brick is good, and the surface of the finished brick is flat.
Description
Technical field
The present invention relates to a kind of preparation method and device of mixed clay brick for building, particularly improve preparation method and the device of brick surface quality.
Background technology
When making building brick, usually by fine sand and cement mixing, after mortar is made in the stirring that adds water, then by conveying device, mortar is delivered to shaped device, thus obtained brick.When existing shaped device makes brick, the mortar amount of placing in each mould is uneven, and this just makes the brick quality made uneven; In addition, when existing shaped device makes brick, need manually to add in each mould by mortar, operation is very inconvenient like this, and require great effort very much, operating efficiency is also very low.During existing forming machine brickmaking, pressing plate carries out compacting because pumping to mortar, mortar can be adhered on pressing plate, existing forming machine does not have cleaning function, and the mortar removing that can not will be bonded on pressing plate, after the mortar on pressing plate dries, be difficult to removing, when compacting being carried out to mortar with the pressure head of adhesion mortar again, the quality of finished bricks can be affected, make the surface irregularity of finished bricks.
Summary of the invention
The object of the invention is to, a kind of preparation method and the device that improve brick surface quality are provided.The brick uniform quality that the method is made, when adding mortar in mould, can automatically send in mould by mortar, easy to operate, laborsaving, efficiency be high.And this shaping function is cleaned pressing plate, make the quality of finished bricks good, the surfacing of finished bricks.
Technical scheme of the present invention: a kind of preparation method improving brick surface quality, mortar to be conveyed is placed in the first conveying device, opened by the collecting box base plate of the second oil cylinder by collecting box, by the first oil cylinder, the weight box base plate of weight box 8 is closed simultaneously; Mortar enters in weight box through collecting box, after mortar weighs up, pressure sensor on second cross bar by signal transmission to controller, thus the collecting box base plate of collecting box is closed by control the second oil cylinder, simultaneously, opened by the weight box base plate of the first oil cylinder by weight box, the mortar weighed up flows on the conveyer belt of the second conveying device, through conveyer belt, mortar is delivered in shaped device again, then the 4th oil cylinder is started, pressing plate is pumped, and then makes patrix by the mortar compacting in counterdie, make finished bricks.
The device that the preparation method of aforementioned raising brick surface quality is used, comprise the first conveying device, be provided with the second conveying device below the first conveying device, the second conveying device is connected with shaped device, and shaped device side is provided with cleaning device, described first conveying device comprises bracing frame, first column of bracing frame is provided with the strong point, the strong point and the first cross bar hinged, first cross bar one end is provided with weight box, the weight box side plate of weight box is provided with the first guide rail, first guide rail is connected with weight box base plate, weight box base plate is provided with the first fixed block, first fixed block is connected with the first oil cylinder, the other end of the first cross bar is provided with pouring weight, second column of bracing frame is provided with the second cross bar, second cross bar is positioned at above pouring weight, second cross bar is provided with pressure sensor, first conveying device discharging place is provided with collecting box, collecting box is positioned at above weight box, the collecting box side plate of collecting box is provided with the second guide rail, second guide rail is connected with collecting box base plate, collecting box base plate is provided with the second fixed block, second fixed block is connected with the second oil cylinder, described shaped device comprises outer forming supporter, the base plate of outer forming supporter is provided with interior forming supporter, interior forming supporter is provided with workbench, workbench is provided with counterdie, counterdie is connected with the 3rd oil cylinder, pressing plate is provided with above counterdie, counterdie is concave shaped cavity, pressing plate is the projection coordinated with counterdie, pressing plate is connected with the first crossbeam of outer forming supporter through the 4th oil cylinder, described cleaning device comprises the 3rd column, 3rd column is connected with second cross beam, second cross beam is connected with outer forming supporter, the inwall of second cross beam is provided with guide rail, guide rail is connected with road wheel, connected by axle between road wheel, axle is connected with driven gear, driven gear engages with driving gear, and driving gear is connected with decelerator, and decelerator is connected with motor, road wheel is also provided with walking trough, motor is fixed on the bottom surface of walking trough, and walking trough is provided with shower, and the biside plate of walking trough is provided with cleaning brush.
The producing device of aforementioned raising brick surface quality, the center of described pressing plate and counterdie point-blank.
Compared with prior art, the present invention, by arranging weight box and pouring weight respectively by the first cross bar two ends, can weigh to mortar like this, make the building block uniform quality made.Second cross bar arranges pressure sensor, when the mortar in weight box reaches preset weight, pressure sensor by signal transmission to controller, thus control the second oil cylinder pushing collecting box base plate, by collecting box to not closing, such mortar will temporarily be stored in collecting box, can not enter in weight box, thus it is all equal to make to weigh at every turn, need not close the first conveying device can realize, and the first conveying device continuous operation can be made uninterrupted.The present invention is also by arranging cleaning device, when the mortar that pressing plate adheres to is more, starter motor, motor drives driving gear to rotate, and driving gear drives driven gear to rotate, make road wheel along guide rail movement, and then drive walking trough along guide rail movement, now open the switch of shower, from shower, spray water, pressing plate is cleaned, the mortar that pressing plate adheres to can be removed.Cleaning brush is set, the cleaning brush be arranged on front side of shower can clean pressing plate before spray, makes cleaning performance good, and the water remained on pressing plate after spray can be wiped clean by the cleaning brush be arranged on rear side of shower, make pressing plate cleaner, make the surface quality of finished product building block better.Water after spray can also be collected by walking trough, avoids ground to be drenched, and the water collected can be re-used simultaneously, can saving water resource.
Accompanying drawing explanation
Fig. 1 is the structural representation of the inventive method equipment therefor;
Fig. 2 is the side view of weight box;
Fig. 3 is the side view of collecting box;
Fig. 4 is the upward view of cleaning device;
Fig. 5 is the top view of cleaning device;
Fig. 6 is the structural representation that cleaning device is connected with outer forming supporter.
Being labeled as in accompanying drawing: 1-first conveying device, 2-second conveying device, 3-shaped device, 4-bracing frame, 5-first column, the 6-strong point, 7-first cross bar, 8-weight box, 9-weight box side plate, 10-first guide rail, 11-weight box base plate, 12-first fixed block, 13-first oil cylinder, 14-collecting box side plate, 15-pouring weight, 16-second column, 17-second cross bar, 18-collecting box, 19-second guide rail, 20-collecting box base plate, 21-second fixed block, 22-second oil cylinder, the outer forming supporter of 23-, 24-base plate, forming supporter in 25-, 26-workbench, 27-counterdie, 28-the 3rd oil cylinder, 29-pressing plate, 30-the 4th oil cylinder, 31-first crossbeam, 32-cleaning device, 33-the 3rd column, 34-second cross beam, 35-guide rail, 36-road wheel, 37-axle, 38-driven gear, 39-driving gear, 40-decelerator, 41-motor, 42-walking trough, 43-shower, 44-cleaning brush.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further illustrated, but not as the foundation limited the present invention.
Embodiment.The device that a kind of preparation method improving brick surface quality is used, form as shown in figures 1 to 6, comprise below the first conveying device 1, first conveying device 1 and be provided with the second conveying device 2, second conveying device 2 is connected with shaped device 3, and shaped device 3 side is provided with cleaning device 32, described first conveying device 1 comprises bracing frame 4, first column 5 of bracing frame 4 is provided with the strong point 6, the strong point 6 and the first cross bar 7 hinged, first cross bar 7 one end is provided with weight box 8, the weight box side plate 9 of weight box 8 is provided with the first guide rail 10, first guide rail 10 is connected with weight box base plate 11, weight box base plate 11 is provided with the first fixed block 12, first fixed block 12 is connected with the first oil cylinder 13, the other end of the first cross bar 7 is provided with pouring weight 15, second column 16 of bracing frame 4 is provided with the second cross bar 17, second cross bar 17 is positioned at above pouring weight 15, second cross bar 17 is provided with pressure sensor, first conveying device 1 discharging place is provided with collecting box 18, collecting box 18 is positioned at above weight box 8, the collecting box side plate 14 of collecting box 18 is provided with the second guide rail 19, second guide rail 19 is connected with collecting box base plate 20, collecting box base plate 20 is provided with the second fixed block 21, second fixed block 21 is connected with the second oil cylinder 22, described shaped device 3 comprises outer forming supporter 23, the base plate 24 of outer forming supporter 23 is provided with interior forming supporter 25, interior forming supporter 25 is provided with workbench 26, workbench 26 is provided with counterdie 27, counterdie 27 is connected with the 3rd oil cylinder 28, pressing plate 29 is provided with above counterdie 27, counterdie 27 is concave shaped cavity, pressing plate 29 is the projection coordinated with counterdie 27, pressing plate 29 is connected through the first crossbeam 31 of the 4th oil cylinder 30 with outer forming supporter 23, described cleaning device 32 comprises the 3rd column 33, 3rd column 33 is connected with second cross beam 34, second cross beam 34 is connected with outer forming supporter 23, the inwall of second cross beam 34 is provided with guide rail 35, guide rail 35 is connected with road wheel 36, connected by axle 37 between road wheel 36, axle 37 is connected with driven gear 38, driven gear 38 engages with driving gear 39, driving gear 39 is connected with decelerator 40, decelerator 40 is connected with motor 41, road wheel 36 is also provided with walking trough 42, motor 41 is fixed on the bottom surface of walking trough 42, walking trough 42 is provided with shower 43, the biside plate of walking trough 42 is provided with cleaning brush 44.The center of described pressing plate 29 and counterdie 27 point-blank.
Carry out the method for brickmaking with said apparatus: be placed in by mortar to be conveyed in first conveying device 1, opened by the collecting box base plate 20 of the second oil cylinder 22 by collecting box 18, closed by the weight box base plate 11 of the first oil cylinder 13 by weight box 8 simultaneously.Mortar in first conveying device 1 enters in weight box 8 through collecting box 18, contact until pouring weight 15 rises to the second cross bar 17, when the weight of mortar reaches preset weight, pressure sensor on second cross bar 17 by signal transmission to controller, thus the collecting box base plate 20 of collecting box 18 is closed by control the second oil cylinder 22, ensureing that the first conveying fills 1 can continuous firing, now, can be opened by the weight box base plate 11 of the first oil cylinder 13 by weight box 8, the mortar weighed up flows on the conveyer belt of the second conveying device 2, through conveyer belt, mortar is delivered in shaped device 3 again, start the 3rd oil cylinder 28, counterdie 27 is moved to discharging place of the second conveying device 2 by the 3rd oil cylinder 28, mortar is made to fall into counterdie 27, after mortar installs, by the 3rd oil cylinder 28, counterdie 27 is moved to immediately below pressing plate 29, ensure the center of patrix 48 and pressing plate 29 point-blank, then the 4th oil cylinder 30 is started, pressing plate 29 is pumped, and then make patrix 48 by the mortar compacting in counterdie 27, make finished bricks.Then finished bricks is shifted out forming table 26, restart motor 41, motor 41 drives driving gear 39 to rotate, driving gear 39 drives driven gear 38 to rotate, driven gear 39 is with moving axis 37 to rotate, thus road wheel 36 is moved along guide rail 35, namely walking trough 42 moves to the below of pressing plate 29, then open the switch of shower 43, cleaning fluid is sprayed through shower 43, pressing plate 29 is rinsed, after cleaning, cleaning brush 44 on rear side of shower 43 cleans being trapped in liquid on pressing plate 29 after spray, and pressing plate 29 is kept dry, clean.Before spray, the mortar be positioned on the cleaning brush 44 pairs of pressing plates 29 on front side of shower 43 cleans, and makes spraying effect better, after the mortar that pressing plate 29 adheres to is removed, when carrying out compacting with pressing plate 29 pairs of mortars again, the quality of finished product building block can be made good, surfacing.
Claims (3)
1. one kind is improved the preparation method of brick surface quality, it is characterized in that: mortar to be conveyed is placed in the first conveying device (1), opened by the collecting box base plate (20) of the second oil cylinder (22) by collecting box (18), by the first oil cylinder (13), the weight box base plate (11) of weight box 8 is closed simultaneously, mortar enters in weight box (8) through collecting box (18), after mortar weighs up, pressure sensor on second cross bar (17) by signal transmission to controller, thus the collecting box base plate (20) of collecting box (18) is closed by control the second oil cylinder (22), simultaneously, opened by the weight box base plate (11) of the first oil cylinder (13) by weight box (8), the mortar weighed up flows on the conveyer belt of the second conveying device (2), through conveyer belt, mortar is delivered in shaped device (3) again, then the 4th oil cylinder (30) is started, pressing plate (29) is pumped, and then make patrix (48) by the mortar compacting in counterdie (27), make finished bricks.
2. the device that the preparation method of the raising brick surface quality of brick is used as claimed in claim 1, it is characterized in that: comprise the first conveying device (1), first conveying device (1) below is provided with the second conveying device (2), second conveying device (2) is connected with shaped device (3), and shaped device (3) side is provided with cleaning device (32), described first conveying device (1) comprises bracing frame (4), first column (5) of bracing frame (4) is provided with the strong point (6), the strong point (6) is hinged with the first cross bar (7), first cross bar (7) one end is provided with weight box (8), the weight box side plate (9) of weight box (8) is provided with the first guide rail (10), first guide rail (10) is connected with weight box base plate (11), weight box base plate (11) is provided with the first fixed block (12), first fixed block (12) is connected with the first oil cylinder (13), the other end of the first cross bar (7) is provided with pouring weight (15), second column (16) of bracing frame (4) is provided with the second cross bar (17), second cross bar (17) is positioned at pouring weight (15) top, second cross bar (17) is provided with pressure sensor, first conveying device (1) discharging place is provided with collecting box (18), collecting box (18) is positioned at weight box (8) top, the collecting box side plate (14) of collecting box (18) is provided with the second guide rail (19), second guide rail (19) is connected with collecting box base plate (20), collecting box base plate (20) is provided with the second fixed block (21), second fixed block (21) is connected with the second oil cylinder (22), described shaped device (3) comprises outer forming supporter (23), the base plate (24) of outer forming supporter (23) is provided with interior forming supporter (25), interior forming supporter (25) is provided with workbench (26), workbench (26) is provided with counterdie (27), counterdie (27) is connected with the 3rd oil cylinder (28), counterdie (27) top is provided with pressing plate (29), counterdie (27) is concave shaped cavity, pressing plate (29) is the projection coordinated with counterdie (27), pressing plate (29) is connected with the first crossbeam (31) of outer forming supporter (23) through the 4th oil cylinder (30), described cleaning device (32) comprises the 3rd column (33), 3rd column (33) is connected with second cross beam (34), second cross beam (34) is connected with outer forming supporter (23), the inwall of second cross beam (34) is provided with guide rail (35), guide rail (35) is connected with road wheel (36), connected by axle (37) between road wheel (36), axle (37) is connected with driven gear (38), driven gear (38) engages with driving gear (39), driving gear (39) is connected with decelerator (40), decelerator (40) is connected with motor (41), road wheel (36) is also provided with walking trough (42), motor (41) is fixed on the bottom surface of walking trough (42), walking trough (42) is provided with shower (43), the biside plate of walking trough (42) is provided with cleaning brush (44).
3. the producing device of raising brick surface quality according to claim 2, is characterized in that: the center of described pressing plate (29) and counterdie (27) point-blank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510573093.1A CN105082344A (en) | 2015-09-10 | 2015-09-10 | Manufacturing method and device for improving surface quality of brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510573093.1A CN105082344A (en) | 2015-09-10 | 2015-09-10 | Manufacturing method and device for improving surface quality of brick |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105082344A true CN105082344A (en) | 2015-11-25 |
Family
ID=54564103
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510573093.1A Pending CN105082344A (en) | 2015-09-10 | 2015-09-10 | Manufacturing method and device for improving surface quality of brick |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105082344A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201913698U (en) * | 2011-01-24 | 2011-08-03 | 梁公宝 | Full-automatic hydraulic brick molding press special for refractories |
| JP4882834B2 (en) * | 2007-04-02 | 2012-02-22 | セイコーエプソン株式会社 | Method for manufacturing molded body, molding apparatus, and method for manufacturing sintered body |
| CN104162927A (en) * | 2014-07-04 | 2014-11-26 | 北京仁创科技集团有限公司 | Forming machine |
| CN104859042A (en) * | 2015-05-12 | 2015-08-26 | 无锡苏嘉宇正自动化设备科技有限公司 | Technology and apparatus for making refractory brick |
| CN104891137A (en) * | 2015-05-28 | 2015-09-09 | 湖州市千金宝云机械铸件有限公司 | Block machine for construction |
| CN205075165U (en) * | 2015-09-10 | 2016-03-09 | 贵州友仁建材科技开发有限公司 | Brick make -up machine of brick surfacing enables |
-
2015
- 2015-09-10 CN CN201510573093.1A patent/CN105082344A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4882834B2 (en) * | 2007-04-02 | 2012-02-22 | セイコーエプソン株式会社 | Method for manufacturing molded body, molding apparatus, and method for manufacturing sintered body |
| CN201913698U (en) * | 2011-01-24 | 2011-08-03 | 梁公宝 | Full-automatic hydraulic brick molding press special for refractories |
| CN104162927A (en) * | 2014-07-04 | 2014-11-26 | 北京仁创科技集团有限公司 | Forming machine |
| CN104859042A (en) * | 2015-05-12 | 2015-08-26 | 无锡苏嘉宇正自动化设备科技有限公司 | Technology and apparatus for making refractory brick |
| CN104891137A (en) * | 2015-05-28 | 2015-09-09 | 湖州市千金宝云机械铸件有限公司 | Block machine for construction |
| CN205075165U (en) * | 2015-09-10 | 2016-03-09 | 贵州友仁建材科技开发有限公司 | Brick make -up machine of brick surfacing enables |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20151125 |