CN206030206U - Prefab production line - Google Patents
Prefab production line Download PDFInfo
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- CN206030206U CN206030206U CN201620958222.9U CN201620958222U CN206030206U CN 206030206 U CN206030206 U CN 206030206U CN 201620958222 U CN201620958222 U CN 201620958222U CN 206030206 U CN206030206 U CN 206030206U
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Abstract
The utility model provides a prefab production line, include and pour form wire, maintenance line, dress frame transferring line and line of cut according to what prefab production sequence arranged in proper order, precuring kiln and whole curing kilns are drawn together to the maintenance solenoid, pass through between precuring kiln and the whole curing kilns the dress frame transferring line connect, be equipped with cutting station on the line of cut. The prefab production line of above -mentioned structure compares with the prefab production line of present structure, owing to set up dress frame transferring line between precuring kiln and whole curing kilns, behind the prefab dress frame, transferring line transports through the dress frame, better solution transport the problem of difficulty in the prefab production process. In addition, owing to set up cutting station on the line of cut, the difficult problem of cutting among the prefab subsequent processing has been solved.
Description
Technical field
This utility model is related to building machinery field, more particularly to a kind of preform production line.
Background technology
Wallboard prefabricated components mainly include sandwich wallboard at present, are divided into interior page wall, outer page wall and guarantor therebetween
Warm layer.Sandwich wallboard production line includes spaced fast pulley, directive wheel and circulates above fast pulley and directive wheel
Multiple moulds, the different operation positions of each mould correspondence.Sandwich wallboard production line includes that at least two be arranged in parallel
Transfer lines between x wire and connection x wire, fast pulley and directive wheel arrange that along x wire transfer lines is provided with horizontal stroke
Dolly is moved, fast pulley and directive wheel are controlled by a set of control system, and cross traveling trolley is controlled by single control system.The sandwich
Wallboard production line is applied to production of the thickness more than 100mm wallboards, but for thickness is less than the preform production of 100mm, its
Relatively costly, control system is more complicated.
In addition, during preform production, also there is precuring with maintenance eventually in the preform production line for being used at present
Between transhipment it is difficult, and in subsequent processes, the problems such as cutting is difficult.
In sum, how one kind is provided and can solves that existing preform production is relatively costly, control system is complicated, and in advance
Precuring present in product production process and transhipment is difficult between conserving eventually and the problems such as cutting difficulty or one of problem it is pre-
Product production line, into the technical problem of those skilled in the art's urgent need to resolve.
Utility model content
The technical problems to be solved in the utility model is:There is provided one kind can solve existing preform production it is relatively costly, control
Between precuring present in system complex processed and preform production process and whole maintenance, transhipment difficulty and cutting difficulty etc. are asked
The preform production line of one of topic or problem.
What solution of the present utility model was realized in:The utility model proposes a kind preform production line, bag
Include according to preform production order be sequentially arranged pour form wire, curing line, frame up transfer lines and line of cut, the curing line
It is including precuring kiln and whole curing kilns, by the transfer lines connection that frames up between the precuring kiln and whole curing kilns, described
Line of cut is provided with cutting work station.
Another technical scheme of the present utility model is that, on above-mentioned basis, the form wire that pours includes spraying successively
Station, pour station and the station that vibrates.
Another technical scheme of the present utility model is that the spray station is provided with for for platform on above-mentioned basis
Mould sprays the flush coater of releasing agent;The station that pours is provided with the casting machine for pouring prefabricated component;The station that vibrates sets
There is the vibrator for being vibrated to prefabricated component.
Another technical scheme of the present utility model is that the transfer lines that frames up includes transport rail on above-mentioned basis
Road, the first end of the conveying track are connected with the whole curing kilns, and the conveying track is provided with can be on conveying track
The dynamic transport vehicle of return.
Another technical scheme of the present utility model is that the transfer lines that frames up also is included for handle on above-mentioned basis
Prefabricated component lifts the first loop wheel machine to conveying track, and first loop wheel machine is arranged at the second end of the conveying track.
Another technical scheme of the present utility model is that the transport vehicle includes pedestal, is arranged on above-mentioned basis
Actuating unit, support base and at least two support components being oppositely arranged being arranged between pedestal and support base on pedestal,
Each described support component at least includes the first end of the first support member and the second support member, the first support member and the second support member
It is connected with base runner respectively, the second end of the first support member and the second support member is connected with support base, the actuating unit is used
Walk on conveying track in the roller is driven.
Another technical scheme of the present utility model is on above-mentioned basis, between the curing line and the line of cut
Surface disposing line is additionally provided with, and is additionally provided with least one on the surface disposing line for Shot Blasting being carried out to preform surfaces
Shot-blasting machine.
Another technical scheme of the present utility model is that the surface disposing line is also hung including second on above-mentioned basis
Machine and turntable, second loop wheel machine are used for handling prefabricated component, and which is arranged at the surface disposing line near one end of curing line;
For rotating to prefabricated component, which is arranged at the surface disposing line near one end of line of cut to the turntable.
Another technical scheme of the present utility model is that the line of cut is provided with the first cutting work on above-mentioned basis
Position, first cutting work station is provided with the first cutter sweep, first cutter sweep for carrying out transverse cuts to prefabricated component,
First cutter sweep includes the frame being fixedly installed, and is movably disposed multiple cutter units in the frame.
Another technical scheme of the present utility model is, on above-mentioned basis, to be additionally provided with the second cutting on the line of cut
Station, second cutting work station are provided with the second cutter sweep, and second cutter sweep is for laterally being cut to prefabricated component
Cut, second cutter sweep includes stand and the first frame and the second frame that can be moved left and right on stand, described first
Frame is provided with the first cutter unit that can be moved in the first frame, and the second frame is provided with what is can moved in the second frame
Second cutter unit.
The preform production line of said structure, compared with the preform production line of existing structure, due in precuring kiln and
The transfer lines that frames up is provided between whole curing kilns, and after prefabricated component frames up, by framing up, transfer lines is transported through, and preferably resolves
The problem of difficulty is transported during preform production.Further, since being provided with cutting work station on line of cut, prefabricated component is solved
The problem of hardly possible is cut in subsequent treatment.
Description of the drawings
The accompanying drawing for constituting a part of the present utility model is used for providing further understanding to of the present utility model, and this practicality is new
The schematic description and description of type is used for explaining this utility model, does not constitute to improper restriction of the present utility model.
Fig. 1 is a kind of overall structure diagram of preform production line of this utility model;
Fig. 2 is a kind of part-structure schematic diagram of preform production line of this utility model;
Fig. 3 is a kind of structural representation of stirring apparatus for distributing in Fig. 1;
Fig. 4 is the structural representation of another kind of stirring apparatus for distributing in Fig. 1;
Fig. 5 is a kind of structural representation of precuring kiln in Fig. 1;
Fig. 6 is the enlarged diagram in A portions in Fig. 5;
Fig. 7 is a kind of structural representation of transport vehicle in Fig. 1;
Fig. 8 is another working state schematic representation of transport vehicle in Fig. 7;
Fig. 9 is a kind of structural representation of nursing frame in Fig. 1;
Figure 10 is the structural representation of the first cutting machine in Fig. 1;
Top views of the Figure 11 for Figure 10;
Figure 12 is the structural representation of the second cutting machine in Fig. 1;
Top views of the Figure 13 for Figure 12;
Figure 14 is a kind of structural representation of pipeline of this utility model;
Top views of the Figure 15 for Figure 14;
Figure 16 is the structural representation of this utility model another kind pipeline;
Left views of the Figure 17 for Figure 16.
Reference corresponding relation is:
1 lapping machine, 2 casting machine, 3 vibrator
4 pipeline, 5 precuring kiln, 6 ingot stripper
7 first cleaning machine, 8 first flush coater 9 pours stamper
10 first 11 second loop wheel machine of loop wheel machine, 12 shot-blasting machine
13 turntable, 14 first line of cut, 15 second line of cut
16 second cleaning machine, 17 air-dry machine, 18 second flush coater
19 20 positioner of whole curing kilns, 21 elevator
22 thermoplastic machine, 23 conveying track 24 pours form wire
25 lines of cut 26 frame up transfer lines
101 cement plaster blender, 102 cement mortar material distributing machine, 103 moulds
104 first hopper, 105 second hopper, 106 first frame
107 operating room, 108 mixing drum, 109 storage tank
110 first helical axis, 111 steel fiber reinforced concrete blender
112 steel fiber reinforced concrete material distributing machine, 113 second helical axis
201 side plate, 202 prefabricated component, 203 bearing
204 first base, 205 top board, 206 fog room
207 water pipes
301 first 302 second bearing pin of bearing pin, 303 roller
306 first support member of the 3rd bearing pin of 304 pedestal 305
309 second support member of the 4th bearing pin of 307 support base 308
310 the 3rd the 4th support member of support member 311,312 vertical rod
313 the 5th the 6th support member of support member 314,315 oblique pull plate
316 underframe, 317 pull bar
The 3rd crossbeam of 401 first crossbeam, 402 second cross beam 403
The 3rd cutter head of 404 first 405 second cutter head 406 of cutter head
407 first column, 408 guide rail, 409 second base
The 3rd column of 410 first 411 second column 412 of motor
416 second motor of the 4th cutter head of 414 the 4th crossbeam 415
417 the 3rd motors
501 cylinder, 502 leg, 503 conveyer belt
Specific embodiment
Below in conjunction with the accompanying drawings this utility model is described in detail, the description of this part be only it is exemplary and explanatory,
There should not be any restriction effect to protection domain of the present utility model.Additionally, those skilled in the art's retouching according to presents
State, respective combination can be carried out to the feature in embodiment in presents and in different embodiments.
This utility model embodiment is as follows, preform production line shown in Figure 1, and concrete station includes that platform mould is cleaned
Station, releasing agent spray station, first are poured and smash station, mesh sheet laying station, second pour and smash the pre-buried station of station, prefabricated component, pre-
Maintenance station, demoulding station, whole maintenance station, handling station, ball blast station, rotation modified line station, cutting work station, prefabricated component are clear
Wash station, dry tack free station, prefabricated component displacement station, gluing station, XPS (warming plate) and station, thermoplastic protection station are installed
And lifting station etc..It should be noted that the various stations of above-mentioned preform production line, simply one of which specific embodiment
Enumerate, In remaining embodiment can be according to the needs of production, selective addition which part station composition production line;In addition,
Above-mentioned station is simply named according to function action, is not corresponded with actual station position, it is understood that there may be two
The situation that the action of above station is completed on a station position, depending on specifically arranging beat with production line.Concrete equipment is main
Including horizontally disposed pipeline 4, the platform mould 103 that can be moved on pipeline 4, the first cleaning machine 7, the first flush coater 8, pour stamper
9th, lapping machine 1, casting machine 2, vibrator 3, ingot stripper 6, transport vehicle, precuring kiln 5, the first loop wheel machine 10, whole curing kilns 19, second
Loop wheel machine 11, shot-blasting machine 12, turntable 13, line of cut, the second cleaning machine 16, air-dry machine 17, the second flush coater 18, positioner 20,
Elevator 21 and thermoplastic machine 22 etc..
As shown in Fig. 2 first platform mould 103 is positioned on pipeline 4, pipeline 4 is provided with multiple rotatable power
Unit, the transfer roller that power unit is included motor and is connected with the output shaft of motor, when motor rotates, drive transfer roller rotation, enter one
Step drives the platform mould 103 on pipeline 4 to move horizontally.Cleaned by 7 pairs of platform moulds 103 of the first cleaning machine, in platform mould 103
Spot and Impurity removal it is clean, then by the first flush coater 8 on 103 inwall of platform mould even application releasing agent, during this,
Platform mould 103 is moved on pipeline 4 always, then carries out pouring for the first time in platform mould 103 smashing by pouring stamper 9, then by lapping
Machine 1 carries out grid cloth laying in platform mould 103, is poured by 2 pairs of platform moulds 103 of casting machine for the second time again afterwards, and is passed through
Vibrator 3 is further vibrated, and after the completion of vibrating, just the built-in fittings such as reinforcing bar can be embedded in and be poured the prefabricated component 202 for completing
It is interior, prefabricated component 202 is delivered in precuring kiln 5 by transport vehicle afterwards and is conserved.
Preform production line as shown in Figure 1, more specifically, including being sequentially arranged according to 202 production sequence of prefabricated component
Pour form wire 24, curing line, frame up transfer lines 26 and line of cut 25, curing line includes precuring kiln 5 and whole curing kilns 19,
Also, connected by the transfer lines 26 that frames up between precuring kiln 5 and whole curing kilns 19, and on line of cut 25, be then provided with cutting work
Position.Pouring form wire 24 includes spray station successively, pours station and the station that vibrates.Also, spray station be provided with for for
Platform mould sprays the first flush coater 8 of releasing agent;Pour station and be provided with the casting machine 2 for pouring prefabricated component 202;Vibrate station
It is provided with the vibrator 3 for being vibrated to prefabricated component 202.
Further, the transfer lines 26 that frames up includes conveying track 23, the first end of conveying track 23 and the whole curing kilns
19 connections, conveying track 23 are provided with the transport vehicle that can move back and forth on conveying track 23.The transfer lines 26 that frames up also includes using
In prefabricated component 202 is lifted the first loop wheel machine 10 to conveying track 23, the first loop wheel machine 10 is arranged at the second of conveying track 23
End.
Additionally, being additionally provided with surface disposing line between curing line and line of cut 25, at least one on surface disposing line, is additionally provided with
For carrying out the shot-blasting machine 12 of Shot Blasting to 202 surface of prefabricated component, the quantity of shot-blasting machine 12 can be one, it is also possible to according to
Need to arrange multiple stage, here is not especially limited.Surface disposing line also includes the second loop wheel machine 11 and turntable 13, the second loop wheel machine 11
For handling prefabricated component 202, which is arranged at surface disposing line near one end of curing line;Turntable 13 is for prefabricated component 202
Rotated, which is arranged at surface disposing line near one end of line of cut 25.
Further, line of cut 25 includes the first line of cut 14 and the second line of cut 15, and the first line of cut 14 is provided with
One cutting work station, the first cutting work station are provided with the first cutter sweep, and the first cutter sweep is for carrying out laterally to prefabricated component 202
Cutting, the first cutter sweep include the frame being fixedly installed, are movably disposed multiple cutter units in frame.Second line of cut
15 are provided with the second cutting work station, and the second cutting work station is provided with the second cutter sweep, and the second cutter sweep is for prefabricated component
202 carry out transverse cuts, and the second cutter sweep includes stand and the first frame that can be moved left and right on stand and the second frame,
First frame is provided with the first cutter unit that can be moved in the first frame, and the second frame is provided with can be in the second frame
Second cutter unit of upper movement.
As shown in figure 3, in one embodiment, cement mortar is stirred and cloth by stirring apparatus for distributing, is stirred
Mix pipeline 4, cement plaster blender 101 and and cement plaster blender that apparatus for distributing includes being horizontally placed on ground
The 101 cement mortar material distributing machines 102 for using cooperatively, pipeline 4 be used for transport platform mould 103, platform mould 103 can on pipeline 4 water
Translation is dynamic.Cement plaster blender 101 includes the mixing drum 108 for being stirred to mortar and is arranged at mixing drum 108
The discharging opening of bottom, and cement mortar material distributing machine 102 is then arranged at the lower section of discharging opening.Cement mortar material distributing machine 102 includes cloth
Material mouth, pipeline 4 are arranged at the lower section of cloth material mouth, when mortar is flowed out from cloth material mouth, can flow into the platform mould on pipeline 4
In 103, so as to complete pouring for prefabricated component 202.The apparatus for distributing of said structure, first by cement plaster blender 101 to sand
Slurry is stirred, and after stirring, mortar is flowed in cement mortar material distributing machine 102 below, then by cement mortar material distributing machine 102
Mortar is delivered in the platform mould 103 on pipeline 4 below, so as to complete 202 cloth of prefabricated component.Cement plaster blender
101 include the first frame 106 for being arranged on horizontal plane, and the first hopper 104 for being arranged in the first frame 106 and stirring
Cylinder 108, the first hopper 104 include the charging aperture for being arranged on portion and the discharging opening for being arranged at its underpart, and the first hopper
104 from top to bottom its barrel dliameter taper into, discharging opening be located at mixing drum 108 above.The discharge outlet of the first hopper 104 is additionally provided with
Feeding device, feeding device are horizontally or diagonally arranged, and the import of feeding device is connected with discharging opening, and the outlet of feeding device is placed in
Above the charging aperture of mixing drum 108.In another kind of embodiment, the outlet of feeding device is direct with the charging aperture of mixing drum 108
Connection, feeding device are directly delivered to the material in hopper in mixing drum 108.Feeding device is specially screw conveying device,
Including feeding tube and the first helical axis 110 being arranged in feeding tube, the first helical axis 110 can be rotated in feeding tube, and
The conveying to material is realized during rotation.Storage tank 109 is additionally provided with first frame 106, specifically, storage tank 109
The top of mixing drum 108 is placed in, storage tank 109 can pass through pipeline or directly connect with mixing drum 108, and which is used for storing various need
Additive in material to be added to.The second hopper 105 is additionally provided with cement mortar material distributing machine 102, and the second hopper 105 is arranged at
The lower section of mixing drum 108.Discharging portion is additionally provided with mixing drum 108, and discharging portion is specifically arranged at the bottom of mixing drum 108, juxtaposition
In the top of the second hopper 105, mortar can be flowed out from discharging portion, and is flowed directly into the second hopper 105.Need explanation
It is that discharging portion can be oppositely arranged with the second hopper 105, it is also possible to which directly contact is arranged or by pipeline connect setting, here is not
Make concrete restriction.Discharging unit is additionally provided with cement mortar material distributing machine 102, and discharging unit is connected with the second hopper 105, goes out material list
Unit is fixedly connected with the second hopper 105, for convenience of cleaning, can also be fixedly connected for detachable between the two.More specifically,
Discharging unit includes the base plate being fixedly installed, and be arranged on base plate can folding cover plate, the discharge outlet of discharging unit
It is additionally provided with the shrouding that can open or close discharging opening.The first oil cylinder and the second oil cylinder is additionally provided with cement mortar material distributing machine 102, the
The upper end of one oil cylinder is flexibly connected with the second hopper 105, and the lower end of the first oil cylinder is flexibly connected with discharging unit, and the first oil cylinder is stretched
During contracting, the cover plate of discharging unit can be driven to move, or be rotated around base plate.One end of second oil cylinder is flexibly connected with discharging unit,
The other end is flexibly connected with the shrouding of discharging unit, when the second oil cylinder stretches, can drive shrouding realize to the opening of discharging opening or
Closing.Additionally, the side of stirring apparatus for distributing is additionally provided with operating room 107.
As shown in figure 4, in one embodiment, steel fiber reinforced concrete is stirred and cloth by stirring apparatus for distributing
Material, stir apparatus for distributing specifically include be horizontally placed on ground pipeline 4, steel fiber reinforced concrete blender 111 and with
The steel fiber reinforced concrete material distributing machine 112 that steel fiber reinforced concrete blender 111 is used cooperatively, pipeline 4 are used for transport platform mould 103,
Platform mould 103 can be moved horizontally on pipeline 4.Fiber transporting device is arranged on the top of steel fiber reinforced concrete blender 111, uses
In fiber concrete being delivered in steel fiber reinforced concrete blender 111, steel fiber reinforced concrete blender 111 is included for fibre
The dimension concrete mixing drum 108 being stirred and the discharging opening for being arranged at 108 bottom of mixing drum, and steel fiber reinforced concrete cloth
Machine 112 is then arranged at the lower section of discharging opening.Steel fiber reinforced concrete material distributing machine 112 includes cloth material mouth, and pipeline 4 is arranged at cloth material mouth
Lower section, when mortar is flowed out from cloth material mouth, can flow in the platform mould 103 on pipeline 4, so as to complete prefabricated component 202
Pour.The apparatus for distributing of said structure, is stirred to mortar by steel fiber reinforced concrete blender 111 first, mortar after stirring
Flow in steel fiber reinforced concrete material distributing machine 112 below, then mortar is delivered to which by steel fiber reinforced concrete material distributing machine 112
In platform mould 103 on the pipeline 4 of lower section, so as to complete 202 cloth of prefabricated component.Steel fiber reinforced concrete blender 111 includes setting
The frame being placed on horizontal plane, and the first hopper 104 for being arranged in frame and mixing drum 108, the first hopper 104 include setting
The charging aperture in portion placed on it and be arranged at the discharging opening of its underpart, and the first hopper 104 its barrel dliameter gradually becomes from top to bottom
Little, discharging opening is located above mixing drum 108.Fiber transporting device is arranged at the discharge outlet of the first hopper 104, fiber conveying dress
Put and horizontally or diagonally arrange, the import of fiber transporting device is connected with discharging opening, the outlet of fiber transporting device is placed in mixing drum
Above 108 charging aperture.In another kind of embodiment, the outlet of the fiber transporting device is straight with the charging aperture of mixing drum 108
Connect in succession, fiber transporting device directly can be delivered to the material in hopper in mixing drum 108.Feeding device is specially spiral transferring
Material device, including feeding tube and the second helical axis 113 being arranged in feeding tube, the second helical axis 113 can be in feeding tube
Rotation, and the conveying to material is realized during rotation.Storage tank 109 is additionally provided with frame, specifically, storage tank 109
The top of mixing drum 108 is placed in, storage tank 109 can pass through pipeline or directly connect with mixing drum 108, and which is used for storing various need
Additive in material to be added to.The second hopper 105 is additionally provided with steel fiber reinforced concrete material distributing machine 112, and the second hopper 105 sets
It is placed in the lower section of mixing drum 108.Discharging portion is additionally provided with mixing drum 108, and discharging portion is specifically arranged at the bottom of mixing drum 108,
The top of the second hopper 105 is placed in, mortar can be flowed out from discharging portion, and is flowed directly into the second hopper 105.Need explanation
, discharging portion can be oppositely arranged with the second hopper 105, it is also possible to which directly contact is arranged or by pipeline connect setting, here
It is not especially limited.Discharging unit is additionally provided with steel fiber reinforced concrete material distributing machine 112, and discharging unit is connected with the second hopper 105,
Discharging unit is fixedly connected with the second hopper 105, for convenience of cleaning, can also be fixedly connected for detachable between the two.More
Specifically, discharging unit includes the base plate being fixedly installed, and be arranged on base plate can folding cover plate, discharging unit
Discharge outlet is additionally provided with the shrouding that can open or close discharging opening.Fiber transporting device includes multiple horizontally disposed feeding tubes,
And multiple feeding tubes be arranged in parallel, rotatable second helical axis 113, the second helical axis 113 in each transport tube, is provided with
During rotation, the material for conveying barrel is moved, so as to drive material Jing discharging units to realize cloth.Additionally, stirring cloth sets
Standby side is additionally provided with operating room 107.
Precuring kiln as shown in Figures 5 and 6, specifically includes horizontally disposed first base 204 and is arranged at first
Kiln body on base 204, kiln body include mutually isolated multiple fog rooms 206, and multiple fog rooms 206 are set up in parallel, and each is supported
The prefabricated component storage position of multiple-layer horizontal state is vertically set in shield room 206, more specifically, as illustrated, every layer of prefabricated component
202 storage positions are made up of multiple bearings 203, and bearing 203 specifically includes the first bearing and the second bearing being oppositely arranged, first
On the inwall of the left and right sides that seat and the second bearing are respectively provided with fog room 206, also, the first base of each fog room 206
204 are additionally provided with the rail for prefabricated component 202 is transported into fog room 206 or is transported from fog room 206, it should be noted that
Rail is may be disposed on horizontal plane, may also set up in first base 204.One or more is equipped with each fog room 206
Water pipe 207, meanwhile, be additionally provided with many steam pipes in each fog room 206, steam pipe is connected with water pipe 207, it is heated after steaming
Steam in steam pipe can enter in oral siphon 207, in the presence of vapor, and the water with predetermined temperature and vapour can be from being opened in water
Emerge in venthole on pipe 207, the prefabricated component 202 in fog room 206 is conserved.The bottom of fog room 206 is additionally provided with
Cistern, one end of water pipe 207 are connected with cistern, and cistern is used for supplying water for water pipe 207, specifically can arrange water in pond
Pump, it is ensured that water pipe 207 is in all the time water state.The heating dress for being heated for water or vapor is additionally provided with cistern
Put, on heater, be additionally provided with acoustic filter, acoustic filter is used for reducing the noise of heater, and heater is arranged at water pipe 207
One end, and connect with water pipe 207.At least one temperature sensor is additionally provided with fog room 206, and temperature sensor is used for perceiving
Temperature in fog room 206, also, temperature sensor is arranged on 206 inwall of fog room, can on the side wall of both sides,
The top of fog room 206 can be arranged at.At least one humidity sensor is additionally provided with fog room 206, humidity sensor is used for
The humidity in fog room 206 is perceived, also, humidity sensor is arranged on 206 inwall of fog room, can be the side wall of both sides
On, it is also possible to it is arranged at the top of fog room 206.The porch of each fog room 206 is additionally provided with door, in first base 204
Chute is provided with, the lower end of door is placed in chute, and can be slidably reciprocated in chute.For the setting of door, another kind of real
Apply in example, door can be also arranged on the side wall of fog room 206 by hinge, or be arranged at the top of fog room 206, need
Illustrate, when door is arranged at the top of fog room 206 by hinge, can also arrange at the top of fog room 206 simultaneously
The extensible members such as oil cylinder, for driving door to place around the top of fog room 206.Curing kilns also include be arranged at periphery two pieces
The side plate 201 being oppositely arranged, two blocks of side plates 201 are vertically arranged, and its lower end is arranged in first base 204, two blocks of side plates 201
Upper end is additionally provided with top board 205, is fixedly connected between the two ends of top board 205 and the top of two blocks of side plates 201.It should be noted that
The side relative with door, i.e., the rear portion shown in figure, also is provided with shrouding.Travel control device, row kind is additionally provided with track 23
Control device is used for controlling parking spot of the transport vehicle on track 23, and part position, pickup position are put in such as real-time control transport vehicle
Put.For the first bearing and the second bearing that are oppositely arranged, which is shaped as inverted trapezoidal, more specifically, its installation after including
On wall to be shaped as chamfer trapezoidal, the first bearing and the second bearing is bolted or welding manner is fixed on fog room
On 206 inwalls.
Transport vehicle as shown in Figure 7 and Figure 8, specifically includes moveable pedestal 304, support base 307 and is arranged at base
At least two support components being oppositely arranged between seat 304 and support base 307, each support component are at least supported including first
The first end of part 306 and the second support member 309, the first support member 306 and the second support member 309, i.e., the lower end shown in figure point
Be not flexibly connected with pedestal 304, the second end of the first support member 306 and the second support member 309, i.e., the upper end shown in figure with
Support seat 307 connects.The prefabricated component transport vehicle of this structure, the first support member 306 and the second support member 309 can be extensible member, the
When one support member 306 and the second support member 309 extend simultaneously, you can realize the jacking to prefabricated component 202.Certainly, first support
Part 306 and the second support member 309 can also be strut, and when the lower end of two struts moves closer to, its height is gradually uprised, and is realized
Jacking to prefabricated component 202, conversely, when the lower end of two struts is gradually disengaged, which is highly gradually lowered.Support component is specially
Scissor type telescopic frame, the upper surface of pedestal 304 further respectively have the first bearing pin 301 and the second bearing pin 302, the first support member 306
Lower end be flexibly connected with pedestal 304 by the first bearing pin 301, the lower end of the second support member 309 passes through the second bearing pin 302 and base
Seat 304 is flexibly connected, and is flexibly connected, specifically may be used between the two ends of the first support member 306 between the two ends of the second support member 309
Connected by bearing pin.And the distance between the first bearing pin 301 and second bearing pin 302 can be adjusted in real time.For convenience of installation
And dismounting, the connection between the first support member 306 and the first bearing pin 301, between the second support member 309 and the second bearing pin 302
The optional detachable connection of connection.First support member 306 and the second support member 309 are preferably oil cylinder or cylinder.When first
When support member 306 and the second support member 309 extend, the whole height of prefabricated component transport vehicle is higher, conversely, then step-down.Need explanation
, in this embodiment, the jointed shaft between the first support member 306 and the second support member 309 can keep the first support member
306 and second stability between support member 309.It is further preferable that jointed shaft can be fixedly installed on the first support member 306,
Second support member 309 is provided with the chute coordinated with jointed shaft.Driving means are additionally provided with pedestal 304, in a kind of technical scheme
In, driving means are horizontally placed on pedestal 304, the first end of its one end and the first support member 306 or the second support member 309,
Lower end i.e. shown in figure is flexibly connected, and during driving means action, drives under the first support member 306 or the second support member 309
End is moved horizontally on pedestal 304.Or, the two ends of driving means respectively with the first support member 306 and the second support member 309
Lower end is flexibly connected, and when driving means extend, the lower end of the first support member 306 and the second support member 309 is located remotely from each other, now,
The height reduction of prefabricated component transport vehicle.And when driving means shorten, the lower end of the first support member 306 and the second support member 309
Close to each other, now, the height of prefabricated component transport vehicle is uprised.For driving means, can be oil cylinder, or cylinder, also
Can be other extensible members.Support member also includes the 3rd support member 310 and the 4th support member 311, one end of the 3rd support member 310
With the second end of the first support member 306, i.e., upper end shown in figure is flexibly connected, one end of the 4th support member 311 with second
Second end of support member 309, i.e., upper end shown in figure are flexibly connected, also, between the two ends of the 3rd support member 310 and the 4th
It is flexibly connected by jointed shaft between the two ends of support member 311.The upper end of the first support member 306 is provided with the 3rd bearing pin 305, the 3rd
Support member 310 is flexibly connected with the first support member 306 by the 3rd bearing pin 305, and the upper end of the second support member 309 is provided with the 4th bearing pin
308, the 4th support member 311 is flexibly connected with the second support member 309 by the 4th bearing pin 308.Support member is also supported including the 5th
Part 313 and the 6th support member 314, one end of the 5th support member 313, specially lower end are movable with the upper end of the 3rd support member 310
Connection, and the lower end of the 6th support member 314 is then flexibly connected with the upper end of the 4th support member 311, equally, the 5th support member 313
Two ends between be flexibly connected by jointed shaft between the two ends of the 6th support member 314.It should be noted that except the 5th support
Beyond part 313 and the second support member 309, more support members can also be arranged as required to, further to increase prefabricated component fortune
The height of defeated car.Multiple rollers 303 for moving with moving base 304 are additionally provided with pedestal 304, and the quantity of roller 303 is preferred
For four, it is respectively arranged on four angles of pedestal 304, can lays on ground and lay oneself on the railway tracks, roller 303 can be walked on laying oneself on the railway tracks.Need
It is noted that can be to arrange actuating unit on pedestal 304, actuating unit can be motor, or other power
Unit.
Prefabricated component storage rack as shown in Figure 9, including horizontally disposed underframe 316, one end and/or two ends of underframe 316
Many vertical rods 312 are provided with, vertical rod 312 is vertically arranged, and its lower end is fixedly connected with underframe 316.Additionally, for increasing the strong of storage rack
Degree, also sets up oblique pull plate 315 in storage rack, oblique pull plate 315 is shaped as right angled triangle, one bar right-angle side and underframe 316
It is fixedly connected, another right-angle side is fixedly connected with vertical rod 312.Certainly, as other alternative, brace can also reach identical
Technique effect, one end of brace is fixedly connected with underframe 316, and the other end of brace is fixedly connected with vertical rod 312.Additionally, vertical
Many pull bars 317 can also be set between bar 312, and the two ends of pull bar 317 are fixedly connected with vertical rod 312 respectively.This structure is deposited
Storage frame, can store the prefabricated component 202 that polylith is vertically placed simultaneously, and with compact conformation, take up room little advantage.Need explanation
, for preventing adjacent prefabricated component 202 from sticking together, polylith dividing plate, i.e., adjacent prefabricated component can also be set on pull bar 317
202 are separated by dividing plate.
The first line of cut 14 as shown in Figures 10 and 11, including pipeline 4 and cutting mechanism, cutting mechanism is arranged at defeated
The top of line sending 4, specifically includes horizontally disposed second base 409, and first for can moving left and right in second base 409
The first cutter sweep that can be moved in the first frame, the second frame is additionally provided with frame and the second frame, also, the first frame
On also equally be provided with the second cutter sweep that can move in the second frame.Prefabricated component 202 on pipeline 4 need to be cut
When, the first frame and the second frame can be cut to prefabricated component 202 simultaneously, also, the first cutter sweep and the second cutting dress
Put and not only can move left and right with the first frame and the second frame respectively, can also respectively in the first frame and in the second frame back and forth
It is mobile, therefore, prefabricated component 202 can be cut from arbitrarily angled.First frame includes being vertically arranged in second base 409
The first column 407 and the first crossbeam 401 being fixedly installed at the top of the first column 407, it is preferable that the first column 407
Quantity is two, and two first columns 407 are oppositely arranged, and first crossbeam 401 is horizontally disposed with, and its two ends is vertical with two first respectively
The top of post 407 is fixedly connected, and the first cutter sweep can move back and forth along first crossbeam 401.Likewise, the second frame includes erecting
The second column 411 being directly arranged in second base 409 and the second cross beam 402 being fixedly installed at the top of the second column 411,
Preferably, the quantity of the second column 411 is two, and two second columns 411 are oppositely arranged, and second cross beam 402 is horizontally disposed with, its
Two ends are fixedly connected with the top of two second columns 411 respectively, and the second cutter sweep can move back and forth along second cross beam 402.
Cutter sweep also includes the 3rd frame that can be moved left and right in second base 409, and the 3rd frame is provided with can be in the 3rd frame
3rd cutter sweep of upper movement.As shown in Figure 10, when using the second frame as benchmark, the second frame is maintained static, the
One frame and the 3rd frame can be according to being sized moving left and right along second base 409, and now, the second cutter sweep can be realized
Cut in front and back, and cut before and after the first cutter sweep and the 3rd cutter sweep are then both capable of achieving, it is also possible to realize left and right cutting.With
As the second frame, the 3rd frame includes the 3rd column 412 being vertically arranged in second base 409 and consolidates first frame
Surely the 3rd crossbeam 403 being arranged at the top of the 3rd column 412, it is preferable that the quantity of the 3rd column 412 is two, two the 3rd
Column 412 is oppositely arranged, and the 3rd crossbeam 403 is horizontally disposed with, and its two ends is fixed with the top of two the 3rd columns 412 respectively and connected
Connect, the 3rd cutter sweep can move back and forth along the 3rd crossbeam 403.It is vertical for convenience of the first column 407, the second column 411 and the 3rd
Post 412 is moved, and in one embodiment, the upper surface of second base 409 arranges two chutes, and two chutes be arranged in parallel,
The lower end of the first column 407, the second column 411 and the 3rd column 412 is arranged in chute respectively, also, the first column 407,
Second column 411 and the 3rd column 412 can slidably reciprocate along draw-in groove.In another kind of embodiment, in second base 409, two are arranged
Bar guide rail 408, two guide rails 408 be arranged in parallel, the lower end difference of the first column 407, the second column 411 and the 3rd column 412
The rail wheel coordinated with guide rail 408 is provided with, i.e. the first column 407, the second column 411 and the 3rd column 412 are by rail wheel in guide rail
Move left and right on 408.First cutter sweep includes the first extensible member and the first cutter head 404, and the upper end of the first extensible member is arranged at
On first crossbeam 401, the first cutter head 404 is arranged at the lower end of the first extensible member, when the first extensible member stretches, drives the first cutter head
404 move up and down.For the first extensible member, can be oil cylinder, can be cylinder, can also be any possible flexible for other
Part.First extensible member is preferably oil cylinder, and the lower end of oil cylinder is provided with the first mounting seat for installing the first cutter head 404, the first knife
404 are arranged in the first mounting seat, and position of first cutter head 404 in the first mounting seat is adjustable, with the first cutter head 404
The change of the position in the first mounting seat, the first cutter head 404 are also changed therewith to the cut direction of prefabricated component 202.Need
It is noted that the second cutter sweep, the 3rd cutter sweep are consistent with the structure of the first cutter sweep, i.e. the second cutter sweep
Second cutter head 405, the 3rd cutter head 406 of the 3rd cutter sweep are scalable, the installation of the second cutter head 405 and the 3rd cutter head 406
The equal scalable in position.In first cutter sweep, the second cutter sweep and the 3rd cutter sweep, at least one is provided with steering machine
Structure, steering mechanism are used for band dynamic cutter head and turn to, i.e., when steering mechanism is arranged on the first cutter sweep, steering mechanism can drive the
One cutter head 404 is turned to around the lower end degree of doing of the first extensible member.For preventing the sideslip because of stress in cutting process of prefabricated component 202,
So as to affect cutting accuracy, it is additionally provided with pipeline 4, in the first frame, in the second frame or in the 3rd frame for for prefabricated
The guider that part 202 is oriented to.Or can arrange on pipeline 4, in the first frame, in the second frame and in the 3rd frame
Guider.The structure of guider can be able to be guide plate, can also be gathering sill, can also be other with varied
Any possible guide frame.For further fixing prefabricated component 202, in addition to guider, on pipeline 4, in the first frame,
The hold down gag for pushing down prefabricated component 202 is additionally provided with second frame or in the 3rd frame.Or on pipeline 4, first
Hold down gag is equipped with frame, in the second frame and in the 3rd frame, prefabricated component 202 is compressed from multiple angles, is prevented prefabricated
Part 202 is beated because of stress in cutting process.The side of pipeline 4 is additionally provided with the motor for driving prefabricated component 202 to move,
The quantity of motor is preferably several, drives prefabricated component 202 to move from multiple directions.
The second line of cut 15 as shown in FIG. 12 and 13, including cutting mechanism and pipeline 4, cutting mechanism is arranged at defeated
The top of line sending 4, cutting mechanism include the frame being fixedly installed, and the lower end of frame is fixedly installed on horizontal plane, or pass through seat
Son is arranged on horizontal plane, arranges multiple cutter sweeps in frame, and multiple cutter sweeps can be moved horizontally in frame.This
The prefabricated component cutting production line of structure, frame are fixedly installed, and multiple cutter sweeps are arranged in frame, and can move down in frame
Dynamic, when needing to cut prefabricated component 202, pipeline 4 drives prefabricated component 202 to move at a predetermined velocity, multiple cutter sweeps
Can act on simultaneously on prefabricated component 202, so as to complete the cutting to prefabricated component 202 from different perspectives.Frame includes being vertically arranged
In the column of horizontal plane, the quantity of column is preferably two, and two root posts be arranged in parallel, are provided with the 4th horizontal at the top of two root posts
Beam 414, multiple cutter sweeps are arranged on the 4th crossbeam 414, and can be moved back and forth on the 4th crossbeam 414.Cutter sweep has
Body includes the first cutter sweep and the second cutter sweep, the rectangular cross-section of the 4th crossbeam 414, including two sides, lower surface and
Lower surface, the two sides or lower surface of the 4th crossbeam 414 are provided with the upper end of chute, the first cutter sweep and the second cutter sweep and set
It is placed in chute, more specifically, the upper end of the first cutter sweep and the second cutter sweep can arrange roller, and be existed by roller
Move back and forth in chute.It should be noted that the cooperation between the first cutter sweep and the second cutter sweep and the 4th crossbeam 414
Mode can be with varied, and this is no longer going to repeat them.First cutter sweep includes the first extensible member and the first cutter head 404,
The upper end of the first extensible member is connected with the 4th crossbeam 414, and the first cutter head 404 is arranged at the lower end of the first extensible member, and first stretches
When part stretches, the first cutter head 404 can be driven to move up and down.First extensible member is preferably oil cylinder, and the lower end of oil cylinder is provided with for pacifying
The first mounting seat of the first cutter head 404 is filled, the first cutter head 404 is arranged in the first mounting seat, and the first cutter head 404 is in the first peace
Position on dress seat is adjustable, and with the change of position of first cutter head 404 in the first mounting seat, the first cutter head 404 is to prefabricated
The cut direction of part 202 is also changed therewith.It should be noted that the structure one of the second cutter sweep and the first cutter sweep
Cause, i.e. the second cutter head 405 on the second cutter sweep is scalable, the installation site of the second cutter head 405 also scalable.Cutter sweep
Also include the 3rd cutter sweep, also, the 3rd cutter sweep is as the structure of the first cutter sweep and the second cutter sweep, i.e.,
The 3rd cutter head 406 on 3rd cutter sweep is scalable, the installation site of the 3rd cutter head 406 also scalable.It should be noted that
4th cutter head 415 can also be set on the 4th crossbeam 414 and more has cutter head.First cutter sweep, the second cutter sweep and
In three cutter sweeps, at least one is provided with steering mechanism, and steering mechanism is used for band dynamic cutter head and turns to, i.e., when the first cutter sweep
During upper setting steering mechanism, steering mechanism can drive the first cutter head 404 to turn to around the lower end degree of doing of the first extensible member.It is pre- for preventing
The sideslip because of stress in cutting process of product 202, so as to affect cutting accuracy, is additionally provided with pipeline 4 for for prefabricated component
202 guiders being oriented to, or can arrange in frame and on guider, or pipeline 4 and frame, be respectively provided with guiding
Device.The structure of guider can be able to be guide plate, can also be gathering sill with varied, can also be any for other
Possible guide frame.For further fixing prefabricated component 202, in addition to guider, it is additionally provided with pipeline 4 pre- for pushing down
The hold down gag of product 202, or hold down gag is set in frame, or compression is equipped with pipeline 4 and in frame
Device, compresses prefabricated component 202 from multiple angles, prevents prefabricated component 202 from beating because of stress in cutting process.Fill for being oriented to
Put, including at least one piece guide plate, guide plate is fixedly installed on pipeline 4 and/or in frame by extensible member.For compression
Device, including an at least block pressur plate, pressing plate is fixedly installed on pipeline 4 and/or in frame by extensible member.Except pipeline 4
Outside multiple second motors 416 of upper setting, one end of the 4th crossbeam 414 can also arrange multiple 3rd motors 417, the 3rd motor
417 are used for driving cutter sweep to move on the 4th crossbeam 414.
Such as Fig. 2,14 and Figure 15 preform production line, more specifically, preform production line includes pipeline 4 and arranges
The multiple moulds 103 on pipeline 4, pipeline 4 include at least two horizontal production lines 26 be arrangeding in parallel, and two laterally raw
The two ends of producing line 26 are also respectively provided with first longitudinal direction production line 24 and second longitudinal direction production line 25, and horizontal production line 26 includes two
Horizontally disposed crossbeam, arranges multiple rotatable cylinders 501 between crossbeam, platform mould 103 can be by cylinder 501 in pipeline 4
On move horizontally.More specifically, cylinder 501 includes the first cylinder, and the two ends of the first cylinder are respectively arranged on two crossbeams,
And the one or both ends of the first cylinder are additionally provided with the power set for driving cylinder 501 to rotate.Preferably, power set are
Motor, motor include output shaft, and output shaft is fixedly connected with the end of cylinder 501, when motor rotates, drive output shaft rotation,
It is further driven to cylinder 501 to rotate.In addition to the first cylinder, cylinder 501 also includes second tin roller, and the two ends of second tin roller are rotatable
Be arranged on two crossbeams, and the first cylinder and second tin roller interval setting, and second tin roller is arranged at adjacent two piece
Between one cylinder.Be additionally provided with frictional layer on first cylinder and second tin roller, frictional layer be used for increasing platform mould 103 and cylinder 501 it
Between frictional force, be specifically as follows rubber layer, which is sheathed on or is embedded on the first cylinder and second tin roller.Need explanation
It is to drive the power set of the rotation of cylinder 501 can be with varied, here will not enumerate.This set-up mode, pipeline
4 are capable of achieving stepless speed regulation, and the movement of prefabricated component 202 or platform mould 103 is more steady.
As shown in Figure 16 and Figure 17, for pipeline 4, in another kind of embodiment, pipeline 4 includes two parallel horizontal strokes
Beam and the leg 502 for support beam, arrange multiple cylinders 501 between two crossbeams, 501 periphery of cylinder arranges conveyer belt
503, i.e., cylinder 501 is wrapped up by conveyer belt 503, the two ends of cylinder 501 equally arrange motor, when motor rotates, rolling
Cylinder 501 rotates, and is further driven to conveyer belt 503 and rotates, so as to the platform mould 103 or prefabricated component 202 on driving conveying belt 503 revolves
Turn.Ibid, this set-up mode, the equally achievable stepless speed regulation of pipeline 4, realizes to platform mould 103 or the steady fortune of prefabricated component 202
It is defeated.
The above is only preferred implementation of the present utility model, it is noted that for the common skill of the art
For art personnel, on the premise of without departing from this utility model principle, some improvements and modifications can also be made, these improvement
Also protection domain of the present utility model is should be regarded as with retouching.
Claims (10)
1. a kind of preform production line, it is characterised in that include according to preform production order be sequentially arranged pour form wire,
Curing line, frame up transfer lines and line of cut, and the curing line includes precuring kiln and whole curing kilns, the precuring kiln and supports eventually
By the transfer lines connection that frames up between shield kiln, the line of cut is provided with cutting work station.
2. preform production line according to claim 1, it is characterised in that the form wire that pours includes spraying work successively
Position, pour station and the station that vibrates.
3. preform production line according to claim 2, it is characterised in that the spray station is provided with for for platform mould
The flush coater of spraying releasing agent;The station that pours is provided with the casting machine for pouring prefabricated component;The station that vibrates is provided with
For the vibrator vibrated to prefabricated component.
4. preform production line according to claim 1, it is characterised in that the transfer lines that frames up includes conveying track,
The first end of the conveying track is connected with the whole curing kilns, and the conveying track is provided with and can move back on conveying track
Dynamic transport vehicle.
5. preform production line according to claim 4, it is characterised in that the transfer lines that frames up also is included for pre-
Product lifts the first loop wheel machine to conveying track, and first loop wheel machine is arranged at the second end of the conveying track.
6. preform production line according to claim 5, it is characterised in that the transport vehicle includes pedestal, is arranged at base
Actuating unit, support base and at least two support components being oppositely arranged being arranged between pedestal and support base on seat, often
The individual support component at least includes the first end point of the first support member and the second support member, the first support member and the second support member
It is not connected with base runner, the second end of the first support member and the second support member is connected with support base, and the actuating unit is used for
The roller is driven to walk on conveying track.
7. preform production line according to claim 1, it is characterised in that between the curing line and the line of cut also
Surface disposing line is provided with, at least one throwing for preform surfaces are carried out with Shot Blasting on the surface disposing line, is additionally provided with
Ball machine.
8. preform production line according to claim 7, it is characterised in that the surface disposing line also includes the second loop wheel machine
And turntable, for handling prefabricated component, which is arranged at the surface disposing line near one end of curing line to second loop wheel machine;Institute
Turntable is stated for rotating to prefabricated component, which is arranged at the surface disposing line near one end of line of cut.
9. preform production line according to claim 1, it is characterised in that the line of cut is provided with the first cutting work
Position, first cutting work station is provided with the first cutter sweep, first cutter sweep for carrying out transverse cuts to prefabricated component,
First cutter sweep includes the frame being fixedly installed, and is movably disposed multiple cutter units in the frame.
10. preform production line according to claim 9, it is characterised in that be additionally provided with the second cutting on the line of cut
Station, second cutting work station are provided with the second cutter sweep, and second cutter sweep is for laterally being cut to prefabricated component
Cut, second cutter sweep includes stand and the first frame and the second frame that can be moved left and right on stand, described first
Frame is provided with the first cutter unit that can be moved in the first frame, and the second frame is provided with what is can moved in the second frame
Second cutter unit.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620958222.9U CN206030206U (en) | 2016-08-26 | 2016-08-26 | Prefab production line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620958222.9U CN206030206U (en) | 2016-08-26 | 2016-08-26 | Prefab production line |
Publications (1)
Publication Number | Publication Date |
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CN206030206U true CN206030206U (en) | 2017-03-22 |
Family
ID=58305782
Family Applications (1)
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CN201620958222.9U Active CN206030206U (en) | 2016-08-26 | 2016-08-26 | Prefab production line |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108972861A (en) * | 2018-07-26 | 2018-12-11 | 群峰智能机械股份公司 | A kind of wallboard production line |
CN111002457A (en) * | 2019-12-02 | 2020-04-14 | 湖南易兴建筑有限公司 | Building block production line and production method |
WO2020147266A1 (en) * | 2019-01-17 | 2020-07-23 | 长江南京航道工程局 | Interlocking block production device system for waterway regulation |
-
2016
- 2016-08-26 CN CN201620958222.9U patent/CN206030206U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108972861A (en) * | 2018-07-26 | 2018-12-11 | 群峰智能机械股份公司 | A kind of wallboard production line |
CN108972861B (en) * | 2018-07-26 | 2023-11-10 | 福建群峰机械有限公司 | Wallboard production line |
WO2020147266A1 (en) * | 2019-01-17 | 2020-07-23 | 长江南京航道工程局 | Interlocking block production device system for waterway regulation |
CN111002457A (en) * | 2019-12-02 | 2020-04-14 | 湖南易兴建筑有限公司 | Building block production line and production method |
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