CN206186076U - Prefab production line - Google Patents
Prefab production line Download PDFInfo
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- CN206186076U CN206186076U CN201620962331.8U CN201620962331U CN206186076U CN 206186076 U CN206186076 U CN 206186076U CN 201620962331 U CN201620962331 U CN 201620962331U CN 206186076 U CN206186076 U CN 206186076U
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Abstract
The utility model provides a prefab production line, include and pour form wire, maintenance line, dress frame transferring line and aftertreatment line according to what prefab production sequence arranged in proper order, precuring kiln and whole curing kilns are drawn together to the maintenance solenoid, pass through between precuring kiln and the whole curing kilns the dress frame transferring line connect, be equipped with heat preservation installation station on the aftertreatment line. The prefab production line of above -mentioned structure compares with the prefab production line of present structure, owing to set up dress frame transferring line between precuring kiln and whole curing kilns, behind the prefab dress frame, transferring line transports through the dress frame, better solution transport the problem of difficulty in the prefab production process. In addition, owing to set up heat preservation installation station on the aftertreatment line, can install the station at the heat preservation and carry out the heat preservation installation, better solution the problem of heat preservation installation difficulty.
Description
Technical field
The utility model is related to building machinery field, more particularly to a kind of preform production line.
Background technology
Current wallboard prefabricated components mainly include sandwich wallboard, are divided into interior page wall, outer page wall and guarantor therebetween
Warm layer.Sandwich wallboard production line includes spaced fast pulley, directive wheel and is circulated above fast pulley and directive wheel
Multiple platform moulds, the different operation positions of each mould correspondence.Sandwich wallboard production line includes at least two and be arranged in parallel
Transfer lines between x wire and connection x wire, fast pulley and directive wheel arrange that transfer lines is provided with horizontal stroke along x wire
Dolly is moved, fast pulley and directive wheel are controlled by a set of control system, and cross traveling trolley is controlled by single control system.The sandwich
Production of the wallboard production line suitable for thickness more than 100mm wallboards, but the preform production for thickness less than 100mm, its
Relatively costly, control system is more complicated.
In addition, the preform production line for being used at present, also exists and also there is transhipment difficulty between precuring and eventually maintenance,
And the problems such as prefabricated component follow-up heat-insulation layer installation difficulty.
In sum, how to provide a kind of can solve that existing preform production is relatively costly, control system is complicated and in advance
Transhipment is difficult between precuring present in product production process and eventually maintenance, and the follow-up heat-insulation layer installation difficulty of prefabricated component etc.
The preform production line of one of problem or problem, into the technical problem of those skilled in the art's urgent need to resolve.
Utility model content
The technical problems to be solved in the utility model is：There is provided a kind of low production cost, production efficiency it is high and production matter
Measured preform production line.
What solution of the present utility model was realized in：The utility model proposes a kind of preform production line, including
According to preform production order be sequentially arranged pour form wire, curing line, frame up transfer lines and post treatment line, the curing line
Including precuring kiln and whole curing kilns, connected by the transfer lines that frames up between the precuring kiln and whole curing kilns, it is described
Post treatment line is provided with heat-insulation layer and installs station.
Another technical scheme of the present utility model is that on above-mentioned basis, the form wire that pours includes spraying successively
Station, pour station and the station that vibrates.
Another technical scheme of the present utility model is that the spray station is provided with for being platform on above-mentioned basis
Mould sprays the first flush coater of releasing agent；The station that pours is provided with casting machine for pouring prefabricated component；The work of vibrating
Position is provided with the vibrator for being vibrated to prefabricated component.
Another technical scheme of the present utility model is that on above-mentioned basis, the transfer lines that frames up includes transport rail
Road, the first end of the conveying track is connected with the whole curing kilns, and the conveying track is provided with can be on conveying track
The dynamic transport vehicle of return.
Another technical scheme of the present utility model is that on above-mentioned basis, the transfer lines that frames up also is included for handle
Prefabricated component lifts the first loop wheel machine to conveying track, and first loop wheel machine is arranged at the second end of the conveying track.
Another technical scheme of the present utility model is that the preform production line also includes cutting on above-mentioned basis
Line, the line of cut be placed in it is described frame up between transfer lines and the post treatment line, the line of cut is provided with cutting work station.
Another technical scheme of the present utility model is that the preform production line also includes surface on above-mentioned basis
Treatment line, the surface disposing line is arranged between the curing line and the line of cut, is additionally provided with the surface disposing line
At least one shot-blasting machine for being used to carry out preform surfaces Shot Blasting.
Another technical scheme of the present utility model is that the surface disposing line also hangs including second on above-mentioned basis
Machine and turntable, second loop wheel machine are used for handling prefabricated component, and it is arranged at the surface disposing line near one end of curing line；
The turntable is used to rotate prefabricated component, and it is arranged at the surface disposing line near one end of line of cut.
Another technical scheme of the present utility model is on above-mentioned basis, built-in fitting to be additionally provided with the post treatment line
Station is installed or connector installs station, the installation of embedded parts station or connector install station and be arranged at the heat-insulation layer peace
After dress station.
Another technical scheme of the present utility model is on above-mentioned basis, thermoplastic film to be additionally provided with the post treatment line
Protection station, the thermoplastic film protection station is arranged at after the heat-insulation layer installation station.
The preform production line of said structure, compared with the preform production line of existing structure, due in precuring kiln and
The transfer lines that frames up is provided between whole curing kilns, after prefabricated component frames up, transfer lines is transported through by framing up, and preferably resolves
The problem of difficulty is transported during preform production.Further, since heat-insulation layer is provided with post treatment line installs station, can be
Heat-insulation layer installs station and carries out heat-insulation layer installation, preferably resolves the problem of heat-insulation layer installation difficulty.
Brief description of the drawings
The accompanying drawing for constituting a part of the present utility model is used for providing being further understood to of the present utility model, and this practicality is new
The schematic description and description of type is used to explain the utility model, does not constitute to improper restriction of the present utility model.
Fig. 1 is a kind of overall structure diagram of preform production line of the utility model；
Fig. 2 is a kind of part-structure schematic diagram of preform production line of the utility model；
Fig. 3 is a kind of structural representation for stirring apparatus for distributing in Fig. 1；
Fig. 4 is the structural representation of another stirring apparatus for distributing in Fig. 1；
Fig. 5 is a kind of structural representation of precuring kiln in Fig. 1；
Fig. 6 is the enlarged diagram in A portions in Fig. 5；
Fig. 7 is a kind of structural representation of transport vehicle in Fig. 1；
Fig. 8 is another working state schematic representation of transport vehicle in Fig. 7；
Fig. 9 is a kind of structural representation of nursing frame in Fig. 1；
Figure 10 is the structural representation of the first cutting machine in Fig. 1；
Figure 11 is the top view of Figure 10；
Figure 12 is the structural representation of the second cutting machine in Fig. 1；
Figure 13 is the top view of Figure 12；
Figure 14 is a kind of structural representation of pipeline of the utility model；
Figure 15 is the top view of Figure 14；
Figure 16 is the structural representation of the utility model another kind pipeline；
Figure 17 is the left view of Figure 16.
Reference corresponding relation is：
The vibrator of 1 lapping machine, 2 casting machine 3
The ingot stripper of 4 pipeline, 5 precuring kiln 6
The flush coater 9 of 7 first cleaning machine 8 first pours stamper
The shot-blasting machine of 10 first 11 second loop wheel machine of loop wheel machine 12
The line of cut of 13 turntable, 14 first line of cut 15 second
The flush coater of 16 second cleaning machine, 17 air-dry machine 18 second
The lift of 19 20 positioner of whole curing kilns 21
The conveying track 24 of 22 thermoplastic machine 23 pours form wire
25 frame up the surface disposing line of 26 post treatment line of transfer lines 27
101 cement plaster blender, 102 cement mortar material distributing machine, 103 moulds
The frame of 104 first hopper, 105 second hopper 106 first
The storage tank of 107 operating room, 108 mixing drum 109
The steel fiber reinforced concrete mixer of 110 first helical axis 111
The helical axis of 112 steel fiber reinforced concrete material distributing machine 113 second
The bearing of 201 side plate, 202 prefabricated component 203
The fog room of 204 first base, 205 top board 206
207 water pipes
The roller of 301 first 302 second bearing pin of bearing pin 303
The support member of the 3rd bearing pin of 304 pedestal 305 306 first
The support member of the 4th bearing pin of 307 support base 308 309 second
The vertical rod of 310 the 3rd the 4th support member of support member 311 312
The oblique pull plate of 313 the 5th the 6th support member of support member 314 315
The pull bar of 316 underframe 317
The crossbeam of 401 first crossbeam, 402 second cross beam 403 the 3rd
The cutter head of 404 first 405 second cutter head 406 of cutter head the 3rd
The second base of 407 first column, 408 guide rail 409
The column of 410 first 411 second column 412 of motor the 3rd
The motor of the 4th cutter head of 414 the 4th crossbeam 415 416 second
417 the 3rd motors
The conveyer belt of 501 roller, 502 leg 503
Specific embodiment
The utility model is described in detail below in conjunction with the accompanying drawings, the description of this part be only it is exemplary and explanatory,
There should not be any restriction effect to protection domain of the present utility model.Additionally, those skilled in the art's retouching according to presents
State, respective combination can be carried out to the feature in embodiment in presents and in different embodiments.
The utility model embodiment is as follows, preform production line shown in Figure 1, and specific station is cleaned including platform mould
Station, releasing agent spray station, first are poured and smash station, mesh sheet laying station, second pour and smash the pre-buried station of station, prefabricated component, pre-
Maintenance station, demoulding station, whole maintenance station, handling station, ball blast station, rotation modified line station, cutting work station, prefabricated component are clear
Wash station, dry tack free station, prefabricated component displacement station, gluing station, XPS (warming plate) and station, thermoplastic protection station are installed
And lifting station etc..It should be noted that the various stations of above-mentioned preform production line, simply one of which specific embodiment
Enumerate, the need for In remaining embodiment can be according to production, the addition which part station composition production line of selectivity；In addition,
Above-mentioned station is to be named according to function action, is not corresponded with actual station position, it is understood that there may be two
Above station act on a station position complete situation, specifically with production line set beat depending on.Specific equipment is main
Including be horizontally disposed with pipeline 4, can be moved on pipeline 4 platform mould 103, the first cleaning machine 7, the first flush coater 8, pour stamper
9th, lapping machine 1, casting machine 2, vibrator 3, ingot stripper 6, transport vehicle, precuring kiln 5, the first loop wheel machine 10, whole curing kilns 19, second
Loop wheel machine 11, shot-blasting machine 12, turntable 13, line of cut, the second cleaning machine 16, air-dry machine 17, the second flush coater 18, positioner 20,
Lift 21 and thermoplastic machine 22 etc..
As shown in Fig. 2 platform mould 103 is positioned on pipeline 4 first, pipeline 4 is provided with multiple rotatable power
Unit, power unit includes motor and the transfer roller being connected with the output shaft of motor, when motor rotates, drives transfer roller rotation, enters one
Step drives the platform mould 103 on pipeline 4 to move horizontally.Cleaned by 7 pairs of platform moulds 103 of the first cleaning machine, in platform mould 103
Spot and Impurity removal it is clean, then by the first flush coater 8 on the inwall of platform mould 103 even application releasing agent, during this,
Platform mould 103 is moved on pipeline 4 always, then carries out pouring and smashing for the first time in platform mould 103 by pouring stamper 9, then by lapping
Machine 1 carries out grid cloth laying in platform mould 103, is poured for the second time by 2 pairs of platform moulds 103 of casting machine again afterwards, and pass through
Vibrator 3 is further vibrated, and after the completion of vibrating, just the built-in fittings such as reinforcing bar can be embedded in the prefabricated component 202 for pouring completion
It is interior, prefabricated component 202 is delivered in precuring kiln 5 by transport vehicle is conserved afterwards.
Preform production line as shown in Figure 1, more specifically, including is sequentially arranged according to the production sequence of prefabricated component 202
Pour form wire 24, curing line, frame up transfer lines 25 and post treatment line 26, curing line includes precuring kiln 5 and whole curing kilns
19, connected by the transfer lines 25 that frames up between precuring kiln 5 and whole curing kilns 19, post treatment line 26 is provided with heat-insulation layer peace
Dress station.Pour form wire 24 includes spray station, pours station and the station that vibrates successively, also, spray station is provided with use
In the first flush coater 8 that releasing agent is sprayed for platform mould 103；Pour station and be provided with casting machine 2 for pouring prefabricated component 202；
The station that vibrates is provided with the vibrator 3 for being vibrated to prefabricated component 202.
Further, the transfer lines 25 that frames up includes conveying track 23, the first end of conveying track 23 and the maintenance eventually
Kiln 19 is connected, and conveying track 23 is provided with the transport vehicle that can move back and forth on conveying track 23.The transfer lines 25 that frames up also includes
For prefabricated component 202 to be lifted the first loop wheel machine 10 to conveying track 23, the first loop wheel machine 10 is arranged at the conveying track 23
The second end.Additionally, preform production line also includes line of cut, line of cut is placed in frame up transfer lines 25 and the post processing
Between line 26, line of cut is provided with cutting work station.
Further, preform production line also includes surface disposing line 27, and surface disposing line 27 is arranged at curing line and institute
State between line of cut, at least one throwing for carrying out Shot Blasting to the surface of prefabricated component 202 is additionally provided with surface disposing line 27
Ball machine 12.Additionally, surface disposing line 27 also includes the second loop wheel machine 11 and turntable 13, the second loop wheel machine 11 is used for handling prefabricated component
202, it is arranged at the surface disposing line 27 near one end of curing line；Turntable 13 is used to rotate prefabricated component 202,
It is arranged at the surface disposing line 27 near one end of line of cut.
Further, installation of embedded parts station is additionally provided with post treatment line 26 or connector installs station, by built-in fitting
Station is installed or connector installs station, the installation of built-in fitting or connector can be completed, installation of embedded parts station or connector are pacified
Dress station is arranged at after heat-insulation layer installation station.Thermoplastic film protection station is additionally provided with post treatment line 26, is protected by thermoplastic film
Nurse position, can carry out mold protection to the surface of prefabricated component 202, prevent the surface of prefabricated component 202 from being damaged in installation and transportation
Bad or scratch, thermoplastic film protection station is arranged at after the heat-insulation layer installation station.
As shown in figure 3, in one embodiment, being stirred to cement mortar and cloth by stirring apparatus for distributing, stir
Mixing apparatus for distributing includes the pipeline 4, cement plaster blender 101 and and the cement plaster blender that are horizontally placed on ground
The 101 cement mortar material distributing machines 102 for using cooperatively, pipeline 4 be used for transport platform mould 103, platform mould 103 can on pipeline 4 water
Translation is dynamic.Cement plaster blender 101 includes for the mixing drum 108 that is stirred to mortar and is arranged at mixing drum 108
The discharging opening of bottom, and cement mortar material distributing machine 102 is then arranged at the lower section of discharging opening.Cement mortar material distributing machine 102 includes cloth
Material mouth, pipeline 4 is arranged at the lower section of cloth material mouth, when mortar flows out from cloth material mouth, can flow into the platform mould on pipeline 4
In 103, so as to complete pouring for prefabricated component 202.The apparatus for distributing of said structure, first by cement plaster blender 101 to sand
Slurry is stirred, during mortar flows into cement mortar material distributing machine 102 below after stirring, then by cement mortar material distributing machine 102
Mortar is delivered in the platform mould 103 on pipeline 4 below, so as to complete the cloth of prefabricated component 202.Cement mortar is stirred
Machine 101 includes being arranged at the first frame 106 on horizontal plane, and the first hopper 104 for being arranged in the first frame 106 and stirs
Cylinder 108 is mixed, the first hopper 104 includes being arranged on the charging aperture in portion and is arranged at the discharging opening of its underpart, and the first material
Its barrel dliameter is tapered into bucket 104 from top to bottom, and discharging opening is located at the top of mixing drum 108.The discharge outlet of the first hopper 104 also sets
There is feeding device, feeding device is horizontally or diagonally set, the import of feeding device is connected with discharging opening, the outlet of feeding device is put
In the charging aperture top of mixing drum 108.In another embodiment, the outlet of feeding device is straight with the charging aperture of mixing drum 108
Connect in succession, feeding device is directly delivered to the material in hopper in mixing drum 108.Feeding device is specially spiral conveying dress
Put, including feeding tube and the first helical axis 110 for being arranged in feeding tube, the first helical axis 110 can rotate in feeding tube,
And the conveying for being realized during rotation to material.Storage tank 109 is additionally provided with first frame 106, specifically, storage tank
109 tops for being placed in mixing drum 108, storage tank 109 can be connected by pipeline or directly with mixing drum 108, and it is used to store each
Plant the additive for needing to be added in material.The second hopper 105 is additionally provided with cement mortar material distributing machine 102, the second hopper 105 sets
It is placed in the lower section of mixing drum 108.Discharging portion is additionally provided with mixing drum 108, discharging portion is specifically arranged at the bottom of mixing drum 108,
The top of the second hopper 105 is placed in, mortar can flow out from discharging portion, and flow directly into the second hopper 105.Need explanation
, discharging portion can be oppositely arranged with the second hopper 105, it is also possible to which directly contact is set or by pipeline connect setting, herein
It is not especially limited.Discharging unit is additionally provided with cement mortar material distributing machine 102, discharging unit is connected with the second hopper 105, discharged
Unit is fixedly connected with the second hopper 105, for convenience of cleaning, can also be fixedly connected for detachable between the two.Specifically
Ground, discharging unit includes the base plate being fixedly installed, and is arranged at the retractable cover plate on base plate, the discharging opening of discharging unit
Place is additionally provided with the shrouding that can open or close discharging opening.The first oil cylinder and the second oil cylinder are additionally provided with cement mortar material distributing machine 102,
The upper end of the first oil cylinder is flexibly connected with the second hopper 105, and the lower end of the first oil cylinder is flexibly connected with discharging unit, the first oil cylinder
When flexible, the cover plate of discharging unit can be driven to move, or be rotated around base plate.One end of second oil cylinder is with discharging unit activity even
Connect, the other end is flexibly connected with the shrouding of discharging unit, when the second oil cylinder stretches, shrouding can be driven to realize the opening to discharging opening
Or closing.Additionally, the side of stirring apparatus for distributing is additionally provided with operating room 107.
As shown in figure 4, in one embodiment, being stirred to steel fiber reinforced concrete and cloth by stirring apparatus for distributing
Material, stirring apparatus for distributing specifically include be horizontally placed on ground pipeline 4, steel fiber reinforced concrete mixer 111 and with
The steel fiber reinforced concrete material distributing machine 112 that steel fiber reinforced concrete mixer 111 is used cooperatively, pipeline 4 is used for transport platform mould 103,
Platform mould 103 can be moved horizontally on pipeline 4.Fiber transporting device is arranged on the top of steel fiber reinforced concrete mixer 111, uses
In fiber concrete is delivered in steel fiber reinforced concrete mixer 111, steel fiber reinforced concrete mixer 111 includes being used for fibre
The dimension concrete mixing drum 108 being stirred and the discharging opening for being arranged at the bottom of mixing drum 108, and steel fiber reinforced concrete cloth
Machine 112 is then arranged at the lower section of discharging opening.Steel fiber reinforced concrete material distributing machine 112 includes cloth material mouth, and pipeline 4 is arranged at cloth material mouth
Lower section, when mortar flows out from cloth material mouth, can flow into the platform mould 103 on pipeline 4, so as to complete prefabricated component 202
Pour.The apparatus for distributing of said structure, is stirred by steel fiber reinforced concrete mixer 111 to mortar first, mortar after stirring
In flowing into steel fiber reinforced concrete material distributing machine 112 below, then mortar is delivered to it by steel fiber reinforced concrete material distributing machine 112
In platform mould 103 on the pipeline 4 of lower section, so as to complete the cloth of prefabricated component 202.Steel fiber reinforced concrete mixer 111 includes setting
The frame being placed on horizontal plane, and the first hopper 104 and mixing drum 108 in frame are arranged at, the first hopper 104 includes setting
The charging aperture in portion placed on it and be arranged at the discharging opening of its underpart, and the first hopper 104 its barrel dliameter gradually becomes from top to bottom
Small, discharging opening is located at the top of mixing drum 108.Fiber transporting device is arranged at the discharge outlet of the first hopper 104, fiber conveying dress
Put and horizontally or diagonally set, the import of fiber transporting device is connected with discharging opening, the outlet of fiber transporting device is placed in mixing drum
108 charging aperture top.In another embodiment, the outlet of the fiber transporting device is straight with the charging aperture of mixing drum 108
Connect in succession, fiber transporting device can directly be delivered to the material in hopper in mixing drum 108.Feeding device is specially spiral transferring
Material device, including feeding tube and the second helical axis 113 for being arranged in feeding tube, the second helical axis 113 can be in feeding tube
Rotation, and the conveying to material is realized during rotation.Storage tank 109 is additionally provided with frame, specifically, storage tank 109
The top of mixing drum 108 is placed in, storage tank 109 can be connected by pipeline or directly with mixing drum 108, and it is used to store various need
It is added to the additive in material.The second hopper 105 is additionally provided with steel fiber reinforced concrete material distributing machine 112, the second hopper 105 sets
It is placed in the lower section of mixing drum 108.Discharging portion is additionally provided with mixing drum 108, discharging portion is specifically arranged at the bottom of mixing drum 108,
The top of the second hopper 105 is placed in, mortar can flow out from discharging portion, and flow directly into the second hopper 105.Need explanation
, discharging portion can be oppositely arranged with the second hopper 105, it is also possible to which directly contact is set or by pipeline connect setting, herein
It is not especially limited.Discharging unit is additionally provided with steel fiber reinforced concrete material distributing machine 112, discharging unit is connected with the second hopper 105,
Discharging unit is fixedly connected with the second hopper 105, for convenience of cleaning, can also be fixedly connected for detachable between the two.More
Specifically, discharging unit includes the base plate that is fixedly installed, and be arranged at the retractable cover plate on base plate, and discharging unit goes out
Being additionally provided with material mouth can open or close the shrouding of discharging opening.Fiber transporting device includes multiple horizontally disposed feeding tubes, and
Multiple feeding tubes are be arranged in parallel, and rotatable second helical axis 113 is provided with each transport tube, and the second helical axis 113 revolves
When turning, the material for conveying barrel is moved, so as to drive material to realize cloth through discharging unit.Additionally, stirring apparatus for distributing
Side be additionally provided with operating room 107.
Precuring kiln as shown in Figures 5 and 6, specifically includes horizontally disposed first base 204 and is arranged at first
Kiln body on base 204, kiln body includes mutually isolated multiple fog rooms 206, and multiple fog rooms 206 are set up in parallel, and each is supported
The prefabricated component storage position of multiple-layer horizontal state is vertically set in shield room 206, more specifically, as illustrated, every layer of prefabricated component
202 storage positions are made up of multiple bearings 203, and bearing 203 specifically includes the first bearing and the second bearing being oppositely arranged, first
Seat and the second bearing be respectively provided with the inwall of the left and right sides of fog room 206, also, each fog room 206 first base
204 rails being additionally provided with for prefabricated component 202 to be transported into fog room 206 or transported from fog room 206, it is necessary to explanation,
Rail may be disposed on horizontal plane, may also set up in first base 204.One or more is equipped with each fog room 206
Water pipe 207, meanwhile, is additionally provided with many steam pipes in each fog room 206, steam pipe is connected with water pipe 207, it is heated after steaming
Steam in steam pipe can enter in oral siphon 207, and in the presence of vapor, water and vapour with predetermined temperature can be from being opened in water
Emerged in venthole on pipe 207, the prefabricated component 202 in fog room 206 is conserved.The bottom of fog room 206 is additionally provided with
Cistern, one end of water pipe 207 connects with cistern, and cistern is used to be supplied water for water pipe 207, and water can be specifically set in pond
Pump, it is ensured that water pipe 207 is in all the time water state.The heating dress for being heated for water or vapor is additionally provided with cistern
Put, silencer is additionally provided with heater, silencer is used to reduce the noise of heater, and heater is arranged at water pipe 207
One end, and connected with water pipe 207.At least one temperature sensor is additionally provided with fog room 206, temperature sensor is used to perceive
Temperature in fog room 206, also, temperature sensor is arranged on the inwall of fog room 206, can be on the side wall of both sides,
The top of fog room 206 can be arranged at.At least one humidity sensor is additionally provided with fog room 206, humidity sensor is used for
The humidity in fog room 206 is perceived, also, humidity sensor is arranged on the inwall of fog room 206, can be the side wall of both sides
On, it is also possible to it is arranged at the top of fog room 206.The porch of each fog room 206 is additionally provided with door, in first base 204
Chute is provided with, the lower end of door is placed in chute, and can be slidably reciprocated in chute.For the setting of door, another real
Apply in example, door can be also arranged on the side wall of fog room 206 by hinge, or be arranged at fog room 206 top, it is necessary to
Illustrate, when door is arranged at the top of fog room 206 by hinge, can also be set at the top of fog room 206 simultaneously
The extensible members such as oil cylinder, for driving door to be placed around the top of fog room 206.Curing kilns also include being arranged at two pieces of phases of periphery
To the side plate 201 for setting, two blocks of side plates 201 are vertically arranged, and its lower end is arranged in first base 204, two blocks of side plates 201 it is upper
End is additionally provided with top board 205, is fixedly connected between the two ends of top board 205 and two pieces of tops of side plate 201.It should be noted that with
The relative side of door, i.e., the rear portion shown in figure also is provided with shrouding.Travel control device, row kind control are additionally provided with rail
Device is used to control parking spot of the transport vehicle on rail, and such as real-time control transport vehicle puts part position, pickup position etc..It is right
In the first bearing and the second bearing that are oppositely arranged, it is shaped as inverted trapezoidal, more specifically, the shape after its installation on inwall
Shape is that chamfer is trapezoidal, the first bearing and the second bearing is bolted or welding manner is fixed on the inwall of fog room 206.
Transport vehicle as shown in Figure 7 and Figure 8, specifically includes moveable pedestal 304, support base 307 and is arranged at base
At least two support components being oppositely arranged between seat 304 and support base 307, each support component at least includes the first support
The first end of the support member 309 of part 306 and second, the first support member 306 and the second support member 309, i.e., the lower end point shown in figure
Be not flexibly connected with pedestal 304, the second end of the first support member 306 and the second support member 309, i.e., the upper end shown in figure with branch
Support seat 307 is connected.The prefabricated component transport vehicle of this structure, the first support member 306 and the second support member 309 can be extensible member, the
One support member 306 and the second support member 309 extend simultaneously when, you can realize the jacking to prefabricated component 202.Certainly, the first support
The support member 309 of part 306 and second can also be strut, and when the lower end of two struts moves closer to, its height is gradually uprised, and is realized
Jacking to prefabricated component 202, conversely, when the lower end of two struts is gradually disengaged, its height is gradually reduced.Support component is specially
Scissor type telescopic frame, the upper surface of pedestal 304 further respectively has the first bearing pin 301 and the second bearing pin 302, the first support member 306
Lower end be flexibly connected with pedestal 304 by the first bearing pin 301, the lower end of the second support member 309 passes through the second bearing pin 302 and base
Seat 304 is flexibly connected, and is flexibly connected between the two ends of the second support member 309 between the two ends of the first support member 306, specifically may be used
Connected by bearing pin.And the distance between the first bearing pin 301 and second bearing pin 302 can be adjusted in real time.For convenience of installation
And dismounting, connection between the first support member 306 and the first bearing pin 301, between the second support member 309 and the second bearing pin 302
The optional detachable connection of connection.First support member 306 and the second support member 309 are preferably oil cylinder or cylinder.When first
When 306 and second support member of support member 309 extends, the whole height of prefabricated component transport vehicle is higher, conversely, then step-down.Need explanation
, in this embodiment, the jointed shaft between the first support member 306 and the second support member 309 can keep the first support member
306 and the second stability between support member 309.It is further preferable that jointed shaft can be fixedly installed on the first support member 306,
Second support member 309 is provided with the chute coordinated with jointed shaft.Drive device is additionally provided with pedestal 304, in a kind of technical scheme
In, drive device is horizontally placed on pedestal 304, the first end of its one end and the first support member 306 or the second support member 309,
Lower end i.e. shown in figure is flexibly connected, when drive device is acted, under the first support member 306 of drive or the second support member 309
End moves horizontally on pedestal 304.Or, the two ends of drive device respectively with the first support member 306 and the second support member 309
Lower end is flexibly connected, and when drive device extends, the lower end of the first support member 306 and the second support member 309 is located remotely from each other, now,
The height reduction of prefabricated component transport vehicle.And when drive device shortens, the lower end of the first support member 306 and the second support member 309
Close to each other, now, the height of prefabricated component transport vehicle is uprised.Can be oil cylinder, or cylinder for drive device, also
Can be other extensible members.Support member also includes the 3rd support member 310 and the 4th support member 311, one end of the 3rd support member 310
With the second end of the first support member 306, i.e., upper end shown in figure is flexibly connected, one end of the 4th support member 311 with second
Second end of support member 309, i.e., upper end shown in figure is flexibly connected, also, between the two ends of the 3rd support member 310 and the 4th
It is flexibly connected by jointed shaft between the two ends of support member 311.The upper end of the first support member 306 is provided with the 3rd bearing pin 305, the 3rd
Support member 310 is flexibly connected by the 3rd bearing pin 305 with the first support member 306, and the upper end of the second support member 309 is provided with the 4th bearing pin
308, the 4th support member 311 is flexibly connected by the 4th bearing pin 308 with the second support member 309.Support member also includes the 5th support
The support member 314 of part 313 and the 6th, one end of the 5th support member 313, specially lower end are movable with the upper end of the 3rd support member 310
Connection, and upper end of the lower end of the 6th support member 314 then with the 4th support member 311 is flexibly connected, equally, the 5th support member 313
Two ends between be flexibly connected by jointed shaft between the two ends of the 6th support member 314.It should be noted that except the 5th support
Beyond the support member 309 of part 313 and second, more support members can also be arranged as required to, further to increase prefabricated component fortune
The height of defeated car.Multiple rollers 303 for being moved with moving base 304 are additionally provided with pedestal 304, the quantity of roller 303 is preferred
It is four, is respectively arranged on four angles of pedestal 304, can be laid on ground and laied oneself on the railway tracks, roller 303 can walks on laying oneself on the railway tracks.Need
It is noted that actuating unit can also be set on pedestal 304, actuating unit can be motor, or other power
Unit.
Prefabricated component storage rack as shown in Figure 9, including horizontally disposed underframe 316, one end and/or two ends of underframe 316
Many vertical rods 312 are provided with, vertical rod 312 is vertically arranged, and its lower end is fixedly connected with underframe 316.Additionally, to increase the strong of storage rack
Degree, also sets up oblique pull plate 315 in storage rack, oblique pull plate 315 is shaped as right angled triangle, one bar right-angle side and underframe 316
It is fixedly connected, another right-angle side is fixedly connected with vertical rod 312.Certainly, as other alternatives, brace can also reach identical
Technique effect, one end of brace is fixedly connected with underframe 316, and the other end of brace is fixedly connected with vertical rod 312.Additionally, vertical
Many pull bars 317 can also be set between bar 312, and the two ends of pull bar 317 are fixedly connected with vertical rod 312 respectively.This structure is deposited
Storage frame, can simultaneously store the prefabricated component 202 that polylith is placed vertically, with compact conformation, the advantage for occupying little space.Need explanation
, to prevent adjacent prefabricated component 202 from sticking together, polylith dividing plate, i.e., adjacent prefabricated component can also be set on pull bar 317
202 are separated by dividing plate.
The first line of cut 14 as shown in Figures 10 and 11, including pipeline 4 and cutting mechanism, cutting mechanism is arranged at defeated
The top of line sending 4, specifically includes horizontally disposed second base 409, and first for being moved left and right in second base 409
The first cutter sweep that can be moved in the first frame, the second frame are additionally provided with frame and the second frame, also, the first frame
On also equally be provided with the second cutter sweep that can be moved in the second frame.Prefabricated component 202 on pipeline 4 need to be cut
When, the first frame and the second frame can cut to prefabricated component 202 simultaneously, also, the first cutter sweep and the second cutting dress
Putting can not only move left and right with the first frame and the second frame respectively, can also respectively in the first frame and in the second frame back and forth
It is mobile, therefore, prefabricated component 202 can be cut from arbitrarily angled.First frame includes being vertically arranged in second base 409
The first column 407 and be fixedly installed on the first crossbeam 401 at the top of the first column 407, it is preferable that the first column 407
Quantity is two, and two first columns 407 are oppositely arranged, and first crossbeam 401 is horizontally disposed with, and its two ends is vertical with two first respectively
The top of post 407 is fixedly connected, and the first cutter sweep can move back and forth along first crossbeam 401.Likewise, the second frame includes erecting
Straight the second column 411 being arranged in second base 409 and the second cross beam 402 being fixedly installed at the top of the second column 411,
Preferably, the quantity of the second column 411 is two, and two second columns 411 are oppositely arranged, and second cross beam 402 is horizontally disposed with, its
Top of the two ends respectively with two second columns 411 is fixedly connected, and the second cutter sweep can move back and forth along second cross beam 402.
Cutter sweep also includes the 3rd frame that can be moved left and right in second base 409, and the 3rd frame is provided with can be in the 3rd frame
3rd cutter sweep of upper movement.As shown in Figure 10, when using the second frame as benchmark, the second frame is maintained static, the
One frame and the 3rd frame can be according to being sized being moved left and right along second base 409, and now, the second cutter sweep can be realized
Front and rear cutting, and the first cutter sweep and the 3rd cutter sweep then can both realize front and rear cutting, it is also possible to realize left and right cutting.With
As the second frame, the 3rd frame includes the 3rd column 412 being vertically arranged in second base 409 and consolidates first frame
Surely it is arranged at the 3rd crossbeam 403 at the top of the 3rd column 412, it is preferable that the quantity of the 3rd column 412 is two, two the 3rd
Column 412 is oppositely arranged, and the 3rd crossbeam 403 is horizontally disposed with, and its two ends is fixed with two tops of the 3rd column 412 connect respectively
Connect, the 3rd cutter sweep can move back and forth along the 3rd crossbeam 403.It is vertical for convenience of the first column 407, the second column 411 and the 3rd
Post 412 is moved, and in one embodiment, the upper surface of second base 409 sets two chutes, and two chutes be arranged in parallel,
The lower end of the first column 407, the second column 411 and the 3rd column 412 is arranged in chute respectively, also, the first column 407,
Second column 411 and the 3rd column 412 can slidably reciprocate along draw-in groove.In another embodiment, two are set in second base 409
Bar guide rail 408, two guide rails 408 be arranged in parallel, the lower end difference of the first column 407, the second column 411 and the 3rd column 412
The rail wheel coordinated with guide rail 408 is provided with, i.e. the first column 407, the second column 411 and the 3rd column 412 are by rail wheel in guide rail
Moved left and right on 408.First cutter sweep includes the first extensible member and the first cutter head 404, and the upper end of the first extensible member is arranged at
On first crossbeam 401, the first cutter head 404 is arranged at the lower end of the first extensible member, when the first extensible member stretches, drives the first cutter head
404 move up and down.Can be oil cylinder for the first extensible member, can be cylinder, can also be any possible flexible for other
Part.First extensible member is preferably oil cylinder, and the lower end of oil cylinder is provided with the first mounting seat for installing the first cutter head 404, the first knife
First 404 are arranged in the first mounting seat, and position of first cutter head 404 in the first mounting seat is adjustable, with the first cutter head 404
The change of the position in the first mounting seat, the first cutter head 404 also changes therewith to the cut direction of prefabricated component 202.Need
It is noted that the second cutter sweep, the 3rd cutter sweep are consistent with the structure of the first cutter sweep, i.e. the second cutter sweep
Second cutter head 405, the 3rd cutter head 406 of the 3rd cutter sweep is scalable, the installation of the second cutter head 405 and the 3rd cutter head 406
Position can adjust.In first cutter sweep, the second cutter sweep and the 3rd cutter sweep, at least one is provided with steering machine
Structure, steering mechanism is used for band dynamic cutter head and turns to, i.e., when steering mechanism is set on the first cutter sweep, steering mechanism can drive the
One cutter head 404 is turned to around the lower end degree of doing of the first extensible member.To prevent the sideslip because of stress in cutting process of prefabricated component 202,
So as to influence cutting accuracy, it is additionally provided with pipeline 4, in the first frame, in the second frame or in the 3rd frame for for prefabricated
The guider that part 202 is oriented to.Or be can be set on pipeline 4, in the first frame, in the second frame and in the 3rd frame
Guider.The structure of guider can be able to be guide plate with varied, can also be gathering sill, can also be other
Any possible guide frame.Further to fix prefabricated component 202, in addition to guider, on pipeline 4, in the first frame,
The hold-down gear for pushing down prefabricated component 202 is additionally provided with second frame or in the 3rd frame.Or on pipeline 4, first
Hold-down gear is equipped with frame, in the second frame and in the 3rd frame, prefabricated component 202 is compressed from multiple angles, prevent prefabricated
Part 202 is beated in cutting process because of stress.The side of pipeline 4 is additionally provided with the motor for driving prefabricated component 202 to move,
The quantity of motor is preferably several, drives prefabricated component 202 to move from multiple directions.
The second line of cut 15 as shown in FIG. 12 and 13, including cutting mechanism and pipeline 4, cutting mechanism is arranged at defeated
The top of line sending 4, cutting mechanism includes the frame being fixedly installed, and the lower end of frame is fixedly installed on horizontal plane, or by seat
Son is arranged on horizontal plane, and multiple cutter sweeps are set in frame, and multiple cutter sweeps can be moved horizontally in frame.This knot
The prefabricated component cutting production line of structure, frame is fixedly installed, and multiple cutter sweeps are arranged in frame, and can be moved down in frame
Move, it is necessary to when being cut to prefabricated component 202, pipeline 4 drives prefabricated component 202 to move at a predetermined velocity, multiple cutter sweeps
Can act on simultaneously on prefabricated component 202, so as to complete the cutting to prefabricated component 202 from different perspectives.Frame includes being vertically arranged
In the column of horizontal plane, the quantity of column is preferably two, and two root posts be arranged in parallel, the 4th is provided with the top of two root posts horizontal
Beam 414, multiple cutter sweeps are arranged on the 4th crossbeam 414, and can be moved back and forth on the 4th crossbeam 414.Cutter sweep has
Body include the first cutter sweep and the second cutter sweep, the rectangular cross-section of the 4th crossbeam 414, including two sides, lower surface and
Lower surface, the two sides or lower surface of the 4th crossbeam 414 are provided with chute, and the upper end of the first cutter sweep and the second cutter sweep sets
It is placed in chute, more specifically, the settable roller in upper end of the first cutter sweep and the second cutter sweep, and existed by roller
Move back and forth in chute.It should be noted that the cooperation between the first cutter sweep and the second cutter sweep and the 4th crossbeam 414
Mode can be with varied, and this is no longer going to repeat them.First cutter sweep includes the first extensible member and the first cutter head 404,
The upper end of the first extensible member is connected with the 4th crossbeam 414, and the first cutter head 404 is arranged at the lower end of the first extensible member, and first stretches
When part stretches, the first cutter head 404 can be driven to move up and down.First extensible member is preferably oil cylinder, and the lower end of oil cylinder is provided with for pacifying
The first mounting seat of the first cutter head 404 is filled, the first cutter head 404 is arranged in the first mounting seat, and the first cutter head 404 is in the first peace
Position on dress seat is adjustable, and with the change of position of first cutter head 404 in the first mounting seat, the first cutter head 404 is to prefabricated
The cut direction of part 202 also changes therewith.It should be noted that the structure one of the second cutter sweep and the first cutter sweep
Cause, i.e. the second cutter head 405 on the second cutter sweep is scalable, and the installation site of the second cutter head 405 also can adjust.Cutter sweep
Also include the 3rd cutter sweep, also, the 3rd cutter sweep is as the structure of the first cutter sweep and the second cutter sweep, i.e.,
The 3rd cutter head 406 on 3rd cutter sweep is scalable, and the installation site of the 3rd cutter head 406 also can adjust.It should be noted that
4th cutter head 415 can also be set on the 4th crossbeam 414 and more have cutter head.First cutter sweep, the second cutter sweep and
In three cutter sweeps, at least one is provided with steering mechanism, and steering mechanism is used for band dynamic cutter head and turns to, i.e., when the first cutter sweep
During upper setting steering mechanism, steering mechanism can drive the first cutter head 404 to be turned to around the lower end degree of doing of the first extensible member.It is pre- to prevent
The sideslip because of stress in cutting process of product 202, so as to influence cutting accuracy, is additionally provided with for being prefabricated component on pipeline 4
202 guiders being oriented to, or guider can be set in frame, or guiding is respectively provided with pipeline 4 and frame
Device.The structure of guider can be able to be guide plate with varied, can also be gathering sill, can also be any for other
Possible guide frame.Further to fix prefabricated component 202, in addition to guider, it is additionally provided with pipeline 4 pre- for pushing down
The hold-down gear of product 202, or hold-down gear is set in frame, or it is equipped with compression on pipeline 4 and in frame
Device, prefabricated component 202 is compressed from multiple angles, prevents prefabricated component 202 from being beated because of stress in cutting process.Filled for being oriented to
Put, including at least one piece guide plate, guide plate is fixedly installed on pipeline 4 and/or in frame by extensible member.For compressing
Device, including an at least block pressur plate, pressing plate are fixedly installed on pipeline 4 and/or in frame by extensible member.Except pipeline 4
Outside multiple second motors 416 of upper setting, one end of the 4th crossbeam 414 can also set multiple 3rd motors 417, the 3rd motor
417 are used to drive cutter sweep to be moved on the 4th crossbeam 414.
Such as Fig. 2,14 and Figure 15 preform production line, more specifically, preform production line includes pipeline 4 and sets
In the multiple platform moulds 103 on pipeline 4, pipeline 4 includes at least two horizontal production lines 26 be arrangeding in parallel, and two laterally raw
The two ends of producing line 26 are also respectively provided with first longitudinal direction production line 24 and second longitudinal direction production line 25, and horizontal production line 26 includes two
Horizontally disposed crossbeam, sets multiple rotatable rollers 501 between crossbeam, platform mould 103 can be by roller 501 in pipeline 4
On move horizontally.More specifically, roller 501 includes the first roller, and the two ends of the first roller are respectively arranged on two crossbeams,
And the one or both ends of the first roller are additionally provided with the power set for driving roller 501 to rotate.Preferably, power set are
Motor, motor includes output shaft, and output shaft is fixedly connected with the end of roller 501, when motor rotates, drives output shaft rotation,
Roller 501 is further driven to rotate.In addition to the first roller, roller 501 also includes second tin roller, and the two ends of second tin roller are rotatable
Be arranged on two crossbeams, and the first roller and second tin roller interval setting, and second tin roller is arranged at adjacent two
Between one roller.Be additionally provided with frictional layer on first roller and second tin roller, frictional layer be used to increasing platform mould 103 and roller 501 it
Between frictional force, be specifically as follows rubber layer, it is sheathed on or is embedded on the first roller and second tin roller.Need explanation
It is that the power set for driving the rotation of roller 501 can herein be will not enumerate with varied.This set-up mode, pipeline
4 can realize stepless speed regulation, and the movement of prefabricated component 202 or platform mould 103 is more steady.
As shown in Figure 16 and Figure 17, for pipeline 4, in another embodiment, pipeline 4 includes two parallel horizontal strokes
Beam and the leg 502 for support beam, set multiple rollers 501 between two crossbeams, the periphery of roller 501 sets conveyer belt
503, i.e., roller 501 is wrapped up by conveyer belt 503, the two ends of roller 501 equally set motor, when motor rotates, rolling
Cylinder 501 rotates, and is further driven to conveyer belt 503 and rotates, so that the platform mould 103 or prefabricated component 202 on driving conveying belt 503 revolve
Turn.Ibid, this set-up mode, the equally achievable stepless speed regulation of pipeline 4, realizes to platform mould 103 or the steady fortune of prefabricated component 202
It is defeated.
The above is only preferred embodiment of the present utility model, it is noted that for the common skill of the art
For art personnel, on the premise of the utility model principle is not departed from, some improvements and modifications can also be made, these improve and
Retouching also should be regarded as protection domain of the present utility model.
Claims (10)
1. a kind of preform production line, it is characterised in that built up including pouring of being sequentially arranged according to prefabricated component (202) production sequence
Molded line (24), curing line, the transfer lines that frames up (25) and post treatment line (26), the curing line include precuring kiln (5) and support eventually
Kiln (19) is protected, is connected by the transfer lines (25) that frames up between the precuring kiln (5) and whole curing kilns (19), the rear place
Reason line (26) is provided with heat-insulation layer and installs station.
2. preform production line according to claim 1, it is characterised in that the form wire (24) that pours includes spray successively
Apply station, pour station and the station that vibrates.
3. preform production line according to claim 2, it is characterised in that the spray station is provided with for being platform mould
Spray first flush coater (8) of releasing agent；The station that pours is provided with casting machine (2) for pouring prefabricated component (202)；Institute
State the station that vibrates and be provided with vibrator (3) for being vibrated to prefabricated component (202).
4. preform production line according to claim 1, it is characterised in that the transfer lines that frames up (25) is including transport rail
Road (23), the first end of the conveying track (23) is connected with the whole curing kilns (19), and the conveying track (23) is provided with
The transport vehicle that can move back and forth on conveying track (23).
5. preform production line according to claim 4, it is characterised in that the transfer lines that frames up (25) also includes being used for
Prefabricated component (202) lifting to the first loop wheel machine (10) on conveying track, first loop wheel machine (10) is arranged at the transport rail
Second end in road.
6. preform production line according to claim 1, it is characterised in that the preform production line also includes cutting
Line, the line of cut be placed in it is described frame up between transfer lines (25) and the post treatment line (26), the line of cut is provided with to be cut
Cut station.
7. preform production line according to claim 6, it is characterised in that the preform production line also includes at surface
Reason line (27), the surface disposing line (27) is arranged between the curing line and the line of cut, the surface disposing line
(27) at least one shot-blasting machine (12) for carrying out Shot Blasting to prefabricated component (202) surface is additionally provided with.
8. preform production line according to claim 7, it is characterised in that the surface disposing line (27) also includes second
Loop wheel machine (11) and turntable (13), for handling prefabricated component (202), it is arranged at the surface treatment to second loop wheel machine (11)
Line (27) is near one end of curing line；For being rotated to prefabricated component (202), it is arranged at the table to the turntable (13)
Face processes line (27) near one end of line of cut.
9. preform production line according to claim 1, it is characterised in that be additionally provided with the post treatment line (26) pre-buried
Part installs station or connector installs station, and the installation of embedded parts station or connector install station and be arranged at the heat-insulation layer
After installation station.
10. preform production line according to claim 1, it is characterised in that be additionally provided with heat on the post treatment line (26)
Plastic film protects station, the thermoplastic film protection station to be arranged at after the heat-insulation layer installation station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620962331.8U CN206186076U (en) | 2016-08-26 | 2016-08-26 | Prefab production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620962331.8U CN206186076U (en) | 2016-08-26 | 2016-08-26 | Prefab production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206186076U true CN206186076U (en) | 2017-05-24 |
Family
ID=58728854
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620962331.8U Active CN206186076U (en) | 2016-08-26 | 2016-08-26 | Prefab production line |
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| Country | Link |
|---|---|
| CN (1) | CN206186076U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116834143A (en) * | 2023-08-17 | 2023-10-03 | 浙江永欣蓝建筑构件有限公司 | Production line for intelligent and efficient production of cement-based steel bar truss floor support plate |
-
2016
- 2016-08-26 CN CN201620962331.8U patent/CN206186076U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116834143A (en) * | 2023-08-17 | 2023-10-03 | 浙江永欣蓝建筑构件有限公司 | Production line for intelligent and efficient production of cement-based steel bar truss floor support plate |
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