CN104191513B - Automatic production line of small plastic-concrete components - Google Patents
Automatic production line of small plastic-concrete components Download PDFInfo
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- CN104191513B CN104191513B CN201410407109.7A CN201410407109A CN104191513B CN 104191513 B CN104191513 B CN 104191513B CN 201410407109 A CN201410407109 A CN 201410407109A CN 104191513 B CN104191513 B CN 104191513B
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- handgrip
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- motor
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- 230000007246 mechanism Effects 0.000 claims description 83
- 239000002904 solvent Substances 0.000 claims description 56
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses an automatic production line of small plastic-concrete components, and belongs to production equipment of small plastic-concrete components. The automatic production line of the small plastic-concrete components structurally comprises a metering pouring machine, a vibration table, a mechanical grip transporter, a turnover stripper machine, a die cleaning machine, a color pouring machine, stacking machines, turning platforms and conveyers. The stacking machines comprise the first stacking machine, the second stacking machine and the third stacking machine. The turning platforms comprises the first turning platform and the second turning platform. The conveyors comprise the first conveyor, the second conveyor, the third conveyor, the fourth conveyor and the fifth conveyor. The mechanical grip transporter is arranged at the upper portion of the front of the turnover stripper machine, the first turning platform and the second turning platform and the die cleaning machine and the color pouring machine are sequentially arranged at the upper portion of the second conveyor behind the mechanical grip transporter from front to back. The automatic production line of the small plastic-concrete components has the advantages of reducing the labor intensity of workers, saving time and labor, improving the production efficiency, improving the product quality, being capable of meeting the requirements for mass production within short time and the like.
Description
Technical field
The present invention relates to the production equipment of a kind of plastic concrete small members, especially a kind of plastic concrete small members is automatic
Change production line.
Background technology
Small-size concrete component is divided into dry concrete component and plastic concrete component, and dry concrete small members is the most
Having automatic production line to put goods on the market, production efficiency is high.And plastic concrete small members the most still uses the mode manually poured raw
Producing, production efficiency is low, it is impossible to meet short time large batch of buying.
At present, the solution also not had.
Summary of the invention
The technical assignment of the present invention is for above-mentioned a kind of automatic metaplasia of plastic concrete small members of not enough offer of the prior art
Producing line, this plastic concrete small members automatic production line has and need not manually pour, and reduces the labor intensity of workman,
Time saving and energy saving, improve production efficiency；Improve product quality, the feature of short time production in enormous quantities can be met.
The technical solution adopted for the present invention to solve the technical problems is: it includes measuring casting machine, vibration table, mechanical gripper carrying
Machine, upset ingot stripper, mold cleaning machine, color casting machine, stacking machine, turning platform and conveyer；Described stacking machine includes
First stacking machine, second code stack machine and third yard stack machine, described turning platform includes the first turning platform and the second turning platform,
Conveyer includes the first conveyer, the second conveyer, the 3rd conveyer, the 4th conveyer and the 5th conveyer；Described first turn
Curved platform and the second turning platform are separately positioned on front side and the rear side of the second conveyer, and the right side of the second described turning platform is successively
Being provided with the 3rd conveyer, vibration table and the 4th conveyer, the right side of the 4th described conveyer is provided with the first stacking machine, described
The right side of the first turning platform be disposed with the first conveyer and second code stack machine, front side is provided with upset ingot stripper, described
The left side of upset ingot stripper is disposed with the 5th conveyer and third yard stack machine, and it is de-that described mechanical gripper carrying implement is arranged on upset
Top on front side of mould machine, the first turning platform and the second conveyer, the second conveyer top on rear side of described mechanical gripper carrying implement
Being disposed with mold cleaning machine and color casting machine from front to back, described metering casting machine is arranged on the top of the 3rd conveyer.
Described metering casting machine includes frame, blender, cloth bucket, screw(-type) feeder and scale hooper, described blender, cloth
Hopper, screw(-type) feeder and scale hooper are separately positioned in frame, and described blender is arranged on the top of cloth bucket, described spiral shell
Rotation batcher is arranged on the bottom of cloth bucket, and described scale hooper is arranged on the bottom of screw(-type) feeder, described screw(-type) feeder
Front side is provided with guiding gutter, and the bottom of described guiding gutter is positioned at the top of scale hooper, and the two ends of described scale hooper are respectively arranged with
LOAD CELLS, the front side outer wall of scale hooper is provided with display, and described LOAD CELLS, display and screw feeder are dynamo-electric
Connecting, the bottom of described scale hooper is provided with valve, described valve and valve push-and-pull cylinders；
The top of described scale hooper is provided with cleaner, and described cleaner includes cleaning brush and cleaning brush lift cylinder, described
Cleaning brush includes that brush body and bristle, described brush body are cylindrical shape, and bristle is distributed on the outer circle wall of brush body, the outer gusset of bristle
The diameter of a circle become is equal with scale hooper internal diameter, and the top of described brush body is connected with cleaning brush lift cylinder, described cleaning brush liter
Sending down the abnormal ascending QI cylinder is fixed in frame, and the rear side of described scale hooper is provided with a deflector being obliquely installed, before described screw(-type) feeder
The guiding gutter of side is positioned at the top of deflector；
Described valve includes draw back plate and is arranged on the support slot of draw back plate both sides, and described draw back plate is U-shaped draw back plate, described
The two ends of draw back plate carry on a shoulder pole respectively in the support slot of both sides, the top of described draw back plate is scale hooper；
Described screw(-type) feeder and scale hooper include 3 respectively, and the bottom of each screw(-type) feeder is correspondingly arranged a scale hooper,
Described screw(-type) feeder from left to right sets gradually along cloth bucket bottom.
Described vibration table includes vibrating device and lower vibrating device, and described upper vibrating device includes that vibrator and vibrator prop up
Frame, described lower vibrating device includes base, spring, vibration table support, lower vibrator, roller bearing and roller bearing device of rotation driving；
The bottom of described vibration table support is provided with base, is provided with spring, described vibration table between base and vibration table support
Support includes top vibration table support, bottom vibration rack and middle vibration table support, and described middle vibration table support is arranged on
Between portion's vibration table support and bottom vibration table support, described lower vibrator is arranged on the middle part of bottom vibration table support, described
Roller bearing includes multiple, is successively set on vibration table frame upper, and described multiple roller bearings are connected with roller bearing device of rotation driving, institute
The roller bearing device of rotation driving stated is arranged on vibration table support；
Every three of described vibrator forms one group, is often disposed longitudinally on the top of roller bearing about group vibrator, described each vibrates
Device includes that upper vibration generator and vibrating spear, described vibrating spear are connected with upper vibration generator respectively, and upper vibration generator is arranged on vibrator support；
Described vibrator includes two groups, and two groups of vibrator fore-and-aft directions are arranged on the top of roller bearing.
Described mechanical gripper carrying implement includes two set mechanical grippers and handgrip driving, and before and after two described set mechanical grippers, correspondence sets
Putting, two described set mechanical grippers are connected with handgrip lift drive mechanism, and described handgrip lift drive mechanism is arranged on handgrip driving
On, the bottom of described handgrip driving is provided with walking frames；
Described two set mechanical grippers include handgrip frame, front handgrip, rear handgrip and handgrip cylinder respectively, described front handgrip and after
Handgrip is separately positioned on the middle and upper part of front side and the rear side of handgrip frame, described front handgrip and rear handgrip and cuts with scissors mutually with handgrip frame respectively
Connecing, described front handgrip and the top of rear handgrip are separately positioned on front handgrip cross bar and rear handgrip cross bar, described front handgrip cross bar
Connecting arm respectively with the two ends, left and right of rear handgrip cross bar, the other end of described front handgrip cross bar and rear handgrip cross bar left end arm divides
Be not connected with the left side of handgrip cylinder connecting rod, the other end of front handgrip cross bar and rear handgrip cross bar right-hand member arm respectively with handgrip cylinder
The right side of connecting rod is connected, and described handgrip cylinder connecting rod is arranged on the top of handgrip cylinder, and is connected with the cylinder rod of handgrip cylinder,
Described handgrip cylinder is arranged on the middle part of handgrip frame, and described handgrip frame is connected with handgrip lift drive mechanism；
The left and right sides of described handgrip cylinder connecting rod is respectively arranged with connecting rod mobile guide support, and described connecting rod moves to be led
Be separately positioned on the left and right sides of handgrip frame to support, the middle part of described connecting rod mobile guide support has shifting chute,
The two ends, left and right of described handgrip cylinder connecting rod are respectively placed in the shifting chute of two lateral connector bar mobile guide mid-stent；
The two ends, left and right of described handgrip frame are respectively arranged with guide post, and the top of described guide post fixes with handgrip driving,
Bottom is each passed through handgrip frame；
Described handgrip lift drive mechanism includes that lifting drives motor, main drive sprocket and 4 set sprocket wheel chain drive mechanisms, described
4 set sprocket wheel chain drive mechanisms be connected with the front side of handgrip frame in two set mechanical grippers and rear side respectively, described often set chain
Wheel chain drive mechanism include respectively the first sprocket wheel, the second sprocket wheel, the 3rd sprocket wheel, the 4th sprocket wheel, first sprocket wheel connect chain, two
Three sprocket wheels connect chain and the 4th sprocket wheel connects chain, connect chain by two or three sprocket wheels between the second described sprocket wheel and the 3rd sprocket wheel
Being connected, first described sprocket wheel connection chain one end is connected chain bottom and is connected with two or three sprocket wheels, and the other end is through the first sprocket wheel and grabs
Handset mounting is connected, and the 4th described sprocket wheel connection chain one end is connected chain top and is connected with two or three sprocket wheels, and the other end passes the 4th chain
Wheel is connected with handgrip frame, and the first described sprocket wheel is arranged in the handgrip driving of the second sprocket wheel bottom, and the 4th sprocket wheel is arranged on the 3rd
In the handgrip driving on sprocket wheel top, the second described sprocket wheel and the 3rd sprocket wheel are respectively fixedly disposed at the second sprocket wheel rotating shaft and the 3rd sprocket wheel
In rotating shaft, the second described sprocket wheel rotating shaft and the 3rd sprocket wheel rotating shaft are arranged on handgrip driving top, described master by bearing block respectively
Drive sprocket is arranged in the 3rd sprocket wheel rotating shaft, and main drive sprocket drives motor sprocket to be connected by chain with lifting, described lifting
Driving motor sprocket to be arranged on lifting and drive on the motor shaft of motor, described lifting drives motor to be arranged on handgrip driving top；
Described handgrip driving includes drive a vehicle frame, road wheel and road wheel travel driving motor, before and after described driving frame two
Side is respectively arranged with road wheel, and one of them described road wheel is connected with road wheel travel driving motor, with road wheel hoofing part
Being provided with road wheel sprocket wheel on the road wheel that motor is connected, road wheel travel driving motor is arranged in driving frame, described walking
It is provided with road wheel travel driving motor sprocket wheel, described road wheel travel driving motor sprocket wheel on the motor shaft of wheel travel driving motor
Being connected by chain with road wheel sprocket wheel, described road wheel lays respectively at walking frames top.
Described upset ingot stripper includes two set upset mould emptiers, arranges before and after two described set upset mould emptiers, and described is every
Set upset mould emptier include support, move up and down cylinder, upset motor, slide block, rotating shaft, returning face plate, mould strap and
Clamping plate moving drive mechanism, described support includes that left socle and right support, described left socle and right support are separately positioned on upset
The left and right sides of plate, described left socle and the outside of right support be respectively arranged with and move up and down cylinder, and described moves up and down cylinder
Cylinder rod be connected with slide block respectively, be provided with rotating shaft, described rotating shaft between the slide block outside left socle and the slide block outside right support
Being flexibly connected with two slide blocks, one end of described rotating shaft is connected, in described left socle and right support with the motor shaft of upset motor
Portion is respectively symmetrically and has sliding tray, and described rotating shaft two ends lay respectively in sliding tray, and is connected through sliding tray with the slide block of both sides,
The top of the rotating shaft that described returning face plate is arranged between left socle and right support, and fixing with rotating shaft be connected, described returning face plate
Top is provided with mould strap, and described mould strap is connected with clamping plate moving drive mechanism；
The mould strap of described often set upset mould emptier includes front strap and rear strap respectively, and described is front solid
Clamp plate and rear strap are symmetrically arranged at both sides before and after returning face plate, and the clamping plate of described often set upset mould emptier move
Drive mechanism includes front strap moving drive mechanism and rear strap moving drive mechanism, described front strap and rear solid
Clamp plate is connected with front strap moving drive mechanism and rear strap moving drive mechanism respectively；
The described front strap moving drive mechanism on often set upset mould emptier and rear strap moving drive mechanism are respectively
Being symmetrical arranged along rotating shaft, described front strap moving drive mechanism and rear strap moving drive mechanism include that clamping plate move respectively
Dynamic air cylinder, pivoted arm, rotary shaft, connecting plate, rotation bar and fixed plate, described rotation bar includes two, is separately positioned on upset
The left and right sides of plate, one end of two described rotation bars is fixedly linked with rotary shaft, and described rotary shaft is fixedly connected with connection
Plate, described connecting plate is connected with pivoted arm one end, and the other end of described pivoted arm moves the cylinder rod of cylinder and is connected with clamping plate, described
The left and right sides of returning face plate is respectively arranged with rotation bar shifting chute, and the other end of two described rotation bars is each passed through rotation bar and moves
Groove is connected with mould strap, and the returning face plate of the left and right sides of described each rotation bar shifting chute is respectively arranged with bar shaped
Groove, the both sides of described each rotation bar are respectively arranged with fixed plate, and described rotation bar is flexibly connected by bearing pin with fixed plate,
Fixed plate is bolted to connection with returning face plate, and described bolt is positioned at bar-shaped trough；
Be respectively arranged with 4 baffle plates on described each front strap and rear strap, baffle plate respectively along front strap and after
Strap is uniformly arranged.
Described mold cleaning machine includes that descaling machine support, descaling machine lift cylinder, cleaning brush fixed plate, cleaning brush, lime-ash absorb
Device, blower fan and garbage collection box；Described descaling machine lift cylinder, cleaning brush fixed plate, cleaning brush and lime-ash absorber set respectively
Putting in descaling machine support, described cleaning brush is arranged in cleaning brush fixed plate, and the bottom of cleaning brush is provided with bristle, described
The top of cleaning brush fixed plate is connected with descaling machine cradle top by descaling machine lift cylinder, descaling machine lift cylinder top and cleaning
Machine support fixes, and its cylinder rod fixes with cleaning brush fixed plate, and described lime-ash absorber is arranged on the front side of cleaning brush；Described
The top of lime-ash absorber be connected with garbage collection box by absorption tube, the other end of described garbage collection box is by airduct and wind
Machine is connected, and described garbage collection box and blower fan are separately positioned in garbage collection box gripper shoe, described garbage collection box gripper shoe
Being arranged on the front portion of descaling machine support, described absorption tube is telescoping tube；
Described descaling machine lift cylinder includes two, is symmetricly set on front side and the rear side of cleaning brush fixed plate, and cleaning brush is arranged on
Between two descaling machine lift cylinders；
Described cleaning brush includes two, arranges respectively before and after cleaning brush fixed plate, and the front side of described each cleaning brush sets respectively
It is equipped with a lime-ash absorber；
The top of described garbage collection box is provided with in an intermediate connector, the bottom of described intermediate connector and garbage collection box
Chamber is connected, and described absorption tube is connected with intermediate connector respectively with airduct.
Described color casting machine includes pigment batch meter, pigment solvent batch meter, pigment agitator tank and cloth bucket, described pigment
Batch meter, pigment solvent batch meter are separately positioned on the top of pigment agitator tank, and described cloth bucket is arranged under pigment agitator tank
Portion；
The bottom of described cloth bucket is provided with cloth tube, and described cloth tube is provided with autocontrol valve；Described pigment metering
The bottom of case is provided with pigment discharge nozzle, and described pigment discharge nozzle is provided with pigment outlet valve；Described pigment solvent batch meter
Bottom be provided with pigment solvent discharge nozzle, described pigment solvent discharge nozzle is provided with pigment solvent outlet valve；
The bottom of described pigment agitator tank is provided with agitator tank discharge nozzle, and described agitator tank discharge nozzle is provided with agitator tank discharging
Valve；
The bottom of described pigment discharge nozzle and pigment solvent discharge nozzle stretches in pigment agitator tank respectively, described agitator tank discharging
The bottom of pipe stretches in cloth bucket；
The bottom of described pigment batch meter and pigment solvent batch meter is respectively arranged with weigher, pigment batch meter and pigment solvent meter
Electronic displays, the described weigher on pigment batch meter and the electronic display on pigment batch meter it is respectively arranged with on the tank wall of measuring tank
Showing that device electrically connects, the described weigher on pigment solvent batch meter electrically connects with the electronic displays of pigment solvent batch meter；
The top of described pigment batch meter and pigment solvent batch meter is respectively arranged with cleaning plant；
Described cleaning plant includes that lift cylinder and cleaning brush, described cleaning brush include brush body and bristle, described lift cylinder
Cylinder rod fix with brush body, the outer circumference surface of described brush body is respectively arranged with bristle, the diameter of described cleaning brush respectively with
The internal diameter of pigment batch meter and pigment solvent batch meter is equal；
Described cloth tube includes multiple, is uniformly arranged along cloth bucket, described each cloth tube is respectively arranged with and automatically controls
Valve；
Described agitator tank discharge nozzle includes multiple, and described each agitator tank discharge nozzle is respectively arranged with agitator tank outlet valve.
The first described stacking machine is identical with second code stack machine structure, includes respectively moving horizontally motor, vertical moving motor, lifting
Clamping plate, support, crossbeam and road wheel, described crossbeam is arranged on the bottom of support, and road wheel is arranged on the bottom of crossbeam, described
Move horizontally motor and vertical moving motor is separately positioned on frame upper, the front side of described support and rear side are respectively arranged with and carry
Rising clamping plate, the lifting clamping plate on rear side of clamping plate and support that promote on front side of described support are symmetrical arranged, and described lifting clamping plate are by hanging down
Straight movement and transmission mechanism is connected with vertical moving motor, and the described drive mechanism that vertically moves includes vertical moving motor sprocket wheel, driven
Sprocket wheel, driven chain wheel shaft, clamping plate top connect sprocket wheel, clamping plate bottom connection sprocket wheel and chain, described vertical moving motor sprocket wheel
Being arranged on the motor shaft of vertical moving motor, described vertical moving motor sprocket wheel is connected with driven sprocket by chain, described
Driven sprocket is arranged on driven chain wheel shaft, and described driven chain wheel shaft is arranged on the top of support by bearing block, and described is driven
Before and after sprocket shaft, two ends are respectively arranged with clamping plate top connection sprocket wheel, and described clamping plate top connects difference on the crossbeam of sprocket wheel bottom
Being provided with corresponding clamping plate bottom and connect sprocket wheel, before and after described support, the clamping plate top connection sprocket wheel of both sides is connected with clamping plate bottom
Sprocket wheel is connected by chain respectively, and described connecting cleat top connects the two ends difference that sprocket wheel is connected the chain of sprocket wheel with clamping plate bottom
It is connected with the upper and lower promoting clamping plate；The described motor that moves horizontally is connected with road wheel by moving horizontally drive mechanism, institute
State move horizontally drive mechanism include moving horizontally motor sprocket, road wheel sprocket wheel, middle first sprocket wheel, middle second sprocket wheel and
Middle 3rd sprocket wheel, the described motor sprocket that moves horizontally is arranged on the motor shaft moving horizontally motor, and described moves horizontally electricity
Chain wheel is connected with middle first sprocket wheel by chain, and described centre the first sprocket wheel is arranged on jackshaft, and described jackshaft leads to
Crossing bearing block and be arranged on the left side of support, the two ends of described jackshaft are respectively arranged with middle second sprocket wheel and middle 3rd sprocket wheel,
Described centre the second sprocket wheel is connected by chain with the road wheel sprocket wheel of its underpart respectively with middle 3rd sprocket wheel, described road wheel
On the wheel shaft of the road wheel that sprocket wheel is separately positioned on before and after both sides.
Described third yard stack machine includes frame, piling riser, lift cylinder, clamping plate, clamping cylinder, movable motor and row
Travelling wheel, described frame includes upper spider, lower-left frame, bottom right frame and guide pillar, and angle, four, the bottom of described upper spider is divided
Not being provided with guide pillar, described lower-left frame and right lower bracket are separately positioned on the left and right sides of upper spider bottom, and lead to upper spider
Cross guide pillar to be connected；Described piling riser is arranged on upper spider bottom and is arranged on guide pillar by sleeve, and described piling promotes
Being respectively fixed with sleeve on four angles of plate, described sleeve is respectively sleeved on guide pillar；The top of described piling riser and lifting
The cylinder rod of cylinder is connected, and described lift cylinder is fixed on upper spider；The bottom of described piling riser is provided with clamping plate,
Described clamping plate is connected with piling riser by guide rail, and described clamping plate includes two horizontal clamping plates and two longitudinally clampings
Plate, two described horizontal clamping plates and two longitudinal clamping plates are symmetrically arranged at direction and right and left before and after piling riser
To, the left and right sides of described each horizontal clamping plate is respectively arranged with the longitudinally disposed guide rail coordinated with it, clamps longitudinally in each
Before and after plate, both sides are respectively arranged with the guide rail of the horizontally set coordinated with it, described each horizontal clamping plate and clamping longitudinally in each
Being respectively arranged with the slide block matched with guide rail between the guide rail that plate is coupled, described slide block is solid mutually with clamping plate bottom respectively
Fixed, described each horizontal clamping plate is connected with clamping cylinder respectively with clamping plate longitudinally in each, and described clamping cylinder is fixed respectively
Middle part in four limits of piling riser；Described lower-left frame and the bottom of bottom right frame are respectively arranged with road wheel, road wheel
Being connected with lower-left frame and bottom right frame by wheel shaft respectively, one of them described road wheel passes through actuating device and movable motor phase
Even；
Described actuating device includes that motor sprocket, road wheel sprocket wheel and chain, described motor sprocket are arranged on the electricity of movable motor
On arbor, road wheel sprocket wheel is arranged on the wheel shaft of road wheel, and described motor sprocket is connected by chain with road wheel sprocket wheel；
It is respectively arranged with two road wheels in described lower-left frame and bottom right frame, is separately positioned on lower-left frame and bottom right frame
Both sides front and back.
Compared to the prior art the plastic concrete small members automatic production line of the present invention, has a beneficial effect highlighted below:
1, price advantage: the production line that concrete component is extruded in the market, the full-automatic production line that Germany manufactures,
Every need 30,000,000 yuan.Domestic semi-automatic production line, every needs 4,800,000 yuan.The whole production line cost of the present invention does not surpasses
Cross 2,000,000 yuan, there is obvious price advantage.
2, improve and produce effect: this production line produces plastic concrete component, and artificial prefabricated compared to traditional, production line is at list
Position concrete labour's consumption, speed of production aspect have the lifting of matter, produce work efficiency and improve.
3, product quality advantage: production line uses plastic concrete to pour molding, has the biggest sky in the design of concrete proportioning
Between, strong adaptability.Using desk-top, plug-in type combination concrete vibrating mode, the degree of compaction of component, impervious, wave resistance ability is strong.
4, product diversity advantage: the product that production line produces is applicable to the various engineering such as water conservancy, highway, municipal administration, Components Shape
Various, the intensity of component, anti-permeability performance etc. can be adjusted as requested.
5, product advantage attractive in appearance: component uses plastic concrete to pour molding, any surface finish.Component top layer can also be carried out at coloring
Reason, makes color concrete component, and surface is more attractive in appearance.
6, device context installation and operation advantage: at water conservancy reservoir, trunk canal lining project, expressway works and other use in a large number
In the engineering of concrete prefabricated member, if using squash type dry concrete production line due to himself weight and to install loaded down with trivial details, nothing
Method transports equipment to job site and produces, and causes component conveying expense to be significantly increased.And use the production line that we design, because of
It assembles simple, and weight of equipment is light, Assembling, convenient for production.
Accompanying drawing explanation
Accompanying drawing 1 is the plan structure schematic diagram of plastic concrete small members automatic production line；
Accompanying drawing 2 is the main TV structure schematic diagram of automatic coagulation soil metering casting machine；
Accompanying drawing 3 is the amplification right TV structure schematic diagram of automatic coagulation soil metering casting machine；
Accompanying drawing 4 is the partial enlarged view shown in Fig. 3；
Accompanying drawing 5 is the main TV structure schematic diagram of automatization's Combined vibrating table；
Accompanying drawing 6 is the plan structure schematic diagram of the lower vibrating device of automatization's Combined vibrating table；
Accompanying drawing 7 is the main TV structure schematic diagram of the first stacking machine；
Accompanying drawing 8 is the left view structural representation of the first stacking machine；
Accompanying drawing 9 is the lifting clamping plate top view shown in Fig. 7；
Accompanying drawing 10 is the main TV structure schematic diagram of automated machine handgrip carrying implement；
Accompanying drawing 11 is the right TV structure schematic diagram of automated machine handgrip carrying implement；
Accompanying drawing 12 is the A-A view shown in Figure 11；
Accompanying drawing 13 is handgrip driving and the plan structure schematic diagram of handgrip lift drive mechanism；
Accompanying drawing 14 is the main TV structure schematic diagram of automatization's component upset ingot stripper；
Accompanying drawing 15 is the B-B sectional view shown in Figure 14；
Accompanying drawing 16 be automatization component upset ingot stripper look up structural representation；
Accompanying drawing 17 is the support shown in Figure 14, rotating shaft, returning face plate, mould strap and rotates the left view knot connected between bar
Structure schematic diagram；
Accompanying drawing 18 is the main TV structure schematic diagram of Automated mould descaling machine；
Accompanying drawing 19 is the plan structure schematic diagram after Automated mould descaling machine removes descaling machine support and garbage collection box gripper shoe；
Accompanying drawing 20 be the descaling machine support of Automated mould descaling machine, descaling machine lift cylinder, cleaning brush fixed plate and cleaning brush it
Between connect left view structural representation；
Accompanying drawing 21 is the main TV structure schematic diagram of automatization's component color casting machine；
Accompanying drawing 22 is the main TV structure schematic diagram of third yard stack machine；
Accompanying drawing 23 is the left view of the lower-left frame shown in Figure 22；
Accompanying drawing 24 is the C-C sectional view shown in Figure 22；
Accompanying drawing 25 is the partial enlarged view shown in Figure 22；
Description of reference numerals: 1, metering casting machine, 101, frame, 102, blender, 103, cloth bucket, 104, spiral gives
Material machine, 105, scale hooper, 106, guiding gutter, 107, LOAD CELLS, 108, display, 109, valve, 1091 push-and-pulls
Plate, 1092 support slots, 110, valve push-and-pull cylinder, 111, cleaner, 1111 cleaning brush lift cylinders, 1112 brush bodies, 1113
Bristle, 112, deflector, 113, mould；
2, vibration table, 201, vibrator, 211, upper vibration generator, 212, vibrating spear, 213, vibrator support；202, base；
203, spring；204, vibration table support, 241, top vibration table support, 242, bottom vibration rack, 243, middle vibration
Platform support；205, lower vibrator；206, roller bearing, the 261, first roller bearing, the 262, second roller bearing, the 263, the 3rd roller bearing, 264,
4th roller bearing, the 265, the 5th roller bearing；207, roller bearing device of rotation driving, 2701, motor, 2702, motor sprocket, 2703,
Roller bearing the first sprocket wheel, 2704, roller bearing the second sprocket wheel, 2705, roller bearing the 3rd sprocket wheel, 2706, roller bearing the 4th sprocket wheel, 2707, rolling
Axle the 5th sprocket wheel, 2708, roller bearing the 6th sprocket wheel, 2709, roller bearing the 7th sprocket wheel, 2710, roller bearing the 8th sprocket wheel, 2711, roller bearing
9th sprocket wheel, 2712, chain；
3, mechanical gripper carrying implement, 301, mechanical gripper, 311, handgrip frame, 3110, guide post, 312, front handgrip, 313,
Rear handgrip, 314, handgrip cylinder, 315, front handgrip cross bar, 316, rear handgrip cross bar, 317, arm, 318, handgrip cylinder
Connecting rod, 319, connecting rod mobile guide support, 3190, shifting chute；302, handgrip driving, 321, driving frame, 322,
Road wheel, 323, road wheel travel driving motor, 324, road wheel sprocket wheel, 325, road wheel travel driving motor sprocket wheel；303、
Handgrip lift drive mechanism, 331, lifting drive motor, 3310, lifting drive motor sprocket, 332, main drive sprocket, 333,
Sprocket wheel chain drive mechanism, the 3330, first sprocket wheel, the 3331, second sprocket wheel, the 3332, the 3rd sprocket wheel, the 3333, the 4th sprocket wheel,
3334, the first sprocket wheel connection chain, 3335,23 sprocket wheels connection chains, the 3336, the 4th sprocket wheel connection chain, 3337, second
Sprocket wheel rotating shaft, the 3338, the 3rd sprocket wheel rotating shaft；304, walking frames；
4, upset ingot stripper, 401, upset mould emptier, 411, support, 4111, left socle, 4112, right support, 4113,
Sliding tray, 412, move up and down cylinder, 413, upset motor, 414, slide block, 415, rotating shaft, 416, returning face plate, 417,
Mould strap, 4171, front strap, 4172, rear strap, 418, clamping plate moving drive mechanism, 4181, front
Strap moving drive mechanism, 4182, rear strap moving drive mechanism, 41801, clamping plate move cylinder, 41802, turn
Arm, 41803, rotary shaft, 41804, connecting plate, 41805, rotate bar, 41806, fixed plate, 41807, rotate bar and move
Groove, 41808, bar-shaped trough, 41809, bearing pin, 402, baffle plate；
5, mold cleaning machine, 501, descaling machine support, 502, descaling machine lift cylinder, 503, cleaning brush fixed plate, 504,
Cleaning brush, 505, lime-ash absorber, 506, blower fan, 507, garbage collection box, 508, bristle, 509, absorption tube, 510,
Airduct, 511, garbage collection box gripper shoe, 512, intermediate connector；
6, color casting machine, 601, pigment batch meter, 611, pigment discharge nozzle, 612 pigment outlet valves；602, pigment solvent
Batch meter, 621, pigment solvent discharge nozzle, 622, pigment solvent outlet valve；603, pigment agitator tank, 631, agitator tank discharging
Pipe, 632, agitator tank outlet valve；604, cloth bucket, 641, cloth tube, 642, autocontrol valve；605, weigher；606、
Electronic displays；607, cleaning plant, 671, lift cylinder, 672, brush body, 673, bristle；
7, the first stacking machine, 8, second code stack machine, 71, move horizontally motor, 72, vertical moving motor, 73, promote clamping plate,
74, support, 75, crossbeam, 76, road wheel, 77, vertically move drive mechanism, 771, vertical moving motor sprocket wheel, 772,
Driven sprocket, 773, driven chain wheel shaft, 774, clamping plate top connect sprocket wheel, 775, clamping plate bottom connect sprocket wheel, 776, chain,
78, drive mechanism is moved horizontally, 781, move horizontally motor sprocket, 782, road wheel sprocket wheel, 783, middle first sprocket wheel,
784, middle second sprocket wheel, 785, middle 3rd sprocket wheel, 786, jackshaft；
9, third yard stack machine, 901, frame, 9101 upper spiders, 9102 lower-left frames, 9103 bottom right frames, 9104 guide pillars；
902, piling riser, 903, lift cylinder, 904, clamping plate, 9401 horizontal clamping plates, 9402 longitudinal clamping plates；905、
Clamping cylinder, 906, movable motor, 907, road wheel, 908, sleeve, 909, guide rail, 910, slide block, 911, wheel shaft,
912, actuating device, 9121 motor sprockets, 9122 road wheel sprocket wheels, 9123 chains；
10, the first turning platform, the 11, second turning platform, the 12, first conveyer, the 13, second conveyer, the 14, the 3rd passes
Send machine, the 15, the 4th conveyer, the 16, the 5th conveyer.
Detailed description of the invention
With reference to Figure of description 1 to accompanying drawing 25, the plastic concrete small members automatic production line of the present invention is made in detail below
Explanation.
As shown in Figure 1: the plastic concrete small members automatic production line of the present invention, its structure includes measuring casting machine 1, shaking
Dynamic platform 2, mechanical gripper carrying implement 3, upset ingot stripper 4, mold cleaning machine 5, color casting machine 6, stacking machine, turning platform
And conveyer；Described stacking machine includes the first stacking machine 7, second code stack machine 8 and third yard stack machine 9, described turning platform
Including the first turning platform 10 and the second turning platform 11, conveyer includes first conveyer the 12, second conveyer the 13, the 3rd biography
Send machine the 14, the 4th conveyer 15 and the 5th conveyer 16；The first described turning platform 10 and the second turning platform 11 set respectively
Put at the front side of the second conveyer 13 and rear side, the right side of the second described turning platform 11 be disposed with the 3rd conveyer 14,
Vibration table 2 and the 4th conveyer 15, the right side of the 4th described conveyer 15 is provided with the first stacking machine 7, described first turn
The right side of curved platform 10 is disposed with the first conveyer 12 and second code stack machine 8, and front side is provided with upset ingot stripper 4, described
Upset ingot stripper 4 left side be disposed with the 5th conveyer 16 and third yard stack machine 9, described mechanical gripper carrying implement 3
It is arranged on the top on front side of upset ingot stripper the 4, first turning platform 10 and the second conveyer 13, described mechanical gripper carrying implement
The second conveyer 13 top on rear side of in the of 3 is disposed with mold cleaning machine 5 and color casting machine 6 from front to back, and described metering is watered
Build machine 1 and be arranged on the top of the 3rd conveyer 14.
As shown in Figures 2 to 4: described metering casting machine 1 include frame 101, blender 102, cloth bucket 103, spiral to
Material machine 104 and scale hooper 105, described blender 102, cloth bucket 103, screw(-type) feeder 104 and scale hooper 105 set respectively
Putting in frame 101, described blender 102 is arranged on the top of cloth bucket 103, and described screw(-type) feeder 104 is arranged on
The bottom of cloth bucket 103, described scale hooper 105 is arranged on the bottom of screw(-type) feeder 104, described screw(-type) feeder 104
Front side be provided with guiding gutter 106, the bottom of described guiding gutter 106 is positioned at the top of scale hooper 105, described scale hooper 105
Two ends be respectively arranged with LOAD CELLS 107, the front side outer wall of scale hooper 105 is provided with display 108, described weighs
Sensor 107, display 108 and screw(-type) feeder 104 electrically connect, and the bottom of described scale hooper 105 is provided with valve 109,
Described valve 109 is connected with valve push-and-pull cylinder 110.
The top of described scale hooper 105 is provided with cleaner 111, and described cleaner 111 includes cleaning brush and cleaning brush lifting
Cylinder 1111, described cleaning brush includes brush body 1112 and bristle 1113, and described brush body 1112 is cylindrical shape, bristle 1113
Being distributed on the outer circle wall of brush body 1112, the diameter of a circle surrounded outside bristle 1113 is equal with scale hooper 105 internal diameter, described
The top of brush body 1112 be connected with cleaning brush lift cylinder 1111, described cleaning brush lift cylinder 1111 is fixed on frame 101
On, the rear side of described scale hooper 105 is provided with a deflector 112 being obliquely installed, on front side of described screw(-type) feeder 104
Guiding gutter 106 is positioned at the top of deflector 112.Stretching out and retracting action by cleaning brush lift cylinder 1111, controls cleaning brush
Symmetrical batch box 105 inwall is cleared up, and makes to stick at the material on scale hooper 105 inwall and entirely falls in mould 113, to ensure mould
The concrete that in 113, each component pours is through accurately metering, and component consumption is accurate, makes the size of component, weight consistent, carries
High product quality.
Described valve 109 is gate valve, including draw back plate 1091 and the support slot 1092 being arranged on draw back plate 1091 both sides,
Described draw back plate 1091 is U-shaped draw back plate, and the two ends of described draw back plate 1091 are carried on a shoulder pole respectively in the support slot 1092 of both sides,
The top of described draw back plate 1091 is scale hooper 105.Valve push-and-pull cylinder 110 action, drives draw back plate 1091 collateral along two
Support groove 1092 moves, thus realizes the opening and closing of valve 109.
Described screw(-type) feeder 104 and scale hooper 105 include 3 respectively, and the bottom correspondence of each screw(-type) feeder 104 sets
Putting a scale hooper 105, described screw(-type) feeder 104 from left to right sets gradually along cloth bucket 103 bottom, each scale hooper
105 bottoms are correspondingly arranged a mould 113.To three moulds 113 feed simultaneously, work efficiency can be improved.
Metering casting machine 1 workflow: put into cloth bucket 103 after the good concrete of blender 102 mixing, pass through screw(-type) feeder
Material is assigned in 3 scale hoopers 105 by 104, arranges guiding gutter 106, prevent concrete excessive below screw(-type) feeder 104.
LOAD CELLS 107 and display 108 are installed on scale hooper 105.According to required weight concrete, enter data into display
108, by controlling the open and close of screw(-type) feeder 104, it is achieved the accurate weighing of concrete.It it is flashboard type bottom scale hooper 105
Valve 109, after waiting to weigh, valve push-and-pull cylinder 110 reclaims, and valve 109 is opened, and the concrete in scale hooper 105 falls
Enter in mould 113.Then cleaner 111 action above scale hooper 105, cleaning brush lift cylinder 1111 drives cleaning brush to fall,
Symmetrical batch box 105 inwall is cleared up, after regain, valve 109 is closed, carries out next round workflow.
As shown in Figure 5 to Figure 6: described vibration table 2 includes vibrating device and lower vibrating device, described upper vibrating device bag
Include vibrator 201 and vibrator support 213, described lower vibrating device include base 202, spring 203, vibration table support 204,
Lower vibrator 205, roller bearing 206 and roller bearing device of rotation driving 207；
The bottom of described vibration table support 204 is provided with base 202, is provided with bullet between base 202 and vibration table support 204
Spring 203, described vibration table support 204 includes that top vibration table support 241, bottom vibration rack 242 and middle vibration table prop up
Frame 243, described middle vibration table support 242 is arranged between top vibration table support 241 and bottom vibration table support 243,
Described lower vibrator 205 is arranged on the middle part of bottom vibration table support 243, and described roller bearing 206 includes multiple, sets gradually
On upper vibration table support 241 top, described multiple roller bearings 206 are connected with roller bearing device of rotation driving 207, and described roller bearing turns
Dynamic driving means 207 is arranged on vibration table support 204；
Every three of described vibrator 201 forms one group, and often group vibrator about 201 is disposed longitudinally on the top of roller bearing 206,
Described each vibrator 201 includes upper vibration generator 211 and vibrating spear 212, described vibrating spear 212 and upper vibration generator 211 respectively
Being connected, upper vibration generator 211 is arranged on vibrator support 213.
Described vibrator 201 includes two groups, and two groups of vibrator 201 fore-and-aft directions are arranged on the top of roller bearing 206.Can be simultaneously
Front and back's mould is vibrated, improves production efficiency.
Described roller bearing 206 includes 5, sets gradually from front to back along top vibration table support 241, is divided into the first roller bearing
261, the second roller bearing the 262, the 3rd roller bearing the 263, the 4th roller bearing 264 and the 5th roller bearing 265.
Described roller bearing device of rotation driving 207 includes motor 2701, motor sprocket 2702, roller bearing the first sprocket wheel 2703, roller bearing
Second sprocket wheel 2704, roller bearing the 3rd sprocket wheel 2705, roller bearing the 4th sprocket wheel 2706, roller bearing the 5th sprocket wheel 2707, roller bearing the 6th sprocket wheel
2708, roller bearing the 7th sprocket wheel 2709, roller bearing the 8th sprocket wheel 2710 and roller bearing the 9th sprocket wheel 2711；
Described motor sprocket 2702 is arranged on the motor shaft of motor 2701, described roller bearing the first sprocket wheel 2703 and roller bearing
Two sprocket wheels 2704 are separately positioned on the 5th roller bearing 265, and roller bearing the 3rd sprocket wheel 2705 and roller bearing the 4th sprocket wheel 2706 are respectively provided with
On the 4th roller bearing 264, roller bearing the 5th sprocket wheel 2707 and roller bearing the 6th sprocket wheel 708 are separately positioned on the 3rd roller bearing 263, rolling
Axle the 7th sprocket wheel 2709 and roller bearing the 8th sprocket wheel 2710 are separately positioned on the second roller bearing 262, and roller bearing the 9th sprocket wheel 2711 is respectively
It is arranged on the first roller bearing 261；
Described motor sprocket 2702, roller bearing the first sprocket wheel 2703, roller bearing the second sprocket wheel 2704, roller bearing the 3rd sprocket wheel 2705, rolling
Axle the 4th sprocket wheel 2706, roller bearing the 5th sprocket wheel 2707, roller bearing the 6th sprocket wheel 2708, roller bearing the 7th sprocket wheel 2709, roller bearing the 8th chain
Wheel 2710 and roller bearing the 9th sprocket wheel 2711 are separately positioned on the same side of 5 roller bearings 206；
Between described motor sprocket 2702 and roller bearing the first sprocket wheel 2703, roller bearing the second sprocket wheel 2704 and roller bearing the 3rd sprocket wheel 2705
Between, between roller bearing the 4th sprocket wheel 2706 and roller bearing the 5th sprocket wheel 2707, roller bearing the 6th sprocket wheel 2708 and roller bearing the 7th sprocket wheel 2709
Between, be connected by chain 2712 respectively between roller bearing the 8th sprocket wheel 2710 and roller bearing the 9th sprocket wheel 2711.
When roller bearing device of rotation driving 207 works, motor 2701 starts, and drives the motor sprocket 2702 being connected with motor shaft to rotate,
It is connected by chain 2712 between motor sprocket 2702 with roller bearing the first sprocket wheel 2703, thus motor sprocket 2702 is by chain 2712
Driving roller bearing the first sprocket wheel 2703 to rotate, roller bearing the first sprocket wheel 2703 is arranged on the 5th roller bearing 265, thus drives the 5th roller bearing
265 start to rotate, and the 5th roller bearing 265 are additionally provided with roller bearing second sprocket wheel 2704 coaxial with roller bearing the first sprocket wheel 2703, rolling
Axle the second sprocket wheel 2704 also begins to rotate simultaneously；By chain 2712 between roller bearing the second sprocket wheel 2704 and roller bearing the 3rd sprocket wheel 2705
It is connected, thus drives roller bearing the 3rd sprocket wheel 2705 to rotate, drive roller bearing fourth sprocket wheel 2706 coaxial with roller bearing the 3rd sprocket wheel 2705
Rotate with the 4th roller bearing 264；It is connected by chain 2712 between roller bearing the 4th sprocket wheel 2706 and roller bearing the 5th sprocket wheel 2707, from
And drive roller bearing the 5th sprocket wheel 2707 to rotate, drive roller bearing sixth sprocket wheel 2708 and threeth coaxial with roller bearing the 5th sprocket wheel 2707
Roller bearing 263 rotates；It is connected by chain 2712 between roller bearing the 6th sprocket wheel 2708 and roller bearing the 7th sprocket wheel 2709, thus drives
Roller bearing the 7th sprocket wheel 2709 rotates, and drives roller bearing eightth sprocket wheel 2710 coaxial with roller bearing the 7th sprocket wheel 2709 and the second roller bearing 262
Rotate；It is connected by chain 2712 between roller bearing the 8th sprocket wheel 2710 and roller bearing the 9th sprocket wheel 2711, thus drives roller bearing the 9th
Sprocket wheel 2711 rotates, and drives the first roller bearing 261 to rotate.
Vibration table 2 operation principle: pre-set time of vibration by lower vibrator 205 and upper vibration generator 211；Concrete is through meter
After amount injects mould, mould is transported on vibration table by the 3rd conveyer, and lower vibrator 205 and upper vibration generator 211 are opened simultaneously,
Vibrating the component in mould, up-down vibration device coordinating operation, it is ensured that the degree of compaction of component, the rear roller bearing that vibrated turns simultaneously
The motor 2701 of dynamic driving means 207 starts, and drives 5 roller bearings 206 to rotate, and the component poured is transported to next transmission
On machine, carry out piling operation.
When pouring the thickness component more than 100mm, during vibration table vibration force deficiency, can be same by multiple upper vibration generators 211
Shi Zuoye, to ensure component degree of compaction.
As shown in Figure 10 to Figure 13: described mechanical gripper carrying implement 3 includes two set mechanical grippers 301 and handgrip driving 302,
It is correspondingly arranged before and after two described set mechanical grippers 301, two described set mechanical gripper 301 and handgrip lift drive mechanism 303 phases
Even, described handgrip lift drive mechanism 303 is arranged in handgrip driving 302, and the bottom of described handgrip driving 302 is provided with
Walking frames 304；
Two described set mechanical grippers 301 include handgrip frame 311, front handgrip 312, rear handgrip 313 and handgrip cylinder 314 respectively,
Described front handgrip 312 and rear handgrip 313 are separately positioned on front side and the rear side of handgrip frame 311, described front handgrip 312 He
The middle and upper part of rear handgrip 313 is hinged with handgrip frame 311 respectively, and the top of described front handgrip 312 and rear handgrip 313 is respectively
It is arranged on front handgrip cross bar 315 and rear handgrip cross bar 316, described front handgrip cross bar 315 and the left and right of rear handgrip cross bar 316
Two ends connect arm 317 respectively, and the other end of described front handgrip cross bar 315 and rear handgrip cross bar 316 left end arm 317 is respectively
It is connected with the left side of handgrip cylinder connecting rod 318, front handgrip cross bar 315 and the other end of rear handgrip cross bar 316 right-hand member arm 317
Right side with handgrip cylinder connecting rod 318 is connected respectively, and described handgrip cylinder connecting rod 318 is arranged on the top of handgrip cylinder 314
Portion, and be connected with the cylinder rod of handgrip cylinder 314, described handgrip cylinder 314 is arranged on the middle part of handgrip frame 311, described
Handgrip frame 311 is connected with handgrip lift drive mechanism 303.
The left and right sides of described handgrip cylinder connecting rod 318 is respectively arranged with connecting rod mobile guide support 319, described connection
Bar mobile guide support 319 is separately positioned on the left and right sides of handgrip frame 311, described connecting rod mobile guide support 319
Middle part has shifting chute 3190, and the two ends, left and right of described handgrip cylinder connecting rod 318 are respectively placed in two lateral connector bars and move and lead
In shifting chute 3190 in the middle part of support 319.The lifting of handgrip cylinder connecting rod 318 is played by connecting rod mobile guide support 319
Guide effect.
The two ends, left and right of described handgrip frame 311 are respectively arranged with guide post 3110, the top of described guide post 3110 with grab
Hands driving 302 fixes, and bottom is each passed through handgrip frame 311.When acting as making mechanical gripper 301 lift of guide post 3110
Play guide effect, make mechanical gripper 301 vertical lift.
When two set mechanical grippers 301 work, handgrip cylinder 314 starts, when handgrip cylinder 314 stretches out, now with handgrip cylinder
Handgrip cylinder connecting rod 318 rising that the cylinder rod of 314 is connected is in top, hanging of handgrip cylinder connecting rod about 318 both ends
Arm 317 drives front handgrip cross bar 315 and rear handgrip cross bar 316 side shifting respectively inwards respectively, thus drives and front handgrip cross bar 315
The front handgrip 312 being connected with rear handgrip cross bar 316 and the inside side, top of rear handgrip 313 are in rotary moving, and bottom rotates shifting laterally
Dynamic, so that front handgrip 312 and rear handgrip 313 lower end distance are elongated, unclamp；When handgrip cylinder 314 bounces back, now with grab
The handgrip cylinder connecting rod 318 that the cylinder rod of tinea manus cylinder 314 is connected declines, the arm 317 at handgrip cylinder connecting rod about 318 both ends
Drive front handgrip cross bar 315 and rear handgrip cross bar 316 to move the most laterally respectively, thus drive and front handgrip cross bar 315 and after
Front handgrip 312 and the top of rear handgrip 313 that handgrip cross bar 316 is connected are the most in rotary moving, and inside side, bottom is in rotary moving,
So that front handgrip 312 and rear handgrip 313 lower end Distance Shortened, carry out promptly.
Described handgrip lift drive mechanism 303 includes that lifting drives motor 331, main drive sprocket 332 and 4 set sprocket wheel chain to drive
Motivation structure 333, before 4 described set sprocket wheel chain drive mechanisms 333 overlap the handgrip frame 311 in mechanical grippers 1 with two respectively
Side is connected with rear side, and described often set sprocket wheel chain drive mechanism includes first sprocket wheel the 3330, second sprocket wheel the 3331, the 3rd respectively
Sprocket wheel the 3332, the 4th sprocket wheel the 3333, first sprocket wheel connects chain 3334,23 sprocket wheel and connects chain 3335 and the connection of the 4th sprocket wheel
Chain 3336, is connected chain 3334 by two or three sprocket wheels between the second described sprocket wheel 3331 and the 3rd sprocket wheel 3332 and is connected, institute
First sprocket wheel connection chain 3334 one end stated is connected chain 3334 bottom and is connected with two or three sprocket wheels, and the other end passes the first sprocket wheel
3330 are connected with handgrip frame 311, and the 4th described sprocket wheel connects chain 3336 one end and is connected chain 3335 top with two or three sprocket wheels
Being connected, the other end is connected through the 4th sprocket wheel 3333 with handgrip frame 311, and the first described sprocket wheel 3330 is arranged on the second sprocket wheel
In the handgrip driving 302 of 3331 bottoms, the 4th sprocket wheel 3333 is arranged in the handgrip driving 302 on the 3rd sprocket wheel 3332 top, institute
The second sprocket wheel 3331 stated and the 3rd sprocket wheel 3332 are respectively fixedly disposed at the second sprocket wheel rotating shaft 3337 and the 3rd sprocket wheel rotating shaft 3338
On, the second described sprocket wheel rotating shaft 3337 and the 3rd sprocket wheel rotating shaft 3338 are arranged on handgrip by bearing block respectively and drive a vehicle 302 tops,
Described main drive sprocket 332 is arranged in the 3rd sprocket wheel rotating shaft 3338, and main drive sprocket 332 drives motor sprocket 3310 with lifting
Being connected by chain, described lifting drives motor sprocket 3310 to be arranged on the motor shaft of lifting driving motor 331, described
Lifting drives motor 331 to be arranged on handgrip and drives a vehicle 302 tops.
When handgrip lift drive mechanism 303 drives two set mechanical grippers 301 to lift, lifting drives motor to open 331 and moves, and lifting drives
Lifting on the motor shaft of motor 331 drives motor sprocket 3310 to rotate, by the main drive sprocket 332 that chain-driving is coupled
Rotating, main drive sprocket 332 is fixed in the 3rd sprocket wheel rotating shaft 3338, thus drives the 3rd sprocket wheel rotating shaft 3338 to rotate, and the 3rd
It is fixed with 4 the 3rd sprocket wheels 3332 in sprocket wheel rotating shaft 3338, thus drives 4 the 3rd sprocket wheels 3332 to rotate, 4 the 3rd sprocket wheels
3332 connect chain 3335 by two or three sprocket wheels respectively is connected with the second sprocket wheel 3331, thus drives two or three sprocket wheels to connect chain 3335
Rotate along the second sprocket wheel 3331 and the 3rd sprocket wheel 3332, two or three sprocket wheels connect chains 3335 upper and lower respectively with the 4th chain
Wheel connects chain 3336 and is connected with the first sprocket wheel connection chain 3334, thus drives the 4th sprocket wheel to connect chain 3336 and the first chain
Wheel connects chain 3334 and rises or falls along the 4th sprocket wheel 3333 and the first sprocket wheel 3330 respectively, thus driving mechanical handgrip 301
Rise or fall.
Described handgrip driving 302 includes drive a vehicle frame 321, road wheel 322 and road wheel travel driving motor 323, described
Before and after driving frame 321, both sides are respectively arranged with road wheel 322, and one of them described road wheel 322 drives with road wheel walking
Galvanic electricity machine 323 is connected, and the road wheel 322 being connected with road wheel travel driving motor 323 is provided with road wheel sprocket wheel 324, OK
Travelling wheel travel driving motor 323 is arranged in driving frame 321, and the motor shaft of described road wheel travel driving motor 323 sets
Being equipped with road wheel travel driving motor sprocket wheel 325, described road wheel travel driving motor sprocket wheel 325 leads to road wheel sprocket wheel 324
Crossing chain to be connected, described road wheel 322 lays respectively at walking frames 304 top.
During handgrip driving 302 work, road wheel travel driving motor 323 starts, and drives the electricity of road wheel travel driving motor 323
Road wheel travel driving motor sprocket wheel 325 on arbor rotates, and road wheel travel driving motor sprocket wheel 325 is walked by chain-driving
Wheel sprocket 324 rotates, and road wheel sprocket wheel 324 is coaxial with road wheel 322, thus drives coaxial road wheel 322 to rotate, thus
Whole handgrip driving 302 is driven to move along walking frames 304 top.
Mechanical gripper carrying implement 3 operation principle: on production line, the component of the band mould of maintenance is delivered to the work of mechanical gripper carrying implement
District, mechanical gripper 301 drives two set mechanical grippers 301 to drop at the component of band mould by handgrip lift drive mechanism 303,
Then mechanical gripper 301 drives the component of band mould of front handgrip 312 and rear handgrip 313 being held by handgrip cylinder 314, then
Two set mechanical grippers 301 are driven to rise to certain altitude by handgrip lift drive mechanism 303 again；Then handgrip driving 302 work,
Starting mobile, be transported to the component of band mould overturn ingot stripper, then mechanical gripper 301 unclamps, rises, awaits orders；To be flipped de-
After the mould machine demoulding completes, make the mechanical gripper 301 of mechanical gripper carrying implement decline, pick up the demoulding after empty mould, transport to next
Transport on individual conveyer.
Shown in Figure 14 to Figure 17: as described in upset ingot stripper 4 include two sets upset mould emptiers 401, described two set upsets
Arranging before and after mould emptier 401, described often set upset mould emptier 401 includes support 411, moves up and down cylinder 412, turns over
Rotating motor 413, slide block 414, rotating shaft 415, returning face plate 416, mould strap 417 and clamping plate moving drive mechanism 418,
Described support 411 includes that left socle 4111 and right support 4112, described left socle 4111 and right support 4112 are respectively provided with
In the left and right sides of returning face plate 416, described left socle 4111 and the outside of right support 4112 are respectively arranged with and move up and down cylinder
412, the described cylinder rod moving up and down cylinder 412 is connected with slide block 414 respectively, and the slide block 414 outside left socle 4111 is with right
Being provided with rotating shaft 415 between slide block 414 outside support 4112, described rotating shaft 415 is flexibly connected with two slide blocks 414, described
Rotating shaft 415 one end with upset motor 413 motor shaft be connected, described left socle 4111 and the middle part of right support 4112
Not symmetry has sliding tray 4113, and described rotating shaft 415 two ends lay respectively in sliding tray 4113, and through sliding tray 4113 with
The slide block 414 of both sides is connected, the rotating shaft 415 that described returning face plate 416 is arranged between left socle 4111 and right support 4112
Top, and fixing with rotating shaft 415 be connected, the top of described returning face plate 416 is provided with mould strap 417, described mould
Tool strap 417 is connected with clamping plate moving drive mechanism 418.
The mould strap 417 of described often set upset mould emptier 401 includes front strap 4171 and rear fixation clamp respectively
Plate 4172, described front strap 4171 and rear strap 4172 be symmetrically arranged at both sides before and after returning face plate 416,
The clamping plate moving drive mechanism 418 of described often set upset mould emptier 401 includes front strap moving drive mechanism 4181 He
Rear strap moving drive mechanism 4182, described front strap 4171 and rear strap 4172 respectively with front strap
Moving drive mechanism 4181 is connected with rear strap moving drive mechanism 4182.
The described front strap moving drive mechanism 4181 on often set upset mould emptier 401 and rear strap move driving
Mechanism 4182 is symmetrical arranged along rotating shaft 415 respectively, and described front strap moving drive mechanism 4181 and rear strap move
Drive mechanism 4182 includes that clamping plate move cylinder 41801, pivoted arm 41802, rotary shaft 41803, connecting plate 41804, turn respectively
Lever 41805 and fixed plate 41806, described rotation bar 41805 includes two, is separately positioned on the left and right two of returning face plate 416
Side, one end of two described rotation bars 41805 is fixedly linked with rotary shaft 41803, the company of fixing in described rotary shaft 41803
Being connected to connecting plate 41804, described connecting plate 41804 is connected with pivoted arm 41802 one end, the other end of described pivoted arm 41802
The cylinder rod moving cylinder 41801 with clamping plate is connected, and the left and right sides of described returning face plate 416 is respectively arranged with rotation bar shifting chute
41807, the other end of two described rotation bars 41805 is each passed through rotation bar shifting chute 41807 and mould strap 417
It is connected, the returning face plate 416 of the left and right sides of described each rotation bar shifting chute 41807 is respectively arranged with bar-shaped trough 41808,
The both sides of described each rotation bar 41805 are respectively arranged with fixed plate 41806, described rotation bar 41805 and fixed plate 41806
Being flexibly connected by bearing pin 41809, fixed plate 41806 is bolted to connection with returning face plate 416, and described bolt is positioned at bar
In shape groove 41808.Rotate the bar 41805 position in rotating bar shifting chute 41807 by regulation, meet the mould that varies in size
Clamping.
Described front strap 4171 and the top of rear strap 4172 are respectively arranged with baffle plate 402.Returning face plate 416 falls
Time, make baffle plate 402 and ground transporter contact-impact, make mould and transporter retain a segment distance, make the component in mould
Quickly deviate from mould, it is to avoid ground transporter encountered by the mould on returning face plate 416, it is to avoid component is caused damage.
4 baffle plates 402,402 points of baffle plate it is respectively arranged with on described each front strap 4171 and rear strap 4172
It is not uniformly arranged along front strap 4171 and rear strap 4172.
Upset ingot stripper 4 operation principle: time initial, the cylinder rod moving up and down cylinder 412 of two set upset mould emptiers 401 is in
Retracted mode, i.e. returning face plate 416 are positioned at topmost；Component with mould is transported on returning face plate 416 by mechanical gripper carrying implement,
The handgrip of mechanical gripper carrying implement leaves；Now, two set upset mould emptiers 401 start action, often set upset mould emptier 401
On front strap moving drive mechanism 4181 and the simultaneously action of rear strap moving drive mechanism 4182, make front strap
4171 and rear strap 4172 move, mould is fixed on returning face plate 416；I.e. clamping plate move the cylinder rod of cylinder 41801 and stretch
Going out, drive pivoted arm 41802 to be displaced outwardly, pivoted arm 41802 drives connecting plate 41804, rotary shaft 41803 and rotary shaft 41803 simultaneously
The bar 41805 that rotates of both sides rotates along the bearing pin 41809 rotated in the middle part of bar 41805, makes rotation bar 41805 bottom be displaced outwardly,
Rotate bar 41805 upper bands moving mold strap 417 to move inward, thus mould is fixed；Afterwards turn over motor 413
Work, makes motor shaft drive rotating shaft 415 and returning face plate 416 to turn over turnback, makes mould be positioned at the bottom of returning face plate 416；Then
The cylinder 412 that moves up and down of support 411 both sides works, and moves up and down cylinder 412 cylinder rod and stretches out, band movable slider 414, upset electricity
Machine 413, the whole switching mechanism of returning face plate 416 down promote, after the descending 25-40cm of returning face plate 416, and mould strap 417
On baffle plate 402 contact with ground transporter, produce one concussion counteracting force, due to the gear on mould strap 417
The counteracting force that plate 402 produces, makes mould inner member depart from from mould and knocks out, fall and transport on transporter.Returning face plate 416 is again
Secondary turnback, moves up and down cylinder 412 and rises, and makes whole switching mechanism keep in the center, and mould strap 417 passes through clamping plate
Moving drive mechanism 418 unclamps, and the empty mould on returning face plate 416 is withdrawn by mechanical gripper.I.e. complete a cycle of operation.
Shown in Figure 18 to Figure 20: as described in mold cleaning machine 6 include descaling machine support 501, descaling machine lift cylinder 502,
Cleaning brush fixed plate 503, cleaning brush 504, lime-ash absorber 505, blower fan 506 and garbage collection box 507；
Described descaling machine lift cylinder 502, cleaning brush fixed plate 503, cleaning brush 504 and lime-ash absorber 505 are respectively provided with
In descaling machine support 501, described cleaning brush 504 is arranged in cleaning brush fixed plate 503, and the bottom of cleaning brush 504 is arranged
Having bristle 508, the top of described cleaning brush fixed plate 503 is by descaling machine lift cylinder 502 and descaling machine support 501 top
Being connected, descaling machine lift cylinder 502 top fixes with descaling machine support 501, and its cylinder rod fixes with cleaning brush fixed plate 503,
Described lime-ash absorber 505 is arranged on the front side of cleaning brush 504；
The top of described lime-ash absorber 505 is connected with garbage collection box 507 by absorption tube 509, described garbage collection box
The other end of 507 is connected with blower fan 506 by airduct 510, and described garbage collection box 507 and blower fan 506 are separately positioned on rubbish
In rubbish collecting box gripper shoe 511, described garbage collection box gripper shoe 511 is arranged on the front portion of descaling machine support 501, described
Absorption tube 509 is telescoping tube.
Described descaling machine lift cylinder 502 includes two, is symmetricly set on front side and the rear side of cleaning brush fixed plate 503, cleaning
Brush 504 is arranged between two descaling machine lift cylinders 502.The both sides of cleaning brush fixed plate 503 are respectively arranged with descaling machine lifting
Cylinder 502, makes cleaning brush 504 rise, falls, more steady when working.
Described cleaning brush 504 includes two, arranges respectively, described each cleaning brush 504 before and after cleaning brush fixed plate 503
Front side be respectively arranged with a lime-ash absorber 505.It is provided with two cleaning brush 504, can be simultaneously to former and later two moulds 113
Clear up, improve work efficiency.
The top of described garbage collection box 507 is provided with an intermediate connector 512, the bottom of described intermediate connector 512 with
Garbage collection box 507 intracavity inter-connection, described absorption tube 509 is connected with intermediate connector 512 respectively with airduct 510, in
Between adapter 512 bottom be connected removably with garbage collection box 507, when processing the lime-ash in garbage collection box 507,
Only intermediate connector 512 need to be separated with garbage collection box 507, can individually take off garbage collection box 507 and process, operation
Simply.
Mold cleaning machine 5 operation principle: mould 113 is transported to the working region of mold cleaning machine by the second conveyer 13, i.e. before and after
When two moulds 113 are respectively placed in two cleaning brush 504 bottoms, descaling machine lift cylinder 502 starts, and drives and is connected with its cylinder rod
Cleaning brush fixed plate 503 move down, the cleaning brush 504 in cleaning brush fixed plate 503 falls and passes through cleaning brush 504 simultaneously
The bristle 508 of bottom starts to clean with water, and while cleaning with water, mould 113 continues to travel forward along the second conveyer 13, can be by mould
Tool 113 is all cleaned with water clean, and meanwhile, blower fan 506 is started working, and mould 113 is brushed the lime-ash fallen by lime-ash absorber 505
Enter in intermediate connector 512 along absorption tube 509, then fall in garbage collection box 507 along intermediate connector 512, at rubbish
Collect in rubbish collecting box 507 and be uniformly processed.
As shown in figure 21: described color casting machine 6 includes that pigment batch meter 601, pigment solvent batch meter 602, pigment stir
Case 603 and cloth bucket 604, described pigment batch meter 601, pigment solvent batch meter 602 are separately positioned on pigment agitator tank 603
Top, described cloth bucket 604 is arranged on the bottom of pigment agitator tank 603；
The bottom of described cloth bucket 604 is provided with cloth tube 641, and described cloth tube 641 is provided with autocontrol valve 642；
The bottom of described pigment batch meter 601 is provided with pigment discharge nozzle 611, described pigment discharge nozzle 611 is provided with pigment and goes out
Material valve 612；The bottom of described pigment solvent batch meter 602 is provided with pigment solvent discharge nozzle 621, and described pigment solvent goes out
It is provided with pigment solvent outlet valve 622 on material pipe 621；
The bottom of described pigment agitator tank 603 is provided with agitator tank discharge nozzle 631, and described agitator tank discharge nozzle 631 is arranged
There is agitator tank outlet valve 632；
The bottom of described pigment discharge nozzle 611 and pigment solvent discharge nozzle 621 stretches in pigment agitator tank 603 respectively, described
The bottom of agitator tank discharge nozzle 631 stretch in cloth bucket 604；
The bottom of described pigment batch meter 601 and pigment solvent batch meter 602 is respectively arranged with weigher 605, pigment batch meter
601 and pigment solvent batch meter 602 tank wall on be respectively arranged with electronic displays 606, on described pigment batch meter 601
Weigher 605 electrically connects with the electronic displays 606 on pigment batch meter 602, the described meter on pigment solvent batch meter 602
Amount scale 605 electrically connects with the electronic displays 606 of pigment solvent batch meter 602；
The top of described pigment batch meter 601 and pigment solvent batch meter 602 is respectively arranged with cleaning plant 607.Pigment measures
It is provided with cleaning plant on case 601 and pigment solvent batch meter 602, can will stick at pigment batch meter 601 He by cleaning plant
Pigment and solvent on pigment solvent batch meter 602 inwall are all swept down so that it is fall in pigment agitator tank 603 so that pigment and
Pigment solvent load is accurate.
Described cleaning plant 607 includes that lift cylinder 671 and cleaning brush, described cleaning brush include brush body 672 and bristle 673,
The cylinder rod of described lift cylinder 671 fixes with brush body 672, and the outer circumference surface of described brush body 672 is respectively arranged with bristle
673, the diameter of described cleaning brush is equal with the internal diameter of pigment batch meter 601 and pigment solvent batch meter 602 respectively.Pigment meter
Pigment and pigment solvent in measuring tank 601 and pigment solvent batch meter 602 weigh complete, open pigment outlet valve 612 and pigment is molten
Agent outlet valve 622, makes the pigment weighed up and pigment solvent fall in the pigment agitator tank 603 of lower section, and then lift cylinder 671 is opened,
Its cylinder rod drives cleaning brush to move down, and makes the bristle 673 of cleaning brush clean pigment batch meter 601 and pigment solvent batch meter 602
Inwall, make to stick at the pigment on pigment batch meter 601 and pigment solvent batch meter 602 inwall and pigment solvent entirely fall in lower section
Pigment agitator tank 603 in.
Described cloth tube 641 includes multiple, is uniformly arranged along cloth bucket 604, and described each cloth tube 641 sets respectively
It is equipped with autocontrol valve 642.
Described agitator tank discharge nozzle 631 includes multiple, described each agitator tank discharge nozzle 631 is respectively arranged with agitator tank and goes out
Material valve 632.
Color casting machine 6 operation principle: mould is transported to working region by the second conveyer 13, according to the proportioning number set in advance
According to, start charging metering in pigment batch meter 601 and pigment solvent batch meter 602, after weighing, open pigment batch meter respectively
601 and the pigment outlet valve 612 of pigment solvent batch meter 602 bottom and pigment solvent outlet valve 622, then make the pigment weighed up
With pigment solvent fall into lower section pigment agitator tank 603 carry out mixing, mixing, after mixing completes, open pigment agitator tank 603 bottom
Agitator tank outlet valve 632, then the graining paste being stirred is put into cloth bucket 604, the cloth tube 641 of cloth bucket 604 bottom
On be provided with autocontrol valve 642, according to graining paste requirement control autocontrol valve 642 the open and close time, make entrance mould
Component evenness in 113.
As shown in Figure 7 to 9: the first described stacking machine 7 is identical with second code stack machine 8 structure, includes respectively moving horizontally electricity
Machine 71, vertical moving motor 72, lifting clamping plate 73, support 74, crossbeam 75 and road wheel 76, described crossbeam 75 is arranged on
The bottom of support 74, road wheel 76 is arranged on the bottom of crossbeam 75, and described moves horizontally motor 71 and vertical moving motor 72
Being separately positioned on support 74 top, the front side of described support 74 and rear side are respectively arranged with lifting clamping plate 73, described support
The lifting clamping plate 73 on rear side of clamping plate 73 and support 74 that promote on front side of in the of 74 are symmetrical arranged, and described lifting clamping plate 73 are moved by vertical
Dynamic drive mechanism 77 is connected with vertical moving motor 72, and the described drive mechanism 77 that vertically moves includes vertical moving motor sprocket wheel
771, driven sprocket 772, driven chain wheel shaft 773, clamping plate top connect sprocket wheel 774, clamping plate bottom connection sprocket wheel 775 and chain
776, described vertical moving motor sprocket wheel 771 is arranged on the motor shaft of vertical moving motor 72, described vertical moving motor
Sprocket wheel 771 is connected with driven sprocket 772 by chain 773, and described driven sprocket 772 is arranged on driven chain wheel shaft 773,
Described driven chain wheel shaft 773 is arranged on the top of support 74, two ends before and after described driven chain wheel shaft 773 by bearing block
It is respectively arranged with clamping plate top and connects sprocket wheel 774, the crossbeam 75 of described connection sprocket wheel 774 bottom, clamping plate top is respectively arranged with
Corresponding clamping plate bottom connects sprocket wheel 775, and before and after described support 74, the clamping plate top of both sides connects sprocket wheel 774 and clamping plate bottom
Connecting sprocket wheel 775 to be connected by chain 776 respectively, described connecting cleat top connects sprocket wheel 774 and is connected sprocket wheel with clamping plate bottom
The two ends of the chain 776 of 776 are connected with the upper and lower promoting clamping plate 73 respectively；The described motor 71 that moves horizontally passes through water
Flat movement and transmission mechanism 78 is connected with road wheel 76, described move horizontally drive mechanism 78 include moving horizontally motor sprocket 781,
Road wheel sprocket wheel 782, middle first sprocket wheel 783, middle second sprocket wheel 784 and middle 3rd sprocket wheel 785, described moves horizontally
Motor sprocket 781 is arranged on the motor shaft moving horizontally motor 71, and described moves horizontally motor sprocket 781 by chain 776
Being connected with middle first sprocket wheel 783, described centre the first sprocket wheel 783 is arranged on jackshaft 786, described jackshaft 786
Be arranged on the left side of support 74 by bearing block, the two ends of described jackshaft 786 are respectively arranged with middle second sprocket wheel 784 He
Middle 3rd sprocket wheel 785, described centre the second sprocket wheel 784 and middle 3rd sprocket wheel 785 respectively with the road wheel sprocket wheel of its underpart
782 are connected by chain, and described road wheel sprocket wheel 782 is separately positioned on the wheel shaft of road wheel 76 of before and after both sides.
First stacking machine 7 and second code stack machine 8 operation principle: the component of band mould is placed on the lifting clamping plate 73 at two ends, two ends
Lifting clamping plate 73 driven by vertical moving motor 72 and vertically move drive mechanism 77 and realize raising and lowering, moved by level
Galvanic electricity machine 71 drives and moves horizontally drive mechanism 78 realization walking；When lifting clamping plate 73 lift, vertical moving motor 72 starts,
Vertical moving motor sprocket wheel 771 on the motor shaft of vertical moving motor 72 rotates, and vertical moving motor sprocket wheel 771 passes through chain
776 drive driven sprocket 772 to rotate, and driven sprocket 772 is fixed on driven chain wheel shaft 773, thus drives driven chain wheel shaft 773
Connecting sprocket wheel 774 with coaxial clamping plate top to rotate, clamping plate top connects sprocket wheel 774 and drives lifting clamping plate 73 by chain 776
Lifting；When whole device is movably walking, moves horizontally motor 71 and start, move horizontally moving horizontally on the motor shaft of motor 71
Motor sprocket 781 rotates, and moves horizontally motor sprocket 781 and drives middle first sprocket wheel 783 to rotate by chain 776, and middle the
One sprocket wheel 783 is arranged on jackshaft 786, thus drives jackshaft 786 and coaxial centre the second sprocket wheel 784 and the middle 3rd
Sprocket wheel 785 rotates, middle second sprocket wheel 784 and the middle 3rd sprocket wheel 785 road wheel sprocket wheel 782 by chain-driving its underpart
Rotating, road wheel sprocket wheel 782 is coaxial with road wheel 76, thus drives road wheel 76 to rotate, and whole device can be made to move, from
And carry out piling.
Shown in Figure 22 to Figure 25: as described in third yard stack machine 9 include frame 901, piling riser 902, lift cylinder 903,
Clamping plate 904, clamping cylinder 905, movable motor 906 and road wheel 907, described frame 901 include upper spider 9101,
Lower-left frame 9102, bottom right frame 9103 and guide pillar 9104, four, the bottom of described upper spider 9101 is respectively arranged with on angle
Guide pillar 9104, described lower-left frame 9102 and right lower bracket 9103 be separately positioned on the left and right sides of upper spider 9101 bottom,
And be connected by guide pillar 9104 with upper spider 9101；Described piling riser 902 is arranged on upper spider 9101 bottom and passes through
Sleeve 908 is arranged on guide pillar 9104, and four angles of described piling riser 902 are respectively fixed with sleeve 908, described
Sleeve 908 is respectively sleeved on guide pillar 9104；The top of described piling riser 902 is connected with the cylinder rod of lift cylinder 903,
Described lift cylinder 903 is fixed on upper spider 9101；The bottom of described piling riser 902 is provided with clamping plate 904,
Described clamping plate 904 is connected with piling riser 902 by guide rail 909, and described clamping plate 904 includes two horizontal clampings
Plate 9401 and two longitudinal clamping plates 9402, two described horizontal clamping plates 9401 and two longitudinal clamping plates 9402 are the most right
Claiming to be arranged on direction and left and right directions before and after piling riser 902, the left and right sides of described each horizontal clamping plate 9401 is divided
Not being provided with the longitudinally disposed guide rail 909 coordinated with it, before and after clamping plate 9402, both sides are respectively arranged with and join with it longitudinally in each
The guide rail 909 of the horizontally set closed, described each horizontal clamping plate 9401 and longitudinally in each clamping plate 9402 are coupled
Be respectively arranged with the slide block 910 matched with guide rail 909 between guide rail 909, described slide block 910 respectively with clamping plate 904 times
Portion fixes, and described each horizontal clamping plate 9401 is connected with clamping cylinder 905 respectively with clamping plate 9402 longitudinally in each, institute
The clamping cylinder 905 stated is individually fixed in the middle part on four limits of piling riser 902；Described lower-left frame 9102 and bottom right
The bottom of frame 9103 is respectively arranged with road wheel 907, and road wheel 907 is respectively by wheel shaft 911 and lower-left frame 9102 and the right side
Lower bearing bracket 9103 is connected, and one of them described road wheel 907 is connected with movable motor 906 by actuating device 912.
Described actuating device 912 includes motor sprocket 9121, road wheel sprocket wheel 9122 and chain 9123, described motor sprocket
On 9121 motor shafts being arranged on movable motor 906, road wheel sprocket wheel 9122 is arranged on the wheel shaft 911 of road wheel 907, institute
The motor sprocket 9121 stated is connected by chain 9123 with road wheel sprocket wheel 9122.Movable motor 913 starts, drive motor axle
On motor sprocket 9121 rotate, motor sprocket 9121 and road wheel sprocket wheel 9122 is connected by chain 9123, thus drives row
Walking wheel sprocket 9122 to rotate, road wheel sprocket wheel 9122 is coaxial with road wheel 907, thus drives road wheel 907 to rotate, thus carries
Dynamic third yard stack machine moves.
It is respectively arranged with two road wheels 907 in described lower-left frame 9102 and bottom right frame 9103, is separately positioned on lower-left machine
Both sides before and after frame 9102 and bottom right frame 9103.
Third yard stack machine 9 operation principle: be responsible for being withdrawn by the component after the demoulding and carrying out piling.After the component demoulding, third yard stack machine
9, by controlling lift cylinder 903, make lift cylinder 903 start, and lift cylinder 903 cylinder rod is stretched out, and lift cylinder 903 drives
Piling riser 902 moves downwardly at component, then starts clamping cylinder 905, and clamping cylinder 905 cylinder rod is stretched out, by folder
Tight cylinder 905 drives two horizontal clamping plates 9401 and two longitudinal clamping plates 9402 to move inward along guide rail 909, by structure respectively
Part clamps, and now, lift cylinder 903 cylinder rod is retracted, and drives piling riser 902 and component to move up a segment distance, then,
Movable motor 906 drives road wheel 907 to walk, so that automatic stacker crane moves forward to piling district by actuating device 912
Territory, then moves component to desired height, drives clamping cylinder 905 to retract, makes clamping plate 904 unclamp component, the most again
Drive lift cylinder 903 to retract, drive clamping plate 904 to move up, now complete a cycle of operation, the most again by walking
Wheel 907 makes automatic stacker crane need after returning to the firm demoulding at the component of piling, then is operated circulation successively.
First described conveyer the 12, second conveyer the 13, the 3rd conveyer 14 and the 4th conveyer 15 are respectively sprocket wheel chain
Connecting gear.
The plastic concrete small members automatic production line work process of the present invention: empty mould 113 surface is entered by color casting machine 6
Row coloring treatment, then enters through the second turning platform 11 on the 3rd conveyer 14 of metering casting machine 1 bottom, measures casting machine
The concrete that mixing is good is fallen in mould 113 by 1, and the mould 113 filling concrete is transported to vibration table by the 3rd conveyer 14 again
On 2, vibration table 2 is opened, and vibrates the component in mould 113, and after having vibrated, the roller bearing of vibration table 2 rotates, will
The component poured is transported on the 4th conveyer 15, then carries out piling operation through the first stacking machine 7, thus supports component
Protecting, component buttress good for maintenance is transported to below second code stack machine 8 by fork truck, and the component of band mould is promoted by second code stack machine 8 one by one
To the first conveyer 12, then component is transported to the first turning platform 10, mechanical gripper carrying implement 3 by the first conveyer 12
Transport to the component on the first turning platform 10 overturn together with mould on ingot stripper 4, overturn the ingot stripper 4 component to band mould
Carrying out the demoulding, the mould 113 after the demoulding is transported to the second conveyer 13 through mechanical gripper carrying implement 3, and the demoulding is taken off
Component finished product is at the 5th conveyer 16 transport to third yard stack machine 9, and third yard stack machine 9 is responsible for component finished product is carried out piling,
The empty mould 113 being transported on the second conveyer 13 through mechanical gripper carrying implement 3 after the demoulding is complete takes off through mold cleaning machine 5, general
The lime-ash of mould rear mold adhesion is cleared up by mold cleaning machine 5, and the clean mould after cleaning then enters color casting machine 6, complete
Become a cycle of operation.
The plastic concrete small members automatic production line of the present invention can be used for following production product category and feature:
1, Water Conservancy Products: various antiseepages, wave resistance liner plate, bridges and culverts retaining wall block, arch ring building block and railing；
2, highway and municipal administration product: various kerbstones, side walk slab, ornamental slab for paving the floor, small-sized water drain U-shaped groove and various well lid, draining
Mouthful etc.；
3, produce component strength grade C20～C40, it is possible to produce special concrete component (such as foam concrete brick etc.), produce
Product reaches the performances such as high-strength, durable, specific use.
The plastic concrete small members automatic production line of the present invention and the contrast producing similar products equipment room:
The mode of production of the small members such as concrete slab, brick mainly has two kinds: one to be doing with extrusion molding production chain as representative at present
Rigid concrete component produces equipment；Two is the simple machine of manual production plastic concrete component.
1 and the contrast of dry concrete component production line
Because the working method of two kinds of production lines is different, its contrast is main or analyzes the performance producing component.
1. quality-advantage.Extruded component is affected by physics, chemical property, and interior porosity is big, causes component barrier performance
Difference.Our equipment uses plastic concrete and pours molding, and component degree of compaction is high, anti-permeability performance and good endurance, product matter
Measure guaranteed.
2. product diversity.The most existing component production line uses the molding mode that extruding and vibration combine, its component
Thickness is limited by equipment and it is necessary to by original production, producer is customized, and cannot change, and has one on product diversity
Settle finally sex-limited.The production line of my unit belongs to open operation, vibrate employing adhesion type and plug-in type compound mode, produces component thick
Spend thicker, it is also possible to bar-mat reinforcement is set in a mold, make product more diversified.
3. the dry and hard concrete external surface of structural member that aesthetic appearance is extruded is coarse, unsightly.I produces plasticity coagulation by unit equipment
Soil component, appearance is smooth, bright and clean, also according to user's request, Surface layer's concrete can be carried out colouring process, and component surface is more attractive in appearance.
4. the full-automatic production line that Germany manufactures, every need 30,000,000 yuan.Domestic semi-automatic production line, every needs 480
Wan Yuan.The whole production line cost of my unit design, less than 2,000,000 yuan, has obvious price advantage.
Contrast between 2 and Traditional Man production (some are simple and mechanical)
Artificial prefabricated small concrete parts has a large amount of existence in various places, but substantially broadly falls into individual workship's mode of production, and blender measures not
Accurately, manually pouring, simple vibration table vibrates, outdoor maintenance, and product quality is without ensureing.And yield is little, efficiency is low, is not suitable for
Short time high-volume buying.My unit equipment produces some advantage following in contrast:
1. good product quality.The required concrete raw material that production line produces all screens through severe test, and blender work is carried out
Digital Control, accurately measures the concrete consumption of each mould.Component uses desk-top and vibrating spear combination concrete vibrating mode, component degree of compaction
High.Component conservation uses fog room maintenance, produces significantly better than artificial in terms of technology controlling and process, steady quality, reliable.
2. labour force is saved.Manually pour 1 cube of concrete component and about need a workman.I uses automatization by unit the whole series production line
Controlling, each machine-team can produce 100 cubes of components of component, need artificial 8.Compared with manually pouring, each machine-team can be saved
More than 90 work day.
3. production efficiency is high.Each machine-team can produce 100 cubes of components, and production efficiency is high, is particularly suitable for short-term high-volume buying.
In addition to the technical characteristic described in description, it is the known technology of those skilled in the art.
Claims (9)
1. plastic concrete small members automatic production line, is characterized in that: include measuring casting machine, vibration table, mechanical gripper
Carrying implement, upset ingot stripper, mold cleaning machine, color casting machine, stacking machine, turning platform and conveyer；Described stacking machine
Including the first stacking machine, second code stack machine and third yard stack machine, described turning platform includes that the first turning platform and second is turned flat
Platform, conveyer includes the first conveyer, the second conveyer, the 3rd conveyer, the 4th conveyer and the 5th conveyer；Described
One turning platform and the second turning platform are separately positioned on front side and the rear side of the second conveyer, the right side of the second described turning platform
Being disposed with the 3rd conveyer, vibration table and the 4th conveyer, the right side of the 4th described conveyer is provided with the first stacking machine,
The right side of the first described turning platform is disposed with the first conveyer and second code stack machine, and front side is provided with upset ingot stripper, institute
The left side of the upset ingot stripper stated is disposed with the 5th conveyer and third yard stack machine, and described mechanical gripper carrying implement is arranged on and turns over
Turn the top on front side of ingot stripper, the first turning platform and the second conveyer, described the second conveyer on rear side of mechanical gripper carrying implement
Top is disposed with mold cleaning machine and color casting machine from front to back, and described metering casting machine is arranged on the upper of the 3rd conveyer
Portion.
Plastic concrete small members automatic production line the most according to claim 1, is characterized in that: described metering is watered
The machine of building includes frame, blender, cloth bucket, screw(-type) feeder and scale hooper, described blender, cloth bucket, screw(-type) feeder
Being separately positioned in frame with scale hooper, described blender is arranged on the top of cloth bucket, and described screw(-type) feeder is arranged on cloth
The bottom of hopper, described scale hooper is arranged on the bottom of screw(-type) feeder, and the front side of described screw(-type) feeder is provided with guiding gutter,
The bottom of described guiding gutter is positioned at the top of scale hooper, and the two ends of described scale hooper are respectively arranged with LOAD CELLS, scale hooper
Front side outer wall on be provided with display, described LOAD CELLS, display and screw feeder mechatronics, described scale hooper
Bottom be provided with valve, described valve and valve push-and-pull cylinders；
The top of described scale hooper is provided with cleaner, and described cleaner includes cleaning brush and cleaning brush lift cylinder, described
Cleaning brush includes that brush body and bristle, described brush body are cylindrical shape, and bristle is distributed on the outer circle wall of brush body, the outer gusset of bristle
The diameter of a circle become is equal with scale hooper internal diameter, and the top of described brush body is connected with cleaning brush lift cylinder, described cleaning brush liter
Sending down the abnormal ascending QI cylinder is fixed in frame, and the rear side of described scale hooper is provided with a deflector being obliquely installed, before described screw(-type) feeder
The guiding gutter of side is positioned at the top of deflector；
Described screw(-type) feeder and scale hooper include 3 respectively, and the bottom of each screw(-type) feeder is correspondingly arranged a scale hooper,
Described screw(-type) feeder from left to right sets gradually along cloth bucket bottom.
Plastic concrete small members automatic production line the most according to claim 1, is characterized in that: described vibration table
Including upper vibrating device and lower vibrating device, described upper vibrating device includes vibrator and vibrator support, described lower vibration dress
Put and include base, spring, vibration table support, lower vibrator, roller bearing and roller bearing device of rotation driving；
The bottom of described vibration table support is provided with base, is provided with spring, described vibration table between base and vibration table support
Support includes top vibration table support, bottom vibration table support and middle vibration table support, and described middle vibration table support is arranged on
Between top vibration table support and bottom vibration table support, described lower vibrator is arranged on the middle part of bottom vibration table support, described
Roller bearing include multiple, be successively set on top vibration table frame upper, multiple described roller bearings are connected with roller bearing device of rotation driving,
Described roller bearing device of rotation driving is arranged on vibration table support；
Every three of described vibrator forms one group, is often disposed longitudinally on the top of roller bearing, each described vibrating about group vibrator
Device includes that upper vibration generator and vibrating spear, described vibrating spear are connected with upper vibration generator respectively, and upper vibration generator is arranged on vibrator support；
Described vibrator includes two groups, and two groups of vibrator fore-and-aft directions are arranged on the top of roller bearing.
Plastic concrete small members automatic production line the most according to claim 1, is characterized in that: described mechanical gripping
Hands carrying implement includes two set mechanical grippers and handgrip driving, is correspondingly arranged before and after two described set mechanical grippers, two described set machineries
Handgrip is connected with handgrip lift drive mechanism, and described handgrip lift drive mechanism is arranged in handgrip driving, described handgrip driving
Bottom be provided with walking frames；
Described two set mechanical grippers include handgrip frame, front handgrip, rear handgrip and handgrip cylinder respectively, described front handgrip and after
Handgrip is separately positioned on the middle and upper part of front side and the rear side of handgrip frame, described front handgrip and rear handgrip and cuts with scissors mutually with handgrip frame respectively
Connecing, described front handgrip and the top of rear handgrip are separately positioned on front handgrip cross bar and rear handgrip cross bar, described front handgrip cross bar
Connecting arm respectively with the two ends, left and right of rear handgrip cross bar, the other end of described front handgrip cross bar and rear handgrip cross bar left end arm divides
Be not connected with the left side of handgrip cylinder connecting rod, the other end of front handgrip cross bar and rear handgrip cross bar right-hand member arm respectively with handgrip cylinder
The right side of connecting rod is connected, and described handgrip cylinder connecting rod is arranged on the top of handgrip cylinder, and is connected with the cylinder rod of handgrip cylinder,
Described handgrip cylinder is arranged on the middle part of handgrip frame, and described handgrip frame is connected with handgrip lift drive mechanism；
The left and right sides of described handgrip cylinder connecting rod is respectively arranged with connecting rod mobile guide support, and described connecting rod moves to be led
Be separately positioned on the left and right sides of handgrip frame to support, the middle part of described connecting rod mobile guide support has shifting chute,
The two ends, left and right of described handgrip cylinder connecting rod are respectively placed in the shifting chute of two lateral connector bar mobile guide mid-stent；
The two ends, left and right of described handgrip frame are respectively arranged with guide post, and the top of described guide post fixes with handgrip driving,
Bottom is each passed through handgrip frame；
Described handgrip lift drive mechanism includes that lifting drives motor, main drive sprocket and 4 set sprocket wheel chain drive mechanisms, described
4 set sprocket wheel chain drive mechanisms be connected with the front side of handgrip frame in two set mechanical grippers and rear side respectively, often overlap described chain
Wheel chain drive mechanism include respectively the first sprocket wheel, the second sprocket wheel, the 3rd sprocket wheel, the 4th sprocket wheel, first sprocket wheel connect chain, two
Three sprocket wheels connect chain and the 4th sprocket wheel connects chain, connect chain by two or three sprocket wheels between the second described sprocket wheel and the 3rd sprocket wheel
Being connected, first described sprocket wheel connection chain one end is connected chain bottom and is connected with two or three sprocket wheels, and the other end is through the first sprocket wheel and grabs
Handset mounting is connected, and the 4th described sprocket wheel connection chain one end is connected chain top and is connected with two or three sprocket wheels, and the other end passes the 4th chain
Wheel is connected with handgrip frame, and the first described sprocket wheel is arranged in the handgrip driving of the second sprocket wheel bottom, and the 4th sprocket wheel is arranged on the 3rd
In the handgrip driving on sprocket wheel top, the second described sprocket wheel and the 3rd sprocket wheel are respectively fixedly disposed at the second sprocket wheel rotating shaft and the 3rd sprocket wheel
In rotating shaft, the second described sprocket wheel rotating shaft and the 3rd sprocket wheel rotating shaft are arranged on handgrip driving top, described master by bearing block respectively
Drive sprocket is arranged in the 3rd sprocket wheel rotating shaft, and main drive sprocket drives motor sprocket to be connected by chain with lifting, described lifting
Driving motor sprocket to be arranged on lifting and drive on the motor shaft of motor, described lifting drives motor to be arranged on handgrip driving top；
Described handgrip driving includes drive a vehicle frame, road wheel and road wheel travel driving motor, before and after described driving frame two
Side is respectively arranged with road wheel, and one of them described road wheel is connected with road wheel travel driving motor, with road wheel hoofing part
Being provided with road wheel sprocket wheel on the road wheel that motor is connected, road wheel travel driving motor is arranged in driving frame, described walking
It is provided with road wheel travel driving motor sprocket wheel, described road wheel travel driving motor sprocket wheel on the motor shaft of wheel travel driving motor
Being connected by chain with road wheel sprocket wheel, described road wheel lays respectively at walking frames top.
Plastic concrete small members automatic production line the most according to claim 1, is characterized in that: described upset takes off
Mould machine includes two set upset mould emptiers, arranges, the often upset mould emptier bag described in set before and after two described set upset mould emptiers
Include support, move up and down cylinder, upset motor, slide block, rotating shaft, returning face plate, mould strap and clamping plate moving drive mechanism,
Described support includes that left socle and right support, described left socle and right support are separately positioned on the left and right sides of returning face plate, described
Left socle and the outside of right support be respectively arranged with and move up and down cylinder, the described cylinder rod moving up and down cylinder respectively with slide block phase
Even, being provided with rotating shaft between the slide block outside left socle and the slide block outside right support, described rotating shaft is flexibly connected with two slide blocks,
One end of described rotating shaft is connected with the motor shaft of upset motor, and described left socle and the middle part of right support are respectively symmetrically and have slip
Groove, described rotating shaft two ends lay respectively in sliding tray, and are connected through sliding tray with the slide block of both sides, and described returning face plate is arranged
The top of the rotating shaft between left socle and right support, and fixing with rotating shaft is connected, the top of described returning face plate is provided with mould and consolidates
Clamp plate, described mould strap is connected with clamping plate moving drive mechanism；
Often the mould strap of the upset mould emptier described in set includes front strap and rear strap respectively, and described is front solid
Clamp plate and rear strap are symmetrically arranged at both sides before and after returning face plate, and often the clamping plate of the upset mould emptier described in set move
Drive mechanism includes front strap moving drive mechanism and rear strap moving drive mechanism, described front strap and rear solid
Clamp plate is connected with front strap moving drive mechanism and rear strap moving drive mechanism respectively；
Often the front strap moving drive mechanism on the upset mould emptier described in set and rear strap moving drive mechanism are respectively
Being symmetrical arranged along rotating shaft, described front strap moving drive mechanism and rear strap moving drive mechanism include that clamping plate move respectively
Dynamic air cylinder, pivoted arm, rotary shaft, connecting plate, rotation bar and fixed plate, described rotation bar includes two, is separately positioned on upset
The left and right sides of plate, two described one end rotating bar are fixedly linked with rotary shaft, and described rotary shaft is fixedly connected with connection
Plate, described connecting plate is connected with pivoted arm one end, and the other end of described pivoted arm moves the cylinder rod of cylinder and is connected with clamping plate, described
The left and right sides of returning face plate is respectively arranged with rotation bar shifting chute, and two described other ends rotating bar are each passed through rotation bar and move
Groove is connected with mould strap, and the returning face plate of each described left and right sides rotating bar shifting chute is respectively arranged with bar shaped
Groove, each described both sides rotating bar are respectively arranged with fixed plate, and described rotation bar is flexibly connected by bearing pin with fixed plate,
Fixed plate is bolted to connection with returning face plate, and described bolt is positioned at bar-shaped trough；
Be respectively arranged with 4 baffle plates on each described front strap and rear strap, baffle plate respectively along front strap and after
Strap is uniformly arranged.
Plastic concrete small members automatic production line the most according to claim 1, is characterized in that: described mould is clear
Reason machine includes descaling machine support, descaling machine lift cylinder, cleaning brush fixed plate, cleaning brush, lime-ash absorber, blower fan and rubbish
Rubbish collecting box；Described descaling machine lift cylinder, cleaning brush fixed plate, cleaning brush and lime-ash absorber are separately positioned on descaling machine and prop up
In frame, described cleaning brush is arranged in cleaning brush fixed plate, and the bottom of cleaning brush is provided with bristle, described cleaning brush fixed plate
Top be connected with descaling machine cradle top by descaling machine lift cylinder, descaling machine lift cylinder top and descaling machine support are consolidated mutually
Fixed, its cylinder rod fixes with cleaning brush fixed plate, and described lime-ash absorber is arranged on the front side of cleaning brush；Described lime-ash absorbs
The top of device is connected with garbage collection box by absorption tube, and the other end of described garbage collection box is connected with blower fan by airduct, institute
The garbage collection box stated and blower fan are separately positioned in garbage collection box gripper shoe, and described garbage collection box gripper shoe is arranged on cleaning
The front portion of machine support, described absorption tube is telescoping tube；
Described descaling machine lift cylinder includes two, is symmetricly set on front side and the rear side of cleaning brush fixed plate, and cleaning brush is arranged on
Between two descaling machine lift cylinders；
Described cleaning brush includes two, arranges respectively before and after cleaning brush fixed plate, and the front side of each described cleaning brush sets respectively
It is equipped with a lime-ash absorber；
The top of described garbage collection box is provided with in an intermediate connector, the bottom of described intermediate connector and garbage collection box
Chamber is connected, and described absorption tube is connected with intermediate connector respectively with airduct.
Plastic concrete small members automatic production line the most according to claim 1, is characterized in that: described color is watered
The machine of building includes pigment batch meter, pigment solvent batch meter, pigment agitator tank and cloth bucket, described pigment batch meter, pigment solvent
Batch meter is separately positioned on the top of pigment agitator tank, and described cloth bucket is arranged on the bottom of pigment agitator tank；
The bottom of described cloth bucket is provided with cloth tube, and described cloth tube is provided with autocontrol valve；Described pigment metering
The bottom of case is provided with pigment discharge nozzle, and described pigment discharge nozzle is provided with pigment outlet valve；Described pigment solvent batch meter
Bottom be provided with pigment solvent discharge nozzle, described pigment solvent discharge nozzle is provided with pigment solvent outlet valve；
The bottom of described pigment agitator tank is provided with agitator tank discharge nozzle, and described agitator tank discharge nozzle is provided with agitator tank discharging
Valve；
The bottom of described pigment discharge nozzle and pigment solvent discharge nozzle stretches in pigment agitator tank respectively, described agitator tank discharging
The bottom of pipe stretches in cloth bucket；
The bottom of described pigment batch meter and pigment solvent batch meter is respectively arranged with weigher, pigment batch meter and pigment solvent meter
Electronic displays, the described weigher on pigment batch meter and the electronic display on pigment batch meter it is respectively arranged with on the tank wall of measuring tank
Showing that device electrically connects, the described weigher on pigment solvent batch meter electrically connects with the electronic displays of pigment solvent batch meter；
The top of described pigment batch meter and pigment solvent batch meter is respectively arranged with cleaning plant；
Described cleaning plant includes that lift cylinder and cleaning brush, described cleaning brush include brush body and bristle, described lift cylinder
Cylinder rod fix with brush body, the outer circumference surface of described brush body is respectively arranged with bristle, the diameter of described cleaning brush respectively with
The internal diameter of pigment batch meter and pigment solvent batch meter is equal.
Plastic concrete small members automatic production line the most according to claim 1, is characterized in that: described first yard
Stack machine is identical with second code stack machine structure, includes respectively moving horizontally motor, vertical moving motor, lifting clamping plate, support, crossbeam
And road wheel, described crossbeam is arranged on the bottom of support, and road wheel is arranged on the bottom of crossbeam, described move horizontally motor and
Vertical moving motor is separately positioned on frame upper, and the front side of described support and rear side are respectively arranged with lifting clamping plate, and described props up
The lifting clamping plate on rear side of clamping plate and support that promote on front side of frame are symmetrical arranged, described lifting clamping plate by vertically move drive mechanism with
Vertical moving motor is connected, described vertically move drive mechanism include vertical moving motor sprocket wheel, driven sprocket, driven chain wheel shaft,
Clamping plate top connects sprocket wheel, clamping plate bottom connects sprocket wheel and chain, and described vertical moving motor sprocket wheel is arranged on vertical moving motor
Motor shaft on, described vertical moving motor sprocket wheel is connected with driven sprocket by chain, and described driven sprocket is arranged on driven
On sprocket shaft, described driven chain wheel shaft is arranged on the top of support by bearing block, and before and after described driven chain wheel shaft, two ends are divided
It is not provided with clamping plate top and connects sprocket wheel, the crossbeam of connection sprocket wheel bottom, clamping plate top is respectively arranged with corresponding clamping plate bottom even
Chain link is taken turns, and before and after described support, the clamping plate top of both sides connects sprocket wheel is connected sprocket wheel with clamping plate bottom connected by chain respectively, institute
The clamping plate top stated connects the two ends of the chain that sprocket wheel is connected sprocket wheel with clamping plate bottom and is connected with the upper and lower promoting clamping plate respectively；
The described motor that moves horizontally is connected with road wheel by moving horizontally drive mechanism, and the described drive mechanism that moves horizontally includes level
Mobile motor sprocket wheel, road wheel sprocket wheel, middle first sprocket wheel, middle second sprocket wheel and middle 3rd sprocket wheel, described moves horizontally
Motor sprocket is arranged on the motor shaft moving horizontally motor, and described moves horizontally motor sprocket by chain and middle first sprocket wheel
Being connected, described centre the first sprocket wheel is arranged on jackshaft, and described jackshaft is arranged on the left side of support, institute by bearing block
The two ends of the jackshaft stated are respectively arranged with middle second sprocket wheel and middle 3rd sprocket wheel, described centre the second sprocket wheel and the middle 3rd
Sprocket wheel is connected by chain with the road wheel sprocket wheel of its underpart respectively, and described road wheel sprocket wheel is separately positioned on the walking of before and after both sides
On the wheel shaft of wheel.
Plastic concrete small members automatic production line the most according to claim 1, is characterized in that: described third yard
Stack machine includes frame, piling riser, lift cylinder, clamping plate, clamping cylinder, movable motor and road wheel, described frame
Including upper spider, lower-left frame, bottom right frame and guide pillar, four, the bottom of described upper spider is respectively arranged with guide pillar on angle, institute
The lower-left frame stated and right lower bracket are separately positioned on the left and right sides of upper spider bottom, and are connected by guide pillar with upper spider；Described
Piling riser be arranged on upper spider bottom and be arranged on guide pillar by sleeve, on four angles of described piling riser respectively
Being fixed with sleeve, described sleeve is respectively sleeved on guide pillar；The described top of piling riser is connected with the cylinder rod of lift cylinder,
Described lift cylinder is fixed on upper spider；The bottom of described piling riser is provided with clamping plate, and described clamping plate passes through
Guide rail is connected with piling riser, and described clamping plate includes two horizontal clamping plates and two longitudinal clamping plates, two described horizontal strokes
Direction and left and right directions before and after clamping plate and two longitudinal clamping plates are symmetrically arranged at piling riser, each described horizontal stroke
The longitudinally disposed guide rail coordinated with it, longitudinally in each both sides difference before and after clamping plate it is respectively arranged with to the left and right sides of clamping plate
It is provided with the guide rail of the horizontally set coordinated with it, each described horizontal clamping plate and coupled the leading of clamping plate longitudinally in each
Being respectively arranged with the slide block matched with guide rail between rail, described slide block fixes with clamping plate bottom respectively, each described horizontal stroke
Being connected with clamping cylinder respectively with clamping plate longitudinally in each to clamping plate, described clamping cylinder is individually fixed in the four of piling riser
The middle part on individual limit；Described lower-left frame and the bottom of bottom right frame are respectively arranged with road wheel, and road wheel is respectively by wheel shaft and a left side
Lower bearing bracket is connected with bottom right frame, and one of them described road wheel is connected with movable motor by actuating device；
Described actuating device includes that motor sprocket, road wheel sprocket wheel and chain, described motor sprocket are arranged on the electricity of movable motor
On arbor, road wheel sprocket wheel is arranged on the wheel shaft of road wheel, and described motor sprocket is connected by chain with road wheel sprocket wheel；
It is respectively arranged with two road wheels in described lower-left frame and bottom right frame, is separately positioned on lower-left frame and bottom right frame
Both sides front and back.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410407109.7A CN104191513B (en) | 2014-08-18 | 2014-08-18 | Automatic production line of small plastic-concrete components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410407109.7A CN104191513B (en) | 2014-08-18 | 2014-08-18 | Automatic production line of small plastic-concrete components |
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| CN104191513A CN104191513A (en) | 2014-12-10 |
| CN104191513B true CN104191513B (en) | 2017-01-11 |
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| CN201410407109.7A Active CN104191513B (en) | 2014-08-18 | 2014-08-18 | Automatic production line of small plastic-concrete components |
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Effective date of registration: 20161031 Address after: The development zone of Jiyang County of Ji'nan City, Shandong province 251400 (220 state line road, 183KM Road) Applicant after: JINAN DONGYUAN CEMENT PRODUCTS Co.,Ltd. Address before: Jiyang city Ji'nan County Road three weft 251400 No. 39 (former Shandong Province Yang Town Government Office Building Room 405) Applicant before: JINAN JIANYUAN MACHINERY MANUFACTURING Co.,Ltd. |
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Denomination of invention: Automatic production line of plastic concrete small components Effective date of registration: 20220628 Granted publication date: 20170111 Pledgee: Qilu bank Limited by Share Ltd. Ji'nan Jiyang branch Pledgor: JINAN DONGYUAN CEMENT PRODUCTS Co.,Ltd. Registration number: Y2022980009139 |
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Address after: 251400 South of National Highway 220, 500 meters north of Guanfang Village, Jiyang Office, Jiyang County, Jinan City, Shandong Province (formerly known as Shandong Agricultural Machinery Experimental Farm) Patentee after: Shandong Dongyuan Building Energy Conservation Technology Co.,Ltd. Address before: 251400 Jibei Development Zone, Jiyang County, Jinan City, Shandong Province (south of 183km of national highway 220) Patentee before: JINAN DONGYUAN CEMENT PRODUCTS Co.,Ltd. |
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