CN108621295B - Concrete casting production technique - Google Patents
Concrete casting production technique Download PDFInfo
- Publication number
- CN108621295B CN108621295B CN201710162535.2A CN201710162535A CN108621295B CN 108621295 B CN108621295 B CN 108621295B CN 201710162535 A CN201710162535 A CN 201710162535A CN 108621295 B CN108621295 B CN 108621295B
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- CN
- China
- Prior art keywords
- vibration
- concrete
- time
- workbench
- blending bucket
- Prior art date
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- 239000004567 concrete Substances 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000005266 casting Methods 0.000 title claims abstract description 10
- 238000002156 mixing Methods 0.000 claims abstract description 46
- 239000011178 precast concrete Substances 0.000 claims abstract description 21
- 230000035515 penetration Effects 0.000 claims abstract description 6
- 238000003756 stirring Methods 0.000 claims abstract description 6
- 238000004140 cleaning Methods 0.000 claims description 5
- 239000010865 sewage Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000000463 material Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
Abstract
The invention discloses concrete casting production techniques, comprising the following steps: the first step will stir, in the blending bucket for the concrete penetration concrete prefabricated component bottle placer that mixing is good；Second step is injected concrete in mold by precast concrete bottle placer, and is handled by jarring machine vibration, finally mold transport to specified place；Third step cleans up precast concrete bottle placer.Compared with existing artificial manufacture, labor intensity is reduced, while substantially increasing production efficiency.
Description
Technical field
The present invention relates to a kind of concrete casting production techniques.
Background technique
Precast concrete is processed in advance by the requirement of design drawing in precast plant or construction site with concrete material
The component of molding semifinished or finished goods, equal strength transport to the component that construction site is mounted directly after reaching certain.
Existing precast concrete manufacture is to be poured into the concrete being stirred by tool using manual type
One by one in mold.This production method not only large labor intensity, and production efficiency is low.
Summary of the invention
The object of the present invention is to provide a kind of concrete casting production technique, production process uses machine, uses machine
Device replaces manual operations；Labor intensity is reduced, while substantially increasing production efficiency.
Above-mentioned technical purpose of the invention has the technical scheme that precast concrete produces work
Skill, comprising the following steps:
S1, charging
S1.1, it will stir, in the blending bucket for the concrete penetration concrete prefabricated component bottle placer that mixing is good；
S2, manufacture
S2.1, empty mold is placed on the workbench of precast concrete bottle placer；It is filling according to precast concrete
Discharge port quantity on machine is arranged；
S2.2, precast concrete bottle placer power control cabinet control blending bucket be moved to the top of workbench；Then, it adjusts
The position of blending bucket makes the empty mold of its feed opening alignment lower section；
S2.3, power control cabinet control blending bucket start blanking, while opening the vibration motor under workbench；Power control cabinet control is mixed
After empty mold on hopper fill duty platform, blending bucket is moved to the top of rinse bath；
S2.4, jarring machine stop vibration after vibration a period of time；Power control cabinet controls the roller bearing rotation on workbench, work
Mold on platform is transported in transport platform；
Mold is transported to specified location or is transported to other places by means of transport by S2.5, transport platform；Meanwhile it working
Roller bearing on platform stops operating, and initially enters and next makes a turn die layout；
S3, cleaning
After concrete in S3.1, blending bucket is finished, it is moved to the top of rinse bath；Water pipe is passed through to rinse in blending bucket and mix
Solidifying soil residual；Sewage flows into rinse bath from feed opening, finally, guidance flows into sewer out of rinse bath.
Using this production technology, entire production process all uses mechanical equipment to carry out work；Compared with existing artificial manufacture, drop
Low labor intensity, while substantially increasing production efficiency.
Further setting, in step 2.4, the vibration of jarring machine is divided into three periods；First time period: jarring machine
600-800 times/min of vibration frequency, time of vibration are 1-3 minutes；Second time period: 800-1200 times/min, time of vibration is
30-60 seconds；The third period: 300-500 times/min, time of vibration is 1-2 minutes.
Further setting, first time period: the 800 times/min of vibration frequency of jarring machine, time of vibration are 2 minutes；Second
Period: 1000 times/min, time of vibration is 60 seconds；The third period: 500 times/min, time of vibration is 1 minute.
So set, high vibration frequency in first time period use, the vibration for continuing 2 minutes is to shake brokenly in concrete
Bubble or make the minute bubbles being attached on mould inner wall convergence, discharge；Second time period uses high vibration frequency, continues 1 point
The vibration of clock be in order to further eliminate the bubble in concrete, meanwhile, keep concrete even closer, load it is more closely knit.
The third period uses low vibration frequency, and the vibration for continuing 1 minute is to eliminate the raised or recessed of concrete surface in mold
Structure is fallen into, keeps its surface more smooth.
In conclusion the invention has the following advantages:
1, labor intensity is low, high production efficiency；
2, the cleannes of working environment, machine are able to maintain；
3, the precast concrete flatness produced is high, beautiful and generous.
Specific embodiment
Embodiment 1
Concrete casting production technique, comprising the following steps:
The first step, charging
It will be in the blending bucket of the good concrete penetration concrete prefabricated component bottle placer of stirring, mixing.
Second step, manufacture
First empty mold is placed on the workbench of precast concrete bottle placer；According on precast concrete bottle placer
Discharge port quantity arrange；The power control cabinet control blending bucket of precast concrete bottle placer is moved to the top of workbench again；
Then, the position for adjusting blending bucket makes the empty mold of its feed opening alignment lower section；Again, under power control cabinet control blending bucket starts
Material, while opening the vibration motor under workbench；After power control cabinet controls the empty mold on blending bucket fill duty platform, blending bucket is moved
It moves to the top of rinse bath；Jarring machine vibration a period of time, jarring machine vibration are divided into three periods；First time period: vibration
600 times/the min of vibration frequency of machine, time of vibration are 2 minutes；Second time period: 1000 times/min, time of vibration is 60 seconds；The
Three periods: 300 times/min, time of vibration is 1 minute.After jarring machine shakes, power control cabinet controls the roller bearing on workbench
Rotation, the mold on workbench is transported in transport platform；Finally, mold is transported to specified location or passed through by transport platform
Means of transport is transported to other places；Meanwhile the roller bearing on workbench stops operating, and initially enters and next makes a turn die layout.
Third step, cleaning
After concrete in blending bucket is finished, it is moved to the top of rinse bath；Water pipe, which is passed through in blending bucket, rinses concrete
Residual；Sewage flows into rinse bath from feed opening, finally, guidance flows into sewer out of rinse bath.
Embodiment 2
Concrete casting production technique, comprising the following steps:
The first step, charging
It will be in the blending bucket of the good concrete penetration concrete prefabricated component bottle placer of stirring, mixing.
Second step, manufacture
First empty mold is placed on the workbench of precast concrete bottle placer；According on precast concrete bottle placer
Discharge port quantity arrange；The power control cabinet control blending bucket of precast concrete bottle placer is moved to the top of workbench again；
Then, the position for adjusting blending bucket makes the empty mold of its feed opening alignment lower section；Again, under power control cabinet control blending bucket starts
Material, while opening the vibration motor under workbench；After power control cabinet controls the empty mold on blending bucket fill duty platform, blending bucket is moved
It moves to the top of rinse bath；Jarring machine vibration a period of time, jarring machine vibration are divided into three periods；First time period: vibration
800 times/the min of vibration frequency of machine, time of vibration are 2 minutes；Second time period: 1200 times/min, time of vibration is 60 seconds；The
Three periods: 500 times/min, time of vibration is 1 minute.After jarring machine shakes, power control cabinet controls the roller bearing on workbench
Rotation, the mold on workbench is transported in transport platform；Finally, mold is transported to specified location or passed through by transport platform
Means of transport is transported to other places；Meanwhile the roller bearing on workbench stops operating, and initially enters and next makes a turn die layout.
Third step, cleaning
After concrete in blending bucket is finished, it is moved to the top of rinse bath；Water pipe, which is passed through in blending bucket, rinses concrete
Residual；Sewage flows into rinse bath from feed opening, finally, guidance flows into sewer out of rinse bath.
Embodiment 3
Concrete casting production technique, comprising the following steps:
The first step, charging
It will be in the blending bucket of the good concrete penetration concrete prefabricated component bottle placer of stirring, mixing.
Second step, manufacture
First empty mold is placed on the workbench of precast concrete bottle placer；According on precast concrete bottle placer
Discharge port quantity arrange；The power control cabinet control blending bucket of precast concrete bottle placer is moved to the top of workbench again；
Then, the position for adjusting blending bucket makes the empty mold of its feed opening alignment lower section；Again, under power control cabinet control blending bucket starts
Material, while opening the vibration motor under workbench；After power control cabinet controls the empty mold on blending bucket fill duty platform, blending bucket is moved
It moves to the top of rinse bath；Jarring machine vibration a period of time, jarring machine vibration are divided into three periods；First time period: vibration
800 times/the min of vibration frequency of machine, time of vibration are 2 minutes；Second time period: 1200 times/min, time of vibration is 60 seconds；The
Three periods: 500 times/min, time of vibration is 1 minute.After jarring machine shakes, power control cabinet controls the roller bearing on workbench
Rotation, the mold on workbench is transported in transport platform；Finally, mold is transported to specified location or passed through by transport platform
Means of transport is transported to other places；Meanwhile the roller bearing on workbench stops operating, and initially enters and next makes a turn die layout.
Third step, cleaning
After concrete in blending bucket is finished, it is moved to the top of rinse bath；Water pipe, which is passed through in blending bucket, rinses concrete
Residual；Sewage flows into rinse bath from feed opening, finally, guidance flows into sewer out of rinse bath.
Specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
It can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as in this hair
All by the protection of Patent Law in bright scope of the claims.
Claims (2)
1. concrete casting production technique, characterized in that the following steps are included:
S1, charging
S1.1, it will stir, in the blending bucket for the concrete penetration concrete prefabricated component bottle placer that mixing is good；
S2, manufacture
S2.1, empty mold is placed on the workbench of precast concrete bottle placer；According on precast concrete bottle placer
Discharge port quantity arrange；
S2.2, precast concrete bottle placer power control cabinet control blending bucket be moved to the top of workbench；Then, mixing is adjusted
The position of bucket makes the empty mold of its feed opening alignment lower section；
S2.3, power control cabinet control blending bucket start blanking, while opening the vibration motor under workbench；Power control cabinet controls blending bucket
After empty mold on fill duty platform, blending bucket is moved to the top of rinse bath；
S2.4, jarring machine stop vibration after vibration a period of time；Power control cabinet controls the roller bearing rotation on workbench, on workbench
Mold be transported in transport platform；
Mold is transported to specified location or is transported to other places by means of transport by S2.5, transport platform；Meanwhile on workbench
Roller bearing stop operating, initially enter and next make a turn die layout；
S3, cleaning
After concrete in S3.1, blending bucket is finished, it is moved to the top of rinse bath；Water pipe, which is passed through in blending bucket, rinses concrete
Residual；Sewage flows into rinse bath from feed opening, finally, guidance flows into sewer out of rinse bath；In step 2.4, jarring machine
Vibration be divided into three periods；First time period: vibration frequency 600-800 times/min, time of vibration 1-3 of jarring machine
Minute；Second time period: 800-1200 times/min, time of vibration is 30-60 seconds；The third period: 300-500 times/min, vibration
The dynamic time is 1-2 minutes.
2. concrete casting production technique according to claim 1, characterized in that first time period: the vibration of jarring machine
800 times/min of dynamic frequency, time of vibration are 2 minutes；Second time period: 1000 times/min, time of vibration is 60 seconds；The third time
Section: 500 times/min, time of vibration is 1 minute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710162535.2A CN108621295B (en) | 2017-03-18 | 2017-03-18 | Concrete casting production technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710162535.2A CN108621295B (en) | 2017-03-18 | 2017-03-18 | Concrete casting production technique |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108621295A CN108621295A (en) | 2018-10-09 |
| CN108621295B true CN108621295B (en) | 2019-11-15 |
Family
ID=63686538
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710162535.2A Active CN108621295B (en) | 2017-03-18 | 2017-03-18 | Concrete casting production technique |
Country Status (1)
| Country | Link |
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| CN (1) | CN108621295B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109795011A (en) * | 2019-02-14 | 2019-05-24 | 上海三一筑工建设有限公司 | A kind of concrete prefabricated element manufacture craft |
| CN112045821B (en) * | 2020-09-23 | 2021-08-20 | 浙江三杰建筑产业化有限公司 | Prefabricated part production equipment and production process |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102275216A (en) * | 2010-06-12 | 2011-12-14 | 陈思源 | Production line of municipal administration products |
| CN104191513A (en) * | 2014-08-18 | 2014-12-10 | 济南建源机械制造有限公司 | Automatic production line of small plastic-concrete components |
| CN104290171A (en) * | 2014-08-11 | 2015-01-21 | 廊坊海斯建材机械有限公司 | Automatic production line for concrete water tank |
| CN204772967U (en) * | 2015-05-27 | 2015-11-18 | 四川丹瑞建筑结构加固有限公司 | Automatic device of pouring of precast concrete spare |
| CN205799803U (en) * | 2016-07-13 | 2016-12-14 | 安徽海龙建筑工业有限公司 | For producing the equipment of precast concrete |
-
2017
- 2017-03-18 CN CN201710162535.2A patent/CN108621295B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102275216A (en) * | 2010-06-12 | 2011-12-14 | 陈思源 | Production line of municipal administration products |
| CN104290171A (en) * | 2014-08-11 | 2015-01-21 | 廊坊海斯建材机械有限公司 | Automatic production line for concrete water tank |
| CN104191513A (en) * | 2014-08-18 | 2014-12-10 | 济南建源机械制造有限公司 | Automatic production line of small plastic-concrete components |
| CN204772967U (en) * | 2015-05-27 | 2015-11-18 | 四川丹瑞建筑结构加固有限公司 | Automatic device of pouring of precast concrete spare |
| CN205799803U (en) * | 2016-07-13 | 2016-12-14 | 安徽海龙建筑工业有限公司 | For producing the equipment of precast concrete |
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| Publication number | Publication date |
|---|---|
| CN108621295A (en) | 2018-10-09 |
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| CB02 | Change of applicant information |
Address after: 314007 west side of Qun Yi Road, Fung Qiao Town, Nanhu District, Jiaxing, Zhejiang Applicant after: Jiaxing Mei Chang Engineering Technology Co., Ltd. Address before: 314007, Jiaxing, Zhejiang province Nanhu District Phoenix Town Salt Road West Applicant before: Jiaxing Midea Plastic Industry Co., Ltd. |
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| GR01 | Patent grant |