CN104354220B - Vertical automatic foam cement grouting machine - Google Patents
Vertical automatic foam cement grouting machine Download PDFInfo
- Publication number
- CN104354220B CN104354220B CN201410698451.7A CN201410698451A CN104354220B CN 104354220 B CN104354220 B CN 104354220B CN 201410698451 A CN201410698451 A CN 201410698451A CN 104354220 B CN104354220 B CN 104354220B
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- CN
- China
- Prior art keywords
- slip casting
- valve
- grouting
- bucket
- electric cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention provides a vertical automatic foam cement grouting machine. The vertical automatic foam cement grouting machine consists of a frame, a grouting bucket, a grouting valve, an on-off valve electric cylinder and a lifting electric cylinder, and is matched with an external agitator and an external booster air pump for use; the grouting bucket is provided with a motor, an agitating mechanism, an air inlet, an accelerator adding hole and a grout outlet. A procedure of agitating again is additionally arranged before grouting, a procedure of adjusting and adding foam cement additives such as an accelerator is arranged behind, and by the coation of agitation of the agitating mechanism of the grouting bucket and pneumatic agitation of the booster air pump, the setting time of foam cement is prolonged, the urgency of a grouting procedure is relieved, and the grouting procedure is high in flexibility and controllability; the grouting valve can be integrally lifted or descended by the lifting electric cylinder so as to adapt to bricks in different sizes; the grouting machine adopts a vertical structure and is compact in layout and the production land occupation is reduced.
Description
【Technical field】
The present invention relates to a kind of slip casting machine, more particularly to a kind of vertical-foaming cement automatic grouting machine.
【Background technology】
In order to improve hollow block brick heat-insulating property it is common practice to wherein sky be partially filled with insulation material, such as
Foam cement.Foam cement is typically mixed by cement, flyash, foaming agent and water, easily solidifies.How to prevent foam cement
Before cast, solidification is to key issue to be solved during hollow block brick pouring foaming cement.
For solving foregoing problems, prior art is typically taken in each diversity of foam cement or substep mixes, and add water stirring
It is formed uniformly slurry, then directly poured into a mould by grouting equipment.As public in the Chinese invention patent for CN102699984B for the notification number
Open a kind of foam cement slurry and be automatically injected machine method for mixing, taken and different siccative components is classified mix, right
Liquid component is also taken and is mixed respectively, finally remixes expanded material and easy solidification material.This invention is also disclosed on a kind of realization
That states method is automatically injected machine, and including slip casting machine and multigroup batch mixer, multigroup batch mixer is respectively used to mix different siccative components,
Connected with conveying worm between batch mixer, slip casting machine arranges storage tank, storage tank is connected by conveying worm with batch mixer, storage
Batch can connects tub allotter by upper material conveyer, arranges multiple mixed with liquid component for solid constituent under tub allotter
The blending tank closing, blending tank is connected from different filling machines respectively, the bottom setting pouring attachment of blending tank, and setting on pouring attachment is poured
Note allotter.Pouring attachment includes round can, and the surface area of each round can and the capacity accommodating serosity are equal, and the bottom of round can sets
Put bossing, the effect of raised part is to play compartmentation when serosity drops to certain level, effectively play all
The effect of even distribution and serosity trickle naturally to tank bottoms, arrange multiple agitating rollers in round can, agitating roller also sets up scraping blade for
Scrape off serosity on tank skin to keep tank body clean.This invention is beneficial to solving the problems, such as that the easily solidification of cement foamed slurry serves
Effect.
The generally only single slip casting function of existing grouting equipment, due to foam cement slurry easy coagulability so that
Grouting equipment, in terms of time of slip casting, speed, quality, efficiency, is usually limited by the operation progress before slip casting, passive
Operation before adaptation, is unfavorable for preferably ensureing casting quality and improves efficiency.
Therefore, how effectively to prevent foam cement from solidifying, kept the mobility of foam cement simultaneously for more time, slowed down
The urgency of grouting operation, strengthens motility and the controllability of grouting with plunger, is subject matter to be solved by this invention.
【Content of the invention】
Technical solution of the present invention is as follows：
A kind of vertical-foaming cement automatic grouting machine, by frame, slip casting bucket, slip casting valve, open and close valve electric cylinder, lifting electricity
Dynamic cylinder composition, with external blender and pressurization air pump with the use of it is characterised in that：
Described slip casting bucket carries motor, rabbling mechanism, air inlet, accelerator interpolation mouth, stock inlet and grout outlet；Motor is pacified
It is contained in the upper end of slip casting bucket, drive rabbling mechanism rotation；Air inlet is connected with external pressurization air pump；Stock inlet pass through pipeline with
The blender that the external component to foam cement in addition to accelerator carries out premixing stirring is connected；Grout outlet is in slip casting drum head
Portion, is connected with slip casting valve by transparent hose, and grout outlet number is identical with slip casting valve number.Described rabbling mechanism can adopt
Routine techniquess are realized.
Described slip casting valve is the plunger type slurry valve using push switch, quantity at least one, the unified peace in bottom
It is contained on same installation seat plate, also unification is fixed on same junction steel plate at top；Open and close valve electric cylinder quantity is two,
Set up separately in frame both sides, one end is fixedly connected with installation seat plate, and the other end is fixed in frame；Installation seat plate and junction steel plate peace
It is contained in below slip casting bucket, be flexibly connected with frame；Open and close valve electric cylinder can control slip casting valve opening and closing by junction steel plate.
Described lifting electric cylinder is arranged on below slip casting bucket, above slip casting valve junction steel plate, respectively with frame and slip casting
Valve installation seat plate is connected, and can drive slip casting valve integral elevating.
This vertical-foaming cement automatic grouting machine operation principle is as follows：
Slip casting machine is placed on foam cement sandwich block brick production line, external blender and pressurization air pump.Foam cement
It is pre-mixed in the blender that each component in addition to accelerator is put outside and is kept stirring for, foam cement is noted by pipeline
After entering the slip casting bucket in slip casting machine, the synchronous accelerator that adds, in slip casting bucket, starts motor, rabbling mechanism operates, simultaneously toward note
Charged air induction in slurry bucket, when hollow block brick is delivered to below slip casting machine by pipeline, slip casting valve opening, be stirred sends out
Soaked mud, under the extruding of admission pressure and its Gravitative Loads, injects in hollow block brick by valve, when by hollow block brick
After filling, valve closing, foam cement sandwich block brick is transported by pipeline.For adapting to the hollow block brick of differing heights, note
Slurry valve can under the control of open and close valve electric cylinder together with installation seat plate and junction steel plate integral elevating.
Compared with prior art, the present invention obtains following beneficial effect：
1st, the present invention sets up before slip casting and is again stirring for operation, and the foam cement additive such as accelerator is adjusted after processing sequence
Put, by slip casting bucket rabbling mechanism stirring and forced air pneumatic stirring collective effect, extend foam cement solidification when
Between, alleviate the urgency of grouting with plunger so that grouting with plunger has more motility and handling.
2nd, slip casting valve can integrally be improved or lift by lifting electric cylinder, be adapted to multiple bricks of different size size
Type..
3rd, the present invention takes vertical structure, compact in design, reduces to produce and takes up an area.
【Brief description】
Fig. 1 is the overall structure diagram of the present invention.
Description of reference numerals：
1-- frame 2-- slip casting bucket 3-- stock inlet 4-- accelerator adds mouth
5-- grout outlet 6-- lifting electric cylinder 7-- junction steel plate 8-- open and close valve electric cylinder
9-- slip casting valve 10-- installation seat plate 11-- air inlet 12-- motor
【Specific embodiment】
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of vertical-foaming cement automatic grouting machine, by frame 1, slip casting bucket 2, slip casting valve 9, opening and closing
Valve electric cylinder 8, lifting electric cylinder 6 form.Described slip casting bucket 2 carries rabbling mechanism, motor 12, stock inlet 3, accelerator interpolation mouth
4th, air inlet 11, grout outlet 5；Motor 12 drives the rabbling mechanism rotation of slip casting bucket 2；Stock inlet 3 can by pipeline with external
Blender is connected, and accelerator interpolation mouth 4 can be pumped pump by pipeline with external accelerator and be connected, the air inlet 11 of slip casting bucket 2
Can be connected with external pressurization air pump；The grout outlet 5 of slip casting bucket 2 is connected with slip casting valve 9 by transparent hose.Slip casting valve 9
It is fixed on installation seat plate 10, slip casting valve 9 valve rod upper end is fixed by bolts on junction steel plate 7.Open and close valve electric cylinder 8 stretches
Rod end is also fastened on junction steel plate 7.When the 8 expansion link action of open and close valve electric cylinder, junction steel plate 7 can be driven to rise or
Decline, by the lifting of junction steel plate 7, drive the lifting of slip casting valve 9 valve rod to reach the effect controlling slip casting valve opening and closing.Lifting
Electric cylinder 6 can drive the mechanism of bottom to comprise junction steel plate 7, installation seat plate 10, slip casting valve 9, open and close valve electric cylinder 8 entirety
Rise or fall.
Described slip casting machine is placed on foam cement sandwich block brick production line, external blender and pressurization air pump.Foaming water
It is pre-mixed in the blender that each component beyond Fender accelerator is put outside and is kept stirring for, foam cement is passed through pipeline
After slip casting bucket 2 in injection slip casting machine, accelerator is pumped pump and is pumped accelerator and is added in slip casting bucket 2 simultaneously, starts motor
1, rabbling mechanism operates, simultaneously toward charged air induction in slip casting bucket, when hollow block brick is delivered to below slip casting machine by pipeline,
Slip casting valve 9 is opened, the foam cement being stirred under the extruding of admission pressure and its Gravitative Loads, by slip casting valve 9 note
Enter in hollow block brick.
In the present embodiment, slip casting valve 9 quantity is set to 24, can 12 pieces of hollow block bricks be poured into a mould simultaneously.
When the hollow block brick size of wanted pouring foaming cement is larger, slip casting valve 9 can be manipulated by lifting electric cylinder 6 overall
Along frame lifting, to adapt to the size of different building block bricks.After filling hollow block brick, slip casting valve 9 is closed, and pipeline will
Foam cement sandwich block brick is transported.
Described above is the detailed description for the preferable possible embodiments of the present invention, but embodiment is not limited to this
Bright patent claim, the equal change being completed under the technical spirit suggested by all present invention or modification change, all should belong to
In the covered the scope of the claims of the present invention.
Claims (2)
1. a kind of vertical-foaming cement automatic grouting machine, by frame (1), slip casting bucket (2), slip casting valve (9), open and close valve electric cylinder
(8), lifting electric cylinder (6) composition is it is characterised in that described slip casting bucket (2) carries motor (12), rabbling mechanism, air inlet
(11), accelerator adds mouth (4), stock inlet (3) and grout outlet (5), and the motor (12) of described slip casting bucket (2) is arranged on slip casting bucket
(2) upper end, drives rabbling mechanism rotation；The air inlet (11) of described slip casting bucket (2) is connected with external pressurization air pump；Described
The stock inlet (3) of slip casting bucket (2) carries out premixing by pipeline with the external component to foam cement in addition to accelerator and stirs
The blender mixed is connected；The grout outlet (5) of described slip casting bucket (2) in slip casting bucket (2) bottom, by transparent hose and slip casting valve
(9) it is connected, grout outlet (5) number is identical with slip casting valve (9) number；Described slip casting valve (9) is arranged on same for bottom unification
On one piece of installation seat plate (10), also unification is fixed on same junction steel plate (7) at top；Described lifting electric cylinder (6) is installed
Below slip casting bucket (2), above junction steel plate (7), it is connected with frame (1) and installation seat plate (10) respectively, slip casting can be driven
Valve (9) integral elevating.
2. slip casting machine as claimed in claim 1, described open and close valve electric cylinder (8) quantity is two, sets up separately in frame (1) two
Side, one end is fixedly connected with installation seat plate (10), and the other end is fixed in frame (1)；Installation seat plate (10) and junction steel plate (7)
It is arranged on below slip casting bucket (2), be flexibly connected with frame (1)；Open and close valve electric cylinder (8) can be controlled by junction steel plate (7)
Slip casting valve (9) is opened and closed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410698451.7A CN104354220B (en) | 2014-11-27 | 2014-11-27 | Vertical automatic foam cement grouting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410698451.7A CN104354220B (en) | 2014-11-27 | 2014-11-27 | Vertical automatic foam cement grouting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104354220A CN104354220A (en) | 2015-02-18 |
| CN104354220B true CN104354220B (en) | 2017-02-22 |
Family
ID=52521578
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410698451.7A Active CN104354220B (en) | 2014-11-27 | 2014-11-27 | Vertical automatic foam cement grouting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104354220B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105856423A (en) * | 2016-05-31 | 2016-08-17 | 广西亿品投资有限公司 | Casting barrel for full-automatic foamed concrete casting machine |
| CN105835219B (en) * | 2016-05-31 | 2017-12-26 | 广西亿品投资有限公司 | Full-automatic foaming concrete grouting machine slip casting quantitative disk |
| CN106808558B (en) * | 2017-03-16 | 2023-05-30 | 山西大学 | Device for hot-pressing controllable foaming |
| CN109159253B (en) * | 2018-10-08 | 2023-10-13 | 惠达卫浴股份有限公司 | Automatic micro-pressure grouting system for sanitary ceramics |
| CN113070995B (en) * | 2021-03-29 | 2022-09-20 | 优博络客新型建材(天津)有限公司 | Flexible AAC plate production process |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2027542A6 (en) * | 1990-12-20 | 1992-06-01 | Fabricados Para La Construccio | Improvements to methods for producing moulded concrete pieces |
| CN203317502U (en) * | 2012-04-24 | 2013-12-04 | 贵州博典建材化工科技有限公司 | Combined-type multifunctional foaming and grouting machine for producing foam slurry thermal-insulating wallboards |
| CN202727064U (en) * | 2012-04-24 | 2013-02-13 | 贵州博典建材化工科技有限公司 | Combined type multifunctional core filling machine of foam slurry |
| CN103223690A (en) * | 2013-04-15 | 2013-07-31 | 马鞍山十七冶工程科技有限责任公司 | Combined foam generator for light foam concrete foaming agent |
| CN204322239U (en) * | 2014-11-27 | 2015-05-13 | 广西亿品投资有限公司 | A kind of vertical-foaming cement automatic grouting machine |
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2014
- 2014-11-27 CN CN201410698451.7A patent/CN104354220B/en active Active
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| Publication number | Publication date |
|---|---|
| CN104354220A (en) | 2015-02-18 |
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