CN206030208U - Prefab production line - Google Patents

Prefab production line Download PDF

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Publication number
CN206030208U
CN206030208U CN201620962575.6U CN201620962575U CN206030208U CN 206030208 U CN206030208 U CN 206030208U CN 201620962575 U CN201620962575 U CN 201620962575U CN 206030208 U CN206030208 U CN 206030208U
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CN
China
Prior art keywords
line
station
frame
prefabricated component
cut
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CN201620962575.6U
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Chinese (zh)
Inventor
彭旭
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China Mingsheng Drawin Technology Investment Co Ltd
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China Mingsheng Drawin Technology Investment Co Ltd
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Priority to CN201620962575.6U priority Critical patent/CN206030208U/en
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Abstract

The utility model provides a prefab production line, include and pour form wire, maintenance line, line of cut and aftertreatment line according to what prefab production sequence arranged in proper order, precuring kiln and whole curing kilns are drawn together to the maintenance solenoid, connect through transferring line between precuring kiln and the whole curing kilns, be equipped with a cutting station and the 2nd cutting station on the line of cut, be equipped with heat preservation installation station on the aftertreatment line and set up the embedded part installation station after heat preservation installation station. The prefab production line of above -mentioned structure is owing to set up transferring line between precuring kiln and whole curing kilns for the transportation of prefab between precuring and whole maintenance becomes more convenient. Simultaneously, set up a cutting station and the 2nd cutting station on the line of cut, can comparatively cut the prefab with making things convenient for. It is last, owing to set up heat preservation and embedded part installation station on the aftertreatment line for the installation of heat preservation and built -in fitting becomes more convenient.

Description

A kind of preform production line
Technical field
The utility model is related to building machinery field, more particularly to a kind of preform production line.
Background technology
Wallboard prefabricated components mainly include sandwich wallboard at present, are divided into interior page wall, outer page wall and guarantor therebetween Warm layer.Sandwich wallboard production line includes spaced fast pulley, directive wheel and circulates above fast pulley and directive wheel Multiple moulds, the different operation positions of each mould correspondence.Sandwich wallboard production line includes that at least two be arranged in parallel Transfer lines between x wire and connection x wire, fast pulley and directive wheel arrange that along x wire transfer lines is provided with horizontal stroke Dolly is moved, fast pulley and directive wheel are controlled by a set of control system, and cross traveling trolley is controlled by single control system.The sandwich Wallboard production line is applied to production of the thickness more than 100mm wallboards, but for thickness is less than the preform production of 100mm, its Relatively costly, control system is more complicated.
But, in production process, also there is prefabricated component and support in precuring and eventually in the prefabricated board of each building constructor's production at present The problems such as transport difficult between shield, follow-up prefabricated component cutting and heat-insulation layer installation difficulty.
In sum, how one kind is provided and can solves that existing preform production is relatively costly, control system is complicated, and in advance Product conserve in precuring and eventually between transport difficult, the problems such as follow-up prefabricated component cutting and heat-insulation layer installation difficulty or problem it One preform production line, into the technical problem of those skilled in the art's urgent need to resolve.
Utility model content
The technical problems to be solved in the utility model is:There is provided that a kind of low production cost, production efficiency is high, and production matter Measured preform production line.
What solution of the present utility model was realized in:The utility model proposes a kind of preform production line, including Form wire, curing line, line of cut and post treatment line are poured according to what preform production order was sequentially arranged, the curing line includes Precuring kiln and whole curing kilns, are connected by transfer lines between the precuring kiln and whole curing kilns, and the line of cut is provided with First cutting work station and the second cutting work station, the post treatment line are provided with heat-insulation layer and install station and be arranged at heat-insulation layer peace Installation of embedded parts station after dress station.
Another technical scheme of the present utility model is that the transfer lines includes conveying track, institute on above-mentioned basis The first end for stating conveying track is connected with the whole curing kilns, and the conveying track is provided with and can move back and forth on conveying track Transport vehicle.
Another technical scheme of the present utility model is that the transfer lines is also included for prefabricated on above-mentioned basis Part lifts the first loop wheel machine to conveying track, and first loop wheel machine is arranged at the second end of the conveying track.
Another technical scheme of the present utility model is on above-mentioned basis, between the curing line and the line of cut Surface disposing line is additionally provided with, and is additionally provided with least one on the surface disposing line for Shot Blasting being carried out to preform surfaces Shot-blasting machine.
Another technical scheme of the present utility model is that the surface disposing line is also hung including second on above-mentioned basis Machine and turntable, second loop wheel machine are used for handling prefabricated component, and which is arranged at the surface disposing line near one end of curing line; For rotating to prefabricated component, which is arranged at the surface disposing line near one end of line of cut to the turntable.
Another technical scheme of the present utility model is that first cutting work station is provided with first and cuts on above-mentioned basis Device is cut, for carrying out transverse cuts to prefabricated component, first cutter sweep includes being fixedly installed first cutter sweep Frame, be movably disposed multiple cutter units in the frame.
Another technical scheme of the present utility model is that second cutting work station is provided with second and cuts on above-mentioned basis Cut device, for carrying out transverse cuts to prefabricated component, second cutter sweep includes stand and can to second cutter sweep The first frame moved left and right on stand and the second frame, first frame are provided with for can moving in the first frame One cutter unit, the second frame are provided with the second cutter unit that can be moved in the second frame.
Another technical scheme of the present utility model is that the line of cut is also included for prefabricated on above-mentioned basis The washing station cleaned by part, and for carrying out air-dried air-dried station to prefabricated component, arrange on the washing station to A few cleaning machine, the air-dried station arrange at least one air-dry machine.
Another technical scheme of the present utility model is, on above-mentioned basis, to be additionally provided with to prefabricated on the post treatment line Part carries out the thermoplastic mould protection station of surface protection, and the thermoplastic mould protection station is provided with least one thermoplastic machine.
Another technical scheme of the present utility model is that, on above-mentioned basis, the form wire that pours includes spraying successively Station, pour station and the station that vibrates.
The preform production line of said structure, compared with the preform production line of existing structure, due in precuring kiln and Transfer lines is provided between whole curing kilns so that the transport between prefabricated component is conserved in precuring and eventually becomes more convenient.Together When, the first cutting work station and the second cutting work station is provided with line of cut, by two cutting work stations, can be with more convenient Prefabricated component is cut.Finally, due to being provided with heat-insulation layer on post treatment line installs station and installation of embedded parts station, make The installation for obtaining heat-insulation layer and built-in fitting on prefabricated component becomes more convenient.
Description of the drawings
The accompanying drawing for constituting a part of the present utility model is used for providing further understanding to of the present utility model, and this practicality is new The schematic description and description of type is used for explaining the utility model, does not constitute to improper restriction of the present utility model.
Fig. 1 is a kind of overall structure diagram of preform production line of the utility model;
Fig. 2 is a kind of part-structure schematic diagram of preform production line of the utility model;
Fig. 3 is a kind of structural representation of stirring apparatus for distributing in Fig. 1;
Fig. 4 is the structural representation of another kind of stirring apparatus for distributing in Fig. 1;
Fig. 5 is a kind of structural representation of precuring kiln in Fig. 1;
Fig. 6 is the enlarged diagram in A portions in Fig. 5;
Fig. 7 is a kind of structural representation of transport vehicle in Fig. 1;
Fig. 8 is another working state schematic representation of transport vehicle in Fig. 7;
Fig. 9 is a kind of structural representation of nursing frame in Fig. 1;
Figure 10 is the structural representation of the first cutting machine in Fig. 1;
Top views of the Figure 11 for Figure 10;
Figure 12 is the structural representation of the second cutting machine in Fig. 1;
Top views of the Figure 13 for Figure 12;
Figure 14 is a kind of structural representation of pipeline of the utility model;
Top views of the Figure 15 for Figure 14;
Figure 16 is the structural representation of the utility model another kind pipeline;
Left views of the Figure 17 for Figure 16.
Reference corresponding relation is:
1 lapping machine, 2 casting machine, 3 vibrator
4 pipeline, 5 precuring kiln, 6 ingot stripper
7 first cleaning machine, 8 first flush coater 9 pours stamper
10 first 11 second loop wheel machine of loop wheel machine, 12 shot-blasting machine
13 turntable, 14 first line of cut, 15 second line of cut
16 second cleaning machine, 17 air-dry machine, 18 second flush coater
19 20 positioner of whole curing kilns, 21 lift
22 thermoplastic machine, 23 conveying track 24 pours form wire
25 line of cut, 26 post treatment line, 27 transfer lines
101 cement plaster blender, 102 cement mortar material distributing machine, 103 moulds
104 first hopper, 105 second hopper, 106 first frame
107 operating room, 108 mixing drum, 109 storage tank
110 first helical axis, 111 steel fiber reinforced concrete mixer
112 steel fiber reinforced concrete material distributing machine, 113 second helical axis
201 side plate, 202 prefabricated component, 203 bearing
204 first base, 205 top board, 206 fog room
207 water pipes
301 first 302 second bearing pin of bearing pin, 303 roller
306 first support member of the 3rd bearing pin of 304 pedestal 305
309 second support member of the 4th bearing pin of 307 support base 308
310 the 3rd the 4th support member of support member 311,312 vertical rod
313 the 5th the 6th support member of support member 314,315 oblique pull plate
316 underframe, 317 pull bar
The 3rd crossbeam of 401 first crossbeam, 402 second cross beam 403
The 3rd cutter head of 404 first 405 second cutter head 406 of cutter head
407 first column, 408 guide rail, 409 second base
The 3rd column of 410 first 411 second column 412 of motor
416 second motor of the 4th cutter head of 414 the 4th crossbeam 415
417 the 3rd motors
501 cylinder, 502 leg, 503 conveyer belt
Specific embodiment
Below in conjunction with the accompanying drawings the utility model is described in detail, the description of this part be only it is exemplary and explanatory, There should not be any restriction effect to protection domain of the present utility model.Additionally, those skilled in the art's retouching according to presents State, respective combination can be carried out to the feature in embodiment in presents and in different embodiments.
The utility model embodiment is as follows, preform production line shown in Figure 1, and concrete station includes that platform mould is cleaned Station, releasing agent spray station, first are poured and smash station, mesh sheet laying station, second pour and smash the pre-buried station of station, prefabricated component, pre- Maintenance station, demoulding station, whole maintenance station, handling station, ball blast station, rotation modified line station, cutting work station, prefabricated component are clear Wash station, dry tack free station, prefabricated component displacement station, gluing station, XPS (warming plate) and station, thermoplastic protection station are installed And lifting station etc..It should be noted that the various stations of above-mentioned preform production line, simply one of which specific embodiment Enumerate, In remaining embodiment can be according to the needs of production, selective addition which part station composition production line;In addition, Above-mentioned station is simply named according to function action, is not corresponded with actual station position, it is understood that there may be two The situation that the action of above station is completed on a station position, depending on specifically arranging beat with production line.Concrete equipment is main Including horizontally disposed pipeline 4, the platform mould 103 that can be moved on pipeline 4, the first cleaning machine 7, the first flush coater 8, pour stamper 9th, lapping machine 1, casting machine 2, vibrator 3, ingot stripper 6, transport vehicle, precuring kiln 5, the first loop wheel machine 10, whole curing kilns 19, second Loop wheel machine 11, shot-blasting machine 12, turntable 13, line of cut 25, the second cleaning machine 16, air-dry machine 17, the second flush coater 18, positioner 20th, lift 21 and thermoplastic machine 22 etc..
As shown in Fig. 2 first platform mould 103 is positioned on pipeline 4, pipeline 4 is provided with multiple rotatable power Unit, the transfer roller that power unit is included motor and is connected with the output shaft of motor, when motor rotates, drive transfer roller rotation, enter one Step drives the platform mould 103 on pipeline 4 to move horizontally.Cleaned by 7 pairs of platform moulds 103 of the first cleaning machine, in platform mould 103 Spot and Impurity removal it is clean, then by the first flush coater 8 on 103 inwall of platform mould even application releasing agent, during this, Platform mould 103 is moved on pipeline 4 always, then carries out pouring for the first time in platform mould 103 smashing by pouring stamper 9, then by lapping Machine 1 carries out grid cloth laying in platform mould 103, is poured by 2 pairs of platform moulds 103 of casting machine for the second time again afterwards, and is passed through Vibrator 3 is further vibrated, and after the completion of vibrating, just the built-in fittings such as reinforcing bar can be embedded in and be poured the prefabricated component 202 for completing It is interior, prefabricated component 202 is delivered in precuring kiln 5 by transport vehicle afterwards and is conserved.
Preform production line as shown in Figure 1, more specifically, including being sequentially arranged according to 202 production sequence of prefabricated component Pour form wire 24, curing line, line of cut 25 and post treatment line 26, pour form wire 24 successively include spray station, pour Station and the station that vibrates.Curing line includes precuring kiln 5 and whole curing kilns 19, passes through between precuring kiln 5 and whole curing kilns 19 Transfer lines 27 connects, and line of cut 25 is provided with the first cutting work station and the second cutting work station, and post treatment line 26 is provided with heat-insulation layer The installation of embedded parts station installed station and be arranged at after heat-insulation layer installs station.Transfer lines 27 includes conveying track 23, The first end of the conveying track 23 is connected with the whole curing kilns, and conveying track 23 is provided with can be on conveying track 23 back and forth Mobile transport vehicle.Transfer lines 27 also includes for prefabricated component 202 is lifted the first loop wheel machine 10 to conveying track 23, first Loop wheel machine 10 is arranged at the second end of the conveying track 23.
Further, surface disposing line is additionally provided between curing line and line of cut 25, be additionally provided with least on surface disposing line One shot-blasting machine for carrying out Shot Blasting to 202 surface of prefabricated component.Surface disposing line also includes the second loop wheel machine 11 and rotation Platform 13, the second loop wheel machine 11 are used for handling prefabricated component 202, and which is arranged at surface disposing line near one end of curing line;Turntable is used In rotating to prefabricated component 202, which is arranged at the surface disposing line near one end of line of cut 25.
Further, the first cutting work station is provided with the first cutter sweep, and the first cutter sweep is for carrying out to prefabricated component 202 Transverse cuts, the first cutter sweep include the frame being fixedly installed, and are movably disposed multiple cutter units in frame.Second cuts Cut station and be provided with the second cutter sweep, the second cutter sweep for carrying out transverse cuts, the second cutter sweep bag to prefabricated component 202 Base and the first frame that can be moved left and right on base and the second frame is included, the first frame is provided with can move in the first frame The first dynamic cutter unit, the second frame are provided with the second cutter unit that can be moved in the second frame.Additionally, line of cut 25 Also include the washing station for being cleaned to prefabricated component 202, and for carrying out air-dried air-dried work to prefabricated component 202 Position, arranges at least one cleaning machine on washing station, air-dry station and arrange at least one air-dry machine 17.
Further, be additionally provided with post treatment line 26 carries out the thermoplastic mould protection station of surface protection, heat to prefabricated component 202 Mold protection station is provided with least one thermoplastic machine 22, by thermoplastic machine 22,202 surface of prefabricated component can be carried out at plastic-blasting Reason, prevents prefabricated component 202 from abrading in moving process or damaging surface.
As shown in figure 3, in one embodiment, cement mortar is stirred and cloth by stirring apparatus for distributing, is stirred Mix pipeline 4, cement plaster blender 101 and and cement plaster blender that apparatus for distributing includes being horizontally placed on ground The 101 cement mortar material distributing machines 102 for using cooperatively, pipeline 4 be used for transport platform mould 103, platform mould 103 can on pipeline 4 water Translation is dynamic.Cement plaster blender 101 includes the mixing drum 108 for being stirred to mortar and is arranged at mixing drum 108 The discharging opening of bottom, and cement mortar material distributing machine 102 is then arranged at the lower section of discharging opening.Cement mortar material distributing machine 102 includes cloth Material mouth, pipeline 4 are arranged at the lower section of cloth material mouth, when mortar is flowed out from cloth material mouth, can flow into the platform mould on pipeline 4 In 103, so as to complete pouring for prefabricated component 202.The apparatus for distributing of said structure, first by cement plaster blender 101 to sand Slurry is stirred, and after stirring, mortar is flowed in cement mortar material distributing machine 102 below, then by cement mortar material distributing machine 102 Mortar is delivered in the platform mould 103 on pipeline 4 below, so as to complete 202 cloth of prefabricated component.Cement plaster blender 101 include the first frame 106 for being arranged on horizontal plane, and the first hopper 104 for being arranged in the first frame 106 and stirring Cylinder 108, the first hopper 104 include the charging aperture for being arranged on portion and the discharging opening for being arranged at its underpart, and the first hopper 104 from top to bottom its barrel dliameter taper into, discharging opening be located at mixing drum 108 above.The discharge outlet of the first hopper 104 is additionally provided with Feeding device, feeding device are horizontally or diagonally arranged, and the import of feeding device is connected with discharging opening, and the outlet of feeding device is placed in Above the charging aperture of mixing drum 108.In another kind of embodiment, the outlet of feeding device is direct with the charging aperture of mixing drum 108 Connection, feeding device are directly delivered to the material in hopper in mixing drum 108.Feeding device is specially screw conveying device, Including feeding tube and the first helical axis 110 being arranged in feeding tube, the first helical axis 110 can be rotated in feeding tube, and The conveying to material is realized during rotation.Storage tank 109 is additionally provided with first frame 106, specifically, storage tank 109 The top of mixing drum 108 is placed in, storage tank 109 can pass through pipeline or directly connect with mixing drum 108, and which is used for storing various need Additive in material to be added to.The second hopper 105 is additionally provided with cement mortar material distributing machine 102, and the second hopper 105 is arranged at The lower section of mixing drum 108.Discharging portion is additionally provided with mixing drum 108, and discharging portion is specifically arranged at the bottom of mixing drum 108, juxtaposition In the top of the second hopper 105, mortar can be flowed out from discharging portion, and is flowed directly into the second hopper 105.Need explanation It is that discharging portion can be oppositely arranged with the second hopper 105, it is also possible to which directly contact is arranged or by pipeline connect setting, here is not Make concrete restriction.Discharging unit is additionally provided with cement mortar material distributing machine 102, and discharging unit is connected with the second hopper 105, goes out material list Unit is fixedly connected with the second hopper 105, for convenience of cleaning, can also be fixedly connected for detachable between the two.More specifically, Discharging unit includes the base plate being fixedly installed, and be arranged on base plate can folding cover plate, the discharge outlet of discharging unit It is additionally provided with the shrouding that can open or close discharging opening.The first oil cylinder and the second oil cylinder is additionally provided with cement mortar material distributing machine 102, the The upper end of one oil cylinder is flexibly connected with the second hopper 105, and the lower end of the first oil cylinder is flexibly connected with discharging unit, and the first oil cylinder is stretched During contracting, the cover plate of discharging unit can be driven to move, or be rotated around base plate.One end of second oil cylinder is flexibly connected with discharging unit, The other end is flexibly connected with the shrouding of discharging unit, when the second oil cylinder stretches, can drive shrouding realize to the opening of discharging opening or Closing.Additionally, the side of stirring apparatus for distributing is additionally provided with operating room 107.
As shown in figure 4, in one embodiment, steel fiber reinforced concrete is stirred and cloth by stirring apparatus for distributing Material, stir apparatus for distributing specifically include be horizontally placed on ground pipeline 4, steel fiber reinforced concrete mixer 111 and with The steel fiber reinforced concrete material distributing machine 112 that steel fiber reinforced concrete mixer 111 is used cooperatively, pipeline 4 are used for transport platform mould 103, Platform mould 103 can be moved horizontally on pipeline 4.Fiber transporting device is arranged on the top of steel fiber reinforced concrete mixer 111, uses In fiber concrete being delivered in steel fiber reinforced concrete mixer 111, steel fiber reinforced concrete mixer 111 is included for fibre The dimension concrete mixing drum 108 being stirred and the discharging opening for being arranged at 108 bottom of mixing drum, and steel fiber reinforced concrete cloth Machine 112 is then arranged at the lower section of discharging opening.Steel fiber reinforced concrete material distributing machine 112 includes cloth material mouth, and pipeline 4 is arranged at cloth material mouth Lower section, when mortar is flowed out from cloth material mouth, can flow in the platform mould 103 on pipeline 4, so as to complete prefabricated component 202 Pour.The apparatus for distributing of said structure, is stirred to mortar by steel fiber reinforced concrete mixer 111 first, mortar after stirring Flow in steel fiber reinforced concrete material distributing machine 112 below, then mortar is delivered to which by steel fiber reinforced concrete material distributing machine 112 In platform mould 103 on the pipeline 4 of lower section, so as to complete 202 cloth of prefabricated component.Steel fiber reinforced concrete mixer 111 includes setting The frame being placed on horizontal plane, and the first hopper 104 for being arranged in frame and mixing drum 108, the first hopper 104 include setting The charging aperture in portion placed on it and be arranged at the discharging opening of its underpart, and the first hopper 104 its barrel dliameter gradually becomes from top to bottom Little, discharging opening is located above mixing drum 108.Fiber transporting device is arranged at the discharge outlet of the first hopper 104, fiber conveying dress Put and horizontally or diagonally arrange, the import of fiber transporting device is connected with discharging opening, the outlet of fiber transporting device is placed in mixing drum Above 108 charging aperture.In another kind of embodiment, the outlet of the fiber transporting device is straight with the charging aperture of mixing drum 108 Connect in succession, fiber transporting device directly can be delivered to the material in hopper in mixing drum 108.Feeding device is specially spiral transferring Material device, including feeding tube and the second helical axis 113 being arranged in feeding tube, the second helical axis 113 can be in feeding tube Rotation, and the conveying to material is realized during rotation.Storage tank 109 is additionally provided with frame, specifically, storage tank 109 The top of mixing drum 108 is placed in, storage tank 109 can pass through pipeline or directly connect with mixing drum 108, and which is used for storing various need Additive in material to be added to.The second hopper 105 is additionally provided with steel fiber reinforced concrete material distributing machine 112, and the second hopper 105 sets It is placed in the lower section of mixing drum 108.Discharging portion is additionally provided with mixing drum 108, and discharging portion is specifically arranged at the bottom of mixing drum 108, The top of the second hopper 105 is placed in, mortar can be flowed out from discharging portion, and is flowed directly into the second hopper 105.Need explanation , discharging portion can be oppositely arranged with the second hopper 105, it is also possible to which directly contact is arranged or by pipeline connect setting, here It is not especially limited.Discharging unit is additionally provided with steel fiber reinforced concrete material distributing machine 112, and discharging unit is connected with the second hopper 105 Logical, discharging unit is fixedly connected with the second hopper 105, for convenience of cleaning, can also be fixedly connected for detachable between the two.More For specifically, discharging unit includes the base plate being fixedly installed, and be arranged on base plate can folding cover plate, discharging unit Discharge outlet is additionally provided with the shrouding that can open or close discharging opening.Fiber transporting device includes multiple horizontally disposed feeding tubes, And multiple feeding tubes be arranged in parallel, rotatable second helical axis 113, the second helical axis 113 in each transport tube, is provided with During rotation, the material for conveying barrel is moved, so as to drive material Jing discharging units to realize cloth.Additionally, stirring cloth sets Standby side is additionally provided with operating room 107.
Precuring kiln as shown in Figures 5 and 6, specifically includes horizontally disposed first base 204 and is arranged at first Kiln body on base 204, kiln body include mutually isolated multiple fog rooms 206, and multiple fog rooms 206 are set up in parallel, and each is supported The prefabricated component storage position of multiple-layer horizontal state is vertically set in shield room 206, more specifically, as illustrated, every layer of prefabricated component 202 storage positions are made up of multiple bearings 203, and bearing 203 specifically includes the first bearing and the second bearing being oppositely arranged, first On the inwall of the left and right sides that seat and the second bearing are respectively provided with fog room 206, also, the first base of each fog room 206 204 are additionally provided with the rail for prefabricated component 202 is transported into fog room 206 or is transported from fog room 206, it should be noted that Rail is may be disposed on horizontal plane, may also set up in first base 204.One or more is equipped with each fog room 206 Water pipe 207, meanwhile, be additionally provided with many steam pipes in each fog room 206, steam pipe is connected with water pipe 207, it is heated after steaming Steam in steam pipe can enter in oral siphon 207, in the presence of vapor, and the water with predetermined temperature and vapour can be from being opened in water Emerge in venthole on pipe 207, the prefabricated component 202 in fog room 206 is conserved.The bottom of fog room 206 is additionally provided with Cistern, one end of water pipe 207 are connected with cistern, and cistern is used for supplying water for water pipe 207, specifically can arrange water in pond Pump, it is ensured that water pipe 207 is in all the time water state.The heating dress for being heated for water or vapor is additionally provided with cistern Put, on heater, be additionally provided with silencer, silencer is used for reducing the noise of heater, and heater is arranged at water pipe 207 One end, and connect with water pipe 207.At least one temperature sensor is additionally provided with fog room 206, and temperature sensor is used for perceiving Temperature in fog room 206, also, temperature sensor is arranged on 206 inwall of fog room, can on the side wall of both sides, The top of fog room 206 can be arranged at.At least one humidity sensor is additionally provided with fog room 206, humidity sensor is used for The humidity in fog room 206 is perceived, also, humidity sensor is arranged on 206 inwall of fog room, can be the side wall of both sides On, it is also possible to it is arranged at the top of fog room 206.The porch of each fog room 206 is additionally provided with door, in first base 204 Chute is provided with, the lower end of door is placed in chute, and can be slidably reciprocated in chute.For the setting of door, another kind of real Apply in example, door can be also arranged on the side wall of fog room 206 by hinge, or be arranged at the top of fog room 206, need Illustrate, when door is arranged at the top of fog room 206 by hinge, can also arrange at the top of fog room 206 simultaneously The extensible members such as oil cylinder, for driving door to place around the top of fog room 206.Curing kilns also include two pieces of phases for being arranged at periphery To the side plate 201 for arranging, two blocks of side plates 201 are vertically arranged, and its lower end is arranged in first base 204, two blocks of side plates 201 it is upper End is additionally provided with top board 205, is fixedly connected between the two ends of top board 205 and the top of two blocks of side plates 201.It should be noted that with The relative side of door, i.e., the rear portion shown in figure also is provided with shrouding.Travel control device, row kind control is additionally provided with rail Device is used for controlling parking spot of the transport vehicle on rail, and such as real-time control transport vehicle puts part position, pickup position etc..It is right In the first bearing and the second bearing that are oppositely arranged, which is shaped as inverted trapezoidal, more specifically, the shape after its installation on inwall Shape is that chamfer is trapezoidal, the first bearing and the second bearing is bolted or welding manner is fixed on 206 inwall of fog room.
Transport vehicle as shown in Figure 7 and Figure 8, specifically includes moveable pedestal 304, support base 307 and is arranged at base At least two support components being oppositely arranged between seat 304 and support base 307, each support component are at least supported including first The first end of part 306 and the second support member 309, the first support member 306 and the second support member 309, i.e., the lower end shown in figure point Be not flexibly connected with pedestal 304, the second end of the first support member 306 and the second support member 309, i.e., the upper end shown in figure with Support seat 307 connects.The prefabricated component transport vehicle of this structure, the first support member 306 and the second support member 309 can be extensible member, the When one support member 306 and the second support member 309 extend simultaneously, you can realize the jacking to prefabricated component 202.Certainly, first support Part 306 and the second support member 309 can also be strut, and when the lower end of two struts moves closer to, its height is gradually uprised, and is realized Jacking to prefabricated component 202, conversely, when the lower end of two struts is gradually disengaged, which is highly gradually lowered.Support component is specially Scissor type telescopic frame, the upper surface of pedestal 304 further respectively have the first bearing pin 301 and the second bearing pin 302, the first support member 306 Lower end be flexibly connected with pedestal 304 by the first bearing pin 301, the lower end of the second support member 309 passes through the second bearing pin 302 and base Seat 304 is flexibly connected, and is flexibly connected, specifically may be used between the two ends of the first support member 306 between the two ends of the second support member 309 Connected by bearing pin.And the distance between the first bearing pin 301 and second bearing pin 302 can be adjusted in real time.For convenience of installation And dismounting, the connection between the first support member 306 and the first bearing pin 301, between the second support member 309 and the second bearing pin 302 The optional detachable connection of connection.First support member 306 and the second support member 309 are preferably oil cylinder or cylinder.When first When support member 306 and the second support member 309 extend, the whole height of prefabricated component transport vehicle is higher, conversely, then step-down.Need explanation , in this embodiment, the jointed shaft between the first support member 306 and the second support member 309 can keep the first support member 306 and second stability between support member 309.It is further preferable that jointed shaft can be fixedly installed on the first support member 306, Second support member 309 is provided with the chute coordinated with jointed shaft.Driving means are additionally provided with pedestal 304, in a kind of technical scheme In, driving means are horizontally placed on pedestal 304, the first end of its one end and the first support member 306 or the second support member 309, Lower end i.e. shown in figure is flexibly connected, and during driving means action, drives under the first support member 306 or the second support member 309 End is moved horizontally on pedestal 304.Or, the two ends of driving means respectively with the first support member 306 and the second support member 309 Lower end is flexibly connected, and when driving means extend, the lower end of the first support member 306 and the second support member 309 is located remotely from each other, now, The height reduction of prefabricated component transport vehicle.And when driving means shorten, the lower end of the first support member 306 and the second support member 309 Close to each other, now, the height of prefabricated component transport vehicle is uprised.For driving means, can be oil cylinder, or cylinder, also Can be other extensible members.Support member also includes the 3rd support member 310 and the 4th support member 311, one end of the 3rd support member 310 With the second end of the first support member 306, i.e., upper end shown in figure is flexibly connected, one end of the 4th support member 311 with second Second end of support member 309, i.e., upper end shown in figure are flexibly connected, also, between the two ends of the 3rd support member 310 and the 4th It is flexibly connected by jointed shaft between the two ends of support member 311.The upper end of the first support member 306 is provided with the 3rd bearing pin 305, the 3rd Support member 310 is flexibly connected with the first support member 306 by the 3rd bearing pin 305, and the upper end of the second support member 309 is provided with the 4th bearing pin 308, the 4th support member 311 is flexibly connected with the second support member 309 by the 4th bearing pin 308.Support member is also supported including the 5th Part 313 and the 6th support member 314, one end of the 5th support member 313, specially lower end are movable with the upper end of the 3rd support member 310 Connection, and the lower end of the 6th support member 314 is then flexibly connected with the upper end of the 4th support member 311, equally, the 5th support member 313 Two ends between be flexibly connected by jointed shaft between the two ends of the 6th support member 314.It should be noted that except the 5th support Beyond part 313 and the second support member 309, more support members can also be arranged as required to, further to increase prefabricated component fortune The height of defeated car.Multiple rollers 303 for moving with moving base 304 are additionally provided with pedestal 304, and the quantity of roller 303 is preferred For four, it is respectively arranged on four angles of pedestal 304, can lays on ground and lay oneself on the railway tracks, roller 303 can be walked on laying oneself on the railway tracks.Need It is noted that can be to arrange actuating unit on pedestal 304, actuating unit can be motor, or other power Unit.
Prefabricated component storage rack as shown in Figure 9, including horizontally disposed underframe 316, one end and/or two ends of underframe 316 Many vertical rods 312 are provided with, vertical rod 312 is vertically arranged, and its lower end is fixedly connected with underframe 316.Additionally, for increasing the strong of storage rack Degree, also sets up oblique pull plate 315 in storage rack, oblique pull plate 315 is shaped as right angled triangle, one bar right-angle side and underframe 316 It is fixedly connected, another direct side is fixedly connected with vertical rod 312.Certainly, as other alternatives, brace can also reach identical Technique effect, one end of brace is fixedly connected with underframe 316, and the other end of brace is fixedly connected with vertical rod 312.Additionally, vertical Many pull bars 317 can also be set between bar 312, and the two ends of pull bar 317 are fixedly connected with vertical rod 312 respectively.This structure is deposited Storage frame, can store the prefabricated component 202 that polylith is vertically placed simultaneously, and with compact conformation, take up room little advantage.Need explanation , for preventing adjacent prefabricated component 202 from sticking together, polylith dividing plate, i.e., adjacent prefabricated component can also be set on pull bar 317 202 are separated by dividing plate.
Line of cut 25 as shown in Figures 10 and 11, specifically includes the first line of cut 14 and the second line of cut 15, and first cuts Secant 14, including pipeline 4 and cutting mechanism, cutting mechanism is arranged at the top of pipeline 4, specifically includes horizontally disposed On two bases 409, and the first frame that can move left and right in second base 409 and the second frame, also, the first frame also The first cutter sweep that can be moved in the first frame is provided with, in the second frame, also equally is provided with what is can moved in the second frame Second cutter sweep.When need to cut to the prefabricated component 202 on pipeline 4, the first frame and the second frame can be simultaneously to pre- Product 202 is cut, also, the first cutter sweep and the second cutter sweep not only can respectively with the first frame and the second frame Move left and right, can also move back and forth in the first frame and in the second frame respectively, therefore, can be from arbitrarily angled to prefabricated component 202 are cut.First frame includes the first column 407 being vertically arranged in second base 409 and is fixedly installed on First crossbeam 401 at the top of one column 407, it is preferable that the quantity of the first column 407 is two, and two first columns 407 are relative Arrange, first crossbeam 401 is horizontally disposed with, and its two ends is fixedly connected with the top of two first columns 407 respectively, the first cutting dress Put and can move back and forth along first crossbeam 401.Likewise, the second frame includes that be vertically arranged in second base 409 second stands Post 411 and the second cross beam 402 being fixedly installed at the top of the second column 411, it is preferable that the quantity of the second column 411 is two Root, two second columns 411 are oppositely arranged, second cross beam 402 be horizontally disposed with, its two ends respectively with two second columns 411 Top is fixedly connected, and the second cutter sweep can move back and forth along second cross beam 402.Cutter sweep also includes can be in second base The 3rd frame moved left and right on 409, the 3rd frame are provided with the 3rd cutter sweep that can be moved in the 3rd frame.Such as Figure 10 Shown in, when using the second frame as benchmark, the second frame is maintained static, and the first frame and the 3rd frame can be according to setting chis It is very little to move left and right along second base 409, now, the second cutter sweep can realize before and after cutting, and the first cutter sweep and the Three cutter sweeps are cut before and after being then both capable of achieving, it is also possible to realize left and right cutting.As the first frame and the second frame, the 3rd Frame includes the 3rd column 412 being vertically arranged in second base 409 and be fixedly installed at the top of the 3rd column 412 Three crossbeams 403, it is preferable that the quantity of the 3rd column 412 is two, and two the 3rd columns 412 are oppositely arranged, the 3rd crossbeam 403 Horizontally disposed, its two ends is fixedly connected with the top of two the 3rd columns 412 respectively, and the 3rd cutter sweep can be along the 3rd crossbeam 403 move back and forth.Move for convenience of the first column 407, the second column 411 and the 3rd column 412, in one embodiment, the The upper surface of two bases 409 arranges two chutes, and two chutes be arranged in parallel, the first column 407, the second column 411 and the The lower end of three columns 412 is arranged in chute respectively, also, the first column 407, the second column 411 and the 3rd column 412 can edges Draw-in groove slidably reciprocates.In another kind of embodiment, two guide rails 408 are set in second base 409, two guide rails 408 are parallel to be set Put, the lower end of the first column 407, the second column 411 and the 3rd column 412 is respectively equipped with the roller coordinated with guide rail 408, i.e., the One column 407, the second column 411 and the 3rd column 412 are moved left and right on guide rail 408 by roller.First cutter sweep bag The first extensible member and the first cutter head 404 is included, the upper end of the first extensible member is arranged on first crossbeam 401, and the first cutter head 404 is arranged In the lower end of the first extensible member, when the first extensible member stretches, the first cutter head 404 is driven to move up and down.For the first extensible member, can Think oil cylinder, can be cylinder, can also be other any possible extensible members.First extensible member is preferably oil cylinder, oil cylinder Lower end is provided with the first mounting seat for installing the first cutter head 404, and the first cutter head 404 is arranged in the first mounting seat, and first Position of the cutter head 404 in the first mounting seat is adjustable, with the change of position of first cutter head 404 in the first mounting seat, the One cutter head 404 is also changed therewith to the cut direction of prefabricated component 202.It should be noted that the second cutter sweep, the 3rd cutting Cut that device is consistent with the structure of the first cutter sweep, i.e. the second cutter head 405 of the second cutter sweep, the 3rd of the 3rd cutter sweep the Cutter head 406 is scalable, and the installation site of the second cutter head 405 and the 3rd cutter head 406 can adjust.First cutter sweep, second In cutter sweep and the 3rd cutter sweep, at least one is provided with steering mechanism, and steering mechanism is used for band dynamic cutter head and turns to, i.e., when When arranging steering mechanism on the first cutter sweep, steering mechanism can drive the first cutter head 404 around the lower end degree of doing of the first extensible member Turn to.For preventing the sideslip because of stress in cutting process of prefabricated component 202, so as to affect cutting accuracy, on pipeline 4, first The guider for being oriented to for prefabricated component 202 is additionally provided with frame, in the second frame or in the 3rd frame.Or in pipeline Guider can be set on 4, in the first frame, in the second frame and in the 3rd frame.The structure of guider can be with various It is various, can be guide plate, can also be gathering sill, can also be other any possible guide frames.For further fixing Firmly prefabricated component 202, in addition to guider, are additionally provided with use on pipeline 4, in the first frame, in the second frame or in the 3rd frame In the hold down gag for pushing down prefabricated component 202.Or on pipeline 4, in the first frame, in the second frame and in the 3rd frame Hold down gag is provided with, and prefabricated component 202 is compressed from multiple angles, is prevented prefabricated component 202 from beating because of stress in cutting process.It is defeated The side of line sending 4 is additionally provided with the motor for driving prefabricated component 202 to move, and the quantity of motor is preferably several, from multiple directions Prefabricated component 202 is driven to move.
The second line of cut 15 as shown in FIG. 12 and 13, including cutting mechanism and pipeline 4, cutting mechanism is arranged at defeated The top of line sending 4, cutting mechanism include the frame being fixedly installed, and the lower end of frame is fixedly installed on horizontal plane, or pass through seat Son is arranged on horizontal plane, arranges multiple cutter sweeps in frame, and multiple cutter sweeps can be moved horizontally in frame.This knot The prefabricated component cutting production line of structure, frame are fixedly installed, and multiple cutter sweeps are arranged in frame, and can move down in frame Dynamic, when needing to cut prefabricated component 202, pipeline 4 drives prefabricated component 202 to move at a predetermined velocity, multiple cutter sweeps Can act on simultaneously on prefabricated component 202, so as to complete the cutting to prefabricated component 202 from different perspectives.Frame includes being vertically arranged In the column of horizontal plane, the quantity of column is preferably two, and two root posts be arranged in parallel, are provided with the 4th horizontal at the top of two root posts Beam 414, multiple cutter sweeps are arranged on the 4th crossbeam 414, and can be moved back and forth on the 4th crossbeam 414.Cutter sweep has Body includes the first cutter sweep and the second cutter sweep, the rectangular cross-section of the 4th crossbeam 414, including two sides, lower surface and Lower surface, the two sides or lower surface of the 4th crossbeam 414 are provided with the upper end of chute, the first cutter sweep and the second cutter sweep and set It is placed in chute, more specifically, the upper end of the first cutter sweep and the second cutter sweep can arrange roller, and be existed by roller Move back and forth in chute.It should be noted that the cooperation between the first cutter sweep and the second cutter sweep and the 4th crossbeam 414 Mode can be with varied, and this is no longer going to repeat them.First cutter sweep includes the first extensible member and the first cutter head 404, The upper end of the first extensible member is connected with the 4th crossbeam 414, and the first cutter head 404 is arranged at the lower end of the first extensible member, and first stretches When part stretches, the first cutter head 404 can be driven to move up and down.First extensible member is preferably oil cylinder, and the lower end of oil cylinder is provided with for pacifying The first mounting seat of the first cutter head 404 is filled, the first cutter head 404 is arranged in the first mounting seat, and the first cutter head 404 is in the first peace Position on dress seat is adjustable, and with the change of position of first cutter head 404 in the first mounting seat, the first cutter head 404 is to prefabricated The cut direction of part 202 is also changed therewith.It should be noted that the structure one of the second cutter sweep and the first cutter sweep Cause, i.e. the second cutter head 405 on the second cutter sweep is scalable, and the installation site of the second cutter head 405 also can adjust.Cutter sweep Also include the 3rd cutter sweep, also, the 3rd cutter sweep is as the structure of the first cutter sweep and the second cutter sweep, i.e., The 3rd cutter head 406 on 3rd cutter sweep is scalable, and the installation site of the 3rd cutter head 406 also can adjust.It should be noted that 4th cutter head 415 can also be set on the 4th crossbeam 414 and more has cutter head.First cutter sweep, the second cutter sweep and In three cutter sweeps, at least one is provided with steering mechanism, and steering mechanism is used for band dynamic cutter head and turns to, i.e., when the first cutter sweep During upper setting steering mechanism, steering mechanism can drive the first cutter head 404 to turn to around the lower end degree of doing of the first extensible member.It is pre- for preventing The sideslip because of stress in cutting process of product 202, so as to affect cutting accuracy, is additionally provided with pipeline 4 for for prefabricated component 202 guiders being oriented to, or can arrange in frame and on guider, or pipeline 4 and frame, be respectively provided with guiding Device.The structure of guider can be able to be guide plate, can also be gathering sill with varied, can also be any for other Possible guide frame.For further fixing prefabricated component 202, in addition to guider, it is additionally provided with pipeline 4 pre- for pushing down The hold down gag of product 202, or hold down gag is set in frame, or compression is equipped with pipeline 4 and in frame Device, compresses prefabricated component 202 from multiple angles, prevents prefabricated component 202 from beating because of stress in cutting process.Fill for being oriented to Put, including at least one piece guide plate, guide plate is fixedly installed on pipeline 4 and/or in frame by extensible member.For compression Device, including an at least block pressur plate, pressing plate is fixedly installed on pipeline 4 and/or in frame by extensible member.Except pipeline 4 Outside multiple second motors 416 of upper setting, one end of the 4th crossbeam 414 can also arrange multiple 3rd motors 417, the 3rd motor 417 are used for driving cutter sweep to move on the 4th crossbeam 414.
Such as Fig. 2,14 and Figure 15 preform production line, more specifically, preform production line includes pipeline 4 and arranges The multiple moulds 103 on pipeline 4, pipeline 4 include at least two horizontal production lines 26 be arrangeding in parallel, and two laterally raw The two ends of producing line 26 are also respectively provided with first longitudinal direction production line 24 and second longitudinal direction production line 25, and horizontal production line 26 includes two Horizontally disposed crossbeam, arranges multiple rotatable cylinders 501 between crossbeam, platform mould 103 can be by cylinder 501 in pipeline 4 On move horizontally.More specifically, cylinder 501 includes the first cylinder, and the two ends of the first cylinder are respectively arranged on two crossbeams, And the one or both ends of the first cylinder are additionally provided with the power set for driving cylinder 501 to rotate.Preferably, power set are Motor, motor include output shaft, and output shaft is fixedly connected with the end of cylinder 501, when motor rotates, drive output shaft rotation, It is further driven to cylinder 501 to rotate.In addition to the first cylinder, cylinder 501 also includes second tin roller, and the two ends of second tin roller are rotatable Be arranged on two crossbeams, and the first cylinder and second tin roller interval setting, and second tin roller is arranged at adjacent two piece Between one cylinder.Be additionally provided with frictional layer on first cylinder and second tin roller, frictional layer be used for increasing platform mould 103 and cylinder 501 it Between frictional force, be specifically as follows rubber layer, which is sheathed on or is embedded on the first cylinder and second tin roller.Need explanation It is to drive the power set of the rotation of cylinder 501 can be with varied, here will not enumerate.This set-up mode, pipeline 4 are capable of achieving stepless speed regulation, and the movement of prefabricated component 202 or platform mould 103 is more steady.
As shown in Figure 16 and Figure 17, for pipeline 4, in another kind of embodiment, pipeline 4 includes two parallel horizontal strokes Beam and the leg 502 for support beam, arrange multiple cylinders 501 between two crossbeams, 501 periphery of cylinder arranges conveyer belt 503, i.e., cylinder 501 is wrapped up by conveyer belt 503, the two ends of cylinder 501 equally arrange motor, when motor rotates, rolling Cylinder 501 rotates, and is further driven to conveyer belt 503 and rotates, so as to the platform mould 103 or prefabricated component 202 on driving conveying belt 503 revolves Turn.Ibid, this set-up mode, the equally achievable stepless speed regulation of pipeline 4, realizes to platform mould 103 or the steady fortune of prefabricated component 202 It is defeated.
The above is only preferred embodiment of the present utility model, it is noted that for the common skill of the art For art personnel, on the premise of without departing from the utility model principle, some improvements and modifications can also be made, these improve and Retouching also should be regarded as protection domain of the present utility model.

Claims (10)

1. a kind of preform production line, it is characterised in that include according to preform production order be sequentially arranged pour form wire, Curing line, line of cut and post treatment line, the curing line include precuring kiln and whole curing kilns, eventually the precuring kiln and maintenance Connected by transfer lines between kiln, the line of cut is provided with the first cutting work station and the second cutting work station, the post treatment line It is provided with the installation of embedded parts station that heat-insulation layer is installed station and is arranged at after heat-insulation layer installs station.
2. preform production line according to claim 1, it is characterised in that the transfer lines includes conveying track, described The first end of conveying track is connected with the whole curing kilns, and the conveying track is provided with what is can moved back and forth on conveying track Transport vehicle.
3. preform production line according to claim 2, it is characterised in that the transfer lines is also included for prefabricated component The first loop wheel machine to conveying track is lifted, first loop wheel machine is arranged at the second end of the conveying track.
4. preform production line according to claim 3, it is characterised in that between the curing line and the line of cut also Surface disposing line is provided with, at least one throwing for preform surfaces are carried out with Shot Blasting on the surface disposing line, is additionally provided with Ball machine.
5. preform production line according to claim 4, it is characterised in that the surface disposing line also includes the second loop wheel machine And turntable, for handling prefabricated component, which is arranged at the surface disposing line near one end of curing line to second loop wheel machine;Institute Turntable is stated for rotating to prefabricated component, which is arranged at the surface disposing line near one end of line of cut.
6. preform production line according to any one of claim 1 to 5, it is characterised in that first cutting work station It is provided with the first cutter sweep, first cutter sweep for carrying out transverse cuts, the first cutter sweep bag to prefabricated component The frame being fixedly installed is included, multiple cutter units in the frame, are movably disposed.
7. preform production line according to claim 6, it is characterised in that second cutting work station is provided with the second cutting Device, for carrying out transverse cuts to prefabricated component, second cutter sweep includes stand and can be to second cutter sweep The first frame moved left and right on stand and the second frame, first frame are provided with first for can moving in the first frame Cutter unit, the second frame are provided with the second cutter unit that can be moved in the second frame.
8. preform production line according to claim 7, it is characterised in that the line of cut is also included for prefabricated component The washing station for being cleaned, and for carrying out air-dried air-dried station to prefabricated component, arrange at least on the washing station One cleaning machine, the air-dried station arrange at least one air-dry machine.
9. preform production line according to claim 1, it is characterised in that be additionally provided with to prefabricated component on the post treatment line The thermoplastic mould protection station of surface protection is carried out, the thermoplastic mould protection station is provided with least one thermoplastic machine.
10. preform production line according to claim 1, it is characterised in that the form wire that pours includes spraying successively Station, pour station and the station that vibrates.
CN201620962575.6U 2016-08-26 2016-08-26 Prefab production line Active CN206030208U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108529158A (en) * 2018-04-18 2018-09-14 河南科技大学 It is a kind of can to cylinder block casting carry out ball blast, cleaning, detection roller bed conveying line
CN110281402A (en) * 2019-07-02 2019-09-27 河北大自然石材有限公司 A kind of stone slab system of processing and its processing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108529158A (en) * 2018-04-18 2018-09-14 河南科技大学 It is a kind of can to cylinder block casting carry out ball blast, cleaning, detection roller bed conveying line
CN108529158B (en) * 2018-04-18 2020-05-26 河南科技大学 Roller way conveying line capable of performing shot blasting, cleaning and detecting on cylinder body castings
CN110281402A (en) * 2019-07-02 2019-09-27 河北大自然石材有限公司 A kind of stone slab system of processing and its processing method

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