CN206030207U

CN206030207U - Prefab production line

Info

Publication number: CN206030207U
Application number: CN201620962432.5U
Authority: CN
Inventors: 彭旭
Original assignee: China Mingsheng Drawin Technology Investment Co Ltd
Current assignee: China Mingsheng Drawin Technology Investment Co Ltd
Priority date: 2016-08-26
Filing date: 2016-08-26
Publication date: 2017-03-22
Anticipated expiration: 2026-08-26

Abstract

The utility model provides a prefab production line, including decorative layer production line and body production line, the decorative layer production line includes pours form wire, maintenance line, line of cut and aftertreatment line according to what prefab production sequence arranged in proper order, be equipped with heat preservation installation station on the aftertreatment line, the body production line set up in one side of aftertreatment line, the body production line includes body concrete layer shaping station. The prefab production line of above -mentioned structure, the body production line of prefab sets up in one side of aftertreatment line, the prefab body with the decorative layer production accomplish the back, need not long distance transportation, can carry out scene and install, consequently, better solution the body production line and the decorative layer production line of current prefab too separate, lead to body production line and the high problem of decorative layer production line installation cost.

Description

A kind of preform production line

Technical field

The utility model is related to building machinery field, more particularly to a kind of preform production line.

Background technology

Wallboard prefabricated components mainly include sandwich wallboard at present, are divided into interior page wall, outer page wall and guarantor therebetween Warm layer.Sandwich wallboard production line includes spaced fast pulley, directive wheel and circulates above fast pulley and directive wheel Multiple moulds, the different operation positions of each mould correspondence.Sandwich wallboard production line includes that at least two be arranged in parallel Transfer lines between x wire and connection x wire, fast pulley and directive wheel arrange that along x wire transfer lines is provided with horizontal stroke Dolly is moved, fast pulley and directive wheel are controlled by a set of control system, and cross traveling trolley is controlled by single control system.The sandwich Wallboard production line is applied to production of the thickness more than 100mm wallboards, but for thickness is less than the preform production of 100mm, its Relatively costly, control system is more complicated.

In addition, the preform production line for being used at present, the body production line and decorative layer production line that also there is prefabricated component Excessively separate, the problems such as cause prefabricated part body and decorative layer installation cost high.

In sum, how one kind is provided and can solves that existing preform production is relatively costly, control system is complicated, and in advance The preform production line of one of the problems such as product body and decorative layer installation cost are high or problem, into those skilled in the art urgently The technical problem that need to be solved.

Utility model content

The technical problems to be solved in the utility model is：There is provided that a kind of low production cost, production efficiency is high, and production matter Measured preform production line.

What solution of the present utility model was realized in：The utility model proposes a kind of preform production line, including Decorative layer production line and body production line, the decorative layer production line are included according to pouring that preform production order is sequentially arranged Form wire, curing line, line of cut and post treatment line, the post treatment line are provided with heat-insulation layer and install station, the body production Line is arranged at the side of the post treatment line, and the body production line includes body concrete layer shaping station.

Another technical scheme of the present utility model is that, on above-mentioned basis, the form wire that pours includes spraying successively Station, pour station and the station that vibrates.

Another technical scheme of the present utility model is that the spray station is provided with for for platform on above-mentioned basis Mould sprays the first flush coater of releasing agent；The station that pours is provided with the casting machine for pouring prefabricated component；The work of vibrating Position is provided with the vibrator for being vibrated to prefabricated component.

Another technical scheme of the present utility model is that the curing line includes precuring kiln and end on above-mentioned basis Curing kilns, are connected by transfer lines between the precuring kiln and whole curing kilns.

Another technical scheme of the present utility model is that the transfer lines includes conveying track, institute on above-mentioned basis The first end for stating conveying track is connected with the whole curing kilns, and the conveying track is provided with and can move back and forth on conveying track Travelling bogie.

Another technical scheme of the present utility model is that the transfer lines is also included for prefabricated on above-mentioned basis Part lifts the first loop wheel machine to conveying track, and first loop wheel machine is arranged at the second end of the conveying track.

Another technical scheme of the present utility model is on above-mentioned basis, between the curing line and the line of cut Surface disposing line is additionally provided with, and is additionally provided with least one on the surface disposing line for Shot Blasting being carried out to preform surfaces Shot-blasting machine.

Another technical scheme of the present utility model is that the surface disposing line is also hung including second on above-mentioned basis Machine and turntable, second loop wheel machine are used for handling prefabricated component, and which is arranged at the surface disposing line near one end of curing line； For rotating to prefabricated component, which is arranged at the surface disposing line near one end of line of cut to the turntable.

Another technical scheme of the present utility model is that the line of cut is provided with the first cutting work on above-mentioned basis Cutting machine is respectively equipped with position and the second cutting work station, and first cutting work station and the second cutting work station；The post processing Installation of embedded parts station is additionally provided with line, after the installation of embedded parts station is arranged at the heat-insulation layer installation station.

Another technical scheme of the present utility model is the body production line and the post processing on above-mentioned basis Line is oppositely arranged, and parallel with post treatment line.

The preform production line of said structure, the body production line of prefabricated component are arranged at the side of post treatment line, prefabricated component After the completion of body and decorative layer production, without the need for long distance transportation, you can carry out in-site installation, therefore, preferably resolve existing The body production line of prefabricated component is excessively separated with decorative layer production line, causes body production line and decorative layer production line installation cost High problem.

Description of the drawings

The accompanying drawing for constituting a part of the present utility model is used for providing further understanding to of the present utility model, and this practicality is new The schematic description and description of type is used for explaining the utility model, does not constitute to improper restriction of the present utility model.

Fig. 1 is a kind of overall structure diagram of preform production line of the utility model；

Fig. 2 is a kind of part-structure schematic diagram of preform production line of the utility model；

Fig. 3 is a kind of structural representation of stirring apparatus for distributing in Fig. 1；

Fig. 4 is the structural representation of another kind of stirring apparatus for distributing in Fig. 1；

Fig. 5 is a kind of structural representation of precuring kiln in Fig. 1；

Fig. 6 is the enlarged diagram in A portions in Fig. 5；

Fig. 7 is a kind of structural representation of transport vehicle in Fig. 1；

Fig. 8 is another working state schematic representation of transport vehicle in Fig. 7；

Fig. 9 is a kind of structural representation of nursing frame in Fig. 1；

Figure 10 is the structural representation of the first cutting machine in Fig. 1；

Top views of the Figure 11 for Figure 10；

Figure 12 is the structural representation of the second cutting machine in Fig. 1；

Top views of the Figure 13 for Figure 12；

Figure 14 is a kind of structural representation of pipeline of the utility model；

Top views of the Figure 15 for Figure 14；

Figure 16 is the structural representation of the utility model another kind pipeline；

Left views of the Figure 17 for Figure 16.

Reference corresponding relation is：

1 lapping machine, 2 casting machine, 3 vibrator

4 pipeline, 5 precuring kiln, 6 ingot stripper

7 first cleaning machine, 8 first flush coater 9 pours stamper

10 first 11 second loop wheel machine of loop wheel machine, 12 shot-blasting machine

13 turntable, 14 first line of cut, 15 second line of cut

16 second cleaning machine, 17 air-dry machine, 18 second flush coater

19 20 positioner of whole curing kilns, 21 lift

22 thermoplastic machine, 23 conveying track 24 pours form wire

25 surface disposing line, 26 post treatment line

101 cement plaster blender, 102 cement mortar material distributing machine, 103 moulds

104 first hopper, 105 second hopper, 106 first frame

107 operating room, 108 mixing drum, 109 storage tank

110 first helical axis, 111 steel fiber reinforced concrete mixer

112 steel fiber reinforced concrete material distributing machine, 113 second helical axis

201 side plate, 202 prefabricated component, 203 bearing

204 first base, 205 top board, 206 fog room

207 water pipes

301 first 302 second bearing pin of bearing pin, 303 roller

306 first support member of the 3rd bearing pin of 304 pedestal 305

309 second support member of the 4th bearing pin of 307 support base 308

310 the 3rd the 4th support member of support member 311,312 vertical rod

313 the 5th the 6th support member of support member 314,315 oblique pull plate

316 underframe, 317 pull bar

The 3rd crossbeam of 401 first crossbeam, 402 second cross beam 403

The 3rd cutter head of 404 first 405 second cutter head 406 of cutter head

407 first column, 408 guide rail, 409 second base

The 3rd column of 410 first 411 second column 412 of motor

416 second motor of the 4th cutter head of 414 the 4th crossbeam 415

417 the 3rd motors

501 cylinder, 502 leg, 503 conveyer belt

Specific embodiment

Below in conjunction with the accompanying drawings the utility model is described in detail, the description of this part be only it is exemplary and explanatory, There should not be any restriction effect to protection domain of the present utility model.Additionally, those skilled in the art's retouching according to presents State, respective combination can be carried out to the feature in embodiment in presents and in different embodiments.

The utility model embodiment is as follows, and preform production line shown in Figure 1, concrete station include that platform mould is clear Wash station, releasing agent spray station, first pour smash station, mesh sheet laying station, second pour smash the pre-buried station of station, prefabricated component, Precuring station, eventually demoulding station, maintenance station, handling station, ball blast station, rotation modified line station, cutting work station, prefabricated component Washing station, dry tack free station, prefabricated component displacement station, gluing station, XPS (warming plate) install station, thermoplastic protection work Position and lifting station etc..It should be noted that the various stations of above-mentioned preform production line, simply one of which specific embodiment Enumerate, In remaining embodiment can be according to the needs of production, selective addition which part station composition production line；Separately Outward, above-mentioned station is simply named according to function action, is not corresponded with actual station position, it is understood that there may be two The situation that the action of individual above station is completed on a station position, depending on specifically arranging beat with production line.Concrete equipment master The platform mould 103 that to include horizontally disposed pipeline 4, can move on pipeline 4, the first cleaning machine 7, the first flush coater 8, pour and smash Machine 9, lapping machine 1, casting machine 2, vibrator 3, ingot stripper 6, transport vehicle, precuring kiln 5, the first loop wheel machine 10, whole curing kilns 19, the Two loop wheel machines 11, shot-blasting machine 12, turntable 13, line of cut, the second cleaning machine 16, air-dry machine 17, the second flush coater 18, positioner 20th, lift 21, thermoplastic machine 22 and track 23 etc..

As shown in Fig. 2 first platform mould 103 is positioned on pipeline 4, pipeline 4 is provided with multiple rotatable power Unit, the transfer roller that power unit is included motor and is connected with the output shaft of motor, when motor rotates, drive transfer roller rotation, enter one Step drives the platform mould 103 on pipeline 4 to move horizontally.Cleaned by 7 pairs of platform moulds 103 of the first cleaning machine, in platform mould 103 Spot and Impurity removal it is clean, then by the first flush coater 8 on 103 inwall of platform mould even application releasing agent, during this, Platform mould 103 is moved on pipeline 4 always, then carries out pouring for the first time in platform mould 103 smashing by pouring stamper 9, then by lapping Machine 1 carries out grid cloth laying in platform mould 103, is poured by 2 pairs of platform moulds 103 of casting machine for the second time again afterwards, and is passed through Vibrator 3 is further vibrated, and after the completion of vibrating, just the built-in fittings such as reinforcing bar can be embedded in and be poured the prefabricated component 202 for completing It is interior, prefabricated component 202 is delivered in precuring kiln 5 by transport vehicle afterwards and is conserved.

Preform production line as shown in Figure 1, more specifically, including decorative layer production line and body production line, decoration Layer production line includes pouring form wire 24, curing line, line of cut and post processing according to what 202 production sequence of prefabricated component was sequentially arranged Line 26, post treatment line 26 are provided with heat-insulation layer and install station, and body production line is then arranged at the side of post treatment line 26, body Production line specifically includes body concrete layer shaping station, by body concrete layer shaping station, completes body concrete layer Production.When body concrete layer is produced, the decorative layer that process line comes is transported to into body production line, decorative layer is shifted To bed die, mould of aiding the border areas pours body concrete layer, finally gives wallboard prefabricated component.

Further, pouring form wire 24 includes spray station successively, pours station and the station that vibrates.More specifically, Spray station is provided with the first flush coater 8 for spraying releasing agent for platform mould；Pour station to be provided with for pouring prefabricated component 202 casting machine 2；The station that vibrates is provided with the vibrator 3 for being vibrated to prefabricated component 202.

Further, curing line includes precuring kiln 5 and whole curing kilns 19, leads between precuring kiln 5 and whole curing kilns 19 Cross transfer lines connection.Transfer lines includes conveying track 23, and the first end of conveying track 23 is connected with whole curing kilns 19, conveying track 23 are provided with the travelling bogie that can move back and forth on conveying track 23.Transfer lines also include for prefabricated component 202 lift to The first loop wheel machine 10 on conveying track 23, the first loop wheel machine 10 are arranged at the second end of the conveying track 23.

Further, surface disposing line 25 is additionally provided between curing line and the line of cut, also set on surface disposing line 25 There is at least one shot-blasting machine 12 for carrying out Shot Blasting to 202 surface of prefabricated component.Surface disposing line 25 is also hung including second Machine 11 and turntable 13, the second loop wheel machine 11 are used for handling prefabricated component 202, and the second loop wheel machine 11 is arranged at the surface disposing line 25 and leans on One end of nearly curing line.For rotating to prefabricated component 202, which is arranged at, and the surface disposing line 25 is close to be cut turntable 13 One end of secant.

Further, line of cut includes the first line of cut and the second line of cut, and the first line of cut is provided with the first cutting work Position, the first cutting work station can carry out transverse cuts to prefabricated component 202；Second line of cut is provided with the second cutting work station, and second cuts Cut station prefabricated component 202 can be carried out it is longitudinally cutting.Additionally, being additionally provided with installation of embedded parts station, built-in fitting on post treatment line 26 After installation station is arranged at heat-insulation layer installation station.

For body production line, (not shown), preferably it is oppositely arranged with post treatment line 26, and it is flat with post treatment line 26 OK, this set-up mode, can effectively improve the installation effectiveness of 202 body of prefabricated component and decorative layer.

As shown in figure 3, in one embodiment, cement mortar is stirred and cloth by stirring apparatus for distributing, is stirred Mix pipeline 4, cement plaster blender 101 and and cement plaster blender that apparatus for distributing includes being horizontally placed on ground The 101 cement mortar material distributing machines 102 for using cooperatively, pipeline 4 be used for transport platform mould 103, platform mould 103 can on pipeline 4 water Translation is dynamic.Cement plaster blender 101 includes the mixing drum 108 for being stirred to mortar and is arranged at mixing drum 108 The discharging opening of bottom, and cement mortar material distributing machine 102 is then arranged at the lower section of discharging opening.Cement mortar material distributing machine 102 includes cloth Material mouth, pipeline 4 are arranged at the lower section of cloth material mouth, when mortar is flowed out from cloth material mouth, can flow into the platform mould on pipeline 4 In 103, so as to complete pouring for prefabricated component 202.The apparatus for distributing of said structure, first by cement plaster blender 101 to sand Slurry is stirred, and after stirring, mortar is flowed in cement mortar material distributing machine 102 below, then by cement mortar material distributing machine 102 Mortar is delivered in the platform mould 103 on pipeline 4 below, so as to complete 202 cloth of prefabricated component.Cement mortar is stirred Machine 101 includes the first frame 106 being arranged on horizontal plane, and the first hopper 104 for being arranged in the first frame 106 and stirs Cylinder 108 is mixed, the first hopper 104 includes the charging aperture for being arranged on portion and the discharging opening for being arranged at its underpart, and the first material Its barrel dliameter is tapered into bucket 104 from top to bottom, and discharging opening is located above mixing drum 108.The discharge outlet of the first hopper 104 also sets There is feeding device, feeding device is horizontally or diagonally arranged, the import of feeding device is connected with discharging opening, the outlet of feeding device is put Above the charging aperture of mixing drum 108.In another kind of embodiment, the outlet of feeding device is straight with the charging aperture of mixing drum 108 Connect in succession, feeding device is directly delivered to the material in hopper in mixing drum 108.Feeding device is specially spiral conveying dress Put, including feeding tube and the first helical axis 110 being arranged in feeding tube, the first helical axis 110 can be rotated in feeding tube, And the conveying to material is realized during rotation.Storage tank 109 is additionally provided with first frame 106, specifically, storage tank 109 tops for being placed in mixing drum 108, storage tank 109 can pass through pipeline or directly connect with mixing drum 108, and which is used for storing each Plant the additive for needing to be added in material.The second hopper 105 is additionally provided with cement mortar material distributing machine 102, and the second hopper 105 sets It is placed in the lower section of mixing drum 108.Discharging portion is additionally provided with mixing drum 108, and discharging portion is specifically arranged at the bottom of mixing drum 108, The top of the second hopper 105 is placed in, mortar can be flowed out from discharging portion, and is flowed directly into the second hopper 105.Need explanation , discharging portion can be oppositely arranged with the second hopper 105, it is also possible to which directly contact is arranged or by pipeline connect setting, here It is not especially limited.Discharging unit is additionally provided with cement mortar material distributing machine 102, discharging unit is connected with the second hopper 105, discharge Unit is fixedly connected with the second hopper 105, for convenience of cleaning, can also be fixedly connected for detachable between the two.Specifically Ground, discharging unit include the base plate being fixedly installed, and be arranged on base plate can folding cover plate, the discharging opening of discharging unit Place is additionally provided with the shrouding that can open or close discharging opening.The first oil cylinder and the second oil cylinder is additionally provided with cement mortar material distributing machine 102, The upper end of the first oil cylinder is flexibly connected with the second hopper 105, and the lower end of the first oil cylinder is flexibly connected with discharging unit, the first oil cylinder When flexible, the cover plate of discharging unit can be driven to move, or be rotated around base plate.One end of second oil cylinder is with discharging unit activity even Connect, the other end is flexibly connected with the shrouding of discharging unit, when the second oil cylinder stretches, shrouding can be driven to realize the opening to discharging opening Or closing.Additionally, the side of stirring apparatus for distributing is additionally provided with operating room 107.

As shown in figure 4, in one embodiment, steel fiber reinforced concrete is stirred and cloth by stirring apparatus for distributing Material, stir apparatus for distributing specifically include be horizontally placed on ground pipeline 4, steel fiber reinforced concrete mixer 111 and with The steel fiber reinforced concrete material distributing machine 112 that steel fiber reinforced concrete mixer 111 is used cooperatively, pipeline 4 are used for transport platform mould 103, Platform mould 103 can be moved horizontally on pipeline 4.Fiber transporting device is arranged on the top of steel fiber reinforced concrete mixer 111, uses In fiber concrete being delivered in steel fiber reinforced concrete mixer 111, steel fiber reinforced concrete mixer 111 is included for right Mixing drum 108 that fiber concrete is stirred and the discharging opening for being arranged at 108 bottom of mixing drum, and steel fiber reinforced concrete cloth Material machine 112 is then arranged at the lower section of discharging opening.Steel fiber reinforced concrete material distributing machine 112 includes cloth material mouth, and pipeline 4 is arranged at cloth The lower section of mouth, when mortar is flowed out from cloth material mouth, can flow in the platform mould 103 on pipeline 4, so as to complete prefabricated component 202 Pour.The apparatus for distributing of said structure, is stirred to mortar by steel fiber reinforced concrete mixer 111 first, sand after stirring Slurry is flowed in steel fiber reinforced concrete material distributing machine 112 below, then mortar is delivered to by steel fiber reinforced concrete material distributing machine 112 In the platform mould 103 on pipeline 4 below, so as to complete 202 cloth of prefabricated component.Steel fiber reinforced concrete mixer 111 includes The frame being arranged on horizontal plane, and the first hopper 104 for being arranged in frame and mixing drum 108, the first hopper 104 include The charging aperture for being arranged on portion and the discharging opening for being arranged at its underpart, and the first hopper 104 its barrel dliameter is gradually from top to bottom Diminish, discharging opening is located above mixing drum 108.Fiber transporting device is arranged at the discharge outlet of the first hopper 104, fiber conveying Device is horizontally or diagonally arranged, and the import of fiber transporting device is connected with discharging opening, and the outlet of fiber transporting device is placed in stirring Above the charging aperture of cylinder 108.In another kind of embodiment, the outlet of the fiber transporting device and the charging aperture of mixing drum 108 It is directly connected to, fiber transporting device directly can be delivered to the material in hopper in mixing drum 108.Feeding device is specially spiral Feeding device, including feeding tube and the second helical axis 113 being arranged in feeding tube, the second helical axis 113 can be in feeding tube Interior rotation, and the conveying to material is realized during rotation.Storage tank 109 is additionally provided with frame, specifically, storage tank 109 tops for being placed in mixing drum 108, storage tank 109 can pass through pipeline or directly connect with mixing drum 108, and which is used for storing each Plant the additive for needing to be added in material.The second hopper 105, the second hopper is additionally provided with steel fiber reinforced concrete material distributing machine 112 105 lower sections for being arranged at mixing drum 108.Discharging portion is additionally provided with mixing drum 108, and discharging portion is specifically arranged at mixing drum 108 Bottom, is placed in the top of the second hopper 105, and mortar can be flowed out from discharging portion, and is flowed directly into the second hopper 105.Need It is noted that discharging portion can be oppositely arranged with the second hopper 105, it is also possible to which directly contact is arranged or set by pipeline connection Put, here is not especially limited.Discharging unit, discharging unit and the second hopper is additionally provided with steel fiber reinforced concrete material distributing machine 112 105 connections, discharging unit are fixedly connected with the second hopper 105, for convenience of cleaning, between the two can also be for detachable fixation even Connect.More specifically, discharging unit includes the base plate being fixedly installed, and be arranged on base plate can folding cover plate, discharging The discharge outlet of unit is additionally provided with the shrouding that can open or close discharging opening.Fiber transporting device includes multiple horizontally disposed defeated Barrel, and multiple feeding tubes be arranged in parallel, are provided with rotatable second helical axis 113, the second spiral in each transport tube When axle 113 rotates, the material for conveying barrel is moved, so as to drive material Jing discharging units to realize cloth.Additionally, stirring The side of apparatus for distributing is additionally provided with operating room 107.

Precuring kiln as shown in Figures 5 and 6, specifically includes horizontally disposed first base 204 and is arranged at first Kiln body on base 204, kiln body include mutually isolated multiple fog rooms 206, and multiple fog rooms 206 are set up in parallel, and each is supported The prefabricated component storage position of multiple-layer horizontal state is vertically set in shield room 206, more specifically, as illustrated, every layer of prefabricated component 202 storage positions are made up of multiple bearings 203, and bearing 203 specifically includes the first bearing and the second bearing being oppositely arranged, first On the inwall of the left and right sides that seat and the second bearing are respectively provided with fog room 206, also, the first base of each fog room 206 204 are additionally provided with the rail for prefabricated component 202 is transported into fog room 206 or is transported from fog room 206, it should be noted that Rail is may be disposed on horizontal plane, may also set up in first base 204.One or more is equipped with each fog room 206 Water pipe 207, meanwhile, be additionally provided with many steam pipes in each fog room 206, steam pipe is connected with water pipe 207, it is heated after steaming Steam in steam pipe can enter in oral siphon 207, in the presence of vapor, and the water with predetermined temperature and vapour can be from being opened in water Emerge in venthole on pipe 207, the prefabricated component 202 in fog room 206 is conserved.The bottom of fog room 206 is additionally provided with Cistern, one end of water pipe 207 are connected with cistern, and cistern is used for supplying water for water pipe 207, specifically can arrange water in pond Pump, it is ensured that water pipe 207 is in all the time water state.The heating dress for being heated for water or vapor is additionally provided with cistern Put, on heater, be additionally provided with silencer, silencer is used for reducing the noise of heater, and heater is arranged at water pipe 207 One end, and connect with water pipe 207.At least one temperature sensor is additionally provided with fog room 206, and temperature sensor is used for perceiving Temperature in fog room 206, also, temperature sensor is arranged on 206 inwall of fog room, can on the side wall of both sides, The top of fog room 206 can be arranged at.At least one humidity sensor is additionally provided with fog room 206, humidity sensor is used for The humidity in fog room 206 is perceived, also, humidity sensor is arranged on 206 inwall of fog room, can be the side wall of both sides On, it is also possible to it is arranged at the top of fog room 206.The porch of each fog room 206 is additionally provided with door, in first base 204 Chute is provided with, the lower end of door is placed in chute, and can be slidably reciprocated in chute.For the setting of door, another kind of real Apply in example, door can be also arranged on the side wall of fog room 206 by hinge, or be arranged at the top of fog room 206, need Illustrate, when door is arranged at the top of fog room 206 by hinge, can also arrange at the top of fog room 206 simultaneously The extensible members such as oil cylinder, for driving door to place around the top of fog room 206.Curing kilns also include two pieces of phases for being arranged at periphery To the side plate 201 for arranging, two blocks of side plates 201 are vertically arranged, and its lower end is arranged in first base 204, two blocks of side plates 201 it is upper End is additionally provided with top board 205, is fixedly connected between the two ends of top board 205 and the top of two blocks of side plates 201.It should be noted that with The relative side of door, i.e., the rear portion shown in figure also is provided with shrouding.Travel control device, row kind control is additionally provided with rail Device is used for controlling parking spot of the transport vehicle on rail, and such as real-time control transport vehicle puts part position, pickup position etc..It is right In the first bearing and the second bearing that are oppositely arranged, which is shaped as inverted trapezoidal, more specifically, the shape after its installation on inwall Shape is that chamfer is trapezoidal, the first bearing and the second bearing is bolted or welding manner is fixed on 206 inwall of fog room.

Transport vehicle as shown in Figure 7 and Figure 8, specifically includes moveable pedestal 304, support base 307 and is arranged at base At least two support components being oppositely arranged between seat 304 and support base 307, each support component are at least supported including first The first end of part 306 and the second support member 309, the first support member 306 and the second support member 309, i.e., the lower end shown in figure point Be not flexibly connected with pedestal 304, the second end of the first support member 306 and the second support member 309, i.e., the upper end shown in figure with Support seat 307 connects.The prefabricated component transport vehicle of this structure, the first support member 306 and the second support member 309 can be extensible member, the When one support member 306 and the second support member 309 extend simultaneously, you can realize the jacking to prefabricated component 202.Certainly, first support Part 306 and the second support member 309 can also be strut, and when the lower end of two struts moves closer to, its height is gradually uprised, and is realized Jacking to prefabricated component 202, conversely, when the lower end of two struts is gradually disengaged, which is highly gradually lowered.Support component is specially Scissor type telescopic frame, the upper surface of pedestal 304 further respectively have the first bearing pin 301 and the second bearing pin 302, the first support member 306 Lower end be flexibly connected with pedestal 304 by the first bearing pin 301, the lower end of the second support member 309 passes through the second bearing pin 302 and base Seat 304 is flexibly connected, and is flexibly connected, specifically may be used between the two ends of the first support member 306 between the two ends of the second support member 309 Connected by bearing pin.And the distance between the first bearing pin 301 and second bearing pin 302 can be adjusted in real time.For convenience of installation And dismounting, the connection between the first support member 306 and the first bearing pin 301, between the second support member 309 and the second bearing pin 302 The optional detachable connection of connection.First support member 306 and the second support member 309 are preferably oil cylinder or cylinder.When first When support member 306 and the second support member 309 extend, the whole height of prefabricated component transport vehicle is higher, conversely, then step-down.Need explanation , in this embodiment, the jointed shaft between the first support member 306 and the second support member 309 can keep the first support member 306 and second stability between support member 309.It is further preferable that jointed shaft can be fixedly installed on the first support member 306, Second support member 309 is provided with the chute coordinated with jointed shaft.Driving means are additionally provided with pedestal 304, in a kind of technical scheme In, driving means are horizontally placed on pedestal 304, the first end of its one end and the first support member 306 or the second support member 309, Lower end i.e. shown in figure is flexibly connected, and during driving means action, drives under the first support member 306 or the second support member 309 End is moved horizontally on pedestal 304.Or, the two ends of driving means respectively with the first support member 306 and the second support member 309 Lower end is flexibly connected, and when driving means extend, the lower end of the first support member 306 and the second support member 309 is located remotely from each other, now, The height reduction of prefabricated component transport vehicle.And when driving means shorten, the lower end of the first support member 306 and the second support member 309 Close to each other, now, the height of prefabricated component transport vehicle is uprised.For driving means, can be oil cylinder, or cylinder, also Can be other extensible members.Support member also includes the 3rd support member 310 and the 4th support member 311, one end of the 3rd support member 310 With the second end of the first support member 306, i.e., upper end shown in figure is flexibly connected, one end of the 4th support member 311 with second Second end of support member 309, i.e., upper end shown in figure are flexibly connected, also, between the two ends of the 3rd support member 310 and the 4th It is flexibly connected by jointed shaft between the two ends of support member 311.The upper end of the first support member 306 is provided with the 3rd bearing pin 305, the 3rd Support member 310 is flexibly connected with the first support member 306 by the 3rd bearing pin 305, and the upper end of the second support member 309 is provided with the 4th bearing pin 308, the 4th support member 311 is flexibly connected with the second support member 309 by the 4th bearing pin 308.Support member is also supported including the 5th Part 313 and the 6th support member 314, one end of the 5th support member 313, specially lower end are movable with the upper end of the 3rd support member 310 Connection, and the lower end of the 6th support member 314 is then flexibly connected with the upper end of the 4th support member 311, equally, the 5th support member 313 Two ends between be flexibly connected by jointed shaft between the two ends of the 6th support member 314.It should be noted that except the 5th support Beyond part 313 and the second support member 309, more support members can also be arranged as required to, further to increase prefabricated component fortune The height of defeated car.Multiple rollers 303 for moving with moving base 304 are additionally provided with pedestal 304, and the quantity of roller 303 is preferred For four, it is respectively arranged on four angles of pedestal 304, can lays on ground and lay oneself on the railway tracks, roller 303 can be walked on laying oneself on the railway tracks.Need It is noted that can be to arrange actuating unit on pedestal 304, actuating unit can be motor, or other power Unit.

Prefabricated component storage rack as shown in Figure 9, including horizontally disposed underframe 316, one end and/or two ends of underframe 316 Many vertical rods 312 are provided with, vertical rod 312 is vertically arranged, and its lower end is fixedly connected with underframe 316.Additionally, for increasing the strong of storage rack Degree, also sets up oblique pull plate 315 in storage rack, oblique pull plate 315 is shaped as right angled triangle, one bar right-angle side and underframe 316 It is fixedly connected, another right-angle side is fixedly connected with vertical rod 312.Certainly, as other alternatives, brace can also reach identical Technique effect, one end of brace is fixedly connected with underframe 316, and the other end of brace is fixedly connected with vertical rod 312.Additionally, vertical Many pull bars 317 can also be set between bar 312, and the two ends of pull bar 317 are fixedly connected with vertical rod 312 respectively.This structure is deposited Storage frame, can store the prefabricated component 202 that polylith is vertically placed simultaneously, and with compact conformation, take up room little advantage.Need explanation , for preventing adjacent prefabricated component 202 from sticking together, polylith dividing plate, i.e., adjacent prefabricated component can also be set on pull bar 317 202 are separated by dividing plate.

The first line of cut 14 as shown in Figures 10 and 11, including pipeline 4 and cutting mechanism, cutting mechanism is arranged at defeated The top of line sending 4, specifically includes horizontally disposed second base 409, and first for can moving left and right in second base 409 The first cutter sweep that can be moved in the first frame, the second frame is additionally provided with frame and the second frame, also, the first frame On also equally be provided with the second cutter sweep that can move in the second frame.Prefabricated component 202 on pipeline 4 need to be cut When, the first frame and the second frame can be cut to prefabricated component 202 simultaneously, also, the first cutter sweep and the second cutting dress Put and not only can move left and right with the first frame and the second frame respectively, can also respectively in the first frame and in the second frame back and forth It is mobile, therefore, prefabricated component 202 can be cut from arbitrarily angled.First frame includes being vertically arranged in second base 409 The first column 407 and the first crossbeam 401 being fixedly installed at the top of the first column 407, it is preferable that the first column 407 Quantity is two, and two first columns 407 are oppositely arranged, and first crossbeam 401 is horizontally disposed with, and its two ends is vertical with two first respectively The top of post 407 is fixedly connected, and the first cutter sweep can move back and forth along first crossbeam 401.Likewise, the second frame includes erecting The second column 411 being directly arranged in second base 409 and the second cross beam 402 being fixedly installed at the top of the second column 411, Preferably, the quantity of the second column 411 is two, and two second columns 411 are oppositely arranged, and second cross beam 402 is horizontally disposed with, its Two ends are fixedly connected with the top of two second columns 411 respectively, and the second cutter sweep can move back and forth along second cross beam 402. Cutter sweep also includes the 3rd frame that can be moved left and right in second base 409, and the 3rd frame is provided with can be in the 3rd frame 3rd cutter sweep of upper movement.As shown in Figure 10, when using the second frame as benchmark, the second frame is maintained static, the One frame and the 3rd frame can be according to being sized moving left and right along second base 409, and now, the second cutter sweep can be realized Cut in front and back, and cut before and after the first cutter sweep and the 3rd cutter sweep are then both capable of achieving, it is also possible to realize left and right cutting.With As the second frame, the 3rd frame includes the 3rd column 412 being vertically arranged in second base 409 and consolidates first frame Surely the 3rd crossbeam 403 being arranged at the top of the 3rd column 412, it is preferable that the quantity of the 3rd column 412 is two, two the 3rd Column 412 is oppositely arranged, and the 3rd crossbeam 403 is horizontally disposed with, and its two ends is fixed with the top of two the 3rd columns 412 respectively and connected Connect, the 3rd cutter sweep can move back and forth along the 3rd crossbeam 403.It is vertical for convenience of the first column 407, the second column 411 and the 3rd Post 412 is moved, and in one embodiment, the upper surface of second base 409 arranges two chutes, and two chutes be arranged in parallel, The lower end of the first column 407, the second column 411 and the 3rd column 412 is arranged in chute respectively, also, the first column 407, Second column 411 and the 3rd column 412 can slidably reciprocate along draw-in groove.In another kind of embodiment, in second base 409, two are arranged Bar guide rail 408, two guide rails 408 be arranged in parallel, the lower end difference of the first column 407, the second column 411 and the 3rd column 412 The rail wheel coordinated with guide rail 408 is provided with, i.e. the first column 407, the second column 411 and the 3rd column 412 are being led by rolling rail wheel Move left and right on rail 408.First cutter sweep includes the first extensible member and the first cutter head 404, and the upper end of the first extensible member is arranged On first crossbeam 401, the first cutter head 404 is arranged at the lower end of the first extensible member, when the first extensible member stretches, drives the first knife 404 move up and down.For the first extensible member, can be oil cylinder, can be cylinder, can also be any possible flexible for other Part.First extensible member is preferably oil cylinder, and the lower end of oil cylinder is provided with the first mounting seat for installing the first cutter head 404, the first knife 404 are arranged in the first mounting seat, and position of first cutter head 404 in the first mounting seat is adjustable, with the first cutter head 404 The change of the position in the first mounting seat, the first cutter head 404 are also changed therewith to the cut direction of prefabricated component 202.Need It is noted that the second cutter sweep, the 3rd cutter sweep are consistent with the structure of the first cutter sweep, i.e. the second cutter sweep Second cutter head 405, the 3rd cutter head 406 of the 3rd cutter sweep are scalable, the installation of the second cutter head 405 and the 3rd cutter head 406 Position can adjust.In first cutter sweep, the second cutter sweep and the 3rd cutter sweep, at least one is provided with steering machine Structure, steering mechanism are used for band dynamic cutter head and turn to, i.e., when steering mechanism is arranged on the first cutter sweep, steering mechanism can drive the One cutter head 404 is turned to around the lower end degree of doing of the first extensible member.For preventing the sideslip because of stress in cutting process of prefabricated component 202, So as to affect cutting accuracy, it is additionally provided with pipeline 4, in the first frame, in the second frame or in the 3rd frame for for prefabricated The guider that part 202 is oriented to.Or can arrange on pipeline 4, in the first frame, in the second frame and in the 3rd frame Guider.The structure of guider can be able to be guide plate, can also be gathering sill, can also be other with varied Any possible guide frame.For further fixing prefabricated component 202, in addition to guider, on pipeline 4, in the first frame, The hold down gag for pushing down prefabricated component 202 is additionally provided with second frame or in the 3rd frame.Or on pipeline 4, first Hold down gag is equipped with frame, in the second frame and in the 3rd frame, prefabricated component 202 is compressed from multiple angles, is prevented prefabricated Part 202 is beated because of stress in cutting process.The side of pipeline 4 is additionally provided with the motor for driving prefabricated component 202 to move, The quantity of motor is preferably several, drives prefabricated component 202 to move from multiple directions.

The second line of cut 15 as shown in FIG. 12 and 13, including cutting mechanism and pipeline 4, cutting mechanism is arranged at defeated The top of line sending 4, cutting mechanism include the frame being fixedly installed, and the lower end of frame is fixedly installed on horizontal plane, or pass through seat Son is arranged on horizontal plane, arranges multiple cutter sweeps in frame, and multiple cutter sweeps can be moved horizontally in frame.This knot The prefabricated component cutting production line of structure, frame are fixedly installed, and multiple cutter sweeps are arranged in frame, and can move down in frame Dynamic, when needing to cut prefabricated component 202, pipeline 4 drives prefabricated component 202 to move at a predetermined velocity, multiple cutter sweeps Can act on simultaneously on prefabricated component 202, so as to complete the cutting to prefabricated component 202 from different perspectives.Frame includes being vertically arranged In the column of horizontal plane, the quantity of column is preferably two, and two root posts be arranged in parallel, are provided with the 4th horizontal at the top of two root posts Beam 414, multiple cutter sweeps are arranged on the 4th crossbeam 414, and can be moved back and forth on the 4th crossbeam 414.Cutter sweep has Body includes the first cutter sweep and the second cutter sweep, the rectangular cross-section of the 4th crossbeam 414, including two sides, lower surface and Lower surface, the two sides or lower surface of the 4th crossbeam 414 are provided with the upper end of chute, the first cutter sweep and the second cutter sweep and set It is placed in chute, more specifically, the upper end of the first cutter sweep and the second cutter sweep can arrange roller, and be existed by roller Move back and forth in chute.It should be noted that the cooperation between the first cutter sweep and the second cutter sweep and the 4th crossbeam 414 Mode can be with varied, and this is no longer going to repeat them.First cutter sweep includes the first extensible member and the first cutter head 404, The upper end of the first extensible member is connected with the 4th crossbeam 414, and the first cutter head 404 is arranged at the lower end of the first extensible member, and first stretches When part stretches, the first cutter head 404 can be driven to move up and down.First extensible member is preferably oil cylinder, and the lower end of oil cylinder is provided with for pacifying The first mounting seat of the first cutter head 404 is filled, the first cutter head 404 is arranged in the first mounting seat, and the first cutter head 404 is in the first peace Position on dress seat is adjustable, and with the change of position of first cutter head 404 in the first mounting seat, the first cutter head 404 is to prefabricated The cut direction of part 202 is also changed therewith.It should be noted that the structure one of the second cutter sweep and the first cutter sweep Cause, i.e. the second cutter head 405 on the second cutter sweep is scalable, and the installation site of the second cutter head 405 also can adjust.Cutter sweep Also include the 3rd cutter sweep, also, the 3rd cutter sweep is as the structure of the first cutter sweep and the second cutter sweep, i.e., The 3rd cutter head 406 on 3rd cutter sweep is scalable, and the installation site of the 3rd cutter head 406 also can adjust.It should be noted that 4th cutter head 415 can also be set on the 4th crossbeam 414 and more has cutter head.First cutter sweep, the second cutter sweep and In three cutter sweeps, at least one is provided with steering mechanism, and steering mechanism is used for band dynamic cutter head and turns to, i.e., when the first cutter sweep During upper setting steering mechanism, steering mechanism can drive the first cutter head 404 to turn to around the lower end degree of doing of the first extensible member.It is pre- for preventing The sideslip because of stress in cutting process of product 202, so as to affect cutting accuracy, is additionally provided with pipeline 4 for for prefabricated component 202 guiders being oriented to, or can arrange in frame and on guider, or pipeline 4 and frame, be respectively provided with guiding Device.The structure of guider can be able to be guide plate, can also be gathering sill with varied, can also be any for other Possible guide frame.For further fixing prefabricated component 202, in addition to guider, it is additionally provided with pipeline 4 pre- for pushing down The hold down gag of product 202, or hold down gag is set in frame, or compression is equipped with pipeline 4 and in frame Device, compresses prefabricated component 202 from multiple angles, prevents prefabricated component 202 from beating because of stress in cutting process.Fill for being oriented to Put, including at least one piece guide plate, guide plate is fixedly installed on pipeline 4 and/or in frame by extensible member.For compression Device, including an at least block pressur plate, pressing plate is fixedly installed on pipeline 4 and/or in frame by extensible member.Except pipeline 4 Outside multiple second motors 416 of upper setting, one end of the 4th crossbeam 414 can also arrange multiple 3rd motors 417, the 3rd motor 417 are used for driving cutter sweep to move on the 4th crossbeam 414.

Such as Fig. 2,14 and Figure 15 preform production line, more specifically, preform production line includes pipeline 4 and arranges The multiple moulds 103 on pipeline 4, pipeline 4 include at least two horizontal production lines 26 be arrangeding in parallel, and two laterally raw The two ends of producing line 26 are also respectively provided with first longitudinal direction production line 24 and second longitudinal direction production line 25, and horizontal production line 26 includes two Horizontally disposed crossbeam, arranges multiple rotatable cylinders 501 between crossbeam, platform mould 103 can be by cylinder 501 in pipeline 4 On move horizontally.More specifically, cylinder 501 includes the first cylinder, and the two ends of the first cylinder are respectively arranged on two crossbeams, And the one or both ends of the first cylinder are additionally provided with the power set for driving cylinder 501 to rotate.Preferably, power set are Motor, motor include output shaft, and output shaft is fixedly connected with the end of cylinder 501, when motor rotates, drive output shaft rotation, It is further driven to cylinder 501 to rotate.In addition to the first cylinder, cylinder 501 also includes second tin roller, and the two ends of second tin roller are rotatable Be arranged on two crossbeams, and the first cylinder and second tin roller interval setting, and second tin roller is arranged at adjacent two piece Between one cylinder.Be additionally provided with frictional layer on first cylinder and second tin roller, frictional layer be used for increasing platform mould 103 and cylinder 501 it Between frictional force, be specifically as follows rubber layer, which is sheathed on or is embedded on the first cylinder and second tin roller.Need explanation It is to drive the power set of the rotation of cylinder 501 can be with varied, here will not enumerate.This set-up mode, pipeline 4 are capable of achieving stepless speed regulation, and the movement of prefabricated component 202 or platform mould 103 is more steady.

As shown in Figure 16 and Figure 17, for pipeline 4, in another kind of embodiment, pipeline 4 includes two parallel horizontal strokes Beam and the leg 502 for support beam, arrange multiple cylinders 501 between two crossbeams, 501 periphery of cylinder arranges conveyer belt 503, i.e., cylinder 501 is wrapped up by conveyer belt 503, the two ends of cylinder 501 equally arrange motor, when motor rotates, rolling Cylinder 501 rotates, and is further driven to conveyer belt 503 and rotates, so as to the platform mould 103 or prefabricated component 202 on driving conveying belt 503 revolves Turn.Ibid, this set-up mode, the equally achievable stepless speed regulation of pipeline 4, realizes to platform mould 103 or the steady fortune of prefabricated component 202 It is defeated.

The above is only preferred embodiment of the present utility model, it is noted that for the common skill of the art For art personnel, on the premise of without departing from the utility model principle, some improvements and modifications can also be made, these improve and Retouching also should be regarded as protection domain of the present utility model.

Claims

1. a kind of preform production line, it is characterised in that including decorative layer production line and body production line, the decorative layer production Line includes pouring form wire, curing line, line of cut and post treatment line, the rear place according to what preform production order was sequentially arranged Reason line is provided with heat-insulation layer and installs station, and the body production line is arranged at the side of the post treatment line, the body production Line includes body concrete layer shaping station.

2. preform production line according to claim 1, it is characterised in that the form wire that pours includes spraying work successively Position, pour station and the station that vibrates.

3. preform production line according to claim 2, it is characterised in that the spray station is provided with for for platform mould First flush coater of spraying releasing agent；The station that pours is provided with the casting machine for pouring prefabricated component；The station that vibrates It is provided with the vibrator for being vibrated to prefabricated component.

4. preform production line according to claim 1, it is characterised in that the curing line includes precuring kiln and supports eventually Shield kiln, is connected by transfer lines between the precuring kiln and whole curing kilns.

5. preform production line according to claim 4, it is characterised in that the transfer lines includes conveying track, described The first end of conveying track is connected with the whole curing kilns, and the conveying track is provided with what is can moved back and forth on conveying track Travelling bogie.

6. preform production line according to claim 5, it is characterised in that the transfer lines is also included for prefabricated component The first loop wheel machine to conveying track is lifted, first loop wheel machine is arranged at the second end of the conveying track.

7. preform production line according to claim 1, it is characterised in that between the curing line and the line of cut also Surface disposing line is provided with, at least one throwing for preform surfaces are carried out with Shot Blasting on the surface disposing line, is additionally provided with Ball machine.

8. preform production line according to claim 7, it is characterised in that the surface disposing line also includes the second loop wheel machine And turntable, for handling prefabricated component, which is arranged at the surface disposing line near one end of curing line to second loop wheel machine；Institute Turntable is stated for rotating to prefabricated component, which is arranged at the surface disposing line near one end of line of cut.

9. preform production line according to claim 1, it is characterised in that the line of cut is provided with the first cutting work station Cutting machine is respectively equipped with the second cutting work station, and first cutting work station and the second cutting work station；

Installation of embedded parts station is additionally provided with the post treatment line, and the installation of embedded parts station is arranged at the heat-insulation layer and installs After station.

10. preform production line according to claim 1, it is characterised in that the body production line and the post processing Line is oppositely arranged, and parallel with post treatment line.