CN104070600A - Composite heat insulation light wall board production process and production device - Google Patents
Composite heat insulation light wall board production process and production device Download PDFInfo
- Publication number
- CN104070600A CN104070600A CN201410279680.5A CN201410279680A CN104070600A CN 104070600 A CN104070600 A CN 104070600A CN 201410279680 A CN201410279680 A CN 201410279680A CN 104070600 A CN104070600 A CN 104070600A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 118
- 239000002131 composite material Substances 0.000 title abstract 3
- 238000009413 insulation Methods 0.000 title abstract 3
- 230000007246 mechanism Effects 0.000 claims abstract description 86
- 238000000034 method Methods 0.000 claims abstract description 47
- 230000008569 process Effects 0.000 claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000003756 stirring Methods 0.000 claims abstract description 14
- 238000002360 preparation method Methods 0.000 claims abstract description 13
- 238000007493 shaping process Methods 0.000 claims description 62
- 238000007569 slipcasting Methods 0.000 claims description 49
- 239000002002 slurry Substances 0.000 claims description 39
- 239000004744 fabric Substances 0.000 claims description 28
- 238000003475 lamination Methods 0.000 claims description 28
- 230000001360 synchronised effect Effects 0.000 claims description 28
- 238000001179 sorption measurement Methods 0.000 claims description 27
- 238000012423 maintenance Methods 0.000 claims description 22
- 238000004321 preservation Methods 0.000 claims description 22
- 239000004568 cement Substances 0.000 claims description 21
- 238000009415 formwork Methods 0.000 claims description 21
- 230000007306 turnover Effects 0.000 claims description 21
- 238000005516 engineering process Methods 0.000 claims description 20
- 239000000853 adhesive Substances 0.000 claims description 16
- 230000001070 adhesive effect Effects 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 16
- 229920002472 Starch Polymers 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 15
- 235000019698 starch Nutrition 0.000 claims description 15
- 239000008107 starch Substances 0.000 claims description 15
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 239000010410 layer Substances 0.000 claims description 12
- 239000002344 surface layer Substances 0.000 claims description 12
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 7
- 230000007423 decrease Effects 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 206010051986 Pneumatosis Diseases 0.000 claims description 4
- 238000000151 deposition Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 43
- 238000000465 moulding Methods 0.000 abstract description 5
- 230000006835 compression Effects 0.000 abstract 1
- 238000007906 compression Methods 0.000 abstract 1
- 238000005192 partition Methods 0.000 abstract 1
- 238000012216 screening Methods 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 14
- 238000010586 diagram Methods 0.000 description 13
- 239000003638 chemical reducing agent Substances 0.000 description 8
- 230000006698 induction Effects 0.000 description 7
- 238000000926 separation method Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 4
- 210000003141 lower extremity Anatomy 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000009416 shuttering Methods 0.000 description 3
- 235000004443 Ricinus communis Nutrition 0.000 description 2
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- 239000000446 fuel Substances 0.000 description 2
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- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to a composite heat insulation light wall board production process and a production device for achieving the process. The process includes the procedures of paste preparation, flat mould grouting, vertical mould curing and demoulding which are conducted sequentially. The production device comprises a material preparation stirring system, a production line conveying device and a middle partition plate bin, a first group of paving devices, a first group of automatic grouting devices, a compression roller device, a mould plate middle automatic plate pressing machine, a second group of automatic grouting devices, a second group of paving devices, a screening device, a third group of paving devices, an automatic plate stacking machine, a molding mechanism, an overturning mechanism and a demoulding device which are sequentially arranged in the conveying direction of the production line conveying device. Flat mould grouting and vertical mould curing are adopted by the process, double-layer or multi-layer structure arrangement can be achieved, and diversified products can be produced conveniently. The production device adopts a flat mould automatic production line. By means of the production device, the molding time of a composite heat insulation light wall board is greatly reduced, the labor intensity is reduced, and the quality of the produced products is stable.
Description
Technical field
The present invention relates to building machinery technical field, particularly a kind of production technology of complex heat-preservation Light trabs and the process units of realizing this technique.
Background technology
The traditional production technology of complex heat-preservation Light trabs all adopts formwork erection slip casting, and this technique cannot realize bilayer or sandwich construction and arrange, and a mold can only corresponding a kind of product, is inconvenient to produce diversified product.In addition, the production of product is all manually operated by manual operation or easy equipment combination, owing to not being automated production, not only molding time is long, labour intensity is large, inefficiency, and the unstable product quality of producing,, easily there is bubble in product surface out-of-flatness, the defects such as pit and earthworm line.
Summary of the invention
The object of the invention is to overcome above shortcoming, a kind of production technology and process units of complex heat-preservation Light trabs is provided.This process using flat-die slip casting, formwork erection maintenance, can realize bilayer or sandwich construction and arrange, the diversified product of convenient production.This process units is flat-die automatic production line, and this process units not only can make the molding time of complex heat-preservation Light trabs greatly shorten, and reduces labour intensity, enhance productivity, and the constant product quality of producing.
The present invention is achieved in that a kind of production technology of complex heat-preservation Light trabs, and this technique comprises slurry preparation, flat-die slip casting, formwork erection maintenance and the stripping process carrying out successively;
Described slurry front travel be by ready material according to predefined ratio mixing and stirring, standby;
Described flat-die grouting with plunger comprises following step of sequentially carrying out:
1. conveying templates spreads attached station to bottom, spreads attached bottom glass-fiber-fabric and film above template;
2. then carry the template of completing glass-fiber-fabric and film to mould assembling station, frame is assembled in to template surrounding, make template top form the unlimited cast cavity in top;
3. then conveying templates, to prime cement pourer position, injects cast cavity to setting height by the slurry of slurry front travel preparation, forms prime cement, and strikes off prime cement surface;
4. then conveying templates, to exhaust pressure roller station, is discharged the pneumatosis in prime cement and the flat slurry of roller surface;
5. then conveying templates presses station to filled board, and filled board is placed in to top, prime cement middle part, and downward crushing clamp core, imbeds in prime cement the base section of filled board afterwards;
6. then conveying templates, to starch adhesive cast station, continues to fill with cast cavity by the slurry of slurry front travel preparation, forms starch adhesive, and strikes off starch adhesive surface;
7. then conveying templates spreads attached station to top layer glass-fiber-fabric, spreads attached top layer glass-fiber-fabric above starch adhesive;
8. then conveying templates is filled the attached station of material screen to surface layer, and surface layer inserts is attached on top layer glass-fiber-fabric through the even shakedown of screen cloth;
9. then conveying templates spreads attached station to top film, and top film paving is attached to surface layer inserts top;
10. follow conveying templates to lamination shaping station, template is stacked on the fixed head of shaping mechanism from bottom to top successively, the template top that the portable plate of shaping mechanism is buckled on to the top, utilizes the adjustment positioner of shaping mechanism that the portable plate of the fixed head of shaping mechanism, each template and shaping mechanism is locked together;
Described formwork erection maintenance operation is that the shaping mechanism of folded full template locking is turned over and turn 90 degrees, and makes each template of having poured into a mould under vertical state, carry out formwork erection maintenance;
Described stripping process is separated with the cast finished product in template by completing the template of formwork erection maintenance operation.
A kind of process units for complex heat-preservation light weight wall board production technology described in claim 1, it is characterized in that: this device comprise for complete slurry front travel get the raw materials ready stirring system and for delivery of template to flat-die grouting with plunger, the production line conveying apparatus of formwork erection maintenance operation and stripping process, throughput direction along production line conveying apparatus is laid with successively with lower device: for depositing template and template block-by-block can being placed into the median septum storehouse on production line conveying apparatus, be arranged at first group of paving adsorption device that bottom spreads attached station, be arranged at first group of automatic grouting device of prime cement cast station, be arranged at the press-roller device of exhaust pressure roller station, be arranged at the template middle part automatic plate press machine that filled board presses station, be arranged at second group of automatic grouting device of starch adhesive cast station, be arranged at second group of paving adsorption device that top layer glass-fiber-fabric spreads attached station, be arranged at surface layer and fill the sieve adsorption device of the attached station of material screen, be arranged at the 3rd group of paving adsorption device that top film spreads attached station, be arranged at the automatic palletizing machine of lamination shaping station, be connected with automatic palletizing machine for stacking the shaping mechanism of the template of having poured into a mould, for shaping mechanism is turned over to the switching mechanism turning 90 degrees to vertical state, for completing the template of the formwork erection maintenance operation stripper apparatus separated with cast finished product in template.
Described median septum storehouse comprises the plate bin bracket being used in conjunction with production line conveying apparatus, described production line conveying apparatus slave plate bin bracket middle part is passed, and described plate bin bracket is provided with at the hoisting frame above production line conveying apparatus and is connected in the lifting driving device that being used between plate bin bracket and hoisting frame drives hoisting frame oscilaltion;
On described plate bin bracket, be installed with lead; Described hoisting frame is provided with the fairlead being flexibly connected with described lead, and described hoisting frame moves up and down along described lead by fairlead; The two opposite sides of described hoisting frame are also provided with for the clamping device of handling template and drive described clamping device to carry out the driving clamping device that unclamps or clamp swooping template action, described clamping device is flexibly connected with described hoisting frame, described driving clamping device one end is connected with described hoisting frame, and the other end is connected with described clamping device.
In order to realize, to clamp or unclamp action, the clamping device of every side comprise cross at production line conveying apparatus top and and the rotating shaft that is rotationally connected of hoisting frame, be divided into two groups of clamp assemblies at the axial two ends of rotating shaft and be connected in rotating shaft and driving clamping device between swing linking arm; One end of described swing linking arm is fixedly connected with rotating shaft, and the other end is flexibly connected with driving clamping device; Every group of clamp assembly comprise hook and be connected in hook and rotating shaft between hook coupling assembling, the upper end of hook coupling assembling is fixedly connected with rotating shaft, hook is installed on the lower end of hook coupling assembling.
While declining for fear of hoisting frame, hook damages the template on production line conveying apparatus, and the present invention has done following improvement: described hook coupling assembling comprises hook linking arm and hook Connection Block; The upper end of described hook linking arm is fixedly connected with rotating shaft; Described hook Connection Block by cross at the block of hook below and be fixedly connected on block and hook linking arm lower end between vertical connector form, between vertical connector and block, be provided with and be convenient to the movable breach of planting therebetween in hook rear end, described hook rear end is rotationally connected by jointed shaft and vertical connector, and hook front end bottom surface is provided with ramp structure.
In order to improve the intensity of clamping device, described clamping device also comprises the horizontal hook connector being connected between two groups of clamp assemblies, laterally hook connector two ends are connected with the hook linking arm of corresponding side clamp assembly, or be connected with the hook Connection Block of corresponding side clamp assembly, or be connected with hook Connection Block with the hook linking arm of corresponding side clamp assembly simultaneously.
For synchronous hook plate, median septum position in storehouse of the present invention is provided with synchronizing linkage between two stack clamping devices of the two opposite sides of hoisting frame.
In order to realize synchronous hook plate, described synchronizing linkage is synchronizeed swing arm and be connected in two synchronising (connecting) rods between synchronous swing arm and form by two that are fixedly connected with the rotating shaft of two stack clamping devices respectively.
In order to guarantee template, on production line, can fitly place, on described hoisting frame, be also provided with template direction parts, described template direction parts are located at template surrounding by multicomponent and the spacing guide rod that is fixedly connected with hoisting frame forms, being used for of being formed by each spacing guide rod carried out spacing spacing framework upper dimension to template is greater than template size and from top to bottom reduces gradually, and lower dimension is slightly larger than template size and size constancy from top to bottom.
In order to drive better hoisting frame lifting and clamping device to unclamp clamping, described lifting driving device and driving clamping device adopt oil cylinder or cylinder.
Described first group of paving adsorption device comprises for transporting the production line conveying apparatus of template and being arranged at the roller frame assembly on production line conveying apparatus; Described production line conveying apparatus comprises frame and is installed on the transfer assembly in frame; Described roller frame assembly comprises upper roller assembly, lower roller assembly and for supporting the support of upper roller assembly and lower roller assembly; Described support comprise the frame top that is vertically fixedly installed in production line conveying apparatus vertical adjustment frame, be installed on vertical adjustment frame top for support the upper adjustment plate of upper roller assembly and be installed on vertical adjustment frame bottom for supporting the lower adjustment plate of lower roller assembly; Described upper roller assembly comprises the upper rotating shaft that is installed on adjustment plate, it is outer and be wound with the material reel of curling paving addendum to rotate the upper roller of socket with upper rotating shaft and can turning set be connected to upper roller; Described lower roller assembly comprises the lower rotary shaft being installed on lower adjustment plate and rotates with lower rotary shaft the lower roller being socketed.
The quantity of described roller frame assembly is more than two, and each organizes roller frame assembly along the throughput direction adjacent laying successively of production line conveying apparatus, and the paving that can disposablely synchronously complete two or more materials is attached, greatly increases work efficiency; Be positioned at the lower limb of lower roller of roller frame assembly of front side higher than the lower limb of lower roller that is positioned at the roller frame assembly of rear side, while template being transported to be positioned at the roller frame assembly below of rear side, can not be blocked and stop.
Described vertical adjustment frame bottom be provided with more than two arrange from bottom to top for adjusting lower adjustment plate with respect to the screw installing hole of production line conveying apparatus setting height(from bottom), adjustable paving addendum is with respect to the height of production line conveying apparatus, make the multi-compartment bed addendums such as film and glass-fiber-fabric and template keep suitable gap, thereby glass-fiber-fabric and film are attached on interlayer extruded sheet; Described lower adjustment plate connects with corresponding screw installing hole by screw connector.
Described upper adjustment plate be provided with two above along the throughput direction of production line conveying apparatus, lay successively for installing the upper mounting groove of rotating shaft; The opening direction of described upper mounting groove is for straight up, and in the middle part of opening, the A/F to bottom remains unchanged, and opening middle part increases gradually to the A/F on top; Can play the effect that makes material reel easy for installation, described lower adjustment plate be provided with two above along the throughput direction of production line conveying apparatus, lay successively for the lower mounting groove of lower rotary shaft is installed; The opening direction of described lower mounting groove tilts and A/F remains unchanged horizontal by 30 °-60 °, can prevent that the second rotating shaft from deviating from paving additive process.
Described first group of automatic grouting device comprise slip casting frame, be arranged in the production line conveying apparatus of slip casting central rack, be divided into production line conveying apparatus direct of travel both sides and be vertically fixedly arranged on two groups of guide pillars in frame, relatively guide pillar carry out elevating movement travel(l)ing rest, by travel(l)ing rest, be set up in the slip casting hopper of production line conveying apparatus top and the lifting driving device that is used for driving travel(l)ing rest lifting; The top of described slip casting hopper is provided with charging aperture, and bottom is provided with discharging opening, and middle part is provided with the agitating device of realizing discharging for stirring slurry, and the outside of slip casting hopper is provided with for driving the motor of agitating device.
In order further to limit the minimum range of slip casting hopper discharging opening and template upper surface, described slip casting frame is provided with the means for adjusting limit of movement that is positioned at travel(l)ing rest two side bottoms.
Preferably, described means for adjusting limit of movement is by being fixed on the sleeve in frame, the nut that is fixed on sleeve top and the screw rod being connected with nut thread, and the top of screw rod is used for being supported in the corresponding side bottom of travel(l)ing rest.
In travel(l)ing rest lifting process, there is stuck phenomenon, described lifting driving device consists of hydraulic drive cylinder, the cylinder body of hydraulic drive cylinder is connected with the fixed installation of slip casting frame, and piston rod part and the travel(l)ing rest of hydraulic drive cylinder are rotationally connected by rotating shaft.
In order automatically to strike off the surface of slurry after slip casting, make the template surface after slip casting smooth, the setting that recedes gradually of the discharging opening back side panel of described slip casting hopper from top to bottom.
In order to facilitate material, from charging aperture, to discharging opening, evenly carry, the big up and small down funnel-form of its top feed mouth of described slip casting hopper, the middle part of slip casting hopper is cylindric, and described agitating device is comprised of with the stirring vane that is distributed in the different radial direction of shaft the shaft being installed in cylinder.
In order further to improve the flexibility of lifting moving between travel(l)ing rest and guide pillar, described travel(l)ing rest is connected by guide pin bushing and guide pillar, by pivot bush unit, the inner sleeve in guide pillar periphery forms with the outer sleeve that is fixedly installed in inner sleeve periphery described guide pin bushing, inner sleeve inwall is provided with the spirality oil-way extending from top to bottom, and the barrel of outer sleeve is provided with the oil inlet passage communicating with spirality oil-way.
Described press-roller device comprises pressure roller frame, be located in pressure roller frame be used for production line conveying apparatus that conveying templates advances, cross at the press roll component of production line conveying apparatus top and be connected in press roll component and pressure roller frame between be used for the pressure roller lifting drive that drives press roll component to move up and down, described press roll component comprises the drum drive motor that periphery wall is distributed with the cylinder of bristle and is used for driving cylinder to rotate, and the axis direction of described cylinder and the direct of travel of production line conveying apparatus are perpendicular.
In order to realize better moving up and down of press roll component, described pressure roller lifting drive comprises and is symmetricly set in drum shaft to a pair of swing arm of both sides, be connected in hydraulic pressure or air pressure actuator between swing arm upper end and pressure roller frame, the lower end of swing arm and pressure roller frame are articulated and connected, one end of the upper end of swing arm and hydraulic pressure or air pressure actuator is articulated and connected, described cylinder is rotationally connected by being fixedly connected on roller shaft and the swing arm at its middle part, the setting height(from bottom) of described roller shaft departs from the upper end articulated position of swing arm and the line between the articulated position of lower end between the upper end of swing arm articulated position and lower end articulated position and installation site, the other end of described hydraulic pressure or air pressure actuator and pressure roller frame are articulated and connected.
In order to obtain better exhaust effect, bristle is perpendicular to the periphery wall of cylinder and distribution equably.
In order to drive better swing arm to swing, described hydraulic pressure or air pressure actuator are cylinder or oil cylinder, and the cylinder body of cylinder or oil cylinder is articulated and connected with the mount pad being fixedly installed in pressure roller frame, and the piston rod head of cylinder or oil cylinder and the upper end of swing arm are articulated and connected.
Described template middle part automatic plate press machine comprises pressing plate frame and the production line conveying apparatus for delivery of template passing from pressing plate central rack, described pressing plate frame be provided with the pressing plate hoisting frame above production line conveying apparatus and be connected in pressing plate frame and pressing plate hoisting frame between the hoisting frame drive unit being used for the oscilaltion of dynamic pressure plate hoisting frame; In described pressing plate frame, lifting guide pillar is vertically installed, described pressing plate hoisting frame is provided with and the lifting guide pin bushing that promotes guide pillar and be flexibly connected, and described pressing plate hoisting frame moves up and down along described lifting guide pillar by promoting guide pin bushing; Described pressing plate hoisting frame is also installed with pressing plate more smaller than template inner cavity size and that be connected with pressing plate hoisting frame elasticity, and described pressing plate is provided with vibrating device; In described pressing plate frame, be also equipped with for responding to the induction installation of pressing plate hoisting frame or pressing plate height and position, described induction installation is connected to control the lifting work of hoisting frame drive unit with hoisting frame drive unit.
In order to extend the service life that promotes guide pin bushing, described lifting guide pin bushing forms by cylinder with the steel bushing of cylinder inner wall interference fit, and described steel bushing inwall is provided with the helical oil groove extending from top to bottom, and described cylinder barrel middle part is provided with the fuel feed hole communicating with oil groove.
Stressed more even in order to push, the quantity of described lifting guide pillar is four and the symmetrical surrounding that is divided into pressing plate hoisting frame, and the quantity of described lifting guide pin bushing is consistent with lifting guide pillar.
In order to drive better the rise and fall of pressing plate hoisting frame, described hoisting frame drive unit is cylinder or oil cylinder.
In order to meet the different requirements of the products of different specifications extruded sheet compacting degree of depth, the setting height(from bottom) position of described induction installation relatively pressing plate frame is adjusted.
Described switching mechanism comprises underframe, be located at the rollover stand of underframe top and be connected in underframe and rollover stand between be used for drive the upset of rollover stand upset to drive oil cylinder, the front end of rollover stand is articulated with underframe front side by jointed shaft, the rear end of rollover stand drives one end of oil cylinder to be rotationally connected with upset, and upset drives the other end and the underframe of oil cylinder to be rotationally connected; The left and right sides of underframe is respectively provided with respectively one group of track that extends and be parallel to each other along fore-and-aft direction; Described shaping mechanism comprises fixed frame, is vertically fixedly installed in the fixed head of top, fixed frame front side, is vertically movably installed in fixed frame back side top and the energy portable plate that fixed frame moves forward and backward relatively and is used for adjusting the adjustment positioner that the relative fixed frame of portable plate moves forward and backward; Rear and front end, described fixed frame bottom be respectively provided with respectively a pair of match with track be used for the axle assembly that drives shaping mechanism to move forward and backward; The front end left and right sides of described underframe be also respectively provided with respectively one group can with the corresponding axle locating that is rotationally connected and can be separated corresponding thereto of two axle assemblies that is positioned at fixed frame front end; The bottom rear side of described fixed frame is also provided with can fixing turnover connecting piece that again can corresponding thereto separated relative to rollover stand front end.
In order to locate better, clamp shaping mechanism, described axle locating comprises the supporting seat that is fixedly installed on underframe, be fixedly installed in wheel shaft on supporting seat put in place block, rotational support be connected in wheel shaft rotation locating shaft on supporting seat, be fixedly installed in the rotation positional cylinder that oil cylinder positioning seat, one end and oil cylinder positioning seat on underframe be rotationally connected and be connected in the rotation positional cylinder other end and wheel shaft rotation locating shaft between rotation location fork, rotation location fork and wheel shaft rotate locating shaft coaxial linkage; Each axle assembly comprises the axle block being fixedly installed on fixed frame, the wheel that is installed on the wheel shaft on axle block and is rotationally connected with wheel shaft; Axial one end of described wheel shaft rotation locating shaft is coaxially installed with for turning set and is connected to and partly wraps axle sleeve on wheel shaft, the described axle sleeve wall that partly wraps axle sleeve is provided with the opening of being convenient to wheel shaft turnover, describedly partly wraps opening that axle sleeve can go at the drive backspin of rotation positional cylinder and rotation location fork half bag axle sleeve in backward or downward two states.
In order to realize being better rotationally connected and relative separation of axle assembly and axle locating, the described axle sleeve internal perisporium cross section of partly wrapping is U-shaped, and U-shaped bottom is the semicircle being rotatably assorted with wheel shaft.
In order to realize better the location to axle assembly, the described wheel shaft block that puts in place is L-type, and the angle position of L-type is provided with and the fillet of taking turns shaft diameter and matching.
In order to realize better upset, realize rollover stand and fix and relative separation with the relative of shaping mechanism, described turnover connecting piece comprises the upset Connection Block being connected with fixed frame fixed installation and is installed on the upset connecting axle overturning on Connection Block, and the axis of described upset connecting axle and wheel shaft is parallel to each other; Described rollover stand comprises rollover stand body, be fixed at rollover stand body front end and the rollover stand overturning seat being rotationally connected with jointed shaft, be fixedly installed in outside, rollover stand body rear end and the rollover stand front fork plate that is connected with upset connecting axle and the rollover stand oil cylinder seat that is fixedly installed in rollover stand body rear inside and drives one end of oil cylinder to be rotationally connected with upset, and described rollover stand front fork plate is provided with the U-shaped buckling groove of the connecting axle turnover of being convenient to overturn.
No longer down upset, avoids being turned to dead-centre position and causes switching mechanism to overturn when making shaping mechanism be turned to horizontal level, and the bottom, rear end of described rollover stand is also provided with turnover position limiting apparatus.
For the ease of the movement of underframe, the bottom of described underframe is provided with the castor for driving underframe to move.
In the palletizing machine support body of described automatic palletizing machine, be provided with side by side adjacent grasping plate station and lamination station, production line conveying apparatus conveying templates is to grasping plate station; Described automatic palletizing machine is also provided with and is movably installed in the adjustable shelf that lamination frame is inner and can walk between the grasping plate station of frame and lamination station; The travel driving unit that drives adjustable shelf walking is installed between described adjustable shelf and lamination frame; Adjustable shelf two opposite sides are arranged with two groups of hoisting mechanisms up and down that are used for handling template, are also provided with the lifting driving device up and down for driving upper and lower hoisting mechanism to rise or decline on adjustable shelf.
In order synchronously to drive better upper and lower hoisting mechanism, described upper and lower lifting driving device comprises lifting speed reducer and the synchronous gear box being fixedly installed on adjustable shelf, between the power output shaft of lifting speed reducer and the power input shaft of synchronous gear box, pass through the sprocket wheel connection for transmission of chain one and corresponding matching, the power output shaft of two synchronous outputting powers of synchronous gear box is respectively by sprocket wheel and two groups of upper and lower hoisting mechanism connection for transmissions of chain two and chain three and corresponding matching, on described adjustable shelf, be installed with and be used for respectively tension chain two, the chain tension wheels of chain three.
For upper and lower climbing shuttering better, the hoisting mechanism up and down of every side comprises driving axle part and the driven shaft parts that are rotationally connected and are divided into the upper and lower both sides of production line conveying apparatus with adjustable shelf, and driving axle part is the corresponding power output shaft connection for transmission with synchronous gear box by corresponding chain two or chain three; Between driving axle part and driven shaft parts, pass through two above lifting driving chain connection for transmissions, between each lifting driving chain, be installed with the synchronous connecting shaft that transverse horizontal arranges, the axial both sides of synchronous connecting shaft are provided with for clamping the pawl that hangs of template.
In order to eliminate chain slack phenomenon, improve the transmission efficiency of chain, between described adjustable shelf and driven shaft parts, be provided with for regulating the tensioning adjusting device of lifting driving chain rate of tension.
For adjustable shelf can be moved better more reposefully, described travel driving unit comprises the driving speed reducer that is fixedly installed on adjustable shelf, rotate be installed on adjustable shelf and the walking driving shaft perpendicular with adjustable shelf direction of travel, be fixedly installed in the gear at the walking axial two ends of driving shaft and be installed on palletizing machine top of the trellis both sides and with the tooth bar of the corresponding engaged transmission of corresponding side gear, between the power output shaft of driving speed reducer and walking driving shaft by walking sprocket wheel and the chain connection for transmission of walking.
Compared to prior art, the present invention has the following advantages:
(1) production technology of the present invention adopts flat-die slip casting, formwork erection maintenance, can realize bilayer or sandwich construction and arrange, the diversified product of convenient production;
(2) process units of the present invention adopts automatic production line, can realize the automatic production of complex heat-preservation Light trabs, this automatic production line not only can make the molding time of complex heat-preservation Light trabs greatly shorten, reduce labour intensity, enhance productivity, and the constant product quality of producing.
Accompanying drawing explanation
The invention will be further described in conjunction with the embodiments with reference to the accompanying drawings:
Fig. 1 is complex heat-preservation light weight wall board production technology flow chart of the present invention;
Fig. 2 is the rough schematic view of complex heat-preservation equipment for producing light wall board of the present invention;
Fig. 3 is the structural representation in median septum storehouse in Fig. 2;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the three-dimensional structure schematic diagram of clamping device and synchronizing linkage in Fig. 3;
Fig. 6 is the three-dimensional structure schematic diagram of hoisting frame in Fig. 3;
Fig. 7 is the three-dimensional structure schematic diagram of switching mechanism and shaping mechanism in Fig. 2;
Fig. 8 is the three-dimensional structure schematic diagram of the another kind of duty of shaping mechanism in Fig. 7;
Fig. 9 is the three-dimensional structure schematic diagram of shaping mechanism in Fig. 2;
Figure 10 is the three-dimensional structure schematic diagram of switching mechanism in Fig. 2;
Figure 11 is the three-dimensional structure schematic diagram of axle locating in Figure 10;
Figure 12 is that in Figure 11, wheel shaft rotates locating shaft and partly wraps the three-dimensional structure schematic diagram of axle sleeve;
Figure 13 is the three-dimensional structure schematic diagram of rollover stand in Figure 10;
Figure 14 is the three-dimensional structure schematic diagram of axle assembly and axle locating relative separation in Fig. 8;
Figure 15 is the three-dimensional structure schematic diagram that in Fig. 8, axle assembly is just encountered the wheel shaft position block in axle locating;
Figure 16 is the axle locating three-dimensional structure schematic diagram that is rotationally connected corresponding to axle assembly in Fig. 8;
Figure 17 is the structural representation of first group of paving adsorption device in Fig. 2;
Figure 18 is the structural representation of production line conveying apparatus in Figure 17;
Figure 19 is the structural representation of roller frame component in Figure 17;
Figure 20 is the structural representation of roller component in Figure 19;
Figure 21 is the structural representation of Figure 19 medium-height trestle;
Figure 22 is the structural representation of first group of automatic grouting device in Fig. 2;
Figure 23 is the A-A cutaway view in Figure 22;
Figure 24 is the B-B cutaway view in Figure 22;
Figure 25 is the structural representation of guide pin bushing in Figure 22;
Figure 26 is the structural representation of press-roller device in Fig. 2;
Figure 27 is the left view of Figure 26;
Figure 28 is press-roller device operating position schematic diagram;
Figure 29 is press roll component structural representation in Figure 26;
Figure 30 is the structural representation of automatic palletizing machine in Fig. 2;
Figure 31 is the left view of Figure 30;
Figure 32 is the structural representation of lamination frame in Figure 31;
Figure 33 is the top view of Figure 32;
Figure 34 is the structural representation of adjustable shelf in Figure 31, travel driving unit, upper and lower hoisting mechanism and upper and lower lifting driving device;
Figure 35 is the top view of Figure 34;
Figure 36 is the left view of Figure 34;
Figure 37 is the structural representation of template middle part automatic plate press machine in Fig. 2;
Figure 38 is the left view of Figure 37.
Symbol description in figure: 1, the stirring system of getting the raw materials ready, 2, template, 3, production line conveying apparatus, 3-1, frame, 3-2, transfer assembly, 4, median septum storehouse, 4-1, plate bin bracket, 4-2, hoisting frame, 4-3, lifting driving device, 4-4, lead, 4-5, fairlead, 4-6, clamping device, 4-6-1, rotating shaft, 4-6-2, swing linking arm, 4-6-3, hook, 4-6-4, hook linking arm, 4-6-5, block, 4-6-6, vertical connector, 4-6-7, horizontal hook connector, 4-7, driving clamping device, 4-8, synchronizing linkage, 4-8-1, synchronous swing arm one, 4-8-2, synchronous swing arm two, 4-8-3, synchronising (connecting) rod, 4-9, template direction parts, 5, first group of paving adsorption device, 5-1, roller frame assembly, 5-1-1, upper roller assembly, 5-1-1-1, upper rotating shaft, 5-1-1-2, upper roller, 5-1-1-3, material reel, 5-1-2, support, 5-1-2-1, vertically adjust frame, 5-1-2-2, upper adjustment plate, 5-1-2-3, lower adjustment plate, 5-1-3, lower roller assembly, 5-1-3-1, lower rotary shaft, 5-1-3-2, lower roller, 6, first group of automatic grouting device, 6-1, slip casting frame, 6-2, guide pillar, 6-3, travel(l)ing rest, 6-4, slip casting hopper, 6-4-1, charging aperture, 6-4-2, discharging opening, 6-4-3, agitating device, 6-5, lifting drive, 6-6, motor, 6-7, means for adjusting limit of movement, 6-8, guide pin bushing, 6-8-1, inner sleeve, 6-8-2, outer sleeve, 7, press-roller device, 7-1, pressure roller frame, 7-2, press roll component, 7-2-1, bristle, 7-2-2, cylinder, 7-2-3, roller shaft, 7-3, pressure roller lifting drive, 7-3-1, swing arm, 7-3-2, hydraulic pressure or air pressure actuator, 7-4, drum drive motor, 7-5, mount pad, 8, template middle part automatic plate press machine, 8-1, pressing plate frame, 8-2, pressing plate riser, 8-3, hoisting frame drive unit, 8-4, promote guide pillar, 8-5, promote guide pin bushing, 8-6, pressing plate, 8-7, vibrating device, 8-8, induction installation, 9, second group of automatic grouting device, 10, second group of paving adsorption device, 11, sieve adsorption device, 12, the 3rd group of paving adsorption device, 13, automatic palletizing machine, 13-1, lamination frame, 13-2, grasping plate station, 13-3, lamination station, 13-4, adjustable shelf, 13-5, travel driving unit, 13-5-1, walking reducing motor, 13-5-2, walking driving shaft, 13-5-3, gear, 13-5-4, tooth bar, 13-5-5, walking sprocket wheel, 13-5-6, walking chain, 13-6, upper and lower hoisting mechanism, 13-6-1, driving axle part, 13-6-2, driven shaft parts, 13-6-3, lifting driving chain, 13-7, upper and lower lifting driving device, 13-7-1, promote reducing motor, 13-7-2, synchronous gear box, 13-7-3, chain one, 13-7-4, chain two, 13-7-5, chain three, 13-7-6, chain tension wheels, 14, shaping mechanism, 14-1, fixed frame, 14-2, fixed head, 14-3, portable plate, 14-4, adjust positioner, 14-5, axle assembly, 14-5-1, axle block, 14-5-2, wheel shaft, 14-5-3, wheel, 14-6, turnover connecting piece, 14-6-1, upset Connection Block, 14-6-2, upset connecting axle, 15, switching mechanism, 15-1, underframe, 15-2, rollover stand, 15-2-1, rollover stand body, 15-2-2, rollover stand overturning seat, 15-2-3, rollover stand front fork plate, 15-2-4, rollover stand oil cylinder seat, 15-2-5, U-shaped buckling groove, 15-3, upset drives oil cylinder, 15-4, track, 15-5, axle locating, 15-5-1, supporting seat, 15-5-2, the wheel shaft block that puts in place, 15-5-3, wheel shaft rotation locating shaft, 15-5-4, oil cylinder positioning seat, 15-5-5, rotation positional cylinder, 15-5-6, rotation location fork, 15-5-7, partly wrap axle sleeve, 15-6, jointed shaft, 15-7, turnover position limiting apparatus, 16, stripper apparatus.
The specific embodiment
Below in conjunction with Figure of description and specific embodiment, content of the present invention is elaborated:
A production technology for complex heat-preservation Light trabs, this technique comprises slurry preparation, flat-die slip casting, formwork erection maintenance and the stripping process carrying out successively;
Described slurry front travel be by ready material according to predefined ratio mixing and stirring, standby;
Described flat-die grouting with plunger comprises following step of sequentially carrying out:
1. conveying templates spreads attached station to bottom, spreads attached bottom glass-fiber-fabric and film above template;
2. then carry the template of completing glass-fiber-fabric and film to mould assembling station, frame is assembled in to template surrounding, make template top form the unlimited cast cavity in top;
3. then conveying templates, to prime cement pourer position, injects cast cavity to setting height by the slurry of slurry front travel preparation, forms prime cement, and strikes off prime cement surface;
4. then conveying templates, to exhaust pressure roller station, is discharged the pneumatosis in prime cement and the flat slurry of roller surface;
5. then conveying templates presses station to filled board, and filled board is placed in to top, prime cement middle part, and downward crushing clamp core, imbeds in prime cement the base section of filled board afterwards;
6. then conveying templates, to starch adhesive cast station, continues to fill with cast cavity by the slurry of slurry front travel preparation, forms starch adhesive, and strikes off starch adhesive surface;
7. then conveying templates spreads attached station to top layer glass-fiber-fabric, spreads attached top layer glass-fiber-fabric above starch adhesive;
8. then conveying templates is filled the attached station of material screen to surface layer, and surface layer inserts is attached on top layer glass-fiber-fabric through the even shakedown of screen cloth;
9. then conveying templates spreads attached station to top film, and top film paving is attached to surface layer inserts top;
10. follow conveying templates to lamination shaping station, template is stacked on the fixed head of shaping mechanism from bottom to top successively, the template top that the portable plate of shaping mechanism is buckled on to the top, utilizes the adjustment positioner of shaping mechanism that the portable plate of the fixed head of shaping mechanism, each template and shaping mechanism is locked together;
Described formwork erection maintenance operation is that the shaping mechanism of folded full template locking is turned over and turn 90 degrees, and makes each template of having poured into a mould under vertical state, carry out formwork erection maintenance;
Described stripping process is separated with the cast finished product in template by completing the template of formwork erection maintenance operation.
A kind of process units for complex heat-preservation light weight wall board production technology, as shown in Figure 2, this device comprise for complete slurry front travel get the raw materials ready stirring system 1 and for delivery of template 2 to flat-die grouting with plunger, the production line conveying apparatus 3 of formwork erection maintenance operation and stripping process, throughput direction along production line conveying apparatus 3 is laid with successively with lower device: for depositing template and template 2 block-by-blocks can being placed into the median septum storehouse 4 on production line conveying apparatus 3, be arranged at first group of paving adsorption device 5 that bottom spreads attached station, be arranged at first group of automatic grouting device 6 of prime cement cast station, be arranged at the press-roller device 7 of exhaust pressure roller station, be arranged at the template middle part automatic plate press machine 8 that filled board presses station, be arranged at second group of automatic grouting device 9 of starch adhesive cast station, be arranged at second group of paving adsorption device 10 that top layer glass-fiber-fabric spreads attached station, be arranged at surface layer and fill the sieve adsorption device 11 of the attached station of material screen, be arranged at the 3rd group of paving adsorption device 12 that top film spreads attached station, be arranged at the automatic palletizing machine 13 of lamination shaping station, be connected with automatic palletizing machine for stacking the shaping mechanism 14 of the template of having poured into a mould, for shaping mechanism 14 is turned over to the switching mechanism 15 turning 90 degrees to vertical state, for completing the template 2 of the formwork erection maintenance operation stripper apparatus 16 separated with cast finished product in template.
As shown in Fig. 3-Fig. 6, for the median septum storehouse 4 in the process units of complex heat-preservation light weight wall board production technology of the present invention, described median septum storehouse 4 comprises the plate bin bracket 4-1 being used in conjunction with production line conveying apparatus 3, described production line conveying apparatus 3 slave plate bin bracket 4-1 middle parts are passed, described plate bin bracket 4-1 be provided with the hoisting frame 4-2 above production line conveying apparatus 3 and be connected in plate bin bracket 4-1 and hoisting frame 4-2 between the lifting driving device 4-3 that is used for driving hoisting frame 4-2 oscilaltion;
On described plate bin bracket 4-1, be installed with lead 4-4; Described hoisting frame 4-2 is provided with the fairlead 4-5 being flexibly connected with described lead 4-4, and described hoisting frame 4-2 moves up and down along described lead 4-4 by fairlead 4-5; The two opposite sides of described hoisting frame 4-2 are also provided with for the clamping device 4-6 of handling template 2 and drive described clamping device 4-6 to carry out the driving clamping device 4-7 that unclamps or clamp template 2 actions, described clamping device 4-6 is flexibly connected with described hoisting frame 4-2, described driving clamping device 4-7 one end is connected with described hoisting frame 4-2, and the other end is connected with described clamping device 4-6.
The operation principle in described median septum storehouse is: the template 2 that fork truck is deviate from a folded ingot stripper is pitched into median septum storehouse 4; the spacing framework of template 2 that template direction parts 4-9 in median septum storehouse 4 can fitly fall into template 2 to be surrounded by each spacing rod member, the bottom of template 2 rides on the hook 4-6-3 in clamped condition.The operation cycle in median septum storehouse is as follows:
(1) lifting driving device 4-3 drives hoisting frame 4-2 to be down to extreme lower position;
(2) driving clamping device 4-7 drives clamping device 4-6 to unclamp a bottom template 2;
(3) lifting driving device 4-3 drives hoisting frame 4-2 to rise to the position that clamping device 4-6 aims at second from the bottom template 2;
(4) driving clamping device 4-7 drives clamping device 4-6 to clamp second from the bottom template 2;
(5) lifting driving device 4-3 drives hoisting frame 4-2 to rise to extreme higher position with all the other templates 2, and last piece template 2 is stayed on production line conveying apparatus 3;
(6) production line conveying apparatus 3 starts, and sees template 2 off;
(7) repeat above-mentioned action.
In order to realize clamping or to unclamp action, as shown in Figure 5, the clamping device 4-6 of every side comprise cross at production line conveying apparatus 3 tops and and the rotating shaft 4-6-1 that is rotationally connected of hoisting frame 4-2, be divided into two groups of clamp assemblies at the axial two ends of rotating shaft 4-6-1 and be connected in rotating shaft 4-6-1 and driving clamping device 4-7 between swing linking arm 4-6-2; One end of described swing linking arm 4-6-2 is fixedly connected with rotating shaft 4-6-1, and the other end is flexibly connected with driving clamping device 4-7; Every group of clamp assembly comprise hook 4-6-3 and be connected in hook 4-6-3 and rotating shaft 4-6-1 between hook coupling assembling, the upper end of hook coupling assembling is fixedly connected with rotating shaft 4-6-1, hook 4-6-3 is installed on the lower end of hook coupling assembling.
When median septum storehouse fault or start, clamping device 4-6 may be in clamped condition, hook 4-6-3 is positioned at template 2 tops on production line conveying apparatus 3, while declining for fear of hoisting frame 4-2, hook 4-6-3 damages template 2, and the present invention has done following improvement: described hook coupling assembling comprises hook linking arm 4-6-4 and hook Connection Block; The upper end of described hook linking arm 4-6-4 is fixedly connected with rotating shaft 4-6-1; Described hook Connection Block by cross at the block 4-6-5 of hook 4-6-3 below and be fixedly connected on block 4-6-5 and hook linking arm 4-6-4 lower end between vertical connector 4-6-6 form, between vertical connector 4-6-6 and block 4-6-5, be provided with and be convenient to the movable breach of planting therebetween in hook 4-6-3 rear end, described hook 4-6-3 rear end is rotationally connected with vertical connector 4-6-6 by jointed shaft, and hook 4-6-3 front end bottom surface is provided with ramp structure; When template 2 is encountered in hoisting frame 4-2 decline, the inclined-plane of hook 4-6-3 front end bottom surface first touches template 2, and 2 couples of hook 4-6-3 of template have the thrust making progress, and hook 4-6-3 is upwards rotated around bearing pin, make hook 4-6-3 avoid template 2, avoid template 2 to cause damage.When hoisting frame 4-2 rises, hook 4-6-3 rotates around bearing pin under Action of Gravity Field, the block 4-6-5 that encounters vertical connector 4-6-6 below when forwarding horizontal level to, can not rotate hook 4-6-3 again, thereby makes hook 4-6-3 realize the function that support shuttering 2 rises.
In order to improve the intensity of clamping device 4-6, described clamping device 4-6 also comprises the horizontal hook connector 4-6-7 being connected between two groups of clamp assemblies, laterally hook connector 4-6-7 two ends are connected with the hook linking arm 4-6-4 of corresponding side clamp assembly, or be connected with the hook Connection Block of corresponding side clamp assembly, or be connected with hook Connection Block with the hook linking arm 4-6-4 of corresponding side clamp assembly simultaneously.
For synchronous hook plate, between two stack clamping device 4-6 of the two opposite sides of hoisting frame 4-2, be provided with synchronizing linkage 4-8.
In order to realize synchronous hook plate, as shown in Figure 5, described synchronizing linkage 4-8 is synchronizeed swing arm 4-8-1 by two that are fixedly connected with the rotating shaft 4-6-1 of two stack clamping device 4-6 respectively, 4-8-2 and be connected in two synchronous swing arm 4-8-1, and the synchronising (connecting) rod 4-8-3 between 4-8-2 forms.When right side clamping device 4-6 clamps, right side rotating shaft 4-6-1 clockwise rotates, and then drive synchronous swing arm 4-8-1 to clockwise rotate, by synchronising (connecting) rod 4-8-3, promoting synchronous swing arm 4-8-2 rotates counterclockwise, synchronous swing arm 4-8-2 drives rotating shaft 4-6-1 in left side to rotate counterclockwise, rotating shaft 4-6-1 in left side drives left side clamping device 4-6 to rotate counterclockwise, thereby realizes synchronous clamping.Vice versa.
In order to guarantee template, on production line, can fitly place, on described hoisting frame 4-2, be also provided with template direction parts 4-9, described template direction parts 4-9 is located at template 2 surroundings by multicomponent and the spacing guide rod that is fixedly connected with hoisting frame 4-2 forms, the upper dimension that is used for template 2 to carry out spacing spacing framework being formed by each spacing guide rod is greater than template 2 sizes and from top to bottom reduces gradually, and lower dimension is slightly larger than template 2 sizes and size constancy from top to bottom.
In order to drive better hoisting frame 4-2 lifting and clamping device 4-6 to unclamp clamping, described lifting driving device 4-3 and driving clamping device 4-7 adopt oil cylinder or cylinder.
As shown in Figure 17-Figure 21, for first group of paving adsorption device 5 in the process units of complex heat-preservation light weight wall board production technology of the present invention, this device comprises for transporting the production line conveying apparatus 3 of template 2 and being arranged at the roller frame assembly 5-1 on production line conveying apparatus 3; Described production line conveying apparatus 3 comprises frame 3-1 and is installed on the transfer assembly 3-2 on frame 3-1; Described roller frame assembly 5-1 comprises upper roller assembly 5-1-1, lower roller assembly 5-1-3 and for supporting the support 5-1-2 of upper roller assembly 5-1-1 and lower roller assembly 5-1-3; Described support 5-1-2 comprise the frame 3-1 top that is vertically fixedly installed in production line conveying apparatus 3 vertical adjustment frame 5-1-2-1, be installed on vertical adjustment frame 5-1-2-1 top for support the upper adjustment plate 5-1-2-2 of upper roller assembly 5-1-1 and be installed on vertical adjustment frame 5-1-2-1 bottom for supporting the lower adjustment plate 5-1-2-3 of lower roller assembly 5-1-3;
Described upper roller assembly 5-1-1 comprises the upper rotating shaft 5-1-1-1 that is installed on adjustment plate 5-1-2-2, it is outer and be wound with the material reel 5-1-1-3 of curling paving addendum to rotate the upper roller 5-1-1-2 of socket with upper rotating shaft 5-1-1-1 and can turning set be connected to upper roller 5-1-1-2; Described lower roller assembly 5-1-3 comprises the lower rotary shaft 5-1-3-1 being installed on lower adjustment plate 5-1-2-3 and rotates with lower rotary shaft 5-1-3-1 the lower roller 5-1-3-2 being socketed.
The quantity of described roller frame assembly 5-1 is more than two, each organizes roller frame assembly 5-1 along the throughput direction adjacent laying successively of production line conveying apparatus 3, is positioned at the lower limb of lower roller 5-1-3-2 of roller frame assembly 5-1 of front side higher than the lower limb of lower roller 5-1-3-2 that is positioned at the roller frame assembly 5-1 of rear side.
Described vertical adjustment frame 5-1-2-1 bottom be provided with more than two arrange from bottom to top for adjusting lower adjustment plate 5-1-2-3 with respect to the screw installing hole 2211 of production line conveying apparatus 3 setting height(from bottom)s, described lower adjustment plate 5-1-2-3 is by screw connector and corresponding screw installing hole 2211 connections.
Described upper adjustment plate 5-1-2-2 be provided with two above along the throughput direction of production line conveying apparatus 3, lay successively for installing the upper mounting groove 2221 of rotating shaft 5-1-1-1; The opening direction of described upper mounting groove 2221 is for straight up, and in the middle part of opening, the A/F to bottom remains unchanged, and opening middle part increases gradually to the A/F on top; Described lower adjustment plate 5-1-2-3 be provided with two above along the throughput direction of production line conveying apparatus 3, lay successively for the lower mounting groove 2231 of lower rotary shaft 5-1-3-1 is installed; The opening direction of described lower mounting groove 2231 remains unchanged horizontal by 30 °-60 ° inclinations and A/F.
The operation principle of described paving adsorption device is as follows: the material drum sheath that entire volume is wound with to glass-fiber-fabric or film is placed in outside upper roller, by upper rotating shaft, be set up in the upper mounting groove of upper adjustment plate, traction glass-fiber-fabric or film lower end are walked around the backward front paving of lower roller downwards and are attached in template, by the adhesive force between paving enclosure material and template, glass-fiber-fabric or film are attached in template, along with production line conveying apparatus band moving platen advances, glass-fiber-fabric and film are spread continuously and invest template top, automatically cut off to appropriate length, complete the attached work of paving, under continuation, spread together attached work.When needs are during at the attached twice material in template upper berth, roller frame assembly more than two can be set and set up respectively the material reel that is wound with different materials, in template course of conveying, the paving that can disposablely synchronously complete two or more materials is attached, greatly increases work efficiency.
Described second group of paving adsorption device 10, the 3rd group of paving adsorption device 12 can adopt with first group of identical paving adsorption device of paving adsorption device 6 or on the basis of first group of paving adsorption device 6 few one group of roller frame assembly.
As shown in Figure 22-Figure 25, for first group of automatic grouting device 6 in the process units of complex heat-preservation light weight wall board production technology of the present invention, this device comprises slip casting frame 6-1, be arranged in the production line conveying apparatus 3 at slip casting frame 6-1 middle part, be divided into production line conveying apparatus 3 direct of travel both sides and be vertically fixedly arranged on two groups of guide pillar 6-2 on slip casting frame 6-1, the travel(l)ing rest 6-3 that guide pillar 6-2 carries out elevating movement relatively, the lifting driving device 6 that is set up in the slip casting hopper 6-4 of production line conveying apparatus 3 tops and is used for driving travel(l)ing rest 6-3 lifting by travel(l)ing rest 6-3, the top of described slip casting hopper 6-4 is provided with charging aperture 6-4-1, and bottom is provided with discharging opening 6-4-2, and middle part is provided with the agitating device 6-4-3 that realizes discharging for stirring slurry, and the outside of slip casting hopper 6-4 is provided with for driving the motor 6-6 of agitating device 6-4-3.Described first group of automatic grouting device 6 not only can carry out automatic grouting to being positioned over the template 2 of advancing on production line conveying apparatus 3, make template 2 slip casting process implementation automations, and capable of regulating slip casting thickness, meet the slip casting thickness demand of different-thickness specification template 2.
In order further to limit the discharging opening 6-4-2 of slip casting hopper 6-4 and the minimum range of template 2 upper surfaces, as shown in figure 24, described slip casting frame 6-1 is provided with the means for adjusting limit of movement 6-7 that is positioned at travel(l)ing rest 6-3 two side bottoms.During work, first according to the position of the good means for adjusting limit of movement 6-7 of slip casting Height Adjustment, by means for adjusting limit of movement 6-7, the extreme lower position of travel(l)ing rest is limited, thereby avoid the discharging opening 6-4-2 position of the slip casting hopper 6-4 that is connected with travel(l)ing rest 6-3 lower than preset height position, by lifting drive 6-5, adjust again afterwards the height and position of travel(l)ing rest 6-3.
Preferably, as shown in figure 24, described means for adjusting limit of movement 6-7 is by being fixed on the sleeve on slip casting frame 6-1, the nut that is fixed on sleeve top and the screw rod being connected with nut thread, and the top of screw rod is used for being supported in the corresponding side bottom of travel(l)ing rest.
In travel(l)ing rest lifting process, there is stuck phenomenon, described lifting drive 6-5 consists of hydraulic drive cylinder, the cylinder body of hydraulic drive cylinder is connected with slip casting frame 6-1 fixed installation, and the piston rod part of hydraulic drive cylinder and travel(l)ing rest 6-3 are rotationally connected by rotating shaft.
In order automatically to strike off the surface of slurry after slip casting, make the template surface after slip casting smooth, the setting that recedes gradually of the discharging opening 6-4-2 back side panel of described slip casting hopper 6-4 from top to bottom.
In order to facilitate material, from charging aperture, to discharging opening, evenly carry, as shown in figure 23, the big up and small down funnel-form of its top feed mouth 6-4-1 of described slip casting hopper 6-4, the middle part of slip casting hopper 6-4 is cylindric, and described agitating device 6-4-3 is comprised of with the stirring vane that is distributed in the different radial direction of shaft the shaft being installed in cylinder.
In order further to improve the flexibility of lifting moving between travel(l)ing rest 6-3 and guide pillar 6-2, as shown in figure 25, described travel(l)ing rest 6-3 is connected by guide pin bushing 6-8 and guide pillar 6-2, by pivot bush unit, the inner sleeve 6-8-1 in guide pillar 6-2 periphery forms with the outer sleeve 6-8-2 that is fixedly installed in inner sleeve 6-8-1 periphery described guide pin bushing 6-8, inner sleeve 6-8-1 inwall is provided with the spirality oil-way extending from top to bottom, and the barrel of outer sleeve 6-8-2 is provided with the oil inlet passage communicating with spirality oil-way.
The operation principle of described first group of automatic grouting device 6 is as follows: when production line conveying apparatus 3 is delivered to slip casting station by template 2, lifting drive 6-5 drives travel(l)ing rest 6-3 to decline, travel(l)ing rest 6-3 drives slip casting hopper 6-4 to be down to setting height, motor 6-6 drives agitating device 6-4-3 to rotate, slurry is fallen template 2 equably from discharging opening 6-4-2, and the back side panel of discharging opening 6-4-2 strikes off slurry simultaneously.
Described second group of automatic grouting device 9 adopts and first group of device that automatic grouting device 6 is identical.
As shown in Figure 26-Figure 29, for the press-roller device 7 in the process units of complex heat-preservation light weight wall board production technology of the present invention, described press-roller device 7 comprises pressure roller frame 7-1, be located at the production line conveying apparatus 3 that conveying templates 2 advances that is used on pressure roller frame 7-1, cross at the press roll component 7-2 of production line conveying apparatus 3 tops and be connected in press roll component 7-2 and pressure roller frame 7-1 between be used for the pressure roller lifting drive 7-3 that drives press roll component 7-2 to move up and down, described press roll component 7-2 comprises the drum drive motor 7-4 that periphery wall is distributed with the cylinder 7-2-2 of bristle 7-2-1 and is used for driving cylinder 7-2-2 to rotate, the direct of travel of the axis direction of described cylinder 7-2-2 and production line conveying apparatus 3 is perpendicular.
As Figure 26, shown in Figure 27, in order to realize better moving up and down of press roll component 7-2, described pressure roller lifting drive 7-3 comprises a pair of swing arm 7-3-1 that is symmetricly set in the axial both sides of cylinder 7-2-2, be connected in hydraulic pressure or air pressure actuator 7-3-2 between swing arm 7-3-1 upper end and pressure roller frame 7-1, the lower end of swing arm 7-3-1 and pressure roller frame 7-1 are articulated and connected, one end of the upper end of swing arm 7-3-1 and hydraulic pressure or air pressure actuator 7-3-2 is articulated and connected, described cylinder 7-2-2 is rotationally connected by being fixedly connected on roller shaft 7-2-3 and the swing arm 7-3-1 at its middle part, two side chains that are positioned at cylinder 7-2-2 on roller shaft 7-2-3 have slotted nut to limit cylinder 7-2-2 along roller shaft 7-2-3 axial float, between slotted nut and roller shaft 7-2-3, be provided with key loosening to prevent slotted nut, the setting height(from bottom) of described roller shaft 7-2-3 departs from the upper end articulated position of swing arm 7-3-1 and the line between the articulated position of lower end between the upper end of swing arm 7-3-1 articulated position and lower end articulated position and installation site, the other end of described hydraulic pressure or air pressure actuator 7-3-2 and pressure roller frame 7-1 are articulated and connected.
Described pressure roller lifting drive has more than and is confined to said structure, can be also by the mechanism of slide rail or rack-and-pinion lifting.
The operation principle of described press-roller device 7 is as follows: when the template 2 of the good slurry of note is delivered to pressure roller station, hydraulic pressure or air pressure actuator 7-3-2 drive swing arm 7-3-1 to swing to working position (as shown in figure 28), drum drive motor 7-4 starts, head roll 7-2-2 rotates, bristle 7-2-1 on cylinder 7-2-2 stings in slurry, pneumatosis in slurry is discharged, and meanwhile, the outer circumference surface of cylinder 7-2-2 is flat by slurry roller.
As shown in figure 29, in order to obtain better exhaust effect, described bristle 7-2-1 is perpendicular to the periphery wall of cylinder 7-2-2 and distribution equably.
As shown in figure 27, in order to drive better swing arm 7-3-1 to swing, described hydraulic pressure or air pressure actuator 7-3-2 are cylinder or oil cylinder, the cylinder body of cylinder or oil cylinder is articulated and connected with the mount pad 7-5 being fixedly installed on pressure roller frame 7-1, and the upper end of the piston rod head of cylinder or oil cylinder and swing arm 7-3-1 is articulated and connected.
As shown in Figure 37-Figure 38, for the template middle part automatic plate press machine 8 in the process units of complex heat-preservation light weight wall board production technology of the present invention, described template middle part automatic plate press machine 8 comprises pressing plate frame 8-1 and the production line conveying apparatus 3 for delivery of template 2 passing from pressing plate frame 8-1 middle part, described pressing plate frame 8-1 be provided with the pressing plate hoisting frame 8-2 above production line conveying apparatus 3 and be connected in pressing plate frame 8-1 and pressing plate hoisting frame 8-2 between the hoisting frame drive unit 8-3 being used for dynamic pressure plate hoisting frame 8-2 oscilaltion; On described pressing plate frame 8-1, be vertically provided with and promote guide pillar 8-4, described pressing plate hoisting frame 8-2 is provided with and the lifting guide pin bushing 8-5 that promotes guide pillar 8-4 and is flexibly connected, and described pressing plate hoisting frame 8-2 moves up and down along described lifting guide pillar 8-4 by lifting guide pin bushing 8-5; Described pressing plate hoisting frame 8-2 is also installed with pressing plate 8-6 more smaller than template 2 inner cavity sizes and that be connected with pressing plate hoisting frame 8-2 elasticity, and described pressing plate 8-6 is provided with vibrating device 8-7; On described pressing plate frame 8-2, be also equipped with for responding to the induction installation 8-8 of pressing plate hoisting frame 8-2 or pressing plate 8-6 height and position, described induction installation 8-8 and hoisting frame drive unit 8-3 are connected to control the lifting work of hoisting frame drive unit 8-3.
In order to extend the service life that promotes guide pin bushing 8-5, described lifting guide pin bushing 8-5 adopts structure as shown in figure 25, by cylinder with the steel bushing of cylinder inner wall interference fit, form, described steel bushing inwall is provided with the helical oil groove extending from top to bottom, and described cylinder barrel middle part is provided with the fuel feed hole communicating with oil groove.
Stressed more even in order to push, the quantity of described lifting guide pillar 8-4 is four and the symmetrical surrounding that is divided into pressing plate hoisting frame 8-2, and the quantity of described lifting guide pin bushing 8-5 is consistent with lifting guide pillar 8-4.
In order to drive better pressing plate hoisting frame 8-2 rise and fall, described hoisting frame drive unit 8-3 is cylinder or oil cylinder.
In order to meet the different requirements of the products of different specifications extruded sheet compacting degree of depth, the setting height(from bottom) position of described induction installation 8-8 relatively pressing plate frame 8-2 is adjusted.
The operation principle of described template middle part automatic plate press machine 8 is as follows: when the template 2 of the good slurry of note is delivered to extruded sheet extrusion position, artificial or equipment is put into set of molds frame by extruded sheet, hoisting frame drive unit 8-3 drives hoisting frame 8-2 to drop to setting height, vibrating motor 8-7 starts band dynamic pressure plate 8-6 vibration, pressing plate 8-6 presses extruded sheet downwards, slurry toward surrounding diffusion, is filled equably hollow and the surrounding position of extruded sheet under vibration pressured state.
As shown in Fig. 7-Figure 16, for the shaping mechanism 14 in the process units of complex heat-preservation light weight wall board production technology of the present invention and switching mechanism 15, described switching mechanism 15 comprises underframe 15-1, be located at the rollover stand 15-2 of underframe 15-1 top and be connected in underframe 15-1 and rollover stand 15-2 between be used for drive the upset of rollover stand 15-2 upset to drive oil cylinder 15-3, the front end of rollover stand 15-2 is articulated with underframe 15-1 front side by jointed shaft 15-6, the rear end of rollover stand 15-2 drives one end of oil cylinder 15-3 to be rotationally connected with upset, upset drives the other end and the underframe 15-1 of oil cylinder 15-3 to be rotationally connected, the left and right sides of underframe 15-1 is respectively provided with respectively one group of track 15-4 that extends and be parallel to each other along fore-and-aft direction, described shaping mechanism 14 comprises fixed frame 14-1, is vertically fixedly installed in the fixed head 14-2 of top, fixed frame 14-1 front side, is vertically movably installed in fixed frame 14-1 back side top and the energy portable plate 14-3 that fixed frame 14-1 moves forward and backward relatively and is used for adjusting the adjustment positioner 14-4 that the relative fixed frame 14-1 of portable plate 14-3 moves forward and backward, and adjusting positioner 14-4 can be screw-rod structure or hydraulic-pneumatic oil cylinder or other structure, rear and front end, described fixed frame 14-1 bottom be respectively provided with respectively a pair of match with track 15-4 be used for the axle assembly 14-5 that drives shaping mechanism to move forward and backward, the front end left and right sides of described underframe 15-1 be also respectively provided with respectively one group can with the corresponding axle locating 15-5 that is rotationally connected and can be separated corresponding thereto of two axle assembly 14-5 that is positioned at fixed frame 14-1 front end, the bottom rear side of described fixed frame 14-1 is also provided with can fixing turnover connecting piece 14-6 that again can corresponding thereto separated relative to rollover stand 15-2 front end.
In order to locate better, clamp shaping mechanism 14, as shown in figure 11, described axle locating 15-5 comprises the supporting seat 15-5-1 being fixedly installed on underframe 15-1, be fixedly installed in wheel shaft on the supporting seat 15-5-1 block 15-5-2 that puts in place, rotational support is connected in the wheel shaft rotation locating shaft 15-5-3 on supporting seat 15-5-1, be fixedly installed in the oil cylinder positioning seat 15-5-4 on underframe 15-1, the rotation positional cylinder 15-5-5 that one end and oil cylinder positioning seat 15-5-4 are rotationally connected, and fork 15-5-6 is located in the rotation being connected between the rotation positional cylinder 15-5-5 other end and wheel shaft rotation locating shaft 15-5-3, rotation location fork 15-5-6 and wheel shaft rotation locating shaft 15-5-3 coaxial linkage, as shown in figure 14, each axle assembly 14-5 comprises the axle block 14-5-1 being fixedly installed on fixed frame 14-1, the wheel 14-5-3 that is installed on the wheel shaft 14-5-2 on axle block 14-5-1 and is rotationally connected with wheel shaft 14-5-2, axial one end of described wheel shaft rotation locating shaft 15-5-3 is coaxially installed with for turning set and is connected to and partly wraps axle sleeve 15-5-7 on wheel shaft 14-5-2, the described axle sleeve wall that partly wraps axle sleeve 15-5-7 is provided with the opening of being convenient to wheel shaft 14-5-2 turnover, as shown in Figure 15, Figure 16, describedly partly wrap opening that axle sleeve 15-5-7 can go at the drive backspin of rotation positional cylinder 15-5-5 and rotation location fork 15-5-6 half bag axle sleeve 15-5-7 in backward or downward two states.
In order to realize being better rotationally connected and relative separation of axle assembly 14-5 and axle locating 15-5, as shown in figure 12, the described axle sleeve 15-5-7 internal perisporium cross section of partly wrapping is U-shaped, and U-shaped bottom is the semicircle being rotatably assorted with wheel shaft.
In order to realize better the location to axle assembly 14-5, as shown in figure 11, the described wheel shaft block 15-5-2 that puts in place is L-type, and the angle position of L-type is provided with the fillet matching with wheel shaft 14-5-2 diameter.
In order to realize better upset, realize rollover stand 15-2 and fix and relative separation with the relative of shaping mechanism 14, as shown in Figure 7, described turnover connecting piece 14-6 comprises the upset Connection Block 14-6-1 being connected with fixed frame 14-1 fixed installation and is installed on the upset connecting axle 14-6-2 overturning on Connection Block 14-6-1, and the axis of described upset connecting axle 14-6-2 and wheel shaft 14-5-2 is parallel to each other, as shown in figure 13, described rollover stand 15-2 comprises rollover stand body 15-2-1, the rollover stand overturning seat 15-2-2 that is fixed at rollover stand body 15-2-1 front end and is rotationally connected with jointed shaft 15-6, the rollover stand front fork plate 15-2-3 that is fixedly installed in outside, rollover stand body 15-2-1 rear end and is connected with upset connecting axle 14-6-2, and the rollover stand oil cylinder seat 15-2-4 that is fixedly installed in rollover stand body 15-2-1 rear inside and drives one end of oil cylinder 15-3 to be rotationally connected with upset, described rollover stand front fork plate 15-2-3 is provided with the U-shaped buckling groove 15-2-5 of the connecting axle 14-6-2 turnover of being convenient to overturn.
No longer down upset when making shaping mechanism 14 be turned to horizontal level, avoiding being turned to dead-centre position causes switching mechanism 14 to overturn, as shown in figure 13, bottom, the rear end of described rollover stand 15-2 is also provided with turnover position limiting apparatus 15-7, and turnover position limiting apparatus 15-7 adopts bolt regulating device.
For the ease of the movement of underframe 15-1, the bottom of described underframe 15-1 is provided with the castor for driving underframe 15-1 to move.
The operation principle of described shaping mechanism 14 and switching mechanism 15 is as follows:
(1) shaping mechanism 14 moves to upset preparation station: as Figure 14, shown in Figure 15, when shaping mechanism 14 along track 15-4 with respect to underframe 15-1 by after while moving forward to upset preparation station, even if axle assembly 14-5 encounters wheel shaft on axle locating 15-5 while putting block 15-5-2 in place, shaping mechanism 14 stops mobile, now the wheel shaft 14-5-2 on axle assembly 14-5 just enters half bag axle sleeve 15-5-7 (now, partly wrap the opening of axle sleeve 15-5-7 backward), upset connecting axle 14-6-2 on the turnover connecting piece 14-6 of shaping mechanism head end just falls in the U-shaped buckling groove 15-2-5 of rollover stand front fork plate 15-2-3,
(2) location, shaping mechanism 14 turn to lamination state: then the rotation positional cylinder 15-5-5 on axle locating 15-5 starts, drive rotation location fork 15-5-6, drive wheel shaft rotation locating shaft 15-5-3 to rotate 90 degree, Open Side Down to make half bag axle sleeve 15-5-7, the free degree (as shown in figure 16) of restriction shaping mechanism all directions; Then upset drives oil cylinder 15-3 to start, drive rollover stand 15-2, rollover stand 15-2 is upwards rotated around jointed shaft 15-6, rollover stand 15-2 promotes the upset connecting axle 14-6-2 on turnover connecting piece 14-6 by rollover stand front fork plate 15-2-3, the wheel shaft 14-5-2 that shaping mechanism 14 be take on axle assembly 14-5 as making progress, fulcrum is rotated, until shaping mechanism 14 forwards lamination state (as shown in Figure 7) to;
(3) shaping mechanism 14 turn to maintenance state, remove location, deliver to curing line: when shaping mechanism 14 to lower and on fold successively after the template 2 of the good slurry of note, adjusting positioner 14-4 drives portable plate 14-3 to move down, locking template 2, and then upset drives oil cylinder 15-3 to start, drive rollover stand 15-2, rollover stand 15-2 is rotated around jointed shaft 15-6, rollover stand 15-2 pulls the upset connecting axle 14-6-2 on turnover connecting piece 14-6 by rollover stand front fork plate 15-2-3, wheel shaft 14-5-2 that shaping mechanism take on axle assembly 14-5 is rotated as fulcrum, until shaping mechanism 14 forwards maintenance state (as shown in Figure 8) to, then the rotation positional cylinder 15-5-5 on axle locating 15-5 starts, drive rotation location fork 15-5-6, driving wheel shaft rotation locating shaft 15-5-3 to return turn 90 degrees, the opening that makes half bag axle sleeve 15-5-7 is (as shown in figure 15) backward, remove the automatic degree restriction that shaping mechanism 14 along continuous straight runs move, wheel shaft 14-5-2 on axle assembly 14-5 with partly wrap axle sleeve 15-5-7 can relative separation, the U-shaped buckling groove 15-2-5 of upset connecting axle 14-6-2 on turnover connecting piece 14-6 and rollover stand front fork plate 15-2-3 also can relative separation, then shaping mechanism is sent to curing line along the relative underframe 15-1 of track 15-4 after by forward direction.
As shown in Figure 30-Figure 36, for the automatic palletizing machine 13 in the process units of complex heat-preservation light weight wall board production technology of the present invention, in the lamination frame 13-1 body of described automatic palletizing machine 13, be provided with side by side adjacent grasping plate station 13-2 and lamination station 13-3, production line conveying apparatus 3 conveying templates 2 are to grasping plate station 13-2; Described automatic palletizing machine 13 is also provided with and is movably installed in the adjustable shelf 13-4 that lamination frame 13-1 is inner and can walk between the grasping plate station 13-2 of lamination frame 13-1 and lamination station 13-3; The travel driving unit 13-5 that drives adjustable shelf 13-4 walking is installed between described adjustable shelf 13-4 and lamination frame 13-1; Adjustable shelf 13-4 two opposite sides are arranged with two groups of 13-6 of hoisting mechanism up and down that are used for handling template 2, are also provided with the 13-7 of lifting driving device up and down for driving upper and lower hoisting mechanism 13-6 to rise or decline on adjustable shelf 13-4;
In order synchronously to drive better upper and lower hoisting mechanism 13-6, described upper and lower lifting driving device 13-7 comprises lifting speed reducer 13-7-1 and the synchronous gear box 13-7-2 being fixedly installed on adjustable shelf 13-4, between the power input shaft of the power output shaft of lifting speed reducer 13-7-1 and synchronous gear box 13-7-2, pass through the sprocket wheel connection for transmission of chain one 13-7-3 and corresponding matching, the power output shaft of two synchronous outputting powers of synchronous gear box 13-7-2 is respectively by sprocket wheel and two groups of upper and lower hoisting mechanism 13-6 connection for transmissions of chain two 13-7-4 and chain three 13-7-5 and corresponding matching, on described adjustable shelf 13-4, be installed with and be used for respectively tension chain two 13-7-4, the chain tension wheels 13-7-6 of chain three 13-7-5.
For upper and lower climbing shuttering 2 better, the 13-6 of hoisting mechanism up and down of every side comprises driving axle part 13-6-1 and the driven shaft parts 13-6-2 that is rotationally connected and is divided into production line conveying apparatus both sides Shang Xia 3 with adjustable shelf 13-4, and driving axle part 13-6-1 is the corresponding power output shaft connection for transmission with synchronous gear box 13-7-2 by corresponding chain two 13-7-4 or chain three 13-7-5; Between driving axle part 13-6-1 and driven shaft parts 13-6-2, pass through two above lifting driving chain 13-6-3 connection for transmissions, between each lifting driving chain 13-6-3, be installed with the synchronous connecting shaft that transverse horizontal arranges, the axial both sides of synchronous connecting shaft are provided with for clamping the pawl that hangs of template.
In order to eliminate chain slack phenomenon, improve the transmission efficiency of chain, between described adjustable shelf 13-4 and driven shaft parts 13-6-2, be provided with for regulating the tensioning adjusting device of lifting driving chain 13-6-3 rate of tension.Adjustable shelf 13-4 is provided with groove, and tensioning adjusting device can move up and down along the relative adjustable shelf 13-4 of groove, moves to after correct position with nut check tensioning adjusting device.
For adjustable shelf 13-4 can be moved better more reposefully, described travel driving unit 13-5 comprises the driving speed reducer 13-5-1 being fixedly installed on adjustable shelf 13-4, rotation be installed on adjustable shelf 13-4 upper and with the perpendicular walking driving shaft 13-5-2 of adjustable shelf 13-4 direction of travel, be fixedly installed in the gear 13-5-3 at the walking axial two ends of driving shaft 13-5-2 and be installed on both sides, lamination frame 13-1 top and with the tooth bar 13-5-4 of the corresponding engaged transmission of corresponding side gear 13-5-3, between the power output shaft of driving speed reducer 13-5-1 and walking driving shaft 13-5-2, pass through walking sprocket wheel 13-5-5 and walking chain 13-5-6 connection for transmission.
The described stirring system 1 of getting the raw materials ready adopts existing mixer, and as QJ1000 type light-weight aggregate forced mixer, the slurry being stirred is piped to automatic grouting station; Described production line conveying apparatus 3 can adopt roller conveying device or belt conveyor or the combination of the two; Described sieve adsorption device adopts existing screen cloth, also can add a drive unit and realize Automatic sieve material as cylinder, oil cylinder; Described stripper apparatus adopts existing ingot stripper.
The above-mentioned specific embodiment is just explained in detail technical scheme of the present invention, and the present invention has more than and is only confined to above-described embodiment, and every any improvement or replacement according to the principle of the invention, all should be within protection scope of the present invention.
Claims (10)
1. a production technology for complex heat-preservation Light trabs, is characterized in that: this technique comprises slurry preparation, flat-die slip casting, formwork erection maintenance and the stripping process carrying out successively;
Described slurry front travel be by ready material according to predefined ratio mixing and stirring, standby;
Described flat-die grouting with plunger comprises following step of sequentially carrying out:
1. conveying templates spreads attached station to bottom, spreads attached bottom glass-fiber-fabric and film above template;
2. then carry the template of completing glass-fiber-fabric and film to mould assembling station, frame is assembled in to template surrounding, make template top form the unlimited cast cavity in top;
3. then conveying templates, to prime cement pourer position, injects cast cavity to setting height by the slurry of slurry front travel preparation, forms prime cement, and strikes off prime cement surface;
4. then conveying templates, to exhaust pressure roller station, is discharged the pneumatosis in prime cement and the flat slurry of roller surface;
5. then conveying templates presses station to filled board, and filled board is placed in to top, prime cement middle part, and downward crushing clamp core, imbeds in prime cement the base section of filled board afterwards;
6. then conveying templates, to starch adhesive cast station, continues to fill with cast cavity by the slurry of slurry front travel preparation, forms starch adhesive, and strikes off starch adhesive surface;
7. then conveying templates spreads attached station to top layer glass-fiber-fabric, spreads attached top layer glass-fiber-fabric above starch adhesive;
8. then conveying templates is filled the attached station of material screen to surface layer, and surface layer inserts is attached on top layer glass-fiber-fabric through the even shakedown of screen cloth;
9. then conveying templates spreads attached station to top film, and top film paving is attached to surface layer inserts top;
10. follow conveying templates to lamination shaping station, template is stacked on the fixed head of shaping mechanism from bottom to top successively, the template top that the portable plate of shaping mechanism is buckled on to the top, utilizes the adjustment positioner of shaping mechanism that the portable plate of the fixed head of shaping mechanism, each template and shaping mechanism is locked together;
Described formwork erection maintenance operation is that the shaping mechanism of folded full template locking is turned over and turn 90 degrees, and makes each template of having poured into a mould under vertical state, carry out formwork erection maintenance;
Described stripping process is separated with the cast finished product in template by completing the template of formwork erection maintenance operation.
2. the process units for complex heat-preservation light weight wall board production technology described in claim 1, it is characterized in that: this device comprise for complete the stirring system of getting the raw materials ready (1) of slurry front travel and for delivery of template (2) to flat-die grouting with plunger, the production line conveying apparatus of formwork erection maintenance operation and stripping process (3), throughput direction along production line conveying apparatus (3) is laid with successively with lower device: for depositing template and template (2) block-by-block can being placed into the median septum storehouse (4) on production line conveying apparatus (3), be arranged at first group of paving adsorption device (5) that bottom spreads attached station, be arranged at first group of automatic grouting device (6) of prime cement cast station, be arranged at the press-roller device (7) of exhaust pressure roller station, be arranged at the template middle part automatic plate press machine (8) that filled board presses station, be arranged at second group of automatic grouting device (9) of starch adhesive cast station, be arranged at second group of paving adsorption device (10) that top layer glass-fiber-fabric spreads attached station, be arranged at surface layer and fill the sieve adsorption device (11) of the attached station of material screen, be arranged at the 3rd group of paving adsorption device (12) that top film spreads attached station, be arranged at the automatic palletizing machine (13) of lamination shaping station, be connected with automatic palletizing machine for stacking the shaping mechanism (14) of the template of having poured into a mould, for shaping mechanism (14) is turned over to the switching mechanism (15) turning 90 degrees to vertical state, for completing the template (2) of the formwork erection maintenance operation stripper apparatus (16) separated with cast finished product in template.
3. process units according to claim 2, it is characterized in that: described median septum storehouse (4) comprises the plate bin bracket (4-1) being used in conjunction with production line conveying apparatus (3), described production line conveying apparatus (3) slave plate bin bracket (4-1) middle part is passed, described plate bin bracket (4-1) be provided be positioned at the hoisting frame (4-2) of production line conveying apparatus (3) top and be connected in plate bin bracket (4-1) and hoisting frame (4-2) between the lifting driving device (4-3) that is used for driving hoisting frame (4-2) oscilaltion; On described plate bin bracket (4-1), be installed with lead (4-4); Described hoisting frame (4-2) is provided with the fairlead (4-5) being flexibly connected with described lead (4-4), and described hoisting frame (4-2) moves up and down along described lead (4-4) by fairlead (4-5); The two opposite sides of described hoisting frame (4-2) are also provided with for the clamping device (4-6) of handling template (2) and drive described clamping device (4-6) to carry out the driving clamping device (4-7) that unclamps or clamp template (2) action, described clamping device (4-6) is flexibly connected with described hoisting frame (4-2), described driving clamping device (4-7) one end is connected with described hoisting frame (4-2), and the other end is connected with described clamping device (4-6).
4. process units according to claim 3, is characterized in that: the clamping device of every side (4-6) comprise cross at production line conveying apparatus (3) top and and the rotating shaft (4-6-1) that is rotationally connected of hoisting frame (4-2), be divided into rotating shaft (4-6-1) axially two ends two groups of clamp assemblies and be connected in rotating shaft (4-6-1) and driving clamping device (4-7) between swing linking arm (4-6-2); One end of described swing linking arm (4-6-2) is fixedly connected with rotating shaft (4-6-1), and the other end is flexibly connected with driving clamping device (4-7); Every group of clamp assembly comprise hook (4-6-3) and be connected in hook (4-6-3) and rotating shaft (4-6-1) between hook coupling assembling, the upper end of hook coupling assembling is fixedly connected with rotating shaft (4-6-1), and hook (4-6-3) is installed on the lower end of hook coupling assembling;
Described hook coupling assembling comprises hook linking arm (4-6-4) and hook Connection Block; The upper end of described hook linking arm (4-6-4) is fixedly connected with rotating shaft (4-6-1); Described hook Connection Block by cross at the block (4-6-5) of hook (4-6-3) below and be fixedly connected on block (4-6-5) and hook linking arm (4-6-4) lower end between vertical connector (4-6-6) form, between vertical connector (4-6-6) and block (4-6-5), be provided with and be convenient to the movable breach of planting therebetween in hook (4-6-3) rear end, described hook (4-6-3) rear end is rotationally connected by jointed shaft and vertical connector (4-6-6), and hook (4-6-3) front end bottom surface is provided with ramp structure;
Described clamping device (4-6) also comprises the horizontal hook connector (4-6-7) being connected between two groups of clamp assemblies, laterally hook connector (4-6-7) two ends are connected with the hook linking arm (4-6-4) of corresponding side clamp assembly, or be connected with the hook Connection Block of corresponding side clamp assembly, or be connected with hook Connection Block with the hook linking arm (4-6-4) of corresponding side clamp assembly simultaneously;
Be positioned between two stack clamping devices (4-6) of two opposite sides of hoisting frame (4-2) and be provided with synchronizing linkage (4-8), described synchronizing linkage (4-8) is synchronizeed swing arm (4-8-1 by two that are fixedly connected with the rotating shaft (4-6-1) of two stack clamping devices (4-6) respectively, 4-8-2) form with the synchronising (connecting) rod (4-8-3) being connected between two synchronous swing arms (4-8-1,4-8-2).
5. process units according to claim 2, it is characterized in that: described switching mechanism (15) comprises underframe (15-1), be located at the rollover stand (15-2) of underframe (15-1) top and be connected in underframe (15-1) and rollover stand (15-2) between be used for the upset driving oil cylinder (15-3) that drives rollover stand (15-2) to overturn, the front end of rollover stand (15-2) is articulated with underframe (15-1) front side by jointed shaft (15-10), the rear end of rollover stand (15-2) drives one end of oil cylinder (15-3) to be rotationally connected with upset, upset drives the other end and the underframe (15-1) of oil cylinder (15-3) to be rotationally connected, the left and right sides of underframe (15-1) is respectively provided with respectively one group of track (15-4) that extends and be parallel to each other along fore-and-aft direction,
Described shaping mechanism (14) comprises fixed frame (14-1), is vertically fixedly installed in the fixed head (14-2) of top, fixed frame (14-1) front side, is vertically movably installed in fixed frame (14-1) back side top and the energy portable plate (14-3) that fixed frame (14-1) moves forward and backward relatively and is used for adjusting portable plate (14-3) the adjustment positioner (14-4) that fixed frame (14-1) moves forward and backward relatively; Rear and front end, described fixed frame (14-1) bottom be respectively provided with respectively a pair of match with track (15-4) be used for the axle assembly (14-5) that drives shaping mechanism (14) to move forward and backward; The front end left and right sides of described underframe (15-1) is also respectively provided with respectively one group of axle locating (15-5) that can correspondingly with two axle assemblies (14-5) that are positioned at fixed frame (14-1) front end be rotationally connected and can be separated corresponding thereto; The bottom rear side of described fixed frame (14-1) is also provided with can fixing turnover connecting piece (14-6) that again can corresponding thereto separated relative to rollover stand (15-2) front end.
6. process units according to claim 5, it is characterized in that: described axle locating (15-5) comprises the supporting seat (15-5-1) being fixedly installed on underframe (15-1), be fixedly installed in wheel shaft on supporting seat (15-5-1) block (15-5-2) that puts in place, rotational support is connected in the wheel shaft rotation locating shaft (15-5-3) on supporting seat (15-5-1), be fixedly installed in the oil cylinder positioning seat (15-5-4) on underframe (15-1), the rotation positional cylinder (15-5-5) that one end and oil cylinder positioning seat (15-5-4) are rotationally connected, and fork (15-5-6) is located in the rotation being connected between rotation positional cylinder (15-5-5) other end and wheel shaft rotation locating shaft (15-5-3), rotation location fork (15-5-6) and wheel shaft rotation locating shaft (15-5-3) coaxial linkage,
Each axle assembly (14-5) comprises the axle block (14-5-1) being fixedly installed on fixed frame (14-1), the wheel (14-5-3) that is installed on the wheel shaft (14-5-2) on axle block (14-5-1) and is rotationally connected with wheel shaft (14-5-2);
Axial one end of described wheel shaft rotation locating shaft (15-5-3) is coaxially installed with for turning set and is connected to and partly wraps axle sleeve (15-5-7) on wheel shaft (14-5-1), the described axle sleeve wall that partly wraps axle sleeve (15-5-7) is provided with the opening of being convenient to wheel shaft (14-5-2) turnover, describedly partly wraps opening that axle sleeve (15-5-7) can go at the drive backspin of rotation positional cylinder (15-5-5) and rotation location fork (15-5-6) half bag axle sleeve (15-5-7) in backward or downward two states; Described axle sleeve (15-5-7) the internal perisporium cross section of partly wrapping is U-shaped, U-shaped bottom is the semicircle being rotatably assorted with wheel shaft (15-5-2), the described wheel shaft block (15-5-2) that puts in place is L-type, and the angle position of L-type is provided with the fillet matching with wheel shaft (14-5-2) diameter;
Described turnover connecting piece (14-6) comprises the upset Connection Block (14-6-1) being connected with fixed frame (14-1) fixed installation and is installed on the upset connecting axle (14-6-2) on upset Connection Block (14-6-1), and the axis of described upset connecting axle (14-6-2) and wheel shaft (14-5-2) is parallel to each other, described rollover stand (15-2) comprises rollover stand body (15-2-1), the rollover stand overturning seat (15-2-2) that is fixed at rollover stand body (15-2-1) front end and is rotationally connected with jointed shaft (15-6), the rollover stand front fork plate (15-2-3) that is fixedly installed in outside, rollover stand body (15-2-1) rear end and is connected with upset connecting axle (14-6-2), and the rollover stand oil cylinder seat (15-2-4) that is fixedly installed in rollover stand body (15-2-1) rear inside and drives one end of oil cylinder (15-3) to be rotationally connected with upset, described rollover stand front fork plate (15-2-3) is provided with the U-shaped buckling groove (15-2-5) of connecting axle (14-6-2) turnover of being convenient to overturn.
7. process units according to claim 2, is characterized in that: described first group of paving adsorption device (5) comprises the production line conveying apparatus (3) for transporting template (2) and be arranged at the roller frame assembly (5-1) on production line conveying apparatus (3); Described production line conveying apparatus (3) comprises frame (3-1) and is installed on the transfer assembly (3-2) in frame (3-1); Described roller frame assembly (5-1) comprises upper roller assembly (5-1-1), lower roller assembly (5-1-3) and for supporting the support (5-1-2) of upper roller assembly (5-1-1) and lower roller assembly (5-1-3); Described support (5-1-2) comprise frame (3-1) top that is vertically fixedly installed in production line conveying apparatus (3) vertical adjustment frame (5-1-2-1), be installed on vertical adjustment frame (5-1-2-1) top for support the upper adjustment plate (5-1-2-2) of upper roller assembly (5-1-1) and be installed on vertical adjustment frame (5-1-2-1) bottom for supporting the lower adjustment plate (5-1-2-3) of lower roller assembly (5-1-3); Described upper roller assembly (5-1-1) comprises the upper rotating shaft (5-1-1-1) that is installed on adjustment plate (5-1-2-2), it is outer and be wound with the material reel (5-1-1-3) of curling paving addendum to rotate the upper roller (5-1-1-2) of socket with upper rotating shaft (5-1-1-1) and can turning set be connected to upper roller (5-1-1-2); Described lower roller assembly (5-1-3) comprises the lower rotary shaft (5-1-3-1) being installed on lower adjustment plate (5-1-2-3) and rotates with lower rotary shaft (5-1-3-1) lower roller (5-1-3-2) being socketed.
8. process units according to claim 2, it is characterized in that: described first group of automatic grouting device (6) comprises slip casting frame (6-1), be arranged in the production line conveying apparatus (3) at slip casting frame (6-1) middle part, be divided into production line conveying apparatus (3) direct of travel both sides and be vertically fixedly arranged on the two groups of guide pillars (6-2) in slip casting frame (6-1), the travel(l)ing rest (6-3) that guide pillar (6-2) carries out elevating movement relatively, by travel(l)ing rest (6-3), be set up in the slip casting hopper (6-4) of production line conveying apparatus (3) top and the lifting drive (6-5) that is used for driving travel(l)ing rest (6-3) lifting, the top of described slip casting hopper (6-4) is provided with charging aperture (6-4-1), bottom is provided with discharging opening (6-4-2), middle part is provided with the agitating device (6-4-3) of realizing discharging for stirring slurry, and the outside of slip casting hopper (6-4) is provided with the motor (6-6) for driving agitating device (6-4-3).
9. process units according to claim 2, it is characterized in that: described press-roller device (7) comprises pressure roller frame (7-1), be located at the production line conveying apparatus (3) that conveying templates (2) advances that is used in pressure roller frame (7-1), cross at the press roll component (7-2) of production line conveying apparatus (3) top and be connected in press roll component (7-2) and pressure roller frame (7-1) between be used for the pressure roller lifting drive (7-3) that drives press roll component (7-2) to move up and down, described press roll component (7-2) comprises the drum drive motor (7-4) that periphery wall is distributed with the cylinder of bristle (7-2-1) (7-2-2) and is used for driving cylinder (7-2-2) to rotate, the direct of travel of the axis direction of described cylinder (7-2-2) and production line conveying apparatus (3) is perpendicular.
10. process units according to claim 2, it is characterized in that: in lamination frame (13-1) body of described automatic palletizing machine (13), be provided with side by side adjacent grasping plate station (13-2) and lamination station (13-3), production line conveying apparatus (3) conveying templates (2) is to grasping plate station (13-2); Described automatic palletizing machine (13) is also provided with and is movably installed in the adjustable shelf (13-4) that lamination frame (13-1) is inner and can walk between the grasping plate station (13-2) of lamination frame (13-1) and lamination station (13-3); The travel driving unit (13-5) that drives adjustable shelf (13-4) walking is installed between described adjustable shelf (13-4) and lamination frame (13-1); Adjustable shelf (13-4) two opposite sides are arranged with two groups of hoisting mechanisms up and down (13-6) that are used for handling template, are also provided with the lifting driving device up and down (13-7) for driving upper and lower hoisting mechanism (13-6) to rise or decline on adjustable shelf (13-4).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610058899.1A CN105538495B (en) | 2014-06-20 | 2014-06-20 | The production technology of complex heat-preservation Light trabses |
| CN201410279680.5A CN104070600B (en) | 2014-06-20 | 2014-06-20 | The process units of complex heat-preservation Light trabs |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410279680.5A CN104070600B (en) | 2014-06-20 | 2014-06-20 | The process units of complex heat-preservation Light trabs |
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| CN201610058899.1A Division CN105538495B (en) | 2014-06-20 | 2014-06-20 | The production technology of complex heat-preservation Light trabses |
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| Publication Number | Publication Date |
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| CN104070600A true CN104070600A (en) | 2014-10-01 |
| CN104070600B CN104070600B (en) | 2016-05-25 |
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| CN201410279680.5A Active CN104070600B (en) | 2014-06-20 | 2014-06-20 | The process units of complex heat-preservation Light trabs |
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| CN111646135A (en) * | 2020-07-02 | 2020-09-11 | 山东创伟外墙保温材料集团有限公司 | Insulation board production line and production method |
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| CN113001738A (en) * | 2021-02-25 | 2021-06-22 | 涂鑫 | Production and processing equipment with adjustable size for building heat-insulation template |
| CN112962969B (en) * | 2021-04-07 | 2022-12-06 | 新疆龙城建设工程有限公司 | Door frame grouting method |
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| CN113183302A (en) * | 2021-04-20 | 2021-07-30 | 浙江舜虞达环境科技集团有限公司 | Embedded filling composite device of wallboard part filling module |
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| CN113733334A (en) * | 2021-09-08 | 2021-12-03 | 山东威宝节能科技集团有限公司 | Production line of heat-preservation sound-insulation board |
| CN114277615A (en) * | 2021-12-31 | 2022-04-05 | 珠海格力智能装备有限公司 | Molding process |
| CN114277615B (en) * | 2021-12-31 | 2024-02-27 | 珠海格力智能装备有限公司 | Forming process |
| CN115008594A (en) * | 2022-06-22 | 2022-09-06 | 一鸣建设集团有限公司 | Building partition plate assembly line production system |
| CN115008594B (en) * | 2022-06-22 | 2024-02-06 | 一鸣建设集团有限公司 | Building partition plate assembly line production system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105538495B (en) | 2017-11-17 |
| CN105538495A (en) | 2016-05-04 |
| CN104070600B (en) | 2016-05-25 |
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