CN111409186A

CN111409186A - Production system and process for preparing ecological bricks

Info

Publication number: CN111409186A
Application number: CN202010410818.6A
Authority: CN
Inventors: 沈丹军; 姜良君
Original assignee: Haiyan Huagong Machinery Co ltd
Current assignee: Haiyan Huagong Machinery Co ltd
Priority date: 2020-05-15
Filing date: 2020-05-15
Publication date: 2020-07-14

Abstract

The invention discloses a production system for ecological brick preparation, which comprises an automatic brick making machine special for ecological brick preparation, a brick conveying machine, a brick stacking machine, a steam curing room and a conveying vehicle special for ecological brick curing, wherein the automatic brick making machine is used for automatically pressing and forming ecological bricks, the brick conveying machine is butted with the automatic brick making machine and is used for automatically conveying the ecological bricks pressed and formed by the automatic brick making machine, the brick stacking machine is butted with the brick conveying machine and is used for automatically stacking the ecological bricks output by the automatic brick conveying machine, the steam curing room is used for steam curing the ecological bricks pressed and formed, and the conveying vehicle special for ecological brick curing is arranged between the brick stacking machine and the front end direction of the steam curing room and is used for automatically transferring the ecological bricks stacked. The production system and the process for preparing the ecological bricks are used for constructing full-automatic ecological brick production operation and aim to realize unmanned production process. The production process can be controlled by a control system, and unmanned operation is not required to be manually participated. High efficiency, stable quality, low labor intensity, high economic benefit and high social value.

Description

Production system and process for preparing ecological bricks

Technical Field

The invention relates to the technical field of production of ecological bricks.

Background

In the engineering construction of water conservancy, traffic and river channels, the processes of leveling fields, mining soil and stone materials, abandoning soil and slag, filling road foundations, protecting banks of river channels and the like inevitably form a plurality of exposed excavated or backfilled side slopes, so that the water and soil loss source land becomes a new water and soil loss source land. If protection and treatment are not considered, under the combined action of water power and gravity, serious soil erosion and water and soil loss can occur on the side slope, and even slumping and other damages can occur in serious cases.

The ecological brick has good use effect and large market demand.

Disclosure of Invention

The invention aims to: the production system and the process for preparing the ecological bricks are provided, are used for constructing full-automatic ecological brick production operation and aim to realize unmanned production process.

In order to achieve the purpose, the invention adopts the following technical scheme:

a production system for ecological brick preparation comprises:

the automatic brick making machine special for ecological brick preparation is used for automatically pressing and forming ecological bricks;

the brick conveying machine is butted with the automatic brick making machine and is used for automatically conveying the ecological bricks which are pressed and formed by the automatic brick making machine;

the brick stacking machine is butted with the brick conveying machine and used for automatically stacking the ecological bricks output by the automatic brick conveying machine;

the steam curing room is used for steam curing the pressed ecological bricks;

the special conveying vehicle for ecological brick curing is arranged between the brick stacking machine and the front end direction of the steam curing room and is used for automatically transferring the ecological bricks stacked by the brick stacking machine to the steam curing room.

On the basis of the above scheme and as a preferable scheme of the scheme: a sand conveyor used for supplying sand for the automatic brick making machine special for ecological brick preparation is arranged in the front end direction of the automatic brick making machine special for ecological brick preparation, a stirrer is arranged at the conveying front end of the sand conveyor, a spiral conveying pump in butt joint with a cement bin is arranged to supply cement for the stirrer, and a bone conveyor connected with a storage bin is arranged to supply brick making aggregate for the stirrer.

On the basis of the above scheme and as a preferable scheme of the scheme: the special conveying vehicle for ecological brick maintenance is arranged in the direction of the rear end of the steam curing room and used for automatically unloading ecological bricks in the steam curing room, and an automatic stacking system for stacking the ecological bricks is arranged in the direction of the rear end of the special conveying vehicle for ecological brick maintenance.

On the basis of the above scheme and as a preferable scheme of the scheme: the automatic stacking system comprises a brick lifting machine which is in butt joint with the special conveying vehicle for ecological brick maintenance, and a brick stacking machine is arranged behind the brick lifting machine, wherein the brick lifting machine is used for conveying ecological bricks which are placed in a multi-layer mode and output by the special conveying vehicle for ecological brick maintenance into the brick lifting machine one by one into the brick stacking machine, the brick stacking machine is provided with a manipulator, and the ecological bricks on the brick stacking machine are taken down through the manipulator and are automatically stacked.

On the basis of the above scheme and as a preferable scheme of the scheme: the special automatic brick making machine for preparing the ecological bricks comprises:

the third frame is used for mounting and supporting;

the mould comprises a lower mould and an upper mould, wherein the lower mould is provided with a cavity for forming a brick, and the upper mould is pressed from top to bottom to be matched with the lower mould for pressing and forming the brick;

the vibrating device is arranged on the third rack, is positioned right below the lower die and supports the lower die;

the mould closing unit is provided with a reciprocating linear motion device capable of reciprocating up and down, and the movable end of the reciprocating linear motion device is connected with the upper mould;

and the filler unit is arranged on the third rack and positioned on one side of the lower die, comprises a bottom plate which is not lower than the upper opening of the lower die, a storage bin is arranged on the bottom plate, the upper end and the lower end of the storage bin are not sealed, the lower end of the storage bin is freely attached to the bottom plate, and the reciprocating device is arranged to control the storage bin to move back and forth between the position right above the bottom plate and the position right above the lower die.

On the basis of the above scheme and as a preferable scheme of the scheme: the packing unit comprises a material receiving plate which is obliquely arranged right below the material receiving plate, the side of the material receiving plate far away from the direction of the material storage bin is obliquely arranged higher than the side of the material storage bin close to the direction of the material storage bin, the material receiving plate extends to the position above the material storage bin close to the direction of the material storage bin, the reciprocating movement device comprises a slide rail arranged on a bottom plate, a pulley and the slide rail are arranged on the material storage bin to be matched with each other to realize the sliding of the material storage bin, a first expansion device parallel to the slide rail is arranged on the bottom plate, the movable end of the first expansion device is connected with the material storage bin, a material tamping grid is arranged in the material storage bin and is arranged close to the bottom side of the material storage bin, two upward first rocker arms are arranged on two sides of the material storage bin in a swinging mode, the first rocker arms on the same side of the material storage bin are arranged in parallel, the first rocker arms on different sides are arranged oppositely in pairs, and a third cross, the material smashing grid is fixedly connected with a third cross rod through a connecting plate, a first mounting plate is arranged on the storage bin far away from the direction of the die, a rocking shaft capable of rotating is arranged on the first mounting plate, second rocking arms are symmetrically arranged at two ends of the rocking shaft, a rocking rod is arranged, one end of the rocking rod is hinged with the second rocking arm far away from the direction of the rocking shaft, the other end of the rocking rod is hinged with the third cross rod, and a material smashing motor is arranged on the first mounting plate and is in transmission connection with the rocking shaft;

on the basis of the above scheme and as a preferable scheme of the scheme: the special automatic board adding machine for ecological brick preparation is arranged beside the special automatic brick making machine for ecological brick preparation and is used for conveying the supporting board between the lower die and the vibrating device, so that the lower die is placed on the supporting board, and the ecological brick is supported by the supporting board after being subjected to compression molding and demolding.

On the basis of the above scheme and as a preferable scheme of the scheme: the special automatic plate feeding machine for ecological brick preparation is used for automatically supplying a supporting plate and comprises a second rack, wherein a supporting plate frame capable of vertically sliding up and down is arranged on the second rack, the supporting plate frame is used for storing the supporting plate and is provided with a lifting control device for driving the supporting plate frame to slide up and down, a horizontally arranged plate feeding device is arranged right above the supporting plate frame and is connected with the second rack, the plate feeding device is provided with an annular transmission chain, the length direction of the transmission chain is horizontally arranged in a vertical plane, the special automatic plate feeding machine further comprises a mounting rack arranged on the second rack, two ends of the mounting rack are respectively provided with a second rotating shaft capable of rotating for supporting the transmission chain, a third chain wheel is respectively arranged on the second rotating shaft and is connected with the transmission chain in a meshed manner, a second conveying motor is arranged on the mounting rack and is connected with one of the second rotating shafts in a transmission manner, and at least one horizontal, the push rod is fixedly connected with a connecting plate of the transmission chain, a plate receiving device is arranged right below the plate feeding device at the end far away from the direction of the support plate frame, and the plate receiving device is opposite to the support plate frame in the horizontal direction; the transmission chain rotates, so that the push rod acts on the rear part of the supporting plate to push the supporting plate to pass through the plate receiving device and move forwards.

On the basis of the above scheme and as a preferable scheme of the scheme: the conveying vehicle special for ecological brick maintenance comprises a first rack and a horizontally arranged brick conveying conveyor, wherein the brick conveying conveyor is arranged on the first rack in a vertically sliding manner, a reciprocating device is arranged on the first rack to drive the brick conveying conveyor to move up and down, and the first rack is provided with a space for avoiding the brick conveying conveyor along the conveying direction of the brick conveying conveyor; the first machine frame comprises a bottom frame, two groups of supporting stand columns which are oppositely arranged are arranged on the bottom frame, at least two supporting stand columns are arranged in each group, the supporting stand columns are vertically arranged in the directions of two ends of the bottom frame respectively, the two groups of supporting stand columns are arranged on two sides of the bottom frame respectively, two adjacent supporting stand columns fixedly connected with first connecting rods are arranged on the upper end of each supporting stand column, and the brick conveying conveyor is arranged between the two groups of supporting stand columns.

A production process for preparing ecological bricks comprises the production system for preparing ecological bricks; firstly, automatically rolling and forming the ecological brick by using an automatic brick making machine special for ecological brick preparation; automatically conveying and transferring the ecological bricks pressed and formed by the automatic brick making machine through a brick conveying machine; step three, automatically stacking the ecological bricks layer by butting the brick stacking machine and a brick conveying machine; transferring the ecological bricks stacked by the brick stacking machine to a steam curing room for steam curing by using a special conveying vehicle for ecological brick curing; and obtaining the finished ecological brick after steaming.

The invention has the beneficial effects that:

a production system and a process for preparing ecological bricks are used for constructing full-automatic ecological brick production operation and aim to realize unmanned production process.

The ecological brick is prepared by a special automatic brick making machine, and the sand required for preparing the ecological brick is mixed by a stirrer. The raw materials are provided by a special automatic plate feeding machine for ecological brick preparation, a spiral delivery pump, a bone material conveyor and the like, so that the full automation of the upstream process of brick making is realized.

Furthermore, the full automation of the brick making downstream process is realized by the cooperation of a brick conveying machine, a brick stacking machine, a special conveying vehicle for ecological brick maintenance, a brick lifting machine, an automatic stacking system and the like.

By the means, full-automatic operation from raw material conveying and proportioning to process tail end finished product stacking of the ecological bricks is comprehensively realized. The production process can be controlled by a control system, and unmanned operation is not required to be manually participated. High efficiency, stable quality, low labor intensity, high economic benefit and high social value.

Drawings

FIG. 1 is a schematic structural diagram of a production system for preparing ecological bricks according to the invention;

FIG. 2 is a schematic plan layout of a production system for ecological brick preparation according to the present invention;

FIG. 3 is a schematic structural view of an automatic brick making machine dedicated for ecological brick preparation according to the present invention;

FIG. 4 is a schematic view of the mold of the present invention;

FIG. 5 is a schematic view of the lower mold structure of the present invention;

FIG. 6 is a schematic view of the feeding device of the present invention;

FIG. 7 is a schematic structural view of a packing unit of the present invention;

FIG. 8 is a schematic structural diagram of a vibration device according to the present invention;

FIG. 9 is a schematic view of a part of the mold lifting device according to the present invention;

FIG. 10 is an assembled and exploded view of the movable bar arrangement of the present invention;

FIG. 11 is a schematic structural view of the conveying vehicle for ecological brick maintenance of the present invention;

FIG. 12 is a schematic view of the conveyor of the present invention;

FIG. 13 is a schematic view of the application of the transportation cart for ecological brick maintenance of the present invention;

FIG. 14 is a schematic structural view of an automatic plate adding machine special for ecological brick preparation of the present invention;

FIG. 15 is a schematic view of a plate feeding apparatus according to the present invention;

FIG. 16 is a schematic view of the construction of the tab apparatus of the present invention;

FIG. 17 is a schematic view of a part of the lift control apparatus of the present invention;

FIG. 18 is a schematic structural view of a pallet of the present invention;

FIG. 19 is a schematic view of the push plate device of the present invention.

In the figure, a supporting plate-A, an automatic brick making machine-B special for ecological brick preparation, a brick conveying machine-C, a steam curing room-D, a conveying vehicle-E special for ecological brick curing, a brick stacking machine-F, an automatic stacking system-G, a brick lifting machine-H, a brick stacking machine-I, a control system-J, an automatic plate adding machine-K special for ecological brick preparation, a sand conveying machine-L, a stirrer-M, a cement bin-N, a spiral conveying pump-O, a bone material conveying machine-P and a stock bin-Q;

third frame-B01, mould-B02, lower mould-B03, upper mould-B04, vibrating device-B05, mould closing unit-B06, reciprocating linear motion device-B07, packing unit-B08, bottom plate-B09, material storage bin-B10, reciprocating motion device-B11, feeding device-B12, hopper-B13, feeding conveyor-B14, material receiving plate-B15, slide rail-B16, pulley-B17, first telescopic device-B18, material smashing grid-B19, first rocker-B20, third cross bar-B21, connecting plate-B22, first mounting plate-B23, rocker-B24, second rocker-B25, rocker-B26, material smashing motor-B27, vibrating table-B28, pressing plate-B29, mould lifting device-B30, mounting seat-B31, Shock-absorbing spring-B32, guide rod-B33, sliding sleeve-B34, hanging plate-B35, hook plate-B36, second telescopic device-B37, third rotating shaft-B38, third rocker arm-B39, second connecting rod-B40, movable rod-B41, telescopic spring-B42, cavity-B43, oil cylinder-B44 and setting seat-B45;

the device comprises a first machine frame-E01, a brick conveying conveyor-E02, a bottom frame-E03, a supporting upright post-E04, a first connecting rod-E05, a guide rod-E06, a bracket-E07, a guide sleeve-E08, a hydraulic telescopic cylinder-E09, a hydraulic station-E10, a channel steel-E11, a first cross rod-E12, a first chain wheel-E13, a mounting table-E14, a first rotating shaft-E15, a second chain wheel-E16, an annular transmission chain-E17, a first conveying motor-E18, a guide rail-E19, a first roller-E20, a driving shaft-E21, a first driving motor-E22 and a supporting bar-E23;

a second machine frame-K01, a pallet-K02, a plate feeding device-K03, a transmission chain-K04, a mounting rack-K05, a third chain wheel-K06, a second conveying motor-K07, a second rotating shaft-K08, a push rod-K09, a plate receiving device-K10, a guide upright post-K11, a sliding groove-K12, a second roller-K13, an annular chain-K14, a fourth chain wheel-K15, a second driving motor-K16, a support shaft-K17, a guide wheel-K18, a mounting part-K19, a holding part-K20, a support rod-K21, a second cross rod-K22, a mounting shaft-K23, a support wheel-K24, a push plate-K25 and a reciprocating linear movement device-K26;

robot-I01.

Detailed Description

The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-19, a production system for ecological brick preparation comprises an automatic brick making machine B special for ecological brick preparation, a brick conveying machine C, a brick stacking machine F, a steam curing room D and a special conveying vehicle E for ecological brick maintenance, wherein the automatic brick making machine B is used for automatically pressing and forming ecological bricks, the brick conveying machine C is in butt joint with the automatic brick making machine and is used for automatically conveying the ecological bricks pressed and formed by the automatic brick making machine, the brick stacking machine F is in butt joint with the brick conveying machine and is used for automatically stacking the ecological bricks output by the automatic brick conveying machine, the steam curing room D is used for steam curing the ecological bricks pressed and formed, and the special conveying vehicle E for ecological brick maintenance is arranged between the brick stacking machine and the front end direction of the steam curing room.

Furthermore, a sand conveyor L for supplying sand to the automatic brick making machine special for ecological brick preparation is arranged in the front end direction of the automatic brick making machine special for ecological brick preparation, a stirrer M is arranged at the front end of the sand conveyor, a spiral conveying pump in butt joint with a cement bin N is arranged for supplying cement to the stirrer, and a bone conveyor P connected with a bin Q is arranged for supplying brick making aggregate to the stirrer.

Furthermore, a conveying vehicle E special for ecological brick maintenance is arranged in the direction of the rear end of the steam curing room and used for automatically unloading ecological bricks in the steam curing room, and an automatic stacking system G used for stacking the ecological bricks is arranged in the direction of the rear end of the conveying vehicle special for ecological brick maintenance.

Further, the automatic stacking system comprises a brick lifting machine H in butt joint with the special conveying vehicle for ecological brick maintenance, a brick stacking machine I is arranged behind the brick lifting machine, the brick lifting machine conveys ecological bricks placed in multiple layers and output to the brick lifting machine by the special conveying vehicle for ecological brick maintenance to the brick stacking machine layer by layer, the brick stacking machine is provided with a manipulator I01, and the ecological bricks on the brick stacking machine are taken down by the manipulator and are automatically stacked.

Referring to fig. 3-10, an automatic brick making machine B dedicated for ecological brick preparation comprises a third frame B01 for mounting and supporting; a mold B02 comprising a lower mold B03 and an upper mold B04, wherein the lower mold B03 is provided with a cavity B43 for molding bricks, and the upper mold B04 is pressed from top to bottom to match with the lower mold B03 for pressing and molding the bricks; a vibrator B05 provided on the third frame B01, located right under the lower mold B03 and supporting the lower mold B03; the mold closing unit B06 has a reciprocating linear motion device B07 capable of reciprocating up and down, and the reciprocating linear motion device B07 may be a linear module, a telescopic hydraulic cylinder, an electric cylinder or an air cylinder, preferably a synchronous hydraulic cylinder. The movable end of the reciprocating linear motion device B07 is connected with an upper die B04; and the filler unit B08 is arranged on the third machine frame B01 and positioned on one side of the lower die B03, and comprises a bottom plate B09 which is not lower than the opening on the lower die B03, a storage bin B10 is arranged on the bottom plate B09, the upper end and the lower end of the storage bin B10 are not closed, the lower end is attached to the bottom plate B09 freely, and a reciprocating device B11 is arranged to control the storage bin B10 to move back and forth between the position right above the bottom plate B09 and the position right above the lower die B03.

Further, the reciprocating linear motion device B07 includes an oil cylinder B44, and a setting seat B45, the setting seat B45 is slidably connected with a vertical guide rod B33 through a sliding sleeve B34, the movable end of the oil cylinder B44 is connected to the setting seat, and the upper die B04 is arranged on the setting seat.

Further, the device also comprises a feeding device B12, wherein the feeding device B12 comprises a hopper B13, a belt feeding conveyor B14 is arranged right below the opening at the bottom side of the hopper B13, and the conveying end of the feeding conveyor B14 is positioned right above the storage bin B10 on the bottom plate B09.

The automatic brick making machine special for preparing the ecological bricks is used for manufacturing the ecological bricks, and brick making sand materials (mortar) are put into a cavity B43 of a mould B02, and then an upper mould B04 is pressed down through a reciprocating linear motion device B07 so as to compact and solidify the sand materials into the ecological bricks. Vibration is assisted by the vibration device B05 in the process of pressing and forming the brick to tamp the sand material. Wherein, the sand material can be conveyed to the hopper B13 by a manual or other type of feeding conveyor, and the mortar in the hopper B13 is conveyed to the storage bin B10 by the feeding conveyor B14. If feed B12 is not present, sand would need to be added to bin B10 by other means. Bin B10 is positioned on floor B09 to deposit sand into bin B10 for temporary storage and then push the sand into the mold. The method is beneficial to high efficiency of brick making, shortens the brick making takt time and improves the production efficiency.

The reciprocating device B11 is controlled to control the storage bin B10 to move to the position right above the lower die B03, so that sand in the storage bin B10 can be automatically supplemented into the die cavity B43 for press forming. Further, a material ramming grid B19 is arranged in the storage bin B10, the material ramming grid B19 is arranged near the bottom side of the storage bin B10, two sides of the storage bin B10 are respectively provided with two upward first rocker arms B20 in a swingable manner, the first rocker arms B20 located on the same side of the storage bin B10 are arranged in parallel, the first rocker arms B20 on different sides are arranged in pairs in an opposite manner, each side of the storage bin B10 is horizontally provided with a third cross bar B21 hinged to the upper ends of the two first rocker arms B20, the material ramming grid B19 is fixedly connected with the third cross bar B21 through a connecting plate B22, the side of the storage bin B10 away from the mold B02 is provided with a first mounting plate B23, the first mounting plate B23 is provided with a rotatable rocker shaft B23, two ends of the rocker shaft B23 are symmetrically provided with a second rocker arm B23, a rocker arm B23 is provided, and the other end of the rocker arm B23 is hinged to the third cross bar 23, and a material smashing motor B27 is arranged on the first mounting plate B23 and is in transmission connection with a rocker shaft B24. Drive rocking shaft B24 through ramming material motor B27 and rotate and make a round trip to wave in order to control ramming material bars B19, set up a plurality of die cavities so that once make a plurality of bricks of shaping in the lower mould, wave through ramming material bars B19 and evenly distribute each die cavity with the sand material in the storage bin B10, advance in order to ensure the quality of producing the brick.

Further, the filler unit B08 includes a receiving plate B15, the receiving plate B15 is located right below the feeding conveyor B14 and is obliquely located higher at a side away from the storage bin B10 than at a side close to the storage bin B10, and the receiving plate B15 extends above the storage bin B10 at a side close to the storage bin B10. The receiving plate can prevent the feeding device B12 from sand leakage to pollute equipment, and sand conveyed by the feeding conveyor B14 can automatically enter the material storage bin B10 all the time.

Further, the reciprocating device B11 includes a sliding rail B16 disposed on a bottom plate B09, a pulley B17 disposed on the storage bin B10 and a sliding rail B16 are matched to realize sliding of the storage bin B10, a first telescopic device B18 parallel to the sliding rail B16 is disposed on the bottom plate B09, and a movable end of the first telescopic device B18 is connected to the storage bin B10. The storage bin B10 is driven to move back and forth between the position right above the bottom plate B09 and the position right above the lower die B03 by a first telescopic device B18. Simply, the first telescopic device B18 may be a selection linear module, a telescopic hydraulic cylinder, an electric cylinder or an air cylinder.

Further, the cavity B43 is vertically arranged in the lower die B03, the upper end and the lower end of the cavity B43 are not closed, the vibrating device B05 is provided with a vibrating table B28 with a flat upper surface, the lower die B03 is placed on a vibrating table B28, the cavity B43 faces the upper die B04, the upper die B04 is provided with a pressing plate B29 with the same inner cross section as the cavity B43, the die closing unit B06 further comprises a die lifting device B30 for vertically lifting the lower die B03 upwards, and the pressing plate B29 can be inserted into the cavity B43 during lifting of the lower die B03. After the ecological brick is formed, under the condition that the upper die B04 is not moved, the lower die B03 is lifted by the die lifting device B30, so that automatic demolding in the brick making process is realized, the automation degree is improved, the working efficiency is improved, and the manual labor intensity is reduced.

The third frame B01 is provided with a mounting seat B31, the vibration device B05 is connected to the mounting seat B31 through a plurality of suspension springs B32, and the suspension springs B32 provide enough activity space for the vibration table B28 in vibration.

Further, guide rods B33 fixedly connected with a third frame B01 are vertically arranged in directions of two sides of the lower die B03 respectively, a sliding sleeve B34 slidably connected with the guide rods B33 is arranged on the guide rods B33, hanging plates B35 extending outwards are arranged on two sides of the lower die B03 respectively, hook plates B36 located below the hanging plates B35 are arranged on the sliding sleeve B34, second telescopic devices B37 connected with the third frame B01 are arranged on two sides of the lower die B03 respectively to drive the sliding sleeve B34 to slide up and down, and the sliding sleeve B34 moves upwards to enable the hook plates B36 to abut against the lower side of the hanging plates B35 to lift the lower die B03. Second telescoping device B37 is the pneumatic cylinder, the vertical setting of pneumatic cylinder, the lower extreme is connected on third frame B01, and the upper end is connected with sliding sleeve B34, and third frame B01 top rotationally is provided with horizontally third pivot B38, and third pivot B38 both ends are provided with third rocking arm B39 symmetrically, set up second connecting rod B40 respectively in third pivot B38 both ends direction parallel to each other, second connecting rod B40 upper end is articulated with third rocking arm B39, and the lower extreme articulates on colluding board B36. Through the design, the two second telescopic devices B37 are ensured to be lifted synchronously, and the lower die is prevented from being lifted up to incline. If the lower die is inclined in the lifting process, the appearance of the manufactured ecological brick is not up to the standard and becomes waste.

Furthermore, a vertical movable rod B41 is arranged on the hook plate B36, the movable rod B41 freely passes through the hanging plate B35, and a telescopic spring B42 is arranged on the movable rod B41 and presses the hanging plate B35 towards the direction of the hook plate B36. Through the design, the movable space is reserved for the lower die during vibration, and meanwhile, the sliding rail B16 is prevented from being damaged due to the vibration of the lower die.

Referring to fig. 11-13, an automatic trigger B special for ecological brick preparation, which is used for automatically supplying pallets a, includes a second frame K01, a pallet support K02 capable of vertically sliding up and down is disposed on the second frame K01, the pallet support K02 is used for storing pallets, a lifting control device is disposed to drive the pallet support K02 to slide up and down, a horizontally disposed pallet feeding device K03 is disposed right above the pallet support K02 and connected with the second frame K01, the pallet feeding device K03 has an annular transmission chain K04, the length direction of the transmission chain K04 is horizontally disposed in a vertical plane, a mounting frame K05 is disposed on the second frame K01, a second rotatable rotating shaft K08 is disposed at both ends of the mounting frame K05 and used for supporting the transmission chain K04, a third sprocket wheel K06 is disposed on the second rotating shaft K08 and connected with the transmission chain 04, and a second rotatable transmission motor K07 is disposed on the mounting frame K355 and connected with a second rotating shaft 08, the transmission chain K04 is provided with at least one horizontal push rod K09, the push rod K09 is fixedly connected with a connecting plate of the transmission chain K04, a plate receiving device K10 is arranged right below a plate feeding device K03 at the end far away from the direction of the pallet K02, and the plate receiving device K10 is opposite to the pallet K02 in the horizontal direction; the driving chain K04 rotates, so that the push rod K09 acts on the rear of the pallets to push the pallets to pass through the plate receiving device K10 and move forwards.

The special automatic plate feeding machine K for preparing the ecological bricks is used for automatically providing the supporting plate A for placing the formed bricks when the ecological bricks or other bricks are produced and manufactured. During the work, pile up layer board A and place layer board support K02, then drive push rod K09 cyclic movement along with the activity of driving chain K04, push rod K09 removes the in-process and catches on the layer board and with layer board A board toward fishplate bar device direction promotion, fishplate bar device K10 is used for the displacement distance of extension layer board, can play the effect of keeping in and placing.

Wherein, the automatic rising of splint frame can realize once only placing polylith layer board A for use to do not push rod acts on the layer board and provides the compensation. Wherein, be provided with the guide post K11 of two settings on the second frame K01, the opposite side of two guide posts K11 all is provided with vertical spout K12, the pallet K02 dorsal side is provided with 4 second gyro wheels K13 that can rotate, second gyro wheel K13 inserts in spout K12 movably, has two second gyro wheels K13 in every spout K12, and the distribution about being, lift control device includes the annular chain K14 of vertical setting, and one side and the pallet K02 fixed connection of this annular chain K14, upper and lower both ends are supported through the rotatable fourth sprocket K15 meshing that sets up on guide post K11 respectively, and set up one of them fourth sprocket K15 of second driving motor K16 drive on second frame K01 and rotate. The second driving motor K16 controls the pallet frame K02 to move up and down. The annular chain K14 has large bearing capacity and strong load capacity. The structure is simple, and the manufacturing cost is low.

Further, two annular chains K14 set up respectively in the outside of direction stand K11, and the direction of the upper end of direction stand K11 sets up support shaft K17 that can rotate, be provided with two fourth sprocket K15 on the support shaft K17 and mesh with annular chain K14 respectively, second driving motor K16 is connected with support shaft K17 transmission, and is provided with four guide wheels K18 that can rotate on the bracket K02, and distribute about respectively two in the outside of every direction stand K11, spout K12 back is hugged closely to the excircle profile of guide wheel K18.

The pallet frame K02 is L type, and comprises a vertical installation part K19 and a horizontal supporting part K20, wherein the installation part K19 is connected with the second machine frame K01 in a sliding mode, so that when a pallet needs to be added to the pallet frame K02, the pallet is directly forked and placed into the supporting part K20 by using a forklift.

Further, the plate feeding device K03 has two transmission chains K04, which are horizontally and oppositely arranged on the mounting rack K05 in parallel, and the push rod K09 is arranged between the two transmission chains K04, and two ends of the push rod K09 are respectively connected with the connecting plates of the transmission chains K04. The push rods K09 are arranged in two, and are arranged on the transmission chain K04 at a distance of half the circumference of the transmission chain K04. Wherein, the push rod K09 is stably and firmly arranged and is convenient for continuously outputting the supporting plate A.

Further, connect board device K10 link, the link includes two bracing pieces K21 that set up parallel to each other, bracing piece K21 is through second horizontal pole K22 and second frame K01 fixed connection, bracing piece K21 level, and length direction is parallel with driving chain K04 length direction, be provided with a plurality of installation axles K23 that stretch out to another bracing piece K21 direction on the bracing piece K21, installation axle K23 is arranged along bracing piece K21 length direction. A rotatable support wheel K24 is coaxially arranged on the mounting shaft K23 at a position between the two support rods K21. Under the drive of a push rod K09, the supporting plate passes through the supporting rod K21, wherein the supporting wheel K24 is used for supporting and holding the supporting plate in the moving process.

Further, a push plate K25 device is arranged on the second machine frame K01, the push plate K25 device is provided with a movable push plate K25, and a driving device is arranged to drive the push plate K25 so that the push plate K25 pushes the side faces of the supporting plates to be aligned. Push pedal K25 upside articulates on second frame K01, and the swing direction is towards pallet K02, drive arrangement includes reciprocal linear movement device K26, reciprocal linear movement device K26 one end articulates on second frame K01, and the other end articulates on push pedal K25. The supporting plate is aligned on the shift bracket through the plate pushing device, so that the supporting plate can be accurately positioned in the conveying process.

Referring to fig. 14-19, a conveying vehicle E special for ecological brick maintenance comprises a first frame E01 and a horizontally arranged brick conveying conveyor E02, wherein the brick conveying conveyor E02 is slidably arranged on the first frame E01 up and down, a reciprocating device is arranged on the first frame E01 to drive the brick conveying conveyor E02 to move up and down, and the first frame E01 has a space for avoiding the movement of the brick conveying conveyor E02 along the conveying direction of the brick conveying conveyor E02. The formed bricks output from the upper station are automatically butted by a brick conveying conveyor E02 and continuously moved to transfer the formed bricks into the steam curing room. Wherein, the brick conveying conveyor E02 can be controlled to lift through a reciprocating device so as to be applied to a multi-layer arranged steam curing room. By raising the brick conveyor E02 to interface with the upper steam room.

Further, the first rack E01 includes bottom frame E03, and two sets of support columns E04 that set up relatively are provided with on bottom frame E03, and at least two in every group, vertical setting is respectively in bottom frame E03 both ends direction, and these two sets of support columns E04 set up respectively in bottom frame E03 both sides, square setting two pairs of adjacent two support columns E04 of first connecting rod E05 fixed connection in support column E04 upper end, fortune brick conveyer E02 sets up between two sets of support columns E04. By arranging the supporting columns E04 and other devices on two sides of the bottom frame E03, the brick conveying conveyor E02 and the brick conveying conveyor E02 are arranged between the two groups of supporting columns E04 to form space avoidance for the brick conveying conveyor. So as to ensure that the formed bricks can be conveyed without obstacles.

Furthermore, two guide rods E06 are vertically arranged on two sides of the first machine frame E01 respectively, a bracket E07 is arranged on the brick conveying conveyor E02, and two sides of the bracket E07 are connected with the guide rods E06 in a sliding mode through guide sleeves E08.

Further, the reciprocating device comprises a hydraulic telescopic cylinder E09 which is vertically arranged, one end of the hydraulic telescopic cylinder E09 is connected with the first frame E01, and the other end of the hydraulic telescopic cylinder E09 is connected with the bracket E07. The two hydraulic telescopic cylinders E09 are respectively positioned on two sides of the first machine frame E01 and arranged in parallel with the guide rod E06, and a hydraulic station E10 is arranged on the first machine frame E01 and synchronously drives the two hydraulic telescopic cylinders E09 to perform telescopic action. Two hydraulic telescopic cylinders E09 controlled by the synchronous drive of the hydraulic station E10 drive the brick conveying conveyor E02 to lift. The hydraulic drive has the advantages of high response speed, large force, good stability, convenient maintenance and low cost. And simultaneously, the multi-stroke positioning control of the hydraulic telescopic cylinder E09 by the oil quantity is facilitated.

Further, the brick conveying conveyor E02 comprises two channel steels E11 arranged in parallel in the same horizontal plane, the channel steel E11 is vertically arranged in the width direction, a first cross bar E12 is fixedly connected to the two channel steels E11, a first chain wheel E13 capable of rotating is arranged at the end of one end of each channel steel E11, a mounting platform E14 is arranged at the other end of each channel steel E11, a first rotating shaft E15 perpendicular to the length direction of the channel steel E11 is rotatably and horizontally arranged on the mounting platform E14, a second chain wheel E16 opposite to the two first chain wheels E13 is coaxially arranged on the first rotating shaft E15, two parallel annular transmission chains E17 are arranged, two ends of each annular transmission chain E17 are connected to the first chain wheel E13 and the second chain wheel E16 respectively, so that the upper side chain of the annular transmission chain E17 is attached to the upper side of the channel steel E11, and the lower side of the annular transmission chain E17 is located in a groove of the channel steel E11. And a first conveying motor E18 is arranged and is in transmission connection with the first rotating shaft E15. The forming brick is movably dragged to move by an annular transmission chain E17.

Furthermore, a supporting strip E23 fixedly connected with the channel steel E11 is arranged between the upper side chain of the annular transmission chain E17 and the upper side face of the channel steel E11, and the supporting strip E23 is supported on the inner side of a chain link of the annular transmission chain E17. The inner side of the chain link of the annular transmission chain E17 is provided with a rotatable bushing, so that the annular transmission chain E17 is protected and the abrasion is reduced.

Further, the linear moving device is arranged below the first frame E01 and drives the first frame E01 to integrally reciprocate. The linear moving device comprises two parallel guide rails E19 which are horizontally arranged, a first roller E20 which can rotate is arranged on a first frame E01, each guide rail E19 is provided with at least two first rollers E20 for supporting, a driving shaft E21 which can rotate is horizontally arranged on a first frame E01, the length direction of the driving shaft E21 is vertical to the length direction of the guide rail E19, a first roller E20 which is arranged above each guide rail E19 is coaxially and fixedly arranged on the driving shaft E21, and a first driving motor E22 which is arranged on the first frame E01 is in transmission connection with the driving shaft E21.

The brick conveying conveyor E02 is controlled to move transversely by arranging a reciprocating linear moving device. The application range of the invention is enlarged, and the invention can simultaneously serve a plurality of steam-curing rooms which are arranged side by side.

The special automatic board adding machine for ecological brick preparation is arranged beside the special automatic brick making machine for ecological brick preparation and is used for conveying the supporting board between the lower die and the vibrating device, so that the lower die is placed on the supporting board, and the ecological brick is supported by the supporting board after being subjected to compression molding and demolding.

By the means, full-automatic operation from raw material conveying and proportioning to process tail end finished product stacking of the ecological bricks is comprehensively realized. The production process can be controlled by the control system J, and unmanned operation is not required to be manually participated. High efficiency, stable quality, low labor intensity, high economic benefit and high social value.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. A production system for ecological brick preparation comprises:

the steam curing room is used for steam curing the pressed ecological bricks;

2. The production system for ecological brick preparation according to claim 1, characterized in that: a sand conveyor used for supplying sand for the automatic brick making machine special for ecological brick preparation is arranged in the front end direction of the automatic brick making machine special for ecological brick preparation, a stirrer is arranged at the conveying front end of the sand conveyor, a spiral conveying pump in butt joint with a cement bin is arranged to supply cement for the stirrer, and a bone conveyor connected with a storage bin is arranged to supply brick making aggregate for the stirrer.

3. The production system for ecological brick preparation according to claim 1, characterized in that: the special conveying vehicle for ecological brick maintenance is arranged in the direction of the rear end of the steam curing room and used for automatically unloading ecological bricks in the steam curing room, and an automatic stacking system for stacking the ecological bricks is arranged in the direction of the rear end of the special conveying vehicle for ecological brick maintenance.

4. The production system for ecological brick preparation according to claim 3, characterized in that: the automatic stacking system comprises a brick lifting machine which is in butt joint with the special conveying vehicle for ecological brick maintenance, and a brick stacking machine is arranged behind the brick lifting machine, wherein the brick lifting machine is used for conveying ecological bricks which are placed in a multi-layer mode and output by the special conveying vehicle for ecological brick maintenance into the brick lifting machine one by one into the brick stacking machine, the brick stacking machine is provided with a manipulator, and the ecological bricks on the brick stacking machine are taken down through the manipulator and are automatically stacked.

5. The production system for ecological brick preparation according to claim 1, characterized in that: the special automatic brick making machine for preparing the ecological bricks comprises:

the third frame is used for mounting and supporting;

6. The ecological brick preparation production system of claim 5, wherein: the packing unit comprises a material receiving plate which is obliquely arranged right below the material receiving plate, the side of the material receiving plate far away from the direction of the material storage bin is obliquely arranged higher than the side of the material storage bin close to the direction of the material storage bin, the material receiving plate extends to the position above the material storage bin close to the direction of the material storage bin, the reciprocating movement device comprises a slide rail arranged on a bottom plate, a pulley and the slide rail are arranged on the material storage bin to be matched with each other to realize the sliding of the material storage bin, a first expansion device parallel to the slide rail is arranged on the bottom plate, the movable end of the first expansion device is connected with the material storage bin, a material tamping grid is arranged in the material storage bin and is arranged close to the bottom side of the material storage bin, two upward first rocker arms are arranged on two sides of the material storage bin in a swinging mode, the first rocker arms on the same side of the material storage bin are arranged in parallel, the first rocker arms on different sides are arranged oppositely in pairs, and a third cross, the material grating of pounding passes through connecting plate and third horizontal pole fixed connection, the storage storehouse is kept away from mould direction side and is provided with first mounting panel, be provided with on the first mounting panel and to be provided with the rocking shaft that can rotate, the rocking shaft both ends are provided with the second rocking arm symmetrically, set up the rocker, rocker one end is kept away from rocking shaft direction side with the second rocking arm and is articulated, and the other end is articulated with the third horizontal pole, and sets up on first mounting panel and smash the material motor and be connected with the rocking shaft transmission.

7. The ecological brick preparation production system of claim 5, wherein: the special automatic board adding machine for ecological brick preparation is arranged beside the special automatic brick making machine for ecological brick preparation and is used for conveying the supporting board between the lower die and the vibrating device, so that the lower die is placed on the supporting board, and the ecological brick is supported by the supporting board after being subjected to compression molding and demolding.

8. The ecological brick preparation production system of claim 7, wherein: the special automatic plate feeding machine for ecological brick preparation is used for automatically supplying a supporting plate and comprises a second rack, wherein a supporting plate frame capable of vertically sliding up and down is arranged on the second rack, the supporting plate frame is used for storing the supporting plate and is provided with a lifting control device for driving the supporting plate frame to slide up and down, a plate conveying device horizontally arranged is arranged right above the supporting plate frame and is connected with the second rack, the plate conveying device is provided with an annular transmission chain, the length direction of the transmission chain is horizontally arranged in a vertical plane, the special automatic plate feeding machine also comprises a mounting rack arranged on the second rack, two ends of the mounting rack are respectively provided with a second rotating shaft capable of rotating for supporting the transmission chain, a third chain wheel is respectively arranged on the second rotating shaft and is connected with the transmission chain in a meshed manner, a second conveying motor is arranged on the mounting rack and is connected with one of the second rotating shafts in a transmission manner, and at least one, the push rod is fixedly connected with a connecting plate of the transmission chain, a plate receiving device is arranged right below the plate feeding device at the end far away from the direction of the support plate frame, and the plate receiving device is opposite to the support plate frame in the horizontal direction; the transmission chain rotates, so that the push rod acts on the rear part of the supporting plate to push the supporting plate to pass through the plate receiving device and move forwards.

9. The production system for ecological brick preparation according to claim 1, characterized in that: the conveying vehicle special for ecological brick maintenance comprises a first rack and a horizontally arranged brick conveying conveyor, wherein the brick conveying conveyor is arranged on the first rack in a vertically sliding manner, a reciprocating device is arranged on the first rack to drive the brick conveying conveyor to move up and down, and the first rack is provided with a space for avoiding the brick conveying conveyor along the conveying direction of the brick conveying conveyor; the first machine frame comprises a bottom frame, two groups of supporting stand columns which are oppositely arranged are arranged on the bottom frame, at least two supporting stand columns are arranged in each group, the supporting stand columns are vertically arranged in the directions of two ends of the bottom frame respectively, the two groups of supporting stand columns are arranged on two sides of the bottom frame respectively, two adjacent supporting stand columns fixedly connected with first connecting rods are arranged on the upper end of each supporting stand column, and the brick conveying conveyor is arranged between the two groups of supporting stand columns.

10. A production process for preparing ecological bricks, which comprises a production system for preparing ecological bricks according to claim 1; firstly, automatically rolling and forming the ecological brick by using an automatic brick making machine special for ecological brick preparation; automatically conveying and transferring the ecological bricks pressed and formed by the automatic brick making machine through a brick conveying machine; step three, automatically stacking the ecological bricks layer by butting the brick stacking machine and a brick conveying machine; transferring the ecological bricks stacked by the brick stacking machine to a steam curing room for steam curing by using a special conveying vehicle for ecological brick curing; and obtaining the finished ecological brick after steaming.