CN214353210U - Automatic production line for prefabricated parts - Google Patents
Automatic production line for prefabricated parts Download PDFInfo
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- CN214353210U CN214353210U CN202022527221.8U CN202022527221U CN214353210U CN 214353210 U CN214353210 U CN 214353210U CN 202022527221 U CN202022527221 U CN 202022527221U CN 214353210 U CN214353210 U CN 214353210U
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Abstract
The utility model discloses a prefabricated component automation line, including the cloth district, the cloth district is connected with the district of putting on the shelf through first conveyer belt, be provided with the second conveyer belt in the district of putting on the shelf, the second conveyer belt sets up with first conveyer belt is perpendicular, the both ends of second conveyer belt all are connected with maintenance storehouse district, be provided with the district of putting on the shelf on the second conveyer belt, the district of putting on the shelf is connected with the third conveyer belt, it gets the mould district to be provided with the upset on the third conveyer belt. Compared with the existing prefabricated part production, the automatic prefabricated part production line of the utility model reduces the requirement on the number of workers in the production process of small prefabricated parts, reduces the labor intensity of the workers, eliminates the sewage cross flow and dust on site all day long, and greatly improves the environmental protection on site; the three-dimensional maintenance mode is adopted, the requirement of small prefabricated parts on the scale of a production maintenance site is reduced, and the social benefit and the economic benefit are improved.
Description
Technical Field
The utility model relates to a prefabricated component's production line especially relates to an automation line that is used for highway and municipal ramp engineering's prefabricated component.
Background
At present, a production line of small prefabricated parts mainly comprises an artificial cement distributing machine and a forklift, wherein the cement distributing machine conveys the mould boxes to a large open field through the forklift after the mould boxes are fully distributed, the prefabricated parts are spread out for natural maintenance, and finally, the prefabricated parts are conveyed together manually for manual stacking. The production mode not only needs whole-process manual management, but also cannot completely control the problems of safety, environmental protection and the like; meanwhile, the production mode needs to occupy a large amount of land, and the whole production cost is higher along with the increase of land cost.
Disclosure of Invention
The utility model aims to solve the technical problem that reduce artifical participation volume in the current prefabricated component production process, land usable floor area in the reduction production process.
In order to solve the technical problem, the utility model discloses a prefabricated component automation line, including the cloth district, the cloth district is connected with the district of putting on the shelf through first conveyer belt, be provided with the second conveyer belt in the district of putting on the shelf, the second conveyer belt sets up with first conveyer belt is perpendicular, the both ends of second conveyer belt all are connected with maintenance storehouse district, be provided with the district of putting on the shelf on the second conveyer belt, the district of putting on the shelf is connected with the third conveyer belt, it gets the mould district to be provided with the upset on the third conveyer belt.
According to the further optimization of the technical scheme, the curing reservoir area comprises at least one curing room which is of a closed structure, and a goods shelf is arranged in the curing room; an inlet and an outlet are respectively arranged at two ends of the curing chamber, tracks are respectively arranged on the outer sides of the two ends of the curing chamber, and stacking machines are arranged on the tracks; and the two ends of the second conveying belt are close to the rails at the two ends outside the maintenance room.
According to the further optimization of the technical scheme, the side edge of the tail end of the third conveying belt is provided with a packing area, and a robot is arranged between the packing area and the conveying belt.
According to the further optimization of the technical scheme, the first conveying belt and the third conveying belt are both drum-type conveying belts, and the second conveying belt is a chain type conveying belt.
According to the technical scheme, the material distribution area comprises a material distribution machine, a material distribution vibration bed and a mold flow line, the material distribution machine is arranged at the front section of the material distribution vibration bed, the material distribution vibration bed is arranged on the mold flow line, and the mold flow line is connected with a first conveying belt.
Above-mentioned technical scheme's further optimization, the district of putting on the shelf includes lift platform I and connects goods platform I, lift platform I and connect goods platform I to be located second conveyer belt both sides, it is portable to connect goods platform, lift platform I sets up in the middle of first conveyer belt and second conveyer belt.
Above-mentioned technical scheme's further optimization, the lower carriage district includes lift platform II and gets goods platform II, lift platform II with receive goods platform II and be located second conveyer belt both sides, it is portable to get goods platform II, lift platform II sets up in the middle of second conveyer belt and third conveyer belt.
According to the further optimization of the technical scheme, the overturning and mold taking area comprises an automatic overturning platform, a vibrating bed and a mold taking machine, the automatic overturning platform and the vibrating bed are arranged on a third conveying belt, the mold taking machine is arranged above the third conveying belt, and the vibrating bed is arranged between the automatic overturning platform and the mold taking machine.
According to the further optimization of the technical scheme, three curing rooms which are arranged in parallel are arranged in the curing area, and the stacker and the goods shelf are transported by the shuttle car.
According to the further optimization of the technical scheme, the packing area adopts a rotary type conveying belt.
Compared with the existing prefabricated part production, the automatic prefabricated part production line of the scheme reduces the requirement on the number of workers in the production process of small prefabricated parts, reduces the labor intensity of the workers, eliminates the site with sewage crossflow and dust all day long, and greatly improves the environmental protection of the site; the three-dimensional maintenance mode is adopted, the requirement of small prefabricated parts on the scale of a production maintenance site is reduced, and the social benefit and the economic benefit are improved.
Drawings
Fig. 1 is a structural layout diagram of a prefabricated part production line.
Detailed Description
Referring to fig. 1, a small prefabricated part production line comprises a material distribution area 1, an upper frame area 2, a maintenance warehouse area 3, a lower frame area 4, an automatic overturning mold taking area 5, a robot stacking area 6 and a packing and forking area 7. The material distribution area 1 is connected with the upper frame area 2 through a drum-type first conveying belt 8; the lower frame area 4 is connected with the overturning automatic mold taking area 5 through a drum-type third conveying belt 10.
The roller type first conveying belt 8 and the roller type third conveying belt 10 are connected with the curing warehouse area 3 through a chain type second conveying belt 9.
The material distribution area 1 comprises a material distributor 12, a material distribution vibration bed and a mold flow line. The distributing machine 12 is arranged at the front section of the distributing seismic bed, the distributing seismic bed is arranged on a mold flow line, and the mold flow line is connected with a first conveying belt. The distributing machine 12 completes the filling and butt joint with the concrete cement tank truck 11 cement material, realizes the uniform distribution of the cement material in the mold box of the small prefabricated part, and the mold box filled with the cement material is transferred to the upper rack area 2 through the drum-type first conveying belt 8.
Go up frame district 2 by lift platform I21 with receive goods platform I22 and constitute, lift platform I21 sets up in chain formula second conveyer belt 9 both sides with receiving goods platform I22, places mould frame 222 on chain formula second conveyer belt 9. The racking area 2 enables placement of cement mold boxes onto the mold racks 222. The lifting platform I21 adopts a chain lifting structure and is matched with a rotary roller bed; the mold frame 222 realizes secondary accurate positioning of the mold by using a cylinder clamping mode; the mould frame 222 adopts a multilayer three-dimensional structure, the goods receiving platform I22 places the mould boxes on the lifting platform I21 on different layers of frames of the mould frame 222, the goods receiving platform I21 adopts the lifting platform capable of moving back and forth, and the rotary roller way conveys the moulds to corresponding positions on the mould frame 222. The mold racks 222 filled with molds are transported on the chain type second conveyor belt 9 to the maintenance garage area 3 by the chain type second conveyor belt 9.
The maintenance storehouse area 3 realizes the quick maintenance of small-size prefabricated component, maintenance storehouse area 3 includes three curing rooms 33 that set up side by side, adopts curing rooms 33 between many to realize alternately maintaining the management, more is fit for the technological process demand, and efficiency is higher. The curing room 33 is of a closed structure, at least 2 rows of shelves 34 are arranged in the curing room 33, and the shelves 34 are arranged in parallel with the curing room 33; an inlet and an outlet are respectively arranged at two ends of the curing chamber, rails 32 are respectively arranged at the outer sides of the two ends of the curing chamber, and a stacker 31 is arranged on the rails 32; the two ends of the chain type second conveyer belt are respectively connected with the rails 32 at the two ends outside the curing chamber. The mold frame 222 is conveyed to the stocker 31 by the chain type second conveyor 9, and the mold frame 222 conveyed by the stocker 31 is conveyed to the belt frame 34 in the maintenance room 33 by the shuttle 35. After the maintenance is completed, the shuttle car 35 transports the mold racks 222 to the stacker 31 at the exit through the exit, and the stacker 31 at the exit transports the mold racks 222 to the chain-type second conveyor belt 9, that is, the lower storage area 4. The curing chambers 33 are all communicated with a steam pipeline, the steam pipeline controls steam input through a solenoid valve, and a steam generator provides steam supply.
The lower rack area 4 and the upper rack area 2 are identical in structure and are composed of a lifting platform II 41 and a goods receiving platform II 42, the lifting platform II 41 and the goods receiving platform II 42 are arranged on two sides of the chain type second conveying belt 9, and the mold rack 222 is placed on the chain type second conveying belt 9. The lower shelf area 4 enables removal of the cement mould box from the mould shelf 222. The lifting platform II 41 adopts a chain lifting structure and is matched with a rotating roller way. The goods receiving platform II 42 adopts a lifting platform capable of moving back and forth, and the rotary roller way takes out the die box from the corresponding position on the die rack 222. The empty mold carriers 222 are transported to the upper carrier region 2 by means of the second conveyor belt 9 of the chain type. The goods receiving platform II 42 takes out the mould boxes with different layers of frames of the mould frames 222 and places the mould boxes on the lifting platform II 41, and the mould boxes are conveyed to the overturning automatic mould taking area 5 through the drum-type third conveying belt 10.
The overturning automatic mold taking area 5 comprises an automatic overturning platform 51, a vibration bed 53 and a mold taking machine 52, wherein the automatic overturning platform 51 is arranged at the front end, the mold box is firstly overturned for 180 degrees through the automatic overturning platform 51, then the prefabricated part and the mold box are separated in a vibration mode through the vibration bed 53, finally the mold box is taken out through the mold taking machine 52 and separated from the drum-type third conveying belt 10, and the cement prefabricated part is continuously conveyed to the robot stacking area 6 through the drum-type third conveying belt 10.
The robot stacking area 6 is divided into a prefabricated part side-turning station, a sequencing station and a robot grabbing station. The robot 61 of the robot gripping station palletizes the preforms on the packing fork area 7. The side-turning station and the sequencing station are arranged on the drum-type third conveying belt 10, the prefabricated parts are adjusted to be in a side mode from a horizontal mode by the side-turning station, sequencing and grabbing are facilitated, and pre-arrangement is carried out by using the air cylinders and the baffles before turning; and the sequencing station is matched with the baffle by using the air cylinder and is combined with the sensor to realize the grabbing positioning.
Packing fork fortune district 7 comprises gyration line 71, packing station and gets a buttress station, and the packing station with get a buttress station and set up at gyration line 71 side, realize that the packing of prefab buttress type and fork truck will beat the prefab buttress of good package and transport away from production line loading.
The equipment of the whole production line is managed by adopting centralized control, and all the equipment is monitored and controlled in a control room.
The whole production line carries out the prefabrication shaping from cloth district 1, realizes that the multilayer piles up through upper carriage district 2, the maintenance storehouse district 3 realizes automatic maintenance in turn, lower carriage district 4 disassembles the multilayer and piles up, the automatic mould district 5 that gets of upset realizes prefab and mould box separation, the pile up neatly district 6 of robot realizes prefab transport management and the packing fork and transport 7 completion prefab finished product packing transportation in district. The whole process is automatically controlled, the efficiency is high, and the quality control is good.
Claims (10)
1. Prefabricated component automation line, including the cloth district, its characterized in that: the cloth district is connected with the upper rack district through first conveyer belt, be provided with the second conveyer belt in the upper rack district, the second conveyer belt sets up with first conveyer belt is perpendicular, the both ends of second conveyer belt all are connected with maintenance storehouse district, be provided with the lower rack district on the second conveyer belt, the lower rack district is connected with the third conveyer belt, be provided with the upset on the third conveyer belt and get the mould district.
2. The automatic production line of prefabricated parts according to claim 1, wherein: the maintenance warehouse area comprises at least one maintenance room which is of a closed structure, and a goods shelf is arranged in the maintenance room; an inlet and an outlet are respectively arranged at two ends of the curing chamber, tracks are respectively arranged on the outer sides of the two ends of the curing chamber, and stacking machines are arranged on the tracks; and the two ends of the second conveying belt are close to the rails at the two ends outside the maintenance room.
3. The automatic production line of prefabricated parts according to claim 1 or 2, wherein: and a packing area is arranged on the side edge of the tail end of the third conveying belt, and a robot is arranged between the packing area and the conveying belt.
4. The automatic production line of prefabricated parts according to claim 1 or 2, wherein: the first conveying belt and the third conveying belt are both drum-type conveying belts, and the second conveying belt is a chain type conveying belt.
5. The automatic production line of prefabricated parts according to claim 1 or 2, wherein: the distributing region comprises a distributing machine, a distributing vibration bed and a mould flow line, the distributing machine is arranged at the front section of the distributing vibration bed, the distributing vibration bed is arranged on the mould flow line, and the mould flow line is connected with a first conveying belt.
6. The automatic production line of prefabricated parts according to claim 1 or 2, wherein: the region of putting on the shelf includes lift platform I and connects goods platform I, lift platform I and connect goods platform I to be located second conveyer belt both sides, it is portable to connect goods platform, lift platform I sets up in the middle of first conveyer belt and second conveyer belt.
7. The automatic production line of prefabricated parts according to claim 1 or 2, wherein: the lower shelf area comprises a lifting platform II and a goods taking platform II, the lifting platform II and the goods taking platform II are located on two sides of the second conveying belt, the goods taking platform II is movable, and the lifting platform II is arranged in the middle of the second conveying belt and the third conveying belt.
8. The automatic production line of prefabricated parts according to claim 1 or 2, wherein: the overturning and mold taking area comprises an automatic overturning platform, a vibrating bed and a mold taking machine, the automatic overturning platform and the vibrating bed are arranged on a third conveying belt, the mold taking machine is arranged above the third conveying belt, and the vibrating bed is arranged between the automatic overturning platform and the mold taking machine.
9. The automatic production line of prefabricated parts according to claim 2, wherein: the maintenance warehouse area comprises three maintenance rooms which are arranged in parallel, and the stacker and the goods shelf are transported by a shuttle vehicle.
10. An automatic production line for prefabricated parts according to claim 3, wherein: the packing area adopts a rotary type conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022527221.8U CN214353210U (en) | 2020-11-04 | 2020-11-04 | Automatic production line for prefabricated parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022527221.8U CN214353210U (en) | 2020-11-04 | 2020-11-04 | Automatic production line for prefabricated parts |
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| CN214353210U true CN214353210U (en) | 2021-10-08 |
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| CN202022527221.8U Active CN214353210U (en) | 2020-11-04 | 2020-11-04 | Automatic production line for prefabricated parts |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115091602A (en) * | 2022-07-20 | 2022-09-23 | 山东建筑大学 | Maintenance system and method for aerated concrete composite heat-insulation wallboard |
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2020
- 2020-11-04 CN CN202022527221.8U patent/CN214353210U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115091602A (en) * | 2022-07-20 | 2022-09-23 | 山东建筑大学 | Maintenance system and method for aerated concrete composite heat-insulation wallboard |
| CN115091602B (en) * | 2022-07-20 | 2023-05-12 | 山东建筑大学 | Maintenance system and method for aerated concrete composite heat-insulating wallboard |
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