CN113290685A - Automatic brick and tile production line - Google Patents
Automatic brick and tile production line Download PDFInfo
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- CN113290685A CN113290685A CN202110590531.0A CN202110590531A CN113290685A CN 113290685 A CN113290685 A CN 113290685A CN 202110590531 A CN202110590531 A CN 202110590531A CN 113290685 A CN113290685 A CN 113290685A
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- brick
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- 239000011449 brick Substances 0.000 title claims abstract description 103
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 238000005520 cutting process Methods 0.000 claims abstract description 60
- 238000004806 packaging method and process Methods 0.000 claims abstract description 32
- 238000012423 maintenance Methods 0.000 claims abstract description 23
- 238000003756 stirring Methods 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 56
- 238000005507 spraying Methods 0.000 claims description 49
- 238000004040 coloring Methods 0.000 claims description 35
- 238000012856 packing Methods 0.000 claims description 30
- 239000004568 cement Substances 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 21
- 239000000047 product Substances 0.000 claims description 20
- 238000001035 drying Methods 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 239000011265 semifinished product Substances 0.000 claims description 11
- 230000007306 turnover Effects 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims 1
- 238000000465 moulding Methods 0.000 description 6
- 239000000049 pigment Substances 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
Abstract
The invention provides an automatic brick and tile production line which comprises a feeding stirring system, a forming system, a cutting system, a airing system, a demolding system, a maintenance system and a packaging system, wherein the inlet end and the outlet end of the forming system are respectively connected with the feeding stirring system and the cutting system, the inlet end and the outlet end of the airing system are respectively connected with the cutting system and the demolding system, and the inlet end and the outlet end of the maintenance system are respectively connected with the demolding system and the packaging system. The invention can greatly improve the production efficiency, reduce the labor intensity of workers and simultaneously improve the quality of bricks and tiles by the automatic operation and mutual cooperation of a plurality of systems.
Description
Technical Field
The invention relates to the field of production of building materials, in particular to an automatic brick and tile production line.
Background
The brick and tile are widely applied to municipal facilities, hydraulic engineering, park greenbelts and special buildings, and most of the production enterprises at present still stay in the traditional stage of workshop type and semi-manual production, so that the production efficiency is low, the labor environment of workers is poor, the operation intensity is high, and the product quality is uneven.
Disclosure of Invention
The invention aims to provide an automatic brick and tile production line, and aims to solve the problems of low brick and tile production efficiency and poor quality in the prior art.
In order to achieve the above purpose, the invention provides the following technical scheme:
an automatic brick and tile production line comprises a feeding stirring system, a forming system, a cutting system, an airing system, a demolding system, a maintaining system and a packaging system, wherein the inlet end and the outlet end of the forming system are respectively connected with the feeding stirring system and the cutting system, the inlet end and the outlet end of the airing system are respectively connected with the cutting system and the demolding system, and the inlet end and the outlet end of the maintaining system are respectively connected with the demolding system and the packaging system;
the feeding and stirring system comprises a bottom material bin, a cement bin and a stirrer, wherein bottom materials in the bottom material bin are automatically metered and then are sent into the stirrer, and cement in the cement bin is automatically metered and then mixed with water and sent into the stirrer;
the forming system comprises a pressure forming machine, the mixed and stirred base material and cement are sent to the pressure forming machine to form bricks and tiles, the forming system also comprises tile molds, the tile molds are positioned below the pressure forming machine, and the formed bricks and tiles are sent to the tile molds;
the cutting system comprises a cutting device, and the cutting device is used for cutting the formed tiles;
the airing system comprises a plurality of layers of automatic semi-finished product frames, and the plurality of layers of automatic semi-finished product frames are used for airing the formed bricks and tiles;
the demolding system comprises a tile mold separating device, and the dried tiles are separated from the tile mold through the tile mold separating device;
the separated tiles are conveyed to the maintenance system for maintenance, and the maintained tiles are conveyed to the packaging system to complete the stacking, packing and finished product yard transferring of the tiles;
the automatic tile production line further comprises a tile mold turning system, the tile mold turning system comprises a first turning mechanism, after tiles are separated from tiles, the tile molds are conveyed back to the tile forming system, and in the conveying process, the tiles are turned over through the first turning mechanism.
Further, still include the system of coloring, the system of coloring includes that the base colour is colored device, face colour and is colored device, first spraying device and second spraying device, the base colour is colored the device face colour is colored device and first spraying device and is set gradually cutting device with between the automatic semi-manufactured goods frame of multilayer, second spraying device sets up tile mould separator with between the maintenance system.
Further, a first air blower is arranged between the cutting device and the bottom color coloring device.
Further, a second blower is arranged between the tile mold separating device and the second spraying device.
Furthermore, the bottom stock bin and the discharge hole of the cement bin are both provided with electromagnetic valves for controlling the material flow, and the electromagnetic valves are connected with electronic weighing sensors.
Furthermore, cutting device includes first cutting mechanism and second cutting mechanism, first cutting mechanism with second cutting mechanism is located in proper order one side of pressure forming machine, first cutting mechanism with second cutting mechanism all is equipped with the cutter.
Further, the multilayer automatic semi-finished product frame comprises a plurality of detachable placing frames capable of moving all around, and the placing frames comprise a plurality of placing grids.
Further, the maintenance system comprises a drying device and a cooling device, and the drying device and the cooling device are sequentially arranged between the second spraying device and the packaging system.
Further, packaging system is including piling up device, packing apparatus and finished product conveyer, it is used for piling up the brick and tile that the maintenance is good to pile up the device, packing apparatus is used for packing the brick and tile that piles up, finished product conveyer is used for conveying the transportation with the brick and tile that packs.
Furthermore, the packing device is provided with a turnover mechanism, and the turnover mechanism is used for turning over the stacked bricks and tiles.
Compared with the prior art, the automatic brick and tile production line provided by the invention has the following beneficial effects:
firstly, the invention can greatly improve the production efficiency, lighten the labor intensity of workers and simultaneously improve the quality of bricks and tiles by the automatic operation and mutual cooperation of a plurality of systems.
Two, through setting up the molding system, can eliminate the not real of vibrating in the manual production, guarantee the mechanical properties and the appearance quality of product, the setting of tile mould can be shaping with higher speed, can change different tile moulds according to different demands, increases aesthetic property and practicality.
The formed bricks and tiles can be placed and aired by arranging the multilayer automatic semi-finished product rack, and the placing rack is provided with a plurality of placing grids which can be moved forwards, backwards, leftwards and rightwards and can be detached, so that the placing rack can be flexibly used, and the requirement of mass production is met; through setting up the maintenance system, can heat and cool off the brick and tile, further promote the drying rate of brick and tile, through mutually supporting of the automatic semi-manufactured goods frame of multilayer and maintenance system, can promote the product stability of brick and tile greatly, improve the quality of brick and tile.
Fourthly, through setting up tile mould separator and tile mould tilting mechanism, can carry out the separation of brick and tile mould with drying good brick and tile, the shaping system can be got back to once more through the conveyer belt to the tile mould after the separation and use, need not manual operation, convenient and fast. And the tile mould turnover mechanism can turn over the tile mould by 180 degrees, so that the tile mould can be conveniently used for forming tiles without manual turning, the time is greatly saved, and the production efficiency is improved.
Fifthly, through setting up the system of coloring, can color according to the demand and handle. Through setting up the ground colour device of coloring, the face colour device of coloring, first spraying device and second spraying device, can select different device and the spraying device of coloring according to the demand of difference, when ground colour and face colour are gone up to needs, can color the device and color the device with the face colour through the ground colour and carry out the coloring of ground colour and face colour, the rethread first spraying device carries out the spraying in order to increase glossiness and steady chroma, also can directly use first spraying device to color according to the demand and handle. Because the second spraying device is arranged after the airing system, the un-colored tiles can be colored through the second spraying device after being aired and placed. The setting of the ground color coloring device, the surface color coloring device, the first spraying device and the second spraying device can make the coloring of the tiles more flexible and convenient.
And sixthly, the maintained tiles can be packaged for transportation by arranging a packaging system. Pile up device, packing apparatus and finished product conveyer's setting, can carry out piling up of different quantity according to the demand with the good brick and tile of maintenance, pile up good brick and tile and be conveyed packing apparatus and pack, the good brick and tile of packing conveys the transport vechicle through finished product conveyer. The automated operation greatly improves the production efficiency.
Drawings
FIG. 1 is a schematic structural view of an automated tile production line according to the present invention;
FIG. 2 is a top view of an automated tile production line of the present invention;
FIG. 3 is a schematic structural view of a tile mold separating device;
FIG. 4 is a schematic structural view of a ground color coloring device and a face color coloring device;
FIG. 5 is a schematic view of a first spray coating device;
FIG. 6 is a schematic view of the turnover mechanism;
fig. 7 is a schematic view of a packaging system.
[ description of reference ]
1-bottom bin, 2-cement bin, 3-stirrer, 4-pressure forming machine, 5-tile mold, 6-first cutting mechanism, 7-second cutting mechanism, 8-multilayer automatic semi-finished product rack, 9-tile mold separating device, 91-cutter, 10-bottom color coloring device, 11-surface color coloring device, 101-rolling brush, 102-pigment rack, 12-first spraying device, 121-spray head, 13-and second spraying device, 14-drying device, 15-cooling device, 16-stacking device, 17-packing device, 171-turnover mechanism, 18-finished product conveying device, 19-tile mold conveyor belt, 20-grabbing device and 21-packing mechanism.
Detailed Description
The present invention will be described in detail with reference to specific examples.
As shown in fig. 1 to 7, an automatic brick and tile production line comprises a feeding stirring system, a forming system, a cutting system, a drying and placing system, a demolding system, a maintenance system and a packaging system, wherein the systems are connected through a conveyor belt, the feeding end and the receiving end of the forming system are respectively connected with the feeding stirring system and the cutting system, the feeding end and the receiving end of the drying and placing system are respectively connected with the cutting system and the demolding system, and the feeding end and the receiving end of the maintenance system are respectively connected with the demolding system and the packaging system.
The material loading mixing system comprises a bottom material bin 1, a cement bin 2 and a mixer 3, bottom materials in the bottom material bin 1 are automatically metered and then sent into the mixer 3, cement in the cement bin 2 is automatically metered and then mixed water is sent into the mixer 3, the discharge holes of the bottom material bin 1 and the cement bin 2 are provided with electromagnetic valves for material flow control, and the electromagnetic valves are connected with electronic weighing sensors. Still set up a plurality of screens in the end feed bin 1, can set up the aperture size according to the requirement of the different mesh numbers of bed charge to satisfy the actual production demand.
The forming system comprises a pressure forming machine 4, the mixed and stirred base materials and cement are sent to the pressure forming machine 4 to form the tiles, the forming system also comprises a tile mold 5, the tile mold 5 is positioned below the pressure forming machine, and the formed tiles are sent to the tile mold 5.
The cutting system comprises a cutting device, and the cutting device is used for cutting the formed tiles. Since the tile molds 5 are continuously placed under the press molding machine 4, after the press molding machine 4 completes the molding of the tile, the molded tile is fed into a plurality of tile molds 5, which need to be cut to form individual tiles. The cutting device comprises a first cutting mechanism 6 and a second cutting mechanism 7, the first cutting mechanism 6 and the second cutting mechanism 7 are sequentially located on one side of the pressure forming machine 4, and the first cutting mechanism 6 and the second cutting mechanism 7 are both provided with cutters. The first cutting mechanism 6 is used for cutting the formed tiles into single tiles, and the newly formed tiles are wet when coming out, so that the wet tiles are stuck to the tile mold 5 if the wet tiles are as large as the tile mold 5, and the demolding is not easy. Therefore, the second cutting mechanism 7 is needed to cut the tile mold 5 to be a little shorter than the tile mold 5, and the problem that the wet tiles are adhered to the tile mold 5 to affect the demolding effect is avoided.
The airing system comprises a multi-layer automatic semi-finished product frame 8, and the multi-layer automatic semi-finished product frame 8 is used for airing the formed bricks and tiles. Automatic put on the shelf and automatic lower carriage of brick and tile can be controlled to automatic semi-manufactured goods frame 8 of multilayer, through setting up automatic semi-manufactured goods frame 8 of multilayer, can put fashioned brick and tile and dry in the air to the dry design of brick and tile makes things convenient for follow-up drawing of patterns and brick and tile maintenance.
The multilayer automatic semi-finished product frame 8 comprises a plurality of placing racks which can move all around and can be detached, and each placing rack comprises a plurality of placing grids. The rack can be 3 by 6 in size, with 3 cells on one layer, and 6 total layers, each cell being capable of moving. Through setting the automatic semi-manufactured goods frame 8 of multilayer to a plurality of can all around remove and detachable rack, can use the rack in a flexible way, in process of production, wet brick and tile after the shaping is conveyed and is dried in the air and put the system, automatic putting on the shelf, after one deck is placed the check and is placed wet brick and tile, new one deck is placed the check and can be shifted to the conveyer belt automatically, after one of them rack is placed wet brick and tile, can be removed, continue to load wet brick and tile by empty rack. Because the rack sets up to the mode of dismantling, after wet brick and tile on the rack is full loaded with, can shift whole rack together and place, conveniently dry, also make things convenient for the automatic semi-manufactured goods frame 8 of multilayer to change the rack continuation work that the vacancy was put, need not stop the production line, improve production speed, satisfy the mass production demand.
The demoulding system comprises a tile mould separating device 9, and the dried tiles are separated from the tile mould 5 through the tile mould separating device 9. The tile mold separating device 9 is provided with a plurality of cutters 91 on two sides of the conveyor belt, the height of the cutters 91 can be adjusted, and when the dried tiles pass through, the cutters 91 transversely cut and separate the tiles from the tile mold 5. A plurality of cutters 91 match a plurality of different tile moulds 5, improve the convenience of use.
And conveying the separated tiles to a maintenance system for maintenance, and conveying the maintained tiles to a packaging system to complete tile stacking, packaging and finished product yard transportation.
The automatic brick and tile production line further comprises a tile mold turning system, the tile mold turning system comprises a first turning mechanism (not shown in the attached drawings), after the tile mold is separated from the tile mold 5, the tile mold 5 is conveyed back to the tile molding system, and in the conveying process, the tile mold is turned over after the first turning mechanism. The tile mold separating device 9 is provided with a conveyor belt opening, after the tiles are separated from the tile mold 5, the tile mold 5 automatically falls into the opening and falls into the tile mold conveyor belt 19, and the tile mold 5 is sent back to the forming system again by the tile mold conveyor belt 19. Be provided with first tilting mechanism on tile mould conveyer belt 19, because tile mould 5 and brick and tile are the back when the mould falls into tile mould conveyer belt 19 after the separation, at the process of the 5 conveying of tile mould, first tilting mechanism can carry out 180 degrees upsets with tile mould 5, makes things convenient for tile mould 5 to reuse, avoids artifical upset, practices thrift artifical labour and time. Due to the problem of the site, a turntable (not shown in the attached drawing) can be arranged on the conveying belt for conveying the tile mould 5 back to the shaping system, so that the site is saved, a plurality of conveying belts can be reduced, and the cost is saved.
In this embodiment, still include the system of coloring, the system of coloring includes that the ground colour is colored device 10, face colour and is colored device 11, first spraying device 12 and second spraying device 13, and the ground colour is colored device 10, face colour and is colored device 11 and first spraying device 12 and set gradually between cutting device and the automatic semi-manufactured goods frame 8 of multilayer, and second spraying device 13 sets up between tile mould separator 9 and curing system. The ground colour is colored device 10 and the face colour and is colored device 11 and adopt the mode of round brush to color, and the ground colour is colored device 10 and the face colour and is colored all to be equipped with round brush 101 and pigment frame 102 on device 11, and pigment frame 102 establishes in one side of round brush 101, and when needs are colored, on the pigment in pigment frame 102 was fallen into the brick and tile of conveying by the upset of tilting mechanism, round brush 101 brushed the brick and tile, improves and colors the degree of consistency. The first spraying device 12 and the second spraying device 13 are both provided with a nozzle 121, and the bricks and tiles are sprayed and colored through the nozzle 121.
In the prior art, the pigment is added and mixed together when the base material and the cement are mixed, and the color can be improved in the early stage according to the requirement. However, this method requires determination of the color in advance, and if the color cannot be determined in advance, the production cannot be performed immediately, and the construction period may be delayed later. The invention can carry out coloring treatment according to the requirement by arranging the coloring system. Through setting up the ground colour and coloring device 10, the face colour and coloring device 11, first spraying device 12 and second spraying device 13, can select different device and the spraying device of coloring according to the demand of difference, when ground colour and face colour are gone up to needs, can color device 10 and face colour and color device 11 through the ground colour and carry out the coloring of ground colour and face colour, rethread first spraying device 12 carries out the spraying in order to increase glossiness and steady chroma, also can directly use first spraying device 12 to color according to the demand and handle. Because the second spraying device 13 is arranged behind the airing system, the un-colored tiles can be colored by the second spraying device 13 after being aired and put. The setting of the ground color coloring device 10, the surface color coloring device 11, the first spraying device 12 and the second spraying device 13 can make the coloring of the tiles more flexible and convenient.
In this embodiment, be equipped with first blower (not shown in the drawing) between cutting device and the ground colour device of coloring 10, through setting up first blower, can blow the dust on the wet brick and tile totally, more conveniently color the processing.
In this embodiment, a second blower (not shown in the drawings) is arranged between the tile mold separating device 9 and the second spraying device 13, and by arranging the second blower, dust on tiles can be blown clean, so that subsequent processes can be performed conveniently, and the quality of the tiles can be improved.
In this embodiment, the curing system includes a drying device 14 and a cooling device 15, and the drying device 14 and the cooling device 15 are sequentially disposed between the second spraying device 13 and the packaging system. Drying device 14 and cooling device 15 can heat and cool off the brick and tile, further promote the drying rate of brick and tile, mutually support with the automatic semi-manufactured goods frame 8 of multilayer, can promote the product stability of brick and tile greatly, improve the quality of brick and tile.
Drying device 14 can be the oven, can heat the brick and tile in the data send process, and cooling device 15 can be a plurality of fans, and the brick and tile that a plurality of fans heat more bloies, further improves the degree of dryness of brick and tile when cooling to brick and tile, convenient follow-up packing.
The conveyer belts between the second spraying device 13 and the maintenance system and between the maintenance system and the packaging system are provided with large rotary tables (not shown in the attached drawings), and the large rotary tables can increase the conveying distance of the tiles, so that the tiles can be further maintained, and the product stability of the tiles is improved.
In this embodiment, the packaging system includes stacking device 16, packing device 17 and finished product conveyer 18, and stacking device 16 is used for piling up the brick and tile that has maintained, and packing device 17 is used for packing the brick and tile that has piled up, and finished product conveyer 18 is used for conveying the transport with the brick and tile that has packed.
Through setting up packaging system, can pack the brick and tile of maintaining so that the transportation. The arrangement of the stacking device 16, the packing device 17 and the finished product conveying device 18 can stack the maintained bricks and tiles in different quantities according to requirements, the stacked bricks and tiles are conveyed to the packing device 17 to be packed, and the packed bricks and tiles are conveyed through the finished product conveying device 18. The automated operation greatly improves the production efficiency.
In this embodiment, the baling device 17 is provided with a turnover mechanism 171, and the turnover mechanism 171 is used for turning over the stacked tiles. Because the brick and tile are transversely placed when the conveying, also transversely place after piling up, set up tilting mechanism 171 and can overturn horizontal brick and tile into vertical brick and tile, conveniently pack.
The packaging system further comprises a gripping device 20, the gripping device 20 being adapted to grip the tile. The packing device 17 is further provided with a packing mechanism 21, a packing belt is arranged in the packing mechanism 21, after the bricks and tiles are turned over, the bricks and tiles are piled up according to quantity requirements, the piled up bricks and tiles are clamped by the grabbing device 20 and transferred to the packing mechanism 21, and the packing belt in the packing mechanism 21 can bind the bricks and tiles, so that the bricks and tiles are convenient to transport.
The film is further arranged in the packaging mechanism 21, after the turnover mechanism 171 is arranged to turn over the horizontal tiles into the vertical tiles, the tiles are chopped according to quantity requirements, the chopped tiles are clamped by the grabbing device 20 and transferred to the packaging mechanism 21, and the film in the packaging mechanism 21 can automatically wind the tiles and package the tiles.
Through the packing strap and the film that set up in the packaging mechanism 21, can select to use packing strap or film to pack according to the demand, when the transportation condition is relatively poor or the transportation distance is far away or when stronger to the brick and tile protectiveness, can select the film to pack, the film can carry out all-round protection to the brick and tile, greatly reduces the breakage rate of transportation. When the transport distance is nearer, can select the packing area packing, can bind the brick and tile simply fast, reduction in production cost.
The automatic brick and tile production line can further comprise a forklift (not shown in the attached drawing), wherein the forklift is provided with a plurality of clamps, packaged bricks and tiles can be clamped and transferred to a stacking field through the clamps, and the plurality of clamps can be arranged to enable the forklift to clamp a plurality of rows of packaged bricks and tiles simultaneously, so that the efficiency is improved.
The working principle of the invention is as follows: preparing a primer and cement according to production requirements, wherein the primer passes through a primer bin 1, the cement passes through a cement bin 2, and the materials in the primer bin 1 and the cement bin 2 are respectively and automatically metered and then are sent into a stirrer 3 for mixing and stirring to obtain the materials required by tile production. Mixed bed charge and cement send into the pressure forming system through the conveyer belt, the shaping of brick and tile is accomplished to pressure forming machine 4 to put into tile mould 5 with fashioned brick and tile, the brick and tile in the tile mould 5 is the wet state this moment, in being conveyed cutting system, first cutting mechanism 6 cuts fashioned brick and tile into single brick and tile, second cutting mechanism 7 cuts brick and tile one bit shorter than tile mould 5, avoid wet brick and tile and 5 adhesion of tile mould, influence drawing of patterns effect. The brick and tile that the cutting is good is sent into the ground colour and is colored device 10 through the conveyer belt, the face colour is colored in device 11 and first spraying device 12, color the brick and tile according to the demand, the face colour is colored and the spraying is colored etc, it is perhaps not had the demand of coloring to color the completion, the brick and tile is sent into automatic semi-manufactured goods frame 8 of multilayer via the conveyer belt, when the brick and tile is conveyed multilayer automation semi-manufactured goods frame 8, automatic semi-manufactured goods frame 8 of multilayer can carry out automatic racking processing to the brick and tile, automatic racking of a plurality of moist brick and tile is dried in the air in automatic semi-manufactured goods frame 8 of multilayer, dry in the air and put the completion back, automatic semi-manufactured goods frame 8 of multilayer can carry out automatic racking processing to the brick and tile, the automatic racking of the brick and tile that will dry is on the conveyer belt, get into among the drawing of patterns system. The cutter 91 on the tile mould separator 9 cuts and separates tiles and tile mould 5, and the tiles after separation are conveyed into the second spraying device 13 through the conveyor belt, and whether the spraying is carried out or not is selected according to the requirement to color. During tile mould 5 after the separation sent back the molding system once more through tile mould conveyer belt 19, carried out new round of production work again, wherein, tile mould 5 is in the data send process through tile mould conveyer belt 19, carried out 180 degrees upsets by first tilting mechanism, makes things convenient for tile mould 5 to reuse, avoids artifical upset, practices thrift artifical labour and time. Whether the brick and tile after the separation carries out the spraying according to the demand selection and colors the back, sends into drying device 14 and cooling device 15 through the conveyer belt in, heats and cools off, further promotes the drying rate of brick and tile. At the moment, dried tiles are conveyed into a packaging system through a conveyor belt to be packaged, the tiles are firstly stacked through a stacking device 16, the stacked tiles are conveyed to a turnover mechanism 171 to be turned into vertical tiles, the tiles are chopped according to quantity requirements, the chopped tiles are clamped and transferred onto a packaging mechanism 21 through a grabbing device 20, a packaging belt or a film can be selected to be packaged according to requirements, the packaged tiles are grabbed again by the grabbing device 20 and then transferred into a finished product conveying device 18, the finished product conveying device 18 can be used for placing a plurality of rows of packaged chopped tiles, when the placing quantity is enough, clamps on a forklift clamp a plurality of rows of tiles to be transferred onto a stacking field for stacking, and when the bricks are required to be transported, the clamps of the forklift can be used for clamping the tiles on the stacking field to a transport vehicle.
The automatic brick and tile production line adopts a full-automatic control mode, all the procedures are controlled by a computer, manual participation is not needed, the automation degree is high, and the production efficiency is high. The brick and tile production line can also separate different process operations according to requirements, for example, only the process production line from the feeding system to the airing system is started, so that bricks and tiles can be produced firstly and aired; the process production line from the airing system to the packaging system can be opened only, so that the aired bricks and tiles can be subjected to subsequent operation; or only opening the process production line of the packaging system to directly package the bricks and tiles. Such setting can make production more nimble, avoids wasting electric resources.
The invention can greatly improve the production efficiency, reduce the labor intensity of workers and simultaneously improve the quality of bricks and tiles by the automatic operation and mutual cooperation of a plurality of systems.
In the present application, when directional terms are used, they are used for convenience in describing the invention and to simplify the description, but do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and should not be construed as limiting the particular scope of the invention.
In the present invention, unless otherwise explicitly specified or limited, when terms such as "disposed on", "connected" or "connected" are present, these terms are to be interpreted broadly, for example, as being either fixedly connected or detachably connected or integrally connected; or may be a mechanical connection; the two elements can be directly connected or connected through an intermediate medium, and the two elements can be communicated with each other. The specific meanings of the above-mentioned terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise specified and limited, when the presence of "upper" and "lower" as in the first feature is described in the second feature, it may include that the first feature is in direct contact with the second feature, and may also include that the first feature is in contact with the second feature not in direct contact but through another feature therebetween. Moreover, the first feature being "on" the second feature includes the first feature being directly above and obliquely above the second feature, or merely an elevation at which the first feature is higher than the elevation of the second feature; a first feature may be "below" a second feature, including a first feature that is directly below and obliquely below the second feature, or may simply be an indication that the first feature is at a lower elevation than the second feature.
The features of the embodiments and embodiments described above may be combined with each other without conflict.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. An automatic brick and tile production line is characterized by comprising a feeding stirring system, a forming system, a cutting system, a airing system, a demolding system, a maintenance system and a packaging system, wherein the inlet end and the outlet end of the forming system are respectively connected with the feeding stirring system and the cutting system, the inlet end and the outlet end of the airing system are respectively connected with the cutting system and the demolding system, and the inlet end and the outlet end of the maintenance system are respectively connected with the demolding system and the packaging system;
the feeding and stirring system comprises a bottom material bin, a cement bin and a stirrer, wherein bottom materials in the bottom material bin are automatically metered and then are sent into the stirrer, and cement in the cement bin is automatically metered and then mixed with water and sent into the stirrer;
the forming system comprises a pressure forming machine, the mixed and stirred base material and cement are sent to the pressure forming machine to form bricks and tiles, the forming system also comprises tile molds, the tile molds are positioned below the pressure forming machine, and the formed bricks and tiles are sent to the tile molds;
the cutting system comprises a cutting device, and the cutting device is used for cutting the formed tiles;
the airing system comprises a plurality of layers of automatic semi-finished product frames, and the plurality of layers of automatic semi-finished product frames are used for airing the formed bricks and tiles;
the demolding system comprises a tile mold separating device, and the dried tiles are separated from the tile mold through the tile mold separating device;
the separated tiles are conveyed to the maintenance system for maintenance, and the maintained tiles are conveyed to the packaging system to complete the stacking, packing and finished product yard transferring of the tiles;
the automatic tile production line further comprises a tile mold turning system, the tile mold turning system comprises a first turning mechanism, after tiles are separated from tiles, the tile molds are conveyed back to the tile forming system, and in the conveying process, the tiles are turned over through the first turning mechanism.
2. The automated tile and tile production line of claim 1, further comprising a coloring system, wherein the coloring system comprises a ground color coloring device, a surface color coloring device, a first spraying device and a second spraying device, the ground color coloring device, the surface color coloring device and the first spraying device are sequentially arranged between the cutting device and the multi-layer automated semi-finished product rack, and the second spraying device is arranged between the tile mold separating device and the maintenance system.
3. The automated tile production line of claim 2, wherein a first blower is disposed between the cutting device and the base color coloring device.
4. The automated tile and tile production line of claim 3, wherein a second blower is provided between the tile mold separation device and the second spray coating device.
5. The automated brick and tile production line according to claim 1, wherein the material outlets of the bottom bin and the cement bin are respectively provided with an electromagnetic valve for controlling material flow, and the electromagnetic valves are connected with electronic weighing sensors.
6. The automated tile production line of claim 1, wherein the cutting device comprises a first cutting mechanism and a second cutting mechanism, the first cutting mechanism and the second cutting mechanism being sequentially located at one side of the pressure forming machine, the first cutting mechanism and the second cutting mechanism each being provided with a cutter.
7. The automated tile production line of claim 1, wherein the multi-level automated semi-finished rack comprises a plurality of removable racks that can be moved back and forth and left and right, the racks comprising a plurality of storage compartments.
8. The automated tile production line of claim 2, wherein the maintenance system comprises a drying device and a cooling device, the drying device and the cooling device being sequentially disposed between the second spraying device and the packaging system.
9. The automated tile production line of claim 1, wherein the packaging system comprises a stacking device for stacking the cured tiles, a packing device for packing the stacked tiles, and a finished product conveyor for conveying and transferring the packed tiles.
10. The automated tile production line of claim 9, wherein the baling device is provided with a turnover mechanism for turning over the stacked tiles.
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| CN202110590531.0A CN113290685A (en) | 2021-05-28 | 2021-05-28 | Automatic brick and tile production line |
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| CN202110590531.0A CN113290685A (en) | 2021-05-28 | 2021-05-28 | Automatic brick and tile production line |
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| CN113290685A true CN113290685A (en) | 2021-08-24 |
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| EP0491874A1 (en) * | 1989-10-26 | 1992-07-01 | Marley (U.K.) Limited | Apparatus and method for use in the manufacture of tiles |
| US20020086114A1 (en) * | 1999-10-27 | 2002-07-04 | Benni Madsen | Method in processing gypsum boards or tiles |
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Application publication date: 20210824 |