KR200358682Y1 - manufacturing apparatus of shore protection block - Google Patents

Abstract

The present invention relates to a device for manufacturing a raft block built on an inclined bank such as a river, a road, a retaining wall, and more specifically, to manufacture a raft block using dry mortar, while supplying appropriate amounts of mortar, vibrating molding, pallet fastening, A series of operations for manufacturing blocks, such as upside down and down molds, release of molded products, separation of products and pallets, and upside down supply of pallets, are fully automated, which greatly improves productivity and economy.

In other words, in the apparatus for producing a shelter block using dry mortar, the raw material supply unit (1) for supplying a suitable amount of the mortar contained in the hopper 10 to the molding die 43;

A molding part 3 having vibration means and fastened to a top and bottom inverted pallet 9 on the upper surface of the molding die 43 to invert the upper and lower sides of the molding die 43 and to remove the product;

A carrying-out part 5 for stacking the demolded product pallet in multiple stages and carrying it out to the curing chamber;

A separation treatment unit 6 for separating the cured product and the pallet;

A pallet supply unit 7 which inverts the pallet up and down and supplies it to the molding unit;

An ophthalmic block manufacturing apparatus, characterized in that configured to operate sequentially.

Description

Manufacturing apparatus of shore protection block

The present invention relates to a device for manufacturing a raft block built on an inclined bank such as a river, a road, a retaining wall, and more specifically, to manufacture a raft block using dry mortar, while supplying appropriate amounts of mortar, vibrating molding, pallet fastening, A series of operations for manufacturing blocks, such as upside down and down molding of molds, release of molded products, separation of products and pallets, and upside down supply of pallets, are fully automated, which greatly improves productivity and economy.

In general, when manufacturing the revetment block is produced by using the moisture mortar or dry mortar bar forming means according to the characteristics of the mortar is also different.

In other words, the manufacturing apparatus using wet mortar takes a lot of time to mold as well as it takes a lot of time to mold since the mold is put into the mold after a certain time has elapsed in consideration of the moist mortar characteristics. Many molds were required.

In addition, the manufacturing apparatus using dry mortar has the advantage of fast molding time and easy mass production because dry mortar is put into a molding mold and then press-molded, but natural stone shape is provided on the surface along with vegetation holes where plants can grow. Since the surface of the molding frame should be molded on the bottom surface because of the characteristics of the revetment block having the uneven portion of the mold, it is necessary to fasten the pallet upside down on the upper surface of the molding frame. The bottom part of the block with the flat surface must be demoulded to be mounted, and after curing is completed, not only the molded product and the pallet should be separated, but also the mold must be supplied with the separated pallet upside down. Because there was no vehicle means to proceed this series of steps sequentially Requires a lot of manpower and productivity were also significantly lowered.

In order to solve this problem, the present invention molds a product by inserting a suitable amount of mortar into a molding mold and a mortar supplied to the molding mold by vibrating means, and then tightens a pallet inverted up and down at the top of the molding mold. Operation of the molding part which performs product demoulding by inverting the product up and down, the carrying out part which stacks the demolded product in multiple stages, and the separation processing part which separates and conveys the product and the pallet, and the pallet supply part which supplies the product by inverting the pallet up and down sequentially An object of the present invention is to provide a raft block manufacturing apparatus consisting of.

1 is a plan view showing the overall configuration of the present invention

2 is a plan view of the state excluding the transport balance in FIG.

Figure 3 is a front view of the transfer balance transfer portion of the subject innovation

FIG. 4 is a front view of the line AA ′ of FIG. 1.

5 is a perspective view showing the fixing frame and the lifting horizontal stage of the molded part according to the present invention

6 is a planar view showing a raw material supply unit and a molding die of the present invention

7 is a front view showing the raw material supply unit and the molding die of the present invention

8 is a partially enlarged cross-sectional view of a state in which the supply adjuster of the present invention entered the top of the molding die

Figure 9 is a cross-sectional view of the operation of supplying a suitable amount of mortar to the mold of the present invention

Figure 10 is a cross-sectional view of the operation of the mold of the present invention the pallet is fastened

11 is a working example when the mold upside down according to the present invention upside down

12 is a working example of the mold upside down state according to the present invention

Figure 13 is an exemplary view showing the action of the demoulded block product in the mold according to the present invention

14 is a working example when stacking the product pallet in a stacking unit according to the present invention

Figure 15 is an operation example of a state in which the product pallet laminated in a multi-layer in the carrying out according to the present invention

16 is a front view showing a separation treatment unit, product loading unit, pallet supply unit according to the present invention

17 is an enlarged front view of the separation treatment unit according to the present invention

18 is an exemplary side view seen from the left side of FIG.

19 is a side view illustrating a block product clamping state by a separation processor of the present invention

20 is a front view showing the product loading portion of the block product by the separation process of the present invention

21 is a front view showing the pallet feed unit transfer of the pallet by the separation processor of the present invention

22 is a cross-sectional view illustrating a state in which a pallet is fastened and fixed to a pallet supply unit of the present invention

Figure 23 is a cross-sectional view showing a binding port for upside down the pallet of the present invention

24 is a perspective view showing a block product molded by the present invention

* Explanation of symbols for main parts of the drawings

1: raw material supply part 3: molding part

5: carrying out part 6: separating processing part

11,12: conveying conveyor 13: supply information board

14: split feeder 20: supply adjuster

22: detection sensor 23: dispersion control fan

24: transfer table 25: transfer guide

26,26 ': Fixed frame 27: Horizontal feed rail

28: vertical feed rail 30: pallet feeder

31: support 32: clamp

33: feed cart 35: elevating horizontal platform

36: guide roller 38: support roller

39: rotating shaft 40: rack gear

41 cylinder 43 mold

44: vibration device 46: fastener

47: cylinder 48: conveying chain

50: platform 53: loading guide

54: load bearing jaw 60: separation guide

61: transfer chain 62: separation processor

63: left and right support 64: pallet clamp

65: front and rear support 66: product clamp

68: transfer truck 7: pallet supply unit

70,71: fastener 72: fastening groove

74: gear operating member 8: product loading part

The revetment block manufacturing apparatus of the present invention is manufactured by using a dry mortar, and the raw material supply unit 1 for supplying a suitable amount of the mortar contained in the hopper 10 to the molding die 43, and the vibration means in the molding die 43 And a molding part 3 having a pallet 9 inverted on the upper surface of the molding die 43 and fastened and demoulding in a state in which the mold 9 is inverted and the product 9a is placed on the pallet 9. Carrying out part 5 for stacking the finished product pallet in multiple stages for carrying out to the curing chamber, separating processing part 6 for separating the cured product and the pallet 9, and forming the separated pallet 9 upside down It consists of a pallet supply part 7 which supplies to the part 3.

The raw material supply unit 1; The upper and lower conveying conveyors 11 and 12 are installed in two stages under the hopper 10, but the upper conveying conveyor 11 is installed in the fixed shaft portion 11a to supply the mortar to the lower conveying conveyor 12. The conveying conveyor 12 has a feed control unit 20 attached directly below the distal end, and the supply control unit 20 has a conveying guide roll 20a installed at the side and a lower conveying conveyor by a cylinder 21 mounted at the rear end. It is advanced back and forth so as to enter the forming part 3 together with (12).

The lower feed conveyor 12 is formed so that the rear end does not deviate from the leading end of the upper feed conveyor 11 when entering the forming part 3, and the front end is provided with a feed guide plate 13 having an inclination angle and the center of the feed guide plate 13 is molded. A split feed stand 14 for splitting and supplying mortar to the forming die 43 of the portion 3 protrudes.

The supply control unit 20 is provided with a rectangular frame having the same size as the injection space of the molding frame 43 so that the lower end can contact the upper end of the molding frame 43, and on one side of the supply control panel 20 The mortar detection sensor 22 is installed and the distribution control fan 23 is installed in the space, and is rotated by the motor 23a installed on the supply guide plate 13. The transfer guide plate 25 is installed to be folded horizontally and vertically by the cylinder 25a.

The molding unit 3 is provided with a pallet feeder 30, which is horizontally transported and lifted by the fixed frame 26, and a molding die 43 installed to be rotated 180 degrees on the lifting horizontal stand 35.

Pallet feeder 30 is a clamp 33, which is operated by the cylinder (32a) on both ends of the support 31 is installed downward to clamp the pallet (9) and the center of the support 31 is installed in the horizontal transport cart 33 of the upper side It is connected by lifting by the cylinder 34 and the conveying bogie 33 is conveyed to the forming part 3 and the pallet supply part 7 along the horizontal conveyance rail 27 installed on the upper side after the fixed frame 26.

The elevating horizontal stand 35 has a guide roll 36 attached to four corners in a configuration laid out in front and rear to be elevated along the vertical transfer rail 28 of the fixed frame 26, but both ends of the elevating horizontal stand 35 Is connected with the vertical rope 37 to be lifted by the cylinder 37a, and a support roll 38 is attached to the middle of the lifting horizontal stand 35 so that the molding die 43 is rotatably seated and the molding die 43 And the pinion gear (39a) is installed on the rotary shaft (39) and meshed with the rack gear (40), and the cylinder (41) is interlocked on both ends of the rack gear (40). The mold 43 is inverted up and down by 180 degrees in the lifting and lowering level 35 in a configuration in which the rack gear 40 can be linearly moved at an equal pressure.

Molding frame 43 has a fastener 46, which is operated as a cylinder 47 on both sides of the upper end, and a block front surface 43a on which the vegetation hole and a plurality of uneven parts are formed on the surface thereof is formed on the bottom surface. It is formed of an open opening 43b, and a vibration device 44 is attached to the bottom of the molding die 43, and a dustproof rubber and a support protrusion are formed at the bottom support angle 45 of the corner part, and is seated on the lower conveyance chain 48. The transport chain 48 is installed to transport the pallet 9 from the lower part of the molding part 3 to the transport part 5.

Carrying-out part 5 is connected to chain chain 52 and cylinder 51a by connecting platform 50 with upper platform to fixed frame 26 'in the transport direction side of carrying-out conveying chain 48. The lifting guide 53, which is lifted by the lifting means made up and provided with the loading support jaw 54 on the inner wall of the lifting table 50, is installed to be folded by the shaft pin 55.

Separation processing section 6; Separation guide 60 installed between the pallet supply unit 7 and the product loading section 8, and a separation processor 62 for horizontally transporting and lifting on the separation guide 60 to separate the pallet and the product. do.

Separation guide (60) is a conveying chain (61) pallet supply unit (7) and product loading section (8) to transport the product and pallet transported by a forklift, etc. in the curing room of the general configuration to the separation processing unit (6) Protruding perpendicularly between.

The separation processor 62 is provided with a pallet clamp 64 which is operated by the cylinder 64a at the downwardly bent connection ends of the left and right support 63 and the product clamp which is operated by the cylinder 66a at the front and rear support 65 ends. (66) is installed but the pallet clamp 64 and the product clamp 66 is installed in a different installation height and the orthogonal state and installed in the cylinder 69 installed on the upper feed cart 68 in the center of the fixed base (67) The transport cart 68 is transported to the pallet supply part 7 and the product loading part 8 on both sides along the horizontal transport rail 27 installed on the upper side after the fixed frame 29.

Pallet supply unit 7 is installed in each of the binding holes (70, 71) provided with a binding groove 72 in the front and rear, and forward and backward by the cylinder 73 to be fitted to the peripheral edge of the pallet (9) The sphere 70 is installed to be idling and the other fastener 71 is rotated by the gear operating portion 74 of the rack gear and the pinion gear operated by the cylinder 75 and the upside down pallet 9. It is possible to supply and to the upper horizontal conveying rail 27, the feed cart 33 of the pallet feeder 30 is to be transferred to the pallet supply unit 7 and the molding unit (3).

Referring to the operation of the present invention configured in this way in detail as follows.

When the dry mortar contained in the hopper 10 of the raw material supply part 1 is supplied to the molding die 43 of the molding part 3, the transfer guide plate 25 is fitted to one end of the molding die 43 as shown in FIG. The lower conveyance conveyor 12 of the lower part of the hopper 10 enters the forming part 3 together with the supply control unit 20 by the cylinder 21, and the upper and lower conveyance conveyors 11, 12 are laid horizontally. The mortar falling from the hopper 10 by the feed rotation is sent to the lower conveying conveyor 12 from the feeding progress direction end of the upper conveying conveyor 11 and on the feed guide plate 13 at the distal end of the lower conveying conveyor 12. The mortar is injected into the forming mold 43 by the split feed table 14, and the mortar is generally fed into the distribution adjusting fan 23 installed in the feed control unit 20 on the upper part of the split feeding mold 43. In addition, by vibrating action by the vibrating device 44 under the mold 43, the mortar is uniformly compacted in the mold 43 to form a block product. It is.

When the mortar is supplied to the mold 43 to be contained at a predetermined position as described above, the feed sensor 20 detects this by the detection sensor 22 on one side and the feed rotation of the upper and lower transfer conveyors 11 and 12 is stopped. In addition, the lower feed conveyor 12 and the supply control unit 20 is reversed by the cylinder 21 and the supply control unit 20 is formed by the lower end of the supply control unit 20 in the process of being reversed as shown in FIG. Since the remaining mortar on the upper side of the mold 43 is scraped off, the mold is supplied in an appropriate amount in the mold 43, and when the feed guide 20 is fully retracted, the transfer guide plate 25 is vertically upright and the mold 43 It is separated from one end.

When block molding is completed in the forming die 43 of the forming part 3, the pallet feeder 30 descends and closes up and down, as shown in FIG. 10, to closely contact the upper end of the forming die 43 with the clamped pallet 9. The pallet is fastened to the forming die 43 by the fastener 43 installed in the forming die 43, and then the pallet feeder 43 is raised in a state where the clamping is released. When the pallet 9 is fastened and fastened to the upper end, the molding frame 43 installed on the elevator flat 35 by the lifting operation of the elevator flat 35 is spaced apart from the conveying chain 48 by the molding frame support angle 45. As shown in FIG. 11, the rack gear 40 is linearly moved at a uniform pressure by the cylinders 41 on both sides of the elevating horizontal stand 35, and engaged with the pinion gear. By rotating the molding frame 43 up and down by the rotational movement of 39a), the block product is loaded on the loading surface of the pallet 9 Can be installed.

Subsequently, when the lifting horizontal stand 35 is lowered together with the molding die 43 and the pallet 9 is seated on the conveying transfer chain 48, the fastening hole 46 of the molding die 43 is released and the lifting horizontal stand ( 35 rises together with the mold 43, and the pallet 9 and the molded block product are demolded in the mold 43 as shown in FIG. 13, and the product pallet 9 is transported by the transfer chain 48. As shown in FIG. It is conveyed to the carry out part 5.

When the product pallet 9 reaches the carry-out part 5, the lifting platform 50 descends as shown in FIG. 14, and the loading guide 53 of the lifting platform 50 contacts the pallet 9 to the outside while descending. When folded and positioned below the pallet 9, the loading guide 53 is extended inward to lift the product pallet 9 into the upper space and is carried out by the lifting operation of the lifting platform 50. The product pallet (9) sent to the part (5) is laminated in multiple stages, and when laminated at a predetermined height, it is sent to a curing chamber of a general configuration by a transport means such as a forklift to cure the block for a predetermined time, and then the cured product is a pallet It is transported to the separation processing unit 6 for separating the.

In the separation processing unit 6, the multi-stacked block pallet 9 is placed on the separation guide 60 along the transfer chain 61, and then the separation processor 62 is lowered on the separation guide 60 above. While the product clamp 66 reaches both sides of the block, the product clamp 66 is turned inward by the cylinder 66a to clamp the block product and then lifted to separate the product from the pallet 9 and to the feed cart 68. As a result, the separation processor 62 is transported to the product loading unit 8 so that the finished block product can be carried out to the outside as a means for loading the block product. At this time, the pallet clamp 64 is not clamped.

The empty pallet 9 in the state in which the block product is separated, the separator 62 descends, clamps the empty pallet 9 with the pallet clamp 64, then rises, and the pallet supply unit 7 by the feed cart 68. In this case, the pallet is supplied and the product pallet 66 is not operated.

Thus, the separation unit 62 separates the block product and the pallet 9 into the product loading unit 8 and the pallet supply unit 7.

In the pallet supply unit 7, the pallet 9, which is transferred by the separation processor 62, is fixed to the binding groove 72 of both binding ports 70 and 71, and then the gear operated by the cylinder 73. The pallet 9 is rotated 180 degrees by the other fastener 71 which is rotated 180 degrees by the member 74 to invert the pallet 9 up and down. This pallet is clamped to the clamp 32 of the pallet feeder 30. Then, it is supplied to the upper end of the molding die 43 of the molding part (3).

That is, since the pallet 9 is inverted up and down in the forming die 43 of the forming part 3 and the pallet 9 on which the block product is placed is placed in the correct position, the pallet 9 is rotated 180 degrees. Need reversal means.

As described above, the mortar is suitably supplied from the raw material supply unit 1 to the molding die 43 to be molded to the molding part 3, and then closely supported by the pallet 9 in an inverted state on the upper surface of the molding die 43. The frame 43 is rotated 180 degrees upside down, and the block product is demolded from the mold 43 to place the block product on the pallet 9, and the pallet 9 is placed in multiple stages in the carrying out part 5. The cured block products can be sent to the curing room, and the block product and the pallet are separated and processed by the separation processing unit 6, and the pallet is a series of processes in which the pallet is rotated up and down in the pallet supply unit 7 and supplied to the molding unit. Will be made sequentially.

Although the present invention has been described with reference to the above embodiment, it is not limited thereto, and various modifications can be made within the technical scope of the present invention.

The revetment block manufacturing apparatus manufactured by using the dry mortar of the present invention is suitable for supplying the appropriate amount of mortar, vibrating molding, fastening the pallet, inverting the mold and removing the product, and separating the product and the pallet, and reversing the pallet. Fully automated means in which a series of operations for manufacturing the sequential order is possible to greatly increase work productivity and reduce manpower and economic efficiency.

Claims (6)

An anti-foam block manufacturing apparatus using dry mortar, comprising: a raw material supply unit (1) for supplying an appropriate amount of mortar contained in a hopper (10) to a molding die (43); A molding unit 3 having vibration means and fastened to a top and bottom inverted pallet 9 on a top surface of the molding die 43 to vertically invert and mold release of the molding die 43; A carrying-out part 5 for stacking the demolded product pallet in multiple stages and carrying it out to the curing chamber; A separation treatment unit 6 for separating the cured product and the pallet; A pallet supply unit 7 which inverts the pallet up and down and supplies it to the molding unit; An ophthalmic block manufacturing apparatus, characterized in that configured to operate sequentially. The method of claim 1, wherein the raw material supply unit (1); Upper and lower transfer conveyors 11 and 12 installed at the lower side of the hopper 10, a feed guide plate 13 having a split feeder 14 at the front end of the lower transfer conveyor 12, and a lower transfer conveyor 12. Supply control unit 20 is attached directly below the front end, and forward and backward to the cylinder 21 with the lower conveying conveyor and the supply control unit 20 is provided with a distribution control fan 23 and a sensor 22 in the rectangular frame ), And the revetment block manufacturing apparatus, characterized in that the feed guide plate 25 is installed in the horizontal and vertical folding on the front end of the transfer table 24, the supply control unit 20 is installed. The method of claim 1, wherein the shaping portion (3); Pallet clamps 32, which operate as cylinders 32a, are installed at both ends of the support 31, and the center of the support 31 is connected to the upper horizontal transport cart 33 and the cylinder 34 to allow horizontal transport and lift. The pallet feeder 30 and the fixed frame 26 are installed at the front and rear, respectively, and are lifted by the vertical rope 37, and the forming mold 43 is connected to the rotating shaft 39 to install the pinion gear of the rotating shaft 39. 39a) is operated by the cylinder 41 on both sides of the rack gear 40 meshed with 39a), and the lifting horizontal stage 35 configured to invert the mold 43 up and down, and the cylinder 47 on both sides of the upper end. The mold 46 is provided with a fastener 46 and a vibrating device 44 and a support angle 45 formed on the bottom surface thereof, and an unloading transfer chain 48 from the lower part of the molding part 3 to the carrying-out part 5. An ophthalmic block manufacturing apparatus, characterized in that installed. The method according to claim 1, wherein the carrying out portion (5) is; The lifting guide 50 is installed on the fixed frame 26 at the side of the carrying-out transport chain 48 in the moving direction, and the loading guide 53 having the loading support 54 on the inner wall of the lifting table 50 is the shaft pin 55. An ophthalmic block manufacturing apparatus characterized in that the folded in). The process according to claim 1, wherein the separation processing section (6); A pallet clamp operated by a cylinder 64a at both ends of the separation guide 60 provided with a transfer chain 61 at right angles between the pallet supplying part 7 and the product loading part 8 and the left and right support 63. Pallet clamp 64 is installed at the end of the front and rear support 65 and cylinder 66a is installed, and the product clamp 66 is operated at the end of the front and rear support 65 and is operated by the cylinder 66a. The central part of the fixing stand 67 is composed of a feed cart 68 and a separator 69 which are horizontally moved and lifted by being connected to the cylinder 69 which are transferred to the pallet supply unit 7 and the product loading unit 9. Revetment block manufacturing apparatus. The pallet supply unit (7) according to claim 1; Install each of the fasteners 70 and 71 provided with the fastening grooves 72 in the front and rear to be advanced back and forth with the cylinder 73, but the one side fastener 70 is installed to be idle and the other fastener 71 is the cylinder ( 75) a gear operation member 74 is operated to be rotated and the upper side is a pallet supply unit characterized in that the pallet feeder (7) and the pallet feeder (30) which is horizontally transferred to the forming part (3) is installed.