CN101352892A - Rolling type technique and production line for molding assembly large plate - Google Patents

Rolling type technique and production line for molding assembly large plate Download PDF

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Publication number
CN101352892A
CN101352892A CNA2008100319331A CN200810031933A CN101352892A CN 101352892 A CN101352892 A CN 101352892A CN A2008100319331 A CNA2008100319331 A CN A2008100319331A CN 200810031933 A CN200810031933 A CN 200810031933A CN 101352892 A CN101352892 A CN 101352892A
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CN
China
Prior art keywords
production line
large plate
rolling
metering
stirring
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Pending
Application number
CNA2008100319331A
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Chinese (zh)
Inventor
罗国军
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罗国军
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Application filed by 罗国军 filed Critical 罗国军
Priority to CNA2008100319331A priority Critical patent/CN101352892A/en
Publication of CN101352892A publication Critical patent/CN101352892A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a rolling-typed molding technique of an assembling big panel and a production line and consists of a feed system, a water-powder blending, stirring and laying system, a belt transmission device, a vibration leveling device, a roll forming device, a synchronous cutting device, a quick rolling device, an idler pulley device, a grab board manipulator and a stacking trolley. The feed system includes a raw material bin 1, a metering screw conveyer 2, a proportion screening device 3, hoisting machines 5 and 7, a powder blending and stirring device 6, a storage bin 9 and a metering spiral scale 10; the molding technique is as follows: slurry material which is stirred by the water-powder blending and stirring device is paved on the upper plane of the belt of the belt transmission device, leveled by the vibration leveling device and is treated with roll forming by the roll forming device, and then is cut into the rolling-typed assembling big panel according to a set length. The production line can realize semi-automation production operation, improve yield, guarantee product quality, reduce production cost and labor intensity and has the advantages of reasonable equipment structure and simple technique, and the finished product is light and energy-saving and has heat insulation property and high intensity.

Description

Rolling-type assembling large plate moulding process and production line
Technical field
The invention belongs to the building machinery technical field, relate in particular to the production equipment of a kind of lightweight, insulation, energy-saving wall board.
Background technology
At present the mode of production ubiquity mechanization degree in traditional wallboard of building and building material industry or building block is not high, and at the bottom of the production efficiency, wastage of material is big, fails to satisfy the insulation of building material material, the requirements of saving energy of national existing popularization.
Summary of the invention
The problem that the present invention solves is, at the defective of prior art, provides a kind of novel rolling-type assembling large plate moulding process and production line, and this production-line technique is reasonable, the mechanization degree height.Use this production line can realize continuous production operation, enhance productivity, reduce production costs, reduce labor intensity, product meets or exceeds every technical indicator of country's promulgation fully.
Technical solution of the present invention is, described rolling-type assembling large plate moulding process and production line, referring to Fig. 1 and Fig. 2, by proportioning screening feeding system, fiber water feed system, metering stir paving system, belt transmission device, vibration flattening device, roll forming device, grab sheetpile puts device and forms.Described proportioning screening feeding system has at least 2 former feed bins 1, former feed bin 1 bottom discharging opening is respectively equipped with metering screw conveyer 2, the discharging opening of metering screw conveyer 2 inserts proportioning screening chamber 3, proportioning screening chamber 3 bottom discharging openings are connected with elevator 5 underfeed mouths, elevator 5 upper part discharge port pipes are connected to dry powder blend agitating device 6, dry powder blend agitating device 6 bottom discharging openings are connected with elevator 7 underfeed mouth pipes, and elevator 7 upper part discharge port are connected with storage bin 9 top charging aperture pipes.Described metering is stirred running gate system and is comprised that the metering screw that is connected with storage bin 9 discharging openings claims 10, metering screw claims 10 discharging openings to be flexible coupling in the powder inlet of double-shaft horizontal pigment mixing and blending machine 11, and the fiber water import of twin shaft pigment mixing and blending machine is connected with fiber water feed system 20,21 and 22 pipes.Described double-shaft horizontal pigment mixing and blending machine 11 discharging openings plane on the belt of belt transmission device 12, be provided with synchronization cutting mechanism 15 between described belt transmission device 12 and the quick idler pulley device 21, described roll forming device 14 laterally is installed on the support of belt transmission device 12, the described sheetpile of grabbing is put device and is comprised roller rack 22, grabs plate manipulator 23 and stacks dolly 24.
When more than device constitutes rolling-type assembling large plate moulding process of the present invention and production line use, the raw material of former feed bin is delivered to proportioning screening feeding system through the metering screw conveyer, send into the dry powder blend device through the raw material of proportioning screening by elevator 5 and fully mix, it is standby that compound is delivered to storage bin 9 through elevator 7.The powder of storage bin claims the last plane of the belt transmission device belt that continuous laying is in operation after delivering to double-shaft horizontal pigment mixed stirring device 11 stirs into mud through metering screw, and slurry cuts into assembling large plate of the present invention through synchronization cutting mechanism 15 by setting dimensions again through vibrating smooth roll forming.Assembling large plate is delivered to above the roller rack 22 through quick tourelle 21, by grabbing plate manipulator 23 sheetpile is placed on above the dolly 24 again, by fork truck or private carrier production board is transported to the oven dry of dry storehouse then or directly is transported to the products storage stock to put in a suitable place to breed and protect.
Rolling-type moulding assembling large plate technology and production line the invention has the beneficial effects as follows: owing to can overcome the defective of prior art, mechanization and semi-automatic production have been realized, improved production efficiency, reduced labour intensity, improved production environment, and end product-assembling large plate of producing has more advantages such as insulation, energy-saving and environmental protection, ecology.
Description of drawings
Fig. 1 is the structural representation of a roller assembling large plate moulding process of the present invention and a specific embodiment of production line;
Fig. 2 is the reference diagram of overlooking embodiment illustrated in fig. 1.
Be denoted as among Fig. 1-2: 1, former feed bin, 2, the metering screw conveyer, 3, proportioning screening chamber, 4, deduster, 5, elevator, 6, the dry powder blend mixer, 7, elevator, 8, deduster, 9, storage bin, 10, metering screw claims, 11, double-shaft horizontal pigment mixing and blending machine, 12, belt transmission device, 13, the vibration flattening device, 14, roll forming device, 15, synchronous cutting device, 16, device for vibration screening, 17-19, fiber water metering feedway, 20, the electrical control center, 21 quick tourelles, 22, roller rack, 23, grab the plate manipulator, 24, stack dolly.
The specific embodiment
Referring to Fig. 1-2, the rolling-type assembling large plate technology and the production line of this embodiment of the invention, wherein 2 of metering screw conveyers are selected commercially available SSJ-I type for use, 2 of dedusters are selected commercially available DMC type pulse jet bag dust collector for use, 2 of elevators are selected commercially available GYTS-1 type bucket elevator for use, the corollary equipment that all the other all select for use building materials development in science and technology Co., Ltd of the refined nation in Hunan to produce.
Above-mentioned member is implemented with reference to layout shown in Figure 1 by technique scheme of the present invention, be the rolling-type assembling large plate technology and the production line of this embodiment of the invention, the bottom feed opening of 2 former feed bins 1 is connected with 2 metering screw conveyers, 2 charging aperture pipes respectively, the discharging opening of 2 metering screw conveyers is all introduced in the proportioning screening chamber 3, proportioning screening 3 bottoms, chamber are lifted with vibrating screener 16, vibrating screener 16 bottom discharging openings are connected with elevator 5 pipes, the elevator upper part discharge port is connected with dry powder blend agitating device 6 pipes down, dry powder blend agitating device bottom discharging opening is connected with elevator 7 underfeed mouth pipes, elevator 7 upper part discharge port are connected with storage bin 9 pipes down, storage bin 9 bottom discharge mouths claim 10 charging aperture pipes to be connected with metering screw, metering screw weighs up the material mouth down and double-shaft horizontal pigment mixing and blending machine charging aperture is flexible coupling, and the 20-22 that comes from fiber water metering feed system simultaneously is connected with double-shaft horizontal pigment mixing and blending machine 6 top water inlet pipes.Belt transmission device is arranged at the discharging opening below of twin shaft pigment mixing and blending machine, and vibration flattening device and roll forming device promptly are being installed after twin shaft pigment mixing and blending machine above the belt transmission device successively.Between belt transmission device afterbody and quick tourelle, synchronization cutting mechanism is installed.During use, the cement of former feed bin 1 or gypsum or other light materials are delivered to proportioning screening chamber by the metering screw conveyer respectively or simultaneously in proportion, powder after screening enters the dry powder blend mixer by elevator 5 and fully mixes, and it is stand-by that mixed powder enters storage bin 9 by elevator 7.When claiming 10 to deliver in the double-shaft horizontal pigment mixing and blending machine 11 by metering screw when, the powder of storage bin starts double-shaft horizontal pigment mixer 11, belt transmission device 12, vibration flattening device 13 and roll forming device 14, mud after double-shaft horizontal pigment mixer 11 stirs is laid on the plane of belt transmission device 12 belts uniformly, mud is through vibration flattening device 13, roll forming device 14 moulding, cut into end product-assembling large plate of the present invention by setting dimensions then, deliver on the roller rack 22 through quick tourelle 21 again, assembling large plate is placed on to stack on the dolly 24 stacks with grabbing plate manipulator 23, by fork truck or special-purpose loading and unloading facility assembling large plate is transported to oven dry storehouse drying or air dry stock then and puts in a suitable place to breed and protect.
Roller assembling large plate of the present invention of Gou Chenging and production line are through trial production thus, and every technical indicator reaches designing requirement fully.This equipment inputs to the Chen Canghua of product from raw material, and whole process has realized mechanization and semi-automatic production operation, and energy consumption is little, reduced investment, cost are low, environmentally safe.

Claims (5)

1, a kind of rolling-type assembling large plate moulding process and production line, it is characterized in that it screens feeding system, metering pigment by proportioning and mix to stir paving system, belt transmission device, roll forming device, synchronous cutting device, grabs that sheetpile is put device and a complete semi-automatic production line is formed at the electrical control center.
According to claim 1, described rolling-type assembling large plate moulding process and production line, it is characterized in that 2, proportioning screening feeding system is by former feed bin 1, proportioning screening plant 3, elevator 5 and 7, mixed stirring device 6, storage bin 9 is formed.The metering screw conveyer 2 that is connected between described former feed bin and the proportioning screening plant, the raw material of proportioning screening is delivered to dry powder blend agitating device 6 through bucket elevator 5, and it is standby that compound is delivered to storage bin 9 through bucket elevator 7.
3, according to claim 1, described rolling-type assembling large plate moulding process and production line, it is characterized in that, it is to claim 10 by metering screw that the metering pigment mix the stirring paving system, fiber water mixing weighing feedway 20-22, double-shaft horizontal pigment mix stirring laying apparatus 11 and form, metering screw claims 10 to connect storage bin 9 and pigment respectively and mix and stir laying apparatus 11, and fiber water is mixed back metering feedway and connected the double-shaft horizontal pigment with pipe and mix and stir laying apparatus.
According to claim 1 described rolling-type assembling large plate moulding process and production line, it is characterized in that 4, the double-shaft horizontal pigment mix the stirring laying apparatus and comprise fiber water sprinkler, double-shaft horizontal spiral agitator and mud laying apparatus.
5, according to claim 1 described rolling-type assembling large plate moulding process and production line, it is characterized in that rolling-type shaped device involving vibrations flattening mechanism, synchronous drive mechanism, shaping mould roller.
CNA2008100319331A 2008-07-30 2008-07-30 Rolling type technique and production line for molding assembly large plate Pending CN101352892A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNA2008100319331A CN101352892A (en) 2008-07-30 2008-07-30 Rolling type technique and production line for molding assembly large plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNA2008100319331A CN101352892A (en) 2008-07-30 2008-07-30 Rolling type technique and production line for molding assembly large plate

Publications (1)

Publication Number Publication Date
CN101352892A true CN101352892A (en) 2009-01-28

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CNA2008100319331A Pending CN101352892A (en) 2008-07-30 2008-07-30 Rolling type technique and production line for molding assembly large plate

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102873750A (en) * 2011-07-12 2013-01-16 董禹全 Contemporary pouring production line for three layers of insulating cement wallboards
CN103737714A (en) * 2013-12-12 2014-04-23 宁波诺亚智能设备有限公司 Semi-automatic building block production line
CN104816379A (en) * 2015-05-14 2015-08-05 王旭广 Full-automatic production line for light wallboard
CN105818259A (en) * 2016-03-28 2016-08-03 童裳慧 Multi-volume-weight magnesium oxysulfate foam insulation board as well as production equipment and process thereof
CN105881724A (en) * 2016-03-28 2016-08-24 童裳慧 Multi-volume-weight foaming panel and production device and technology thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102873750A (en) * 2011-07-12 2013-01-16 董禹全 Contemporary pouring production line for three layers of insulating cement wallboards
CN103737714A (en) * 2013-12-12 2014-04-23 宁波诺亚智能设备有限公司 Semi-automatic building block production line
CN104816379A (en) * 2015-05-14 2015-08-05 王旭广 Full-automatic production line for light wallboard
CN105818259A (en) * 2016-03-28 2016-08-03 童裳慧 Multi-volume-weight magnesium oxysulfate foam insulation board as well as production equipment and process thereof
CN105881724A (en) * 2016-03-28 2016-08-24 童裳慧 Multi-volume-weight foaming panel and production device and technology thereof
CN105881724B (en) * 2016-03-28 2018-06-15 童裳慧 A kind of more unit weight foaming plates and its production equipment and technique

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Open date: 20090128