CN102873750A - Contemporary pouring production line for three layers of insulating cement wallboards - Google Patents
Contemporary pouring production line for three layers of insulating cement wallboards Download PDFInfo
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- CN102873750A CN102873750A CN2011101974943A CN201110197494A CN102873750A CN 102873750 A CN102873750 A CN 102873750A CN 2011101974943 A CN2011101974943 A CN 2011101974943A CN 201110197494 A CN201110197494 A CN 201110197494A CN 102873750 A CN102873750 A CN 102873750A
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Abstract
The invention relates to a contemporary pouring production line for three layers of insulating cement wallboards, which belongs to the technology of building component machinery. The contemporary pouring production line for the three layers of insulating cement wallboards comprises a flat belt conveying device, an interlayer thin unfolding device, a soft concave-convex belt mould, two concrete and soil paving devices, a concrete ram-jolt device, a foamed cement paving device, an accelerating initial set device, a product cutting device and a product stacking device. The contemporary pouring production line for the three layers of insulating cement wallboards is characterized in that the flat belt conveying device is a concrete bottom mould, the soft concave-convex belt is two side moulds, and a flowing mould frame for holding concrete and thinner foamed cement is formed under the effect of an interlayer film. The invention comprises the following steps: material distribution of concrete in a bottom layer in the flowing mould frame, jolt-ramming, material distribution of foamed cement, initial set, material distribution of surface concrete, jolt-ramming, rapid hardening, cutting and stacking. Three layers of concrete are poured and produced simultaneously on the production line substantially, so that the product quality and the yield are improved, the number of moulds is reduced, and the manufacturing cost is saved.
Description
Affiliated field: building element equipment.
Background technology:
Because of the needs of energy-conserving and environment-protective, the wallboard of various insulations arises at the historic moment at present, but has manufacturing cost in various degree high, wherein still with the production of three layers of cement heat preserving plate, divide manual production three times, use mould many, output is little, and product cost is high, and it is best that quality does not reach yet.
Summary of the invention
The object of the present invention is to provide a kind of, under the prerequisite of guaranteeing three layers of cement plate heat preservation and soundproof, with outer two layer concretes of load-bearing and the foam cement of insulation, on a living line, the omnidistance production line machinery operation of the cloth → initial set of the concrete cloth of implementation ground floor, the ram-jolt → foam cement → concrete cloth of the second layer, ram-jolt → rapid hardening → cut apart → piling reaches the purpose that reduces manufacturing cost; Be equivalent to the casting same period, reach the purpose of improving the quality of products.
The present invention is achieved through the following technical solutions:
Three layers of insulating cement wallboard of the present invention production line of casting the same period, by the flat rubber belting conveying device, the interlayer film launches to paste die device, soft recessed, protruding belt template and rotation apparatus, device is established in two groups of concrete tilings, two cover concrete jolting devices, the foam cement laying apparatus, two covers accelerate the initial set device, the product segmenting device, the compositions such as product palletizing apparatus, described three layers of insulating cement wallboard production line of casting the same period, it is characterized in that by the flat rubber belting conveying device be concrete bottom die, soft recessed, protruding belt template is the both sides side form, under the effect of interlayer film, formed the mobile framed of splendid attire solvent or diluent.
Three layers of insulating cement wallboard of the present invention production line of casting the same period, the three layers of insulating cement board assembly line of casting the described same period, it is characterized in that after the ram-jolt of bottom load-bearing concrete, just add the foam cement that can be incubated, after the initial set of heating, lay the surface layer load-bearing concrete, reach between concrete-foam cement-concrete, for the basic casting same period, realize the purpose of improving the quality of products.
Three layers of insulating cement wallboard of the present invention production line of casting the same period, described initial set device, fast setting device, it is characterized in that using β ray, steam, electric heating warming or the raw material such as stone, sand, cement, water are preheated in a kind of, make the shortening of concrete insulation board setting time, reach can be on production line the divisible hardness that stows.
Three layers of insulating cement wallboard of the present invention production line of casting the same period, described three layers of warming plate, it is characterized in that in bottom and surface layer, to increase the fabrics such as glass and the unfolding device is set, also can increase horizontal stroke, longitudinal bar, can be on die on one side the reserved steel bar hole, reinforcing bar inserts, lean on the reinforcing bar of a side of punch, need not inject in the punch, but with replacing concrete such as the things such as foam one fritter filler, be the again connection headspace between the reinforcing bar, two bending of longitudinal rib is that steel bar preassembling stays connection space with light foam also simultaneously.
Three layers of insulating cement wallboard of the present invention production line of casting the same period, described three layers of warming plate, foaming cement thermal insulation in the middle of it is characterized in that is good, but bearing capacity is poor, can middle still lay with foam cement, lean on the male and fomale(M﹠F) on both sides with a kind of laying of concrete, husky oar or reinforced foam cement, reach the intensity that improves concavo-convex joint face.
Three layers of insulating cement wallboard of the present invention production line of casting the same period, described flow-type mould, it is characterized in that except flat rubber belting conveying, soft concave, convex belt film, interlayer film, also the hard punch and matrix articulated of available segment cooperates with spacing roller, becomes the framed of the another kind of splendid attire solvent or diluent that flows with the interlayer film combinations with the flat conveyer belt again.
Fig. 1 is three layers of insulating cement wallboard of the present invention production line schematic diagram of casting the same period
Fig. 2 is that punch and matrix of the present invention is arranged schematic diagram.
Fig. 3 is punch and matrix cut-away view of the present invention.
Fig. 4 is that three hoppers layout schematic diagram is strengthened on foam cement of the present invention and concave, convex limit.
Description of drawings
1 is the planar band conveying device among the figure, 2, the interlayer film lays film sticking apparatus, 3, the interlayer film, 4, concrete laying apparatus, 5, the concrete jolting device, 6, the foam cement laying apparatus, 7, soft concave, convex belt limit mould, 8, delivery platform, 9, the initial set device, 10, concrete laying apparatus, 11, the concrete jolting device, 12, fast setting device, 13, concrete insulation board segmenting device, 14, concrete insulation board, 15, rear conveying device, 16, palletizing apparatus
17, belt limit mould revolves and drives wheel, and 18, the rabbet mould, 19, spacing roller, 20, the bottom load-bearing concrete, 21, the foaming cement thermal insulation layer, 22, the surface layer load-bearing concrete, 23, laying apparatus in the middle of the foam cement, 24, both sides reinforcement laying apparatus.
The present invention send device 1, interlayer film to lay film sticking apparatus 2, interlayer film by the defeated band in plane
3, the compositions such as concrete laying apparatus 4, concrete jolting device 5, foam cement laying apparatus 6, plane conveyer belt 7, soft concave, convex belt limit mould 8, initial set device 9, concrete laying apparatus 10, concrete jolting device 11, fast setting device 12, concrete insulation board segmenting device 13, concrete insulation board 14, rear conveying device 15, palletizing apparatus 16.Introducing in order on the production line is that the interlayer film is laid film sticking apparatus 2 work, and it will be laid on the flat rubber belting conveyer belt 1 in the middle of the film 3, and both sides and soft concave, convex belt limit mould 8 waters or glue stick, and form the movable formwork of antiseep.Soft belt limit mould 8 is established concave surface on one side, another side is the convex surface film, it is the concavo-convex interface when bearing the assembling of insulating cement plate, soft concave, convex belt limit mould 8 is 90 ° of angles with flat conveyer belt 1, drive wheel and 17 revolve the samsara work of driving by revolving, because the material of punch and matrix is soft, need with forming under the effect of several spacing rollers not curved framed.Concrete material after stirring is put into laying apparatus 4, be laid to a thinner layer concrete 22, by initial set case 9 initial sets of heating of ram-jolt dress β ray.But after reaching the stone ram-jolt intensity that gets at the loading end layer concrete when the foam cement initial set, again entering surface layer concrete 20 layings, ram-jolt program, reenter fast setting device 12, can cut apart when the cement heat preserving plate reaches, during stacking hardness, after entering 13 cut apart, reenter piling 16 rear maintenances, perhaps also can after concrete ram-jolt, carry out just building cutting apart, can alleviate the difficulty of formally cutting apart, reduce the time of concrete insulation board on streamline.
Present embodiment is substantially the same manner as Example 1, but in order to increase the intensity that connects the concave, convex limit between wallboard, foam cement laying apparatus 6 one can be divided into 3 23 and 24, and 24 of both sides use the high foam cement of density to strengthen.
Present embodiment is substantially the same manner as Example 2, but the reinforcement that is not both rabbet strengthens with concrete or husky oar, needs to increase the device of concrete or the compacting of husky oar welt, makes the reinforcement of the male and fomale(M﹠F) compression resistance of its concrete insulation board.
Present embodiment and embodiment 2,3 basic identical, but in bottom load-bearing concrete 22 and surface layer load-bearing concrete 20, increase glass fiber net and transverse and longitudinal reinforcing bar, one of cross reinforcement needs to insert in the die preformed hole, the other end needs to lean against punch with a fritter such as foam, spare interface space when being connected with reinforcing bar with plate for plate, two of longitudinal bar need bending to reserve and the section of connecing when connecting, and also use one little of foam at two, stay the space of operation when welding for reinforcing bar, leaving space when also cutting apart for plate body.
Present embodiment and embodiment 2,3 basic identical, different is that the side punch and matrix is not soft, but the hard segmentation, every section has easy method to connect, under the effect of some spacing rollers, forms the punch and matrix endless-chain of a dismounting of an assembly unit.
Those of ordinary skill in the art will be appreciated that, above embodiment illustrates the present invention, each technology can be implemented separately, also enforcement capable of being combined, so be not as limitation of the invention, as long as in essential scope of the present invention, all will drop in the scope of claims of the present invention variation, the modification of the above embodiment.
Claims (6)
1. three layers of insulating cement wallboard of the present invention production line of casting the same period, by the flat rubber belting conveyer belt apparatus, interlayer film expanding unit, soft recessed, protruding belt template, device is established in two groups of concrete tilings, two cover concrete jolting devices, the foam cement laying apparatus, accelerate initial set device two covers, the product segmenting device, the compositions such as product palletizing apparatus, described three layers of insulating cement wallboard production line of casting the same period, it is characterized in that by flat conveyer belt apparatus, be concrete bottom die, soft recessed, protruding formula band is the both sides side template, under the effect of interlayer film, formed the mobile framed of splendid attire solvent or diluent.
2. according to the three layers of insulating cement plate flow production line of casting the same period claimed in claim 1, it is characterized in that after the ram-jolt of bottom load-bearing concrete, just add the foam cement that can be incubated, after the initial set of heating, lay the surface layer load-bearing concrete, reaching between concrete-foam cement-concrete is the basic casting same period, reaches and puies forward high-quality purpose.
3. according to three layers of insulating cement wallboard claimed in claim 1 production line of casting the same period, wherein said initial set device, fast setting device, it is characterized in that to use β ray, steam, electric heating warming or the raw material such as stone, sand, cement, water are preheated a kind of of method, make concrete slab shorten setting time, reach can be on production line divisible and stow.
4. according to three layers of insulating cement wallboard claimed in claim 1 production line of casting the same period, wherein said three layers of warming plate, it is characterized in that in bottom and surface layer, to increase the fabrics such as glass, also can increase horizontal stroke, longitudinal bar, can be on die on one side the reserved steel bar hole, reinforcing bar inserts, lean on the reinforcing bar of a side of punch, need not inject in the die, but replace concrete with make filler such as the things such as foam one fritter, be the again connection headspace between the reinforcing bar, two bending of longitudinal rib is that steel bar preassembling stays connection space with light foam also simultaneously.
5. according to three layers of insulating cement wallboard claimed in claim 1 production line of casting the same period, wherein said three layers of warming plate, foaming cement thermal insulation in the middle of it is characterized in that is good, but bearing capacity is poor, can middle still lay with foam cement, by the concave, convex face on both sides with on the coagulation, a kind of laying of husky oar or reinforced foam cement, carry out the reinforcement of concavo-convex joint face.
6. according to three layers of insulating cement wallboard claimed in claim 1 production line of casting the same period, wherein said flow-type mould, it is characterized in that except flat rubber belting conveying, soft concave, convex formula, interlayer film combinations, also the hard punch and matrix articulated of available segment cooperates with spacing roller, becomes the another kind of mould that flows with the interlayer film combinations with the flat conveyer belt again.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011101974943A CN102873750A (en) | 2011-07-12 | 2011-07-12 | Contemporary pouring production line for three layers of insulating cement wallboards |
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| CN2011101974943A CN102873750A (en) | 2011-07-12 | 2011-07-12 | Contemporary pouring production line for three layers of insulating cement wallboards |
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| CN102873750A true CN102873750A (en) | 2013-01-16 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014779A (en) * | 2014-04-22 | 2015-11-04 | 艾乐迈铁科公司 | Method and facility for cutting concrete product |
| CN105599114A (en) * | 2014-07-03 | 2016-05-25 | 石狮市东方水泥制品有限公司 | Double-layer brick forming process |
| CN110978220A (en) * | 2019-12-27 | 2020-04-10 | 河北绿洲机械制造集团有限公司 | Foaming gypsum batten forming process and continuous production line |
| CN111231095A (en) * | 2020-03-23 | 2020-06-05 | 中国水利水电第八工程局有限公司 | Production equipment and production process for common concrete and foam concrete composite member |
| CN111421647A (en) * | 2020-04-01 | 2020-07-17 | 张美姣 | Modified cement foamed insulation board forming processing method |
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| CN2598732Y (en) * | 2003-02-28 | 2004-01-14 | 熊振国 | Multifunctional light composite insulated wallboard forming machine |
| CN201151160Y (en) * | 2008-01-14 | 2008-11-19 | 王蕴生 | Production line of novel high strength and self-thermal-insulation environmental protection wall plate |
| CN101352892A (en) * | 2008-07-30 | 2009-01-28 | 罗国军 | Rolling type technique and production line for molding assembly large plate |
| CN101725230A (en) * | 2009-11-18 | 2010-06-09 | 四川元能保温材料有限公司 | Flow line processing equipment of thermal insulating decoration board and processing flow thereof |
| EP2050885B1 (en) * | 2007-10-18 | 2011-02-16 | Xella Baustoffe GmbH | Assembly component for self-supporting roof or wall panels |
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2011
- 2011-07-12 CN CN2011101974943A patent/CN102873750A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2598732Y (en) * | 2003-02-28 | 2004-01-14 | 熊振国 | Multifunctional light composite insulated wallboard forming machine |
| EP2050885B1 (en) * | 2007-10-18 | 2011-02-16 | Xella Baustoffe GmbH | Assembly component for self-supporting roof or wall panels |
| CN201151160Y (en) * | 2008-01-14 | 2008-11-19 | 王蕴生 | Production line of novel high strength and self-thermal-insulation environmental protection wall plate |
| CN101352892A (en) * | 2008-07-30 | 2009-01-28 | 罗国军 | Rolling type technique and production line for molding assembly large plate |
| CN101725230A (en) * | 2009-11-18 | 2010-06-09 | 四川元能保温材料有限公司 | Flow line processing equipment of thermal insulating decoration board and processing flow thereof |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014779A (en) * | 2014-04-22 | 2015-11-04 | 艾乐迈铁科公司 | Method and facility for cutting concrete product |
| CN105599114A (en) * | 2014-07-03 | 2016-05-25 | 石狮市东方水泥制品有限公司 | Double-layer brick forming process |
| CN105599114B (en) * | 2014-07-03 | 2018-03-13 | 福建省东方水泥制品有限公司 | A kind of moulding process of double-layer brick |
| CN110978220A (en) * | 2019-12-27 | 2020-04-10 | 河北绿洲机械制造集团有限公司 | Foaming gypsum batten forming process and continuous production line |
| CN110978220B (en) * | 2019-12-27 | 2021-09-28 | 河北绿洲机械制造集团有限公司 | Foaming gypsum batten forming process and continuous production line |
| CN111231095A (en) * | 2020-03-23 | 2020-06-05 | 中国水利水电第八工程局有限公司 | Production equipment and production process for common concrete and foam concrete composite member |
| CN111421647A (en) * | 2020-04-01 | 2020-07-17 | 张美姣 | Modified cement foamed insulation board forming processing method |
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Application publication date: 20130116 |