CN203046105U - System for filling hollow bricks with polystyrene foam bead materials - Google Patents
System for filling hollow bricks with polystyrene foam bead materials Download PDFInfo
- Publication number
- CN203046105U CN203046105U CN 201220716983 CN201220716983U CN203046105U CN 203046105 U CN203046105 U CN 203046105U CN 201220716983 CN201220716983 CN 201220716983 CN 201220716983 U CN201220716983 U CN 201220716983U CN 203046105 U CN203046105 U CN 203046105U
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- hollow brick
- polystyrene
- filled
- pearl material
- warm table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/042—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with insulating material
- B28B11/043—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with insulating material filling cavities or chambers of hollow blocks
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model provides a system for filling hollow bricks with polystyrene foam bead materials. The system comprises a filling awaiting operation platform, a heating table, a location pushing device, a pressurizing and heating device and a filling device. The system provided by the utility model has the advantages of realizing the mechanical filling, being capable of avoiding the problems of non-uniform filling, incapability of filling irregularly-shaped holes and the like existing during manual filling and substantially improving the production efficiency of filling the hollow bricks with the polystyrene foam bead materials; and compared with products obtained by a manual filling method, the products obtained by the system have the characteristics of no-falling, plump filling, neat and attractive appearance and the like.
Description
Technical field
The utility model relates to building thermal insulation material and building material field, is applied to reinforcing and the support of building outer wall, particularly the method and system of hollow brick filled polystyrene bubble pearl material.
Background technology
Propelling along with urban construction; various new functional construction materials are constantly used in the occasion of various specific demands; wherein; insulation material is the building materials of using always the most in New Building Materials; in the prior art; building thermal insulation material adopts hollow brick (or building block) more; in order to better meet heat-insulating property; generally can take the method for filled polystyrene piece in the cavity of its brick body for increasing the heat-insulating property of brick body; but above-mentioned brick laying structure is in process; block polystyrene filling block wherein or plate need be processed in earlier stage according to brick body hole size; because its cavity is multiple shape through regular meeting; therefore, can't realize mechanization production in process, it is lower mostly to be artificial production efficiency.Simultaneously in the artificial filling process of reality, on the one hand because block polystyrene is the mutability elastomeric material, therefore, quality of fit is poor when cooperating installation with hollow brick, is difficult for Fast Installation, in addition, because block polystyrene can produce distortion in installation process, therefore be difficult to guarantee closely cooperating of block polystyrene and hollow brick endoporus, simultaneously, exist problems such as irregularly-shaped hole can't be filled, labor strength is big, output is little, labor productivity is low.
Realize in the process of the present invention the inventor, finding has following defective in the prior art: in the prior art for making hollow brick can possess better heat-insulating property, therefore filled polystyrene piece in the cavity of hollow brick inside, but in the process of filled polystyrene piece, because its hollow brick endoporus has multiple shape, therefore can only adopt the method afford of artificial filling to implement, simultaneously, because block polystyrene easily produces distortion in filling process, thereby block polystyrene and hollow brick inner chamber after the filling can not be fitted tightly, thereby influence heat-insulating property.
The utility model content
At defective of the prior art, the utility model has solved that existing hollow brick is low in filled polystyrene piece working (machining) efficiency, the problem of heat-insulating property difference.
Provide a kind of system of hollow brick filled polystyrene bubble pearl material in order to solve above technical problem the utility model, comprise: operating desk to be filled, warm table, pushing unit, pressurized, heated device and filling device, described operating desk to be filled and described warm table are arranged in proper order and are kept same table surface height, described push-pull device at fixed is fixed in an end of the orientation of described operating desk to be filled and warm table, make described pushing unit promote hollow fragment of brick to be filled linear reciprocation in described orientation and move, described pressurized, heated device and filling device are connected in described warm table top; Described operating desk to be filled is placed the hollow brick that hole makes progress, and described pushing unit is pushed to described hollow brick on the described warm table from described operating desk to be filled, and described warm table is heated to 87~92 degree or 98 to 105 to described hollow brick bottom; On described warm table, hollow brick is under the situation that keeps the bottom heating, and described filling device steeps polystyrene in the hole that the pearl material injects described hollow brick, makes the injecting height of described polystyrene bubble pearl material be higher than the hole plane of described hollow brick; Downward pressurized, heated above the hole of the hollow brick that injects polystyrene bubble pearl material makes described polystyrene bubble pearl material cured in the hole of described hollow brick, and the hole of described hollow brick is filled and led up.
Compared with prior art, the utility model embodiment has the following advantages: the system of hollow brick filled polystyrene bubble pearl material provided by the utility model has realized the filling operation of mechanization, can avoid the artificial inhomogeneous and irregularly-shaped hole of the filling that brings of filling problem such as can't fill, and improve the production efficiency to hollow brick filled polystyrene bubble pearl material significantly, thereby saved artificial cost.Compare with artificial filling, the product that obtains have do not come off, characteristics such as filling is full, outward appearance neat appearance.
Description of drawings
Fig. 1 is the block diagram of the utility model hollow brick filled polystyrene bubble pearl material system fill method;
Fig. 2 fills the block diagram of hollow brick filled polystyrene bubble pearl material fill method for the utility model detects;
Fig. 3 is the block diagram that the utility model hollow brick secondary is filled hollow brick filled polystyrene bubble pearl material fill method;
Fig. 4 is that the system of the utility model hollow brick filled polystyrene bubble pearl material forms schematic diagram;
Fig. 5 is that the system of the another kind of embodiment hollow core of the utility model brick filled polystyrene bubble pearl material forms schematic diagram;
Fig. 6 is the utility model hollow brick front view;
Fig. 7 a is that the process hollow core brick of the utility model embodiment hollow core brick filled polystyrene bubble pearl material is filled heated condition, partly cuts open schematic diagram along A-A direction among Fig. 6;
Fig. 7 b is the process hollow core brick cooling forming state of the utility model embodiment hollow core brick filled polystyrene bubble pearl material, partly cuts open schematic diagram along A-A direction among Fig. 6;
Fig. 8 is a kind of embodiment of pressurized, heated device among the utility model embodiment, partly cuts open schematic diagram along A-A direction among Fig. 6;
Fig. 9 a is that the process hollow core brick of the hollow brick filled polystyrene bubble pearl material when the pressurized, heated device is a kind of form among the utility model embodiment is filled heated condition for the first time, partly cuts open schematic diagram along A-A direction among Fig. 6;
Fig. 9 b is that the process hollow core brick of the hollow brick filled polystyrene bubble pearl material when the pressurized, heated device is a kind of form among the utility model embodiment is filled and filled the back heated condition for the second time, partly cuts open schematic diagram along A-A direction among Fig. 6;
Fig. 9 c be the process hollow core brick of the hollow brick filled polystyrene bubble pearl material when the pressurized, heated device is a kind of form among the utility model embodiment fill fill for the second time after, hollow special cooling forming state partly cuts open schematic diagram along A-A direction among Fig. 6;
Figure 10 is the polystyrene bubble pearl material injection device schematic diagram of the system of the utility model hollow brick filled polystyrene bubble pearl material.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail.
Embodiment
For realizing said method, the present invention also provides a kind of system of hollow brick filled polystyrene bubble pearl material.Fig. 4,5 and Fig. 6 schematically shown system according to the hollow brick filled polystyrene of one embodiment of the present invention bubble pearl material.
As shown in Figure 4, this system comprises operating desk 13 to be filled, warm table 14, pushing unit, pushing unit comprises: pushing plate 12 and pushing cylinder 11, pressurized, heated device 19 and filling device, operating desk to be filled 13 is arranged with warm table 14 orders and is kept same table surface height, pushing unit (11,12) is fixed in an end of the orientation of operating desk 13 to be filled and warm table 14, make pushing unit promote hollow brick 18 to be filled straight reciprocating motion in orientation, pressurized, heated device 19 and filling device (not illustrating in the drawings) are fixed in the warm table top.Also comprise conveyer belt 17 in operating desk to be filled 13 sides in addition.Conveyer belt 17 is arranged on a side of operating desk 13 to be filled, and pushing plate 12 and pushing cylinder 11 are arranged in the orientation of operating desk 13 to be filled and warm table 14.The pressurized, heated face of pressurized, heated device 19 can be the plane, in order to make easier being compacted of polystyrene bubble pearl material, the bottom surface of pressurized, heated device 19 be compaction plane also can with the cross sectional shape consistent (shown among Fig. 8 19) of the hole (through hole) of hollow brick 18.Pressurized, heated device 19 can be regulated according to the thickness of the material of the polystyrene that injects with respect to the height of warm table 14, usually inject and make the thickness of polystyrene bubble pearl material be higher than the hole plane 10~15mm of hollow brick, thus guarantee to insert polystyrene bubble pearl material in the hollow brick hole after heating with more even, consolidation more.For polystyrene bubble pearl material is better solidified in the endoporus of hollow brick, this system can also comprise cooling bench 16, and cooling bench 16 orders are arranged in warm table 14 rears and keep same table surface height with warm table 14.Can accelerate the curing rate of polystyrene bubble pearl material with cooling bench 16 cooling curing polystyrene bubble pearl material, thereby obtain constitutionally stable, the high-quality brick body that is filled with polystyrene bubble pearl material.
Preferred version as present embodiment, in order to make polystyrene bubble pearl material behind the hole that injects hollow brick 18, there is not the gap, as shown in Figure 4, at the fixedly connected jolting plate 15 in warm table 14 bottoms, and back vibrations in polystyrene bubble pearl material injects the hole of hollow brick 18 first, make described polystyrene bubble pearl material the hole that injects hollow brick 18 evenly after, re-inject polystyrene bubble pearl material and reach corresponding height.
This system is when work, the hollow brick to be filled 18 that conveyer belt is vertical with the cavity is delivered on the operating desk 13 to be filled, hollow brick 18 to be filled is pushed on the warm table 14 from operating desk 13 to be filled under the promotion of pushing plate 12 and pushing cylinder 11, and 14 pairs of hollow brick bottoms of warm table are heated to 98 to 105 degree; On warm table 14, hollow brick 18 to be filled is under the situation that keeps the bottom heating, filling device steeps polystyrene in the hole of pearl material injection hollow brick, the injecting height that makes polystyrene steep the pearl material is higher than the hole plane of hollow brick, shown in Fig. 7 a, this is enough full in order to ensure filling; Pressurized, heated device 19 steeps the injection direction of pearl material after the opening pressurized, heated of hollow brick along polystyrene, pushing plate 12 and pushing cylinder 11 are pushed into hollow brick on the cooling bench 16, cooling bench 16 is cooled to 60 to 75 degree with hollow brick, makes polystyrene bubble pearl material cured in the inner chamber of hollow brick.
As the preferred version of present embodiment, fill more consolidation for making the polystyrene bubble pearl material in the hollow brick 18, shown in Fig. 5 and Fig. 9 a~9c; Can be divided into twice p-poly-phenyl ethene bubble pearl material injects, once the pressurized, heated face shape of the pressurized, heated device 19 of Tian Chonging is consistent with the opening section shape of hollow brick hole, comprise in the opening shape bottom simultaneously: columnar projections (shown among Fig. 9 a 19), the effect of this columnar projections is to increase the contact area that secondary injects polystyrene bubble pearl material, thereby makes the applying of once injecting polystyrene bubble pearl material 21 and secondary injection polystyrene bubble pearl material 22 more tight.For the needs that guarantee that secondary is filled, can be in isoplanar, above-mentioned cooling bench 16 back, co-altitude, order is arranged warm table 14a, cooling bench 16a and at the pressurized, heated device 19a (described 19a bottom surface is the plane) and recharge device (do not mark in the drawings, concrete form can with reference to filling device structure among Figure 10) again of warm table 14a upper fixed more again.Thereby make and have 21,22 two-layer polystyrene bubble pearl material structures in hollow brick 18 endoporus after the filling, can improve heat-insulating property on the one hand, simultaneously can also be by regulating the injection rate that secondary injects, and adjusting pressure, make 22 layers of more solid difficult drop-off of polystyrene bubble pearl material, thereby improve the overall performance of product.
For realizing said method, the present invention also provides a kind of hollow brick (as shown in Figure 6) that obtains by said method, solidifies polystyrene bubble pearl material in the hole of described hollow brick.
The detailed process of the filling of the system of the utility model embodiment hollow core brick filled polystyrene bubble pearl material is: shown in Fig. 1, Fig. 4, Fig. 6, Fig. 7 a, Fig. 7 b;
Step S101: the heating of hollow brick:
In above step: the hole of described hollow brick 18 is upwards placed, and arranged vertical is transported to automatically by conveyer belt 17 and can drives on the flat raft carrying roller on B300 or B450 conveyer belt 17.Afterwards by the pushing plate 12 of pushing unit under the drive of pushing cylinder 11, described hollow brick 18 is pushed on the warm table 14 from operating desk 13 to be filled, hollow brick 18 bottoms are heated to 87~92 degree or 98 to 105 degree.
Step S102: the injection of polystyrene bubble pearl material.
In the above step: shown in Fig. 7 a, under situation about namely resting under the situation that keeps the heating of hollow brick 18 bottoms on the warm table 14, polystyrene is steeped pearl material 21 inject in the hole of hollow brick 18, the injecting height that makes polystyrene bubble pearl material 21 of described injection is higher than the hole plane of hollow brick.The injecting height 23 of polystyrene bubble pearl material 21 is higher than the hole plane 10~15mm of hollow brick 18, the injection that need to prove above-mentioned polystyrene bubble pearl material 21 can be by multiple flexi modes such as craft and machine injections, under the situation that adopts machinery to inject, concrete form can be with reference to the injection device 31 among Figure 10, simultaneously, as can be seen from Figure 4 its heating plate 19 is when in running order, also will be positioned at 14 fens vertical direction of warm table, therefore as in that heating plate 19 and injection device 31 are set above the warm table 14 simultaneously, can select heating plate 19 when not using, rotate to the side with its placement or by machinery control, thereby do not influence the use of injection device 31.
Preferred version as present embodiment, in order to make polystyrene bubble pearl material behind the hole that injects hollow brick 18, do not have the gap, the process of hollow brick filled polystyrene among above-mentioned steps S102 bubble pearl material can also be by in the cavity that is injected into hollow brick 18 for twice.Polystyrene is steeped in the hole that the pearl material injects hollow brick 18 for the first time, by vibrations brick body 18, make polystyrene bubble pearl material 21 fill and lead up the hole plane of hollow brick 18, as shown in Figure 4, can pass through at the fixedly connected jolting plate 15 in warm table 14 bottoms, thus the purpose of realization vibrations.Stop to shake the brick body, polystyrene is steeped in the hole that the pearl material injects hollow brick 18 for the second time, make the injecting height of polystyrene bubble pearl material be higher than the hole plane of described hollow brick.This through twice injection and between twice injection the injection mode of vibrations brick body make the bubble pearl of polystyrene bubble pearl material be evenly distributed in the hole of hollow brick, thereby be beneficial to the fastness of the bonding of the hole of polystyrene bubble pearl material and hollow brick after heating.
Step S103: the curing of polystyrene bubble pearl material.
In the above step: shown in Fig. 7 b, keeping hollow brick 18 bottoms to keep under the situation of heating, injection direction along polystyrene bubble pearl 21 materials, pressurized, heated 98 to 105 is spent downwards above the hole of the hollow brick that injects polystyrene bubble pearl material, make described polystyrene bubble pearl material cured in the hole of described hollow brick, the hole of described hollow brick 18 is filled and led up.For making above-mentioned injection polystyrene steep the more firm and fast shaping of polystyrene bubble pearl material of the hollow brick 18 of pearl material, the hollow brick 18 after the heating can be cooled to 60 to 75 degree, make polystyrene steep the pearl material cured in the inner chamber of hollow brick.
As the preferred version of present embodiment, as Fig. 2 and shown in Figure 8, in this step S103, also can comprise step:
Step S10311: inject.
In above step: according to the cross sectional shape of described hollow brick 18 holes, downward pressurized, heated above the hole of the hollow brick that injects polystyrene bubble pearl material; As shown in Figure 8, can be designed to the purpose that the mode identical with the cross sectional shape of described hollow brick 18 holes realizes hollow brick 18 holes are carried out pressurized, heated by the bottom shape that will heat increased pressure board 19.
Step S10312: benefit is filled out and is finalized the design;
In above step: if the face of filling and leading up of described polystyrene bubble pearl material 21 is lower than the hole opening surface of described hollow brick, then again polystyrene is steeped the hole that pearl material 21 injects described hollow brick 18, and pressurized, heated downwards above the hole 18 of the hollow brick that injects polystyrene bubble pearl 21 materials again, make described polystyrene bubble pearl material cured in the hole of described hollow brick 18, the hole of described hollow brick is filled and led up.Thereby well guaranteed the filling uniformity of hollow brick.For making above-mentioned injection polystyrene steep the more firm and fast shaping of polystyrene bubble pearl material of the hollow brick 18 of pearl material, the hollow brick 18 after the heating can be cooled to 60 to 75 degree, make polystyrene steep the pearl material cured in the inner chamber of hollow brick.
As the preferred version of present embodiment, as Fig. 3,5 and Fig. 9 a~9c shown in, in this step S 103, also can comprise step:
Step S10321: once inject.
In the above step: shown in Fig. 9 a, according to the cross sectional shape of described hollow brick hole, downward pressurized, heated above the hole of the hollow brick that injects polystyrene bubble pearl material; Described opening shape bottom comprises: columnar projections, shown among Fig. 9 a 19, the effect of this columnar projections is to increase the contact area that secondary injects polystyrene bubble pearl material, thereby makes an injection polystyrene bubble pearl material 21 more tight with the applying that secondary injects polystyrene bubble pearl material 22.
Step S10322: secondary injects and typing.
In the above step: shown in Fig. 9 b, again polystyrene is steeped pearl material 22 inject as described in the hole of hollow brick 18, and again by the downward pressurized, heated above the hole of the hollow brick 18 that injects polystyrene bubble pearl material 22 of the 19a among Fig. 9 b, described polystyrene bubble pearl material 22 is solidified in the hole of described hollow brick 18, the hole of described hollow brick 18 is filled and led up, for making above-mentioned injection polystyrene steep the more firm and fast shaping of polystyrene bubble pearl material of the hollow brick 18 of pearl material, hollow brick 18 after the heating can be cooled to 60 to 75 degree, make polystyrene bubble pearl material cured in the inner chamber of hollow brick.As shown in Figure 5, above-mentioned secondary injects and cooling and shaping can be by warm table 14a again, cooling bench 16a, pressurized, heated device 19a and recharge device (do not mark in the drawings, concrete form can with reference to filling device structure among Figure 10) more again.Thereby make and have 21,22 two-layer polystyrene bubble pearl material structures in hollow brick 18 endoporus after the filling, can improve heat-insulating property on the one hand, simultaneously can also be by regulating the injection rate that secondary injects, and adjusting pressure, make 22 layers of more solid difficult drop-off of polystyrene bubble pearl material, thereby improve the overall performance of product.
Claims (4)
1. the hollow brick filled polystyrene steeps the system of pearl material, it is characterized in that, comprise: operating desk to be filled, warm table, pushing unit, pressurized, heated device and filling device, described operating desk to be filled and described warm table are arranged in proper order and are kept same table surface height, described push-pull device at fixed is fixed in an end of the orientation of described operating desk to be filled and warm table, make described pushing unit promote hollow fragment of brick to be filled linear reciprocation in described orientation and move, described pressurized, heated device and filling device are connected in described warm table top; Described operating desk to be filled is placed the hollow brick that hole makes progress, and described pushing unit is pushed to described hollow brick on the described warm table from described operating desk to be filled, and described warm table is heated to 87~92 degree or 98 to 105 to described hollow brick bottom; On described warm table, hollow brick is under the situation that keeps the bottom heating, and described filling device steeps polystyrene in the hole that the pearl material injects described hollow brick, makes the injecting height of described polystyrene bubble pearl material be higher than the hole plane of described hollow brick; Downward pressurized, heated above the hole of the hollow brick that injects polystyrene bubble pearl material makes described polystyrene bubble pearl material cured in the hole of described hollow brick, and the hole of described hollow brick is filled and led up.
2. the system described in claim 1, it is characterized in that, also comprise: cooling bench, described cooling bench is arranged in described warm table rear in proper order and keeps same table surface height with described warm table, steep the injection direction of pearl material at the pressurized, heated device after the opening pressurized, heated of described hollow brick along described polystyrene, described pushing unit is pushed into described hollow brick on the described cooling bench, described cooling bench is cooled to 60 to 75 degree with described hollow brick, makes described polystyrene bubble pearl material cured in the hole of described hollow brick.
3. the system described in claim 2, it is characterized in that, also comprise: warm table, cooling bench, pressurized, heated device and recharge device more again, described warm table again reaches cooling bench again and is arranged in described warm table rear in proper order, and keep same table surface height with described cooling bench, the described device of pressurized, heated again and recharge device and be connected in described warm table top.
4. require any system that obtains in 1~3 according to aforesaid right, it is characterized in that, solidify polystyrene bubble pearl material in the hole of described hollow brick.
Priority Applications (1)
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CN 201220716983 CN203046105U (en) | 2012-12-24 | 2012-12-24 | System for filling hollow bricks with polystyrene foam bead materials |
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CN 201220716983 CN203046105U (en) | 2012-12-24 | 2012-12-24 | System for filling hollow bricks with polystyrene foam bead materials |
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CN 201220716983 Expired - Lifetime CN203046105U (en) | 2012-12-24 | 2012-12-24 | System for filling hollow bricks with polystyrene foam bead materials |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103042649A (en) * | 2012-12-24 | 2013-04-17 | 舒阳 | Method and system for filling polystyrene foam material in hollow brick |
CN103465434A (en) * | 2013-09-06 | 2013-12-25 | 山东智胜节能建材有限公司 | Building block injection molding machine and use method thereof |
CN108724581A (en) * | 2018-06-20 | 2018-11-02 | 俞鑫怡 | A kind of lamination foaming machine of bathroom color steel production line |
CN113478720A (en) * | 2021-06-04 | 2021-10-08 | 汤水霞 | Can eliminate knee-pad forming device for AR equipment of bubble |
-
2012
- 2012-12-24 CN CN 201220716983 patent/CN203046105U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103042649A (en) * | 2012-12-24 | 2013-04-17 | 舒阳 | Method and system for filling polystyrene foam material in hollow brick |
CN103465434A (en) * | 2013-09-06 | 2013-12-25 | 山东智胜节能建材有限公司 | Building block injection molding machine and use method thereof |
CN108724581A (en) * | 2018-06-20 | 2018-11-02 | 俞鑫怡 | A kind of lamination foaming machine of bathroom color steel production line |
CN108724581B (en) * | 2018-06-20 | 2024-01-26 | 俞鑫怡 | Laminating foaming machine of bathroom color steel plate production line |
CN113478720A (en) * | 2021-06-04 | 2021-10-08 | 汤水霞 | Can eliminate knee-pad forming device for AR equipment of bubble |
CN113478720B (en) * | 2021-06-04 | 2024-05-03 | 南京鸣腾信息技术有限公司 | Can eliminate knee-pad forming device for AR equipment of bubble |
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Granted publication date: 20130710 Effective date of abandoning: 20150325 |
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