CN103465434A - Building block injection molding machine and use method thereof - Google Patents
Building block injection molding machine and use method thereof Download PDFInfo
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- CN103465434A CN103465434A CN2013104019163A CN201310401916A CN103465434A CN 103465434 A CN103465434 A CN 103465434A CN 2013104019163 A CN2013104019163 A CN 2013104019163A CN 201310401916 A CN201310401916 A CN 201310401916A CN 103465434 A CN103465434 A CN 103465434A
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- charge car
- building block
- vapour pressure
- defeated vapour
- pressure head
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Abstract
The invention relates to a building block injection molding machine and a use method of the building block injection molding machine. An injection molding extrusion mechanism is arranged at one side of a rack of the building block injection molding machine, a hydraulic actuator cylinder drives a vapour conveying pressure head to move up and down, the vapour conveying pressure head is provided with a steam pipeline, the lower opening of a fixed molding box and a lower template are matched for containing building blocks, a material distribution mechanism comprising a material distribution vehicle and a material collecting and discharging bin is arranged at the other side of the rack, the upper end of the material distribution vehicle is connected with the material collecting and discharging bin, the lower end of the material distribution vehicle is matched with the upper opening of the fixed molding box, and the material distribution vehicle moves along a track. The building block injection molding machine has the beneficial effects that polyphenyl granules are injected into through holes and semi-through holes of the building blocks by the injection molding machine, so that the production efficiency of the heat insulation building blocks is improved, the integrity of the filled building blocks is better, radiation heat transfer in the holes is effectively prevented so as to increase the thermal resistance of the hollow building blocks and improve the heat insulation performance of the hollow building blocks. Especially when the injection molding machine is adopted for injecting the building blocks, the use amount of raw materials is effectively reduced, the self weight of the building blocks is reduced, and the performance of the building blocks is greatly improved.
Description
Technical field
The present invention relates to a kind of construction material and preparation method, particularly a kind of building block injection machine and using method.
Background technology
At present in building field, its exterior wall or interior wall adopt the masonry structure of building block usually, outer walling mostly is flyash, and to add building block be main, not only waste resource, consume the energy, and exist insulation, lightweight, heat insulation, the deficiencies such as sound insulation value, can't reach the aspect requirement of national building energy conservation, prior art is for being used external wall insulation, it is short that but the use external wall insulation has service life, inflammable, the shortcomings such as efficiency of construction is low, and use heat insulation building block to replace the technology of external wall insulation also immature, the overwhelming majority manually is charged to heat insulating material filling building block inside, not only man efficiency is low but also cause raw-material serious waste, and heat insulation effect is unsatisfactory.
Summary of the invention
Purpose of the present invention is exactly in view of the foregoing defects the prior art has, and a kind of building block injection machine and using method are provided, and its production efficiency increases substantially, and low production cost, and after the building block filling, heat insulation effect is good.
A kind of building block injection machine, its technical scheme is: comprise transmission chain, fixedly moulding box, defeated vapour pressure head, hydraulic power oil cylinder, frame, mould filling working position, wait for position, lower bolster, charge car, blanking bin gathers materials, one side of frame is provided with the injection moulding pressing mechanism that fixedly moulding box, defeated vapour pressure head, hydraulic power oil cylinder form, the hydraulic power oil cylinder drives defeated vapour pressure head and moves up and down, defeated vapour pressure head is provided with steam pipe line, and fixedly the end opening of moulding box coordinates and holds building block with lower bolster; The opposite side of frame is provided with the material-feeding mechanism be comprised of charge car, the blanking bin that gathers materials, and the upper end of charge car is connected with the blanking bin that gathers materials, and lower end coordinates with fixing the suitable for reading of moulding box, and charge car is along rail moving; Be provided with the mould filling working position below the injection moulding pressing mechanism, the below of material-feeding mechanism is provided with waits for position, and lower bolster moves by transmission chain.
Above-mentioned defeated vapour pressure head comprises a defeated vapour pressure lower bolster, upper plush copper, steam input pipe, defeated vapour pressure upper die plate, is distributed with the upper plush copper of many groups on described defeated vapour pressure upper die plate, and steam input pipe is connected to defeated vapour pressure upper die plate.
The bottom of above-mentioned fixedly moulding box is connected to lower bolster by combination, and described lower bolster is provided with many group low grooves and a group or more drainage steam vent.
Above-mentioned charge car comprises hydraulic power oil cylinder, blanking gate, vibrating motor, charge car housing, charge car rail wheel, brace, charge car power motor, four jiaos of described charge car housing are provided with the charge car rail wheel, right side is provided with vibrating motor, downside is provided with the charge car power motor, charge car housing inside is provided with many group blanking gates, between each blanking gate, by brace, fixes.
In addition, the using method of a kind of building block injection machine that the present invention mentions comprises the following steps:
(a), the building block for the treatment of injection moulding is put on lower bolster, by transmission chain, be sent to the mould filling working position, the hydraulic power oil cylinder is connected and fixed moulding box and is moved downward to the lower bolster place and compresses, and then, by transmission chain, moves on to and waits for that position is connected with charge car;
(b), waiting for the place, position, the blanking bin that gathers materials is fixed on frame, the end opening of the blanking bin that gathers materials is opened, the granular polystyrene in storehouse flow in charge car;
(c), by the charge car power motor, provide the charge car of power along the capable mould filling working position of rack rail, then to the top that comes downwards to the fixed die case, the charge car feed opening is opened, vibrating motor is started working, granular polystyrene in charge car flow in the building block hole for the treatment of injection moulding, and after filling, charge car is moved back into and waits for the position, position along track;
(d), the hydraulic power oil cylinder is controlled defeated vapour pressure head, move to the fixed die top and continue to press down, hydraulic power makes defeated vapour pressure head and fixing moulding box, lower bolster is fully closed, form confined space, steam is injected into by defeated vapour pressure head and fixing moulding box through defeated vapour pressure head by steam pipe line, the complete closed space that lower bolster forms, instant steam penetrates in the building block hole with granular polystyrene, make granular polystyrene again send out in advance change greatly and condense in together and form integral body with building block, exhaust apparatus is opened, defeated vapour pressure head, fixedly moulding box moves to original position, building block after injection moulding completes moves to out the mould filling working position through transmission chain, an injection moulding operation acts completes.
The invention has the beneficial effects as follows: by injection machine, granular polystyrene is injected in the through hole and half through hole of building block, improved to a great extent the production efficiency of insulation blocks, and the building block globality after filling is better, effectively stop the radiation heat transfer in hole, thereby increase the thermal resistance of building-block, improve the heat-insulating property of building-block, reduce by the heat consumption of building.After particularly adopting injection machine injection moulding building block, effectively reduced the raw material use amount, reduced own wt, closely knit insulation material has improved the thermal resistance of masonry, makes it the performances such as insulation, lightweight, heat insulation, sound insulation, fire prevention, durability and greatly improves.
The accompanying drawing explanation
Accompanying drawing 2 is upward views of defeated vapour pressure head of the present invention;
Accompanying drawing 3 is connection diagrams of fixedly moulding box of the present invention and lower bolster;
Accompanying drawing 4 is structural representations of charge car of the present invention;
In upper figure: transmission chain 1, fixedly moulding box 2, defeated vapour pressure 3, hydraulic power oil cylinder 4, frame 5, mould filling working position 6, wait for position 7, lower bolster 8, charge car 9, blanking bin 10 gathers materials;
A defeated vapour pressure lower bolster 3.1, upper plush copper 3.2, steam input pipe 3.3, defeated vapour pressure upper die plate 3.4;
Combination 2.1, low groove 8.1, drainage steam vent 8.2; Hydraulic power oil cylinder 9.1, blanking gate 9.2, vibrating motor 9.3, charge car housing 9.4, charge car rail wheel 9.5, brace 9.6, charge car power motor 9.7.
The specific embodiment
1-4 by reference to the accompanying drawings, the invention will be further described:
A kind of building block injection machine that the present invention mentions, comprise transmission chain 1, fixedly moulding box 2, defeated vapour pressure 3, hydraulic power oil cylinder 4, frame 5, mould filling working position 6, wait for position 7, lower bolster 8, charge car 9, blanking bin 10 gathers materials, one side of frame 5 is provided with the injection moulding pressing mechanism that fixing moulding box 2, defeated vapour pressure 3, hydraulic power oil cylinder 4 form, hydraulic power oil cylinder 4 drives defeated vapour pressure 3 and moves up and down, defeated vapour pressure 3 is provided with steam pipe line, and fixedly the end opening of moulding box 2 coordinates and holds building block with lower bolster 8; The opposite side of frame 5 is provided with the material-feeding mechanism be comprised of charge car 9, the blanking bin 10 that gathers materials, and the upper end of charge car 9 is connected with the blanking bin 10 that gathers materials, and lower end coordinates with fixing the suitable for reading of moulding box 2, and charge car 9 is along rail moving; Be provided with mould filling working position 6 below the injection moulding pressing mechanism, the below of material-feeding mechanism is provided with waits for position 7, and lower bolster 8 moves by transmission chain 1.
With reference to accompanying drawing 2, defeated vapour pressure 3 comprises a defeated vapour pressure lower bolster 3.1, upper plush copper 3.2, steam input pipe 3.3, defeated vapour pressure upper die plate 3.4, be distributed with the upper plush copper 3.2 of many groups on described defeated vapour pressure upper die plate 3.4, steam input pipe 3.3 is connected to defeated vapour pressure upper die plate 3.4.
With reference to accompanying drawing 3, fixedly the bottom of moulding box 2 is connected to lower bolster 8 by combination 2.1, and described lower bolster 8 is provided with many group low grooves 8.1 and a group or more drainage steam vent 8.2.
With reference to accompanying drawing 4, charge car 9 comprises hydraulic power oil cylinder 9.1, blanking gate 9.2, vibrating motor 9.3, charge car housing 9.4, charge car rail wheel 9.5, brace 9.6, charge car power motor 9.7, four jiaos of described charge car housing 9.4 are provided with charge car rail wheel 9.5, right side is provided with vibrating motor 9.3, downside is provided with charge car power motor 9.7, charge car housing 9.4 inside are provided with many group blanking gates 9.2, fixing by brace 9.6 between each blanking gate.
In addition, transmission chain can design separately independently transmission chain below injection moulding pressing mechanism, material-feeding mechanism, also can adopt as shown in the figure back-shaped chain, and this chain can be according to the adjustment that needs of producing.
The using method of a kind of building block injection machine that the present invention mentions comprises the following steps:
(a), the building block for the treatment of injection moulding is put on lower bolster 8, be sent to mould filling working position 6 by transmission chain 1, hydraulic power oil cylinder 4 is connected and fixed moulding box 2 and is moved downward to lower bolster 8 places' compressions, then, move on to and wait for that position 7 is connected with charge car by transmission chain, and the filling granular polystyrene; (this treats that the building block of injection moulding is provided with a plurality of rectangular through holes and a plurality of vertically staggered half through hole, between two through holes or two and half through holes, is provided with the hole wall interval).
(b), waiting for 7 places, position, the blanking bin 10 that gathers materials is fixed on frame 5, the end opening of the blanking bin that gathers materials is opened, the granular polystyrene in storehouse flow in charge car 9, by inductive probe, controls the granular polystyrene amount;
(c), by motor, provide the charge car 9 of power along the capable mould filling working position 6 of rack rail, then to the top that comes downwards to fixed die case 2, the push pedal door of charge car feed opening is opened, vibration motor is started working, granular polystyrene in the charge car (light-weight aggregate after the prefoaming machine secondary is sent out in advance, 2 ~ 5 days active optimums) flow in the through hole and half through hole of the building block that needs filling, after filling, charge car is moved back into and waits for 7 positions, position along track;
(d), the hydraulic power oil cylinder is controlled defeated vapour pressure 3, move to fixed die 2(and comprise building block) top and continue to press down, hydraulic power makes defeated vapour pressure 3 and fixing moulding box 2, lower bolster 8(comprise treat the injection moulding building block) fully closed, form confined space, steam is injected into by defeated vapour pressure head and fixing moulding box through defeated vapour pressure 3 by steam pipe line, the complete closed space that lower bolster forms, instant steam penetrates in the building block hole with granular polystyrene, granular polystyrene is sent out again in advance and become large (due to building block hole space invariance, granular polystyrene extruding is condensed) and condense in together and form integral body with building block, exhaust apparatus is opened, defeated vapour pressure head, fixedly moulding box moves to original position, building block after injection moulding completes moves to out the mould filling working position through transmission chain 1, an injection moulding operation acts completes.The all devices shift motion is all undertaken spacing by inductive switch, action has the PLC centralized Control, and the routine techniques that the PLC control technology is well known to those skilled in the art no longer describes in detail, and in addition, the major impetus device is hydraulic power unit.
Claims (5)
1. a building block injection machine, it is characterized in that: comprise transmission chain (1), fixing moulding box (2), defeated vapour pressure head (3), hydraulic power oil cylinder (4), frame (5), mould filling working position (6), wait for position (7), lower bolster (8), charge car (9), blanking bin (10) gathers materials, one side of frame (5) is provided with fixedly moulding box (2), defeated vapour pressure head (3), the injection moulding pressing mechanism that hydraulic power oil cylinder (4) forms, hydraulic power oil cylinder (4) drives defeated vapour pressure head (3) and moves up and down, defeated vapour pressure head (3) is provided with steam pipe line, fixedly the end opening of moulding box (2) coordinates and holds building block with lower bolster (8), the opposite side of frame (5) is provided with the material-feeding mechanism be comprised of charge car (9), the blanking bin that gathers materials (10), the upper end of charge car (9) is connected with the blanking bin that gathers materials (10), lower end and fixedly suitable for reading cooperation of moulding box (2), charge car (9) is along rail moving, be provided with mould filling working position (6) below the injection moulding pressing mechanism, the below of material-feeding mechanism is provided with waits for position (7), and lower bolster (8) is mobile by transmission chain (1).
2. building block injection machine according to claim 1, it is characterized in that: described defeated vapour pressure head (3) comprises a defeated vapour pressure lower bolster (3.1), upper plush copper (3.2), steam input pipe (3.3), defeated vapour pressure upper die plate (3.4), be distributed with the upper plush copper (3.2) of many groups on described defeated vapour pressure upper die plate (3.4), steam input pipe (3.3) is connected to defeated vapour pressure upper die plate (3.4).
3. building block injection machine according to claim 1, it is characterized in that: the bottom of described fixedly moulding box (2) is connected to lower bolster (8) by combination (2.1), and described lower bolster (8) is provided with many group low grooves (8.1) and a group or more drainage steam vent (8.2).
4. building block injection machine according to claim 1, it is characterized in that: described charge car (9) comprises hydraulic power oil cylinder (9.1), blanking gate (9.2), vibrating motor (9.3), charge car housing (9.4), charge car rail wheel (9.5), brace (9.6), charge car power motor (9.7), four jiaos of described charge car housing (9.4) are provided with charge car rail wheel (9.5), right side is provided with vibrating motor (9.3), downside is provided with charge car power motor (9.7), charge car housing (9.4) inside is provided with many group blanking gates (9.2), fixing by brace (9.6) between each blanking gate.
5. the using method of a building block injection machine as described as claim 1-4 is characterized in that comprising the following steps:
(a), the building block for the treatment of injection moulding is put on lower bolster (8), be sent to mould filling working position (6) by transmission chain (1), hydraulic power oil cylinder (4) is connected and fixed moulding box (2) and is moved downward to lower bolster (8) and locates to compress, then, move on to and wait for that position (7) is connected with charge car by transmission chain;
(b), waiting for that position (7) locates, it is upper that the blanking bin that gathers materials (10) is fixed on frame (5), the end opening of the blanking bin that gathers materials is opened, the granular polystyrene in storehouse flow in charge car (9);
(c), by the charge car power motor, provide the charge car (9) of power along the capable mould filling working position of rack rail (6), then to the top that comes downwards to fixed die case (2), the charge car feed opening is opened, vibrating motor is started working, granular polystyrene in charge car flow in the building block hole for the treatment of injection moulding, and after filling, charge car is moved back into and waits for (7) position, position along track;
(d), the hydraulic power oil cylinder is controlled defeated vapour pressure head (3), move to fixed die (2) top and continue to press down, hydraulic power makes defeated vapour pressure head (3) and fixing moulding box (2), lower bolster (8) is fully closed, form confined space, steam is injected into by defeated vapour pressure head and fixing moulding box through defeated vapour pressure head (3) by steam pipe line, the complete closed space that lower bolster forms, instant steam penetrates in the building block hole with granular polystyrene, make granular polystyrene again send out in advance change greatly and condense in together and form integral body with building block, exhaust apparatus is opened, defeated vapour pressure head, fixedly moulding box moves to original position, building block after injection moulding completes moves to out the mould filling working position through transmission chain (1), an injection moulding operation acts completes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013104019163A CN103465434A (en) | 2013-09-06 | 2013-09-06 | Building block injection molding machine and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013104019163A CN103465434A (en) | 2013-09-06 | 2013-09-06 | Building block injection molding machine and use method thereof |
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| CN103465434A true CN103465434A (en) | 2013-12-25 |
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| CN2013104019163A Pending CN103465434A (en) | 2013-09-06 | 2013-09-06 | Building block injection molding machine and use method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104441404A (en) * | 2014-12-10 | 2015-03-25 | 王长河 | Building block injection molding equipment and injection molding method thereof |
| CN104526960A (en) * | 2014-12-10 | 2015-04-22 | 王长河 | Inflating machine for injection molding of building block and inflating method using inflating machine |
| CN106273188A (en) * | 2016-11-01 | 2017-01-04 | 济宁汇金新型建材有限公司 | A kind of method of building block injection mo(u)lding and the equipment of production thereof |
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|---|---|---|---|---|
| EP2489487A2 (en) * | 2011-02-16 | 2012-08-22 | Constantin Dincá | Method and apparatus for insulating hollow masonry blocks |
| CN203046105U (en) * | 2012-12-24 | 2013-07-10 | 舒阳 | System for filling hollow bricks with polystyrene foam bead materials |
| CN203485361U (en) * | 2013-09-06 | 2014-03-19 | 山东智胜节能建材有限公司 | Block injection molding machine |
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2013
- 2013-09-06 CN CN2013104019163A patent/CN103465434A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2489487A2 (en) * | 2011-02-16 | 2012-08-22 | Constantin Dincá | Method and apparatus for insulating hollow masonry blocks |
| CN203046105U (en) * | 2012-12-24 | 2013-07-10 | 舒阳 | System for filling hollow bricks with polystyrene foam bead materials |
| CN203485361U (en) * | 2013-09-06 | 2014-03-19 | 山东智胜节能建材有限公司 | Block injection molding machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104441404A (en) * | 2014-12-10 | 2015-03-25 | 王长河 | Building block injection molding equipment and injection molding method thereof |
| CN104526960A (en) * | 2014-12-10 | 2015-04-22 | 王长河 | Inflating machine for injection molding of building block and inflating method using inflating machine |
| CN106273188A (en) * | 2016-11-01 | 2017-01-04 | 济宁汇金新型建材有限公司 | A kind of method of building block injection mo(u)lding and the equipment of production thereof |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
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Application publication date: 20131225 |