CN102416650B - Forming equipment for producing composite water permeable bricks - Google Patents
Forming equipment for producing composite water permeable bricks Download PDFInfo
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- CN102416650B CN102416650B CN201010295619.1A CN201010295619A CN102416650B CN 102416650 B CN102416650 B CN 102416650B CN 201010295619 A CN201010295619 A CN 201010295619A CN 102416650 B CN102416650 B CN 102416650B
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- 239000011449 brick Substances 0.000 title claims abstract description 90
- 239000002131 composite material Substances 0.000 title claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 238000005056 compaction Methods 0.000 claims abstract description 27
- 238000000465 moulding Methods 0.000 claims description 34
- 238000002360 preparation method Methods 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 claims description 5
- 230000000295 complement effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 33
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 239000004566 building material Substances 0.000 abstract description 2
- 238000007723 die pressing method Methods 0.000 abstract 2
- 239000010410 layer Substances 0.000 description 48
- 239000004744 fabric Substances 0.000 description 37
- 238000003825 pressing Methods 0.000 description 21
- 238000007493 shaping process Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 12
- 239000012634 fragment Substances 0.000 description 11
- 230000001276 controlling effect Effects 0.000 description 8
- 238000012856 packing Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 239000011230 binding agent Substances 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 239000004567 concrete Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- 229920002521 macromolecule Polymers 0.000 description 3
- 239000011345 viscous material Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
- 239000011464 hollow brick Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
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- 230000007613 environmental effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
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- 230000007774 longterm Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
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- 230000035515 penetration Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000009747 press moulding Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
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- 239000002699 waste material Substances 0.000 description 1
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- Press-Shaping Or Shaping Using Conveyers (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention relates to the field of composite type building materials, in particularly to forming equipment for producing composite water permeable bricks. The forming equipment comprises a rack, and a die pressing device and a compaction device which are arranged on the rack, wherein a die for producing the composite water permeable bricks is arranged between the compaction device and the die pressing device, the die consists of a bottom die and an upper die which is arranged above the bottom die, the upper die is connected onto the rack, and the lifting control device of the upper die controls the lifting and descending movements of the upper die; the bottom die is placed on the compaction device; and the upper die is used for distributing nonviscous materials. The forming equipment and the applicable die can smoothly distribute materials when the water permeable bricks which contain viscous macromolecular materials are produced, a pressure head cannot be adhered, and the forming equipment for producing the composite water permeable bricks has a simple structure and higher production efficiency.
Description
Technical field
The present invention relates to composite building material and manufacture field, be specifically related to a kind of former for the preparation of composite water permeable brick.
Background technology
The dank material that water-permeable brick in the market, porous pavement etc. use is mainly pottery or concrete, and ceramic water-permeable brick will adopt a large amount of ore deposit soil resources, and therefore the exploitation of raw material causes the destruction of environment.Ceramic mould water-permeable brick complex manufacturing, and ceramic base brick needs the energy of at substantial when forming and sintering, and cost is high, and production efficiency is low, and Environmental Inputs is large, and one-time investment scale is large.Although concrete permeable brick cost is low, but the particle on existing concrete permeable brick surface thick (general backbone grain distributing is 3mm ~ 6mm), the macrovoid of abutment surface is permeable, and voidage is more than 20%, easily blocked by dust, therefore can not continue to keep high water permeability; And due to space comparatively large, it is also poor for water filtration effect; The color of concrete permeable brick is single simultaneously, and rough surface, unsightly, intensity is low, easily destroys.For overcoming above-mentioned shortcoming, now researched and developed macromolecular material water-permeable brick, but due to the costs of material such as resin higher, be difficult to large-scale promotion.
For overcoming the defect of concrete permeable brick and the existence of macromolecular material water-permeable brick, CN1966861A discloses a kind of composite water permeable brick, and described water-permeable brick comprises permeable top layer and porous base course, and permeable top layer and porous base course are closely as one; Include aggregate respectively in permeable top layer and porous base course and aggregate is played to the binding agent of coated aggregate of cementation.This water-permeable brick has that economize energy, cost are low, better tolerance, the long-term advantage that permeability rate is high, intensity is high.This composite water permeable brick manufacture time can by permeable top layer and porous base course once-combined shaping, also first permeable top layer and porous base course can be produced respectively, then both are combined with each other, as passed through bonding, also one of permeable top layer and porous base course can first be produced, then another layer shaping thereon.If both be combined with each other again after producing permeable top layer and porous base course respectively in these three kinds of methods, then need two sleeve forming machine cooperation, operation more complicated, and because the caking ability on permeable top layer is comparatively large and cloth is thinner, preparation is more difficult separately; If first produce permeable top layer and porous base course again and again thereon by another layer of molding bonded, then cost can be made to raise owing to employing binding agent, binding agent also may affect the water penetration of this fragment of brick simultaneously.Therefore by permeable top layer and porous base course once-combined shaping be produce the simple and the most economical and the most practical method of this water-permeable brick.When adopting permeable top layer and the once-combined shaping method of porous base course, its permeable top layer material and porous base course material need to add mould for brick making respectively, then through molding device compression molding.Affect by material cost, when preparing composite water permeable brick, the thickness on the permeable top layer of water-permeable brick is generally much smaller than the thickness of porous base course, and permeable top layer viscosity described in this patent is larger, compacting of vibrating separately is difficult to realize smooth cloth, even if rely on pressure head mold pressing smooth, also there will be the problem be bonded on pressure head because viscosity is comparatively large.And the mould that the method uses is generally unitary mould of the prior art, no matter permeable top layer material larger for viscosity is distributed in bottom or compression molding is carried out on upper strata, all there will be the problems referred to above, therefore in prior art, the general unitary mould used cannot be applicable to prepare the composite water permeable brick with high binding material.
A kind of preparation technology of permeable pavior brick disclosed in CN1590648A, the preparation of the method and existing Of One-Story Brick is similar to, and adds in mould by the raw material mixed, and compacting is vibrated shaping; For the preparation of two-layer compound pavior brick having surface layer, first the basic unit's raw material mixed is joined mould bottom, vibrate through pressurization and first raw material press-in die is about 8-12mm and suppresses certain thickness, again by the precoat cloth that mixes above mould, pressurization makes required water-permeable brick after vibrating.While mold process is carried out, the shaking device of mold bottom shakes with certain frequency, can ensure that the pavior brick brick body prepared is interior with evenly staggered permeable gap, guarantee the water-permeable and air permeable effectively and uniformly of mould brick.The preparation of the method and existing Of One-Story Brick is similar to, and still adopts existing unitary mould to suppress and forms.
When disclosed in use CN1590648A, composite water permeable brick disclosed in CN1966861A prepared by method and mould, the porous base course raw material mixed then is needed to join in mould, vibrate through pressurization and suppress certain thickness, again by the permeable top layer material cloth that mixes in mould upstream, pressurization is vibrated the water-permeable brick described in preparation.Because the viscosity on top layer permeable in composite water permeable brick to be prepared is very big, simultaneously this permeable top layer very thin thickness and much smaller than the thickness of porous base course, thus when the great permeable top layer of viscosity by cloth on the porous base course suppressed time, be difficult to ensure that it fills smooth and then to affect the packing of made water-permeable brick homogeneous; Simultaneously when the permeable top layer of pressure head mold pressing constantly, this permeable top layer is easy to again be bonded on pressure head affects composite effect, simultaneously pressure head also can be made to be polluted and affect other water-permeable brick mold pressings.Even if first permeable top layer raw material cloth to be added in mould porous base course fabric mold pressing preparation in the preparation again, but use this kind of monolithic devices mould still exist permeable top layer because viscosity greatly cannot in the smooth problem of mould bottom cloth, also the thickness on the permeable top layer of bottom can be caused to be difficult to due to materials from bonding control, and the demoulding is difficult simultaneously.
Chinese patent CN201309202Y discloses a kind of Multifunctional full-automatic double-layer floor tile forming machine, brick compacting mold described in this forming machine is made up of bed die and patrix, the periphery of described bed die is connected by spring with patrix, and the mould described in this forming machine can realize twice cloth without batch mixing.The bed die cavity of this mould can be used for filling permeable top layer material, the cavity that its patrix surrounds is then for filling porous base course material, Height Adjustable due to patrix, therefore the smooth of perspective top layer cloth can be realized by scraping Peer Mode, and without the need to relying on pressure head mold pressing cloth, only touch loose porous base course material when pressure head mold pressing fragment of brick is shaping like this, the problem of pressure head bonding can well be solved.But this mould is when mold pressing fragment of brick, although be twice cloth, but the shaping of whole fragment of brick still completes in bed die, and upper strata patrix only plays the effect of reinforced frame, and is not used in compression molding.Also there is following shortcoming in this mould simultaneously: 1) bed die of this mould adopts spring to be connected with patrix, spring can be caused after reusing for a long time to reduce even to lose efficacy, origin-location cannot be returned back to smoothly after patrix is depressed, therefore can cause the block dimensions prepared and compaction uneven; 2) although this mould can by regulating the thickness of bed die Altitude control lower layer mix feeding, but bed die is connected as a whole with patrix by spring, when if desired producing the water-permeable brick of different fabric thickness and differing heights specification, then need bed die jointly to change together with patrix, cause cost to waste; 3) because the spring of this mould is arranged at the periphery place of bed die, therefore each bed die and patrix can only arrange a cavity for suppressing fragment of brick, and production efficiency is lower.
The production method that Chinese patent CN101659079 discloses a kind of concave-convex building block brick and the mesa structure of the workbench of building block forming device used thereof, be Split type structure for the preparation of the patrix of the mould of concave-convex building block brick and lower bolster in this patent, patrix drops to lower bolster place compression formation die cavity and realizes material filling, the topography requirements difference of the building block brick that this mould can be prepared as required changes lower bolster arbitrarily, provide cost savings, operate fairly simple simultaneously.But the lower bolster due to this mould there is no reinforced chamber, this mould when patrix and lower bolster in conjunction with time its structure substantially identical with unitary mould of the prior art, be only applicable to a cloth, still cannot be applicable to prepare the water-permeable brick containing the permeable top layer of high viscosity.
CN201333740Y discloses a kind of water-permeable brick shaper, and the molding device of this forming machine comprises multiple pressure head, the ram drive mechanism of drive ram movement and the moulding box that matches with pressure head.The mould of this molding device is fixed on vibrating device, drives fabric cloth case and bed material cloth hopper to move between loading station and green brick forming station realize twice cloth of precoat and initial bed by cloth hopper conveyer.After cloth terminates each time, cloth hopper is retracted into original position, and the material in the downward punching press moulding box of ram drive mechanism drive ram, realizes fragment of brick through twice mold pressing shaping.The mould that this forming machine uses also is integrated mould, and be just first by the initial bed cloth of composite water permeable brick in the course of work, again by the precoat cloth of composite water permeable brick after mold pressing, then mold pressing obtains composite water permeable brick.For preventing precoat to be bonded on mold pressing head, its fabric cloth hopper is provided with powerful volume brush for clearing up mold pressing head, therefore forming machine complicated operation.Precoat in the course of work on mold pressing head is bonded in volume and brushes, and often needs the smooth surface of more change of lap brush guarantee mold pressing head, improves brick making cost.Multiple pressure heads of this forming machine realize common lifting under being fixedly connected on a drive unit side by side in addition, like this compacting permeable fragment of brick consistency of thickness out.But in actual production process, there will be the phenomenons such as reinforced inequality, feeding quantity error, if now each pressure head depression degree still unanimously will certainly occur that suppressed water-permeable brick packing is different, although the water-permeable brick thickness that the less slightly mould of feeding quantity is produced and other water-permeable bricks are as good as, compaction rate and compression strength are less than other water-permeable bricks and established standards certainly.Due in actual applications, the importance of the resistance intensity of construction material is far longer than the requirement to block thickness homogeneity, and molding device disclosed in this patent exists very large shortcoming on the one hand at this.
CN2182042Y discloses a kind of hollow brick moulding machine, the hydraulic jack that this forming machine comprises cope, drag and is installed in frame, respectively be provided with 2-5 hydraulic jack at cope and drag place, cope and drag are provided with bascule.This bascule by the axle be installed on support, be enclosed within connecting rod one on axle and the connecting rod two hinged with moulding box forms.The course of work of this forming machine is: blank is loaded in drag, by vibrator jolt ramming.Cope hydraulic oil cylinder driving cope declines, and to blank pressurization, pressure reaches 20 tons.Cope be depressed into spacing after, core casing presses down, and is inserted by core body in blank, increases squeezing effect and hollow rate..After extruded, drag oil cylinder, core body oil cylinder rise, and cope oil cylinder is motionless, the demoulding, and after the demoulding, drag oil cylinder, core body oil cylinder, cope oil cylinder rise to upper change point simultaneously.Last drag falls, and completes a circulation.Although this hollow brick moulding machine is provided with cope and drag, but its blank is laid in drag, cope is equivalent to pressure head, for compacting blank under the effect of patrix mailbox, therefore the mould that this forming machine uses is still integrated mould, its cannot solve equally permeable top layer because viscosity greatly cannot in the smooth problem of mould bottom cloth.The bascule of this forming machine can ensure that moulding box keeps balance and stability when cope declines, the brick shapes suppressed, size and specification are homogeneous, but the effect of multiple hydraulic jacks that this forming machine is arranged at each moulding box place is only realize pressure superposition by multiple hydraulic jack, enhance the pressure that cope presses down, tight, high-quality fragment of brick can be suppressed, still cannot solve the problem that the packing caused because of reinforced uneven, feeding quantity error that there will be in process of production does not meet established standards, have larger shortcoming.
Therefore this existing brick-making shaping machine can not solve following problems simultaneously:
1) precoat of the composite water permeable brick on macromolecule top layer and initial bed cloth are guaranteed smooth;
2) the top layer viscous material of the composite water permeable brick on macromolecule top layer does not stick on mold pressing head, without the need to cleaning;
3) shaping fragment of brick packing is homogeneous, and resistance intensity is consistent.
Summary of the invention
For this reason, technical problem to be solved by this invention be existing forming machine and mould when preparing the composite water permeable brick containing macromolecular material, top layer viscous material cloth is uneven;
Second technical problem to be solved by this invention is that when in prior art, mold pressing contains the water-permeable brick on macromolecule top layer, top layer viscous material is bonded on pressure head;
3rd technical problem to be solved by this invention is that existing former cannot ensure that when reinforced error shaping fragment of brick packing is homogeneous.
The technical solution used in the present invention is: a kind of former for the preparation of composite water permeable brick, comprising: frame and the molding device be arranged in described frame and compaction device,
Described molding device comprises pressure head and controls the pressure cylinder of described ram pressures,
Described compaction device is provided with composite permeable bricks die, and described composite permeable bricks die is placed in the below of described molding device, it is characterized in that:
Described mould comprises bed die and patrix, and described bed die and patrix are split-type structural, and described bed die and patrix all have die cavity and complement each other to form die cavity; The height of bed die die cavity is less than the height of model cavity;
Described bed die is placed on described compaction device, and described patrix is fixedly connected with the patrix apparatus for controlling of lifting be fixed in frame, and the cross section of the die cavity of described patrix matches with the pressure head bottom surface of described molding device.
Described mould is provided with multiple die cavity, and described molding device is provided with multiple with described cavity positions pressure head and pressure cylinder one to one.
Be interconnected by pressure piping between the cylinder body of described multiple pressure cylinder, realize the consistent of molding pressure.
Described patrix apparatus for controlling of lifting comprises patrix lift cylinders and is fixed on lifting arm on described patrix two side, and the cylinder body of described patrix lift cylinders is fixedly connected with the upper end floor beam of described frame, and the piston rod of described patrix lift cylinders is hinged with described lifting arm.
Described frame has two support columns, is provided with guide rail along described support column length direction, described lifting arm by the bearing pin that is fixed thereon along described slide.
Described frame is also provided with bottom mould postioning device, and it comprises:
Telescoping cylinder, it is fixed on the support column of described frame both sides, and perpendicular with the side of described patrix, has linkage control device between the telescoping cylinder of described both sides, to realize the accurate location of bed die on compaction device; With
Clamping part, is fixed on the telescopic arm of described telescoping cylinder, for clamping described bed die.
Some bed dies are arranged on a continuous conveying device, and conveying device carries bed die through compaction device, and are provided with the mechanism of being located on compaction device by bed die.
Technique scheme of the present invention has the following advantages compared to existing technology:
1, described mould adopts the Split type structure of bed die and patrix, bed die can be used for the cloth on permeable top layer, the cloth of porous base course is can be used for after patrix is installed, because quality porous base course is loosely on the upper strata of mould, when pressure head pressurizes, pressure head can only touch porous base course, therefore there will not be the situation of materials from bonding during compacting, ensure that the porous base course of the water-permeable brick prepared and the surface quality on permeable top layer;
2, frame is provided with bottom mould postioning device, for being fixed by the bed die being sent to compaction device place, guarantees that bed die die cavity matches with the position of upper model cavity;
3, multiple pressure heads that former of the present invention uses realize except common lifting except being connected and fixed on same pressure head lift cylinders, each pressure head is all connected with the pressure cylinder controlling self molding pressure, be interconnected by pressure piping between the cylinder body of described multiple pressure cylinder, can control to ensure that the molding pressure of every block water-permeable brick is identical when material is filled and occurred error, realize the consistent of molding pressure, ensure that the packing of the water-permeable brick prepared by this former all can reach established standards;
4, the bed die of mould of the present invention can be provided with multiple bed die die cavity, and upper model cavity and bed die die cavity match, and therefore once compacting can produce composite water permeable brick described in polylith simultaneously, improves production efficiency;
5, the patrix of mould is connected in frame by patrix lift cylinders, and compressed cloth by the lifting and bed die tabling controlling patrix, structure is simple and durable in use;
6, bed die and patrix adopt Split type structure, and replacing of can arranging in pairs or groups arbitrarily when needing the water-permeable brick preparing different fabric thickness and differing heights specification, without the need to being changed together with patrix by bed die, provides cost savings;
7, bed die edge designs turnup structure, conveniently stripped, also to serve the effect of reinforcing bed die intensity simultaneously, durable.
Accompanying drawing explanation
In order to make content of the present invention be more likely to be clearly understood, below according to a particular embodiment of the invention and by reference to the accompanying drawings, the present invention is further detailed explanation, wherein
Fig. 1 is the structural representation of mould of the present invention;
Fig. 2 is the structural representation of former of the present invention.
In figure, Reference numeral is expressed as: 1-bed die, 2-patrix, 3-bed die die cavity, 4-groove, 5-frame, 6-compaction device, 7-supporting plate, 8-pressure head, 9-pressure head lift cylinders, 10-pressure cylinder, 11-patrix lift cylinders, 12-bottom mould postioning cylinder, 13-sidewall, 14-flange, 15-bed die dividing plate, 16-patrix dividing plate, the upper model cavity of 17-, 18-lifting arm, 19-crossbeam, 20-support column, 21-cross bar.
Detailed description of the invention
Be suitable for composite water permeable brick prepared by mould of the present invention and comprise permeable top layer and porous base course, permeable top layer and porous base course are closely as one; Include aggregate respectively in permeable top layer and porous base course and aggregate is played to the binding agent of coated aggregate of cementation; At least include hydrophilic agglomerant in binding agent in described permeable top layer, the binding agent in permeable top layer can be both all hydrophilic agglomerant, can be also partly hydrophilic agglomerant.
As shown in Figure 1, the patrix 2 that mould of the present invention comprises bed die 1 and is arranged on above bed die 1, described bed die 1 and patrix 2 are split-type structural, and described bed die and patrix all have die cavity and complement each other to form die cavity; The height of bed die die cavity 3 is less than the height of model cavity 17.Described bed die die cavity 3 has identical cross section with described upper model cavity 17.Described bed die 1 is for the cloth of the top layer material of described composite water permeable brick, and adopt plastics or metal material to make, the height of described bed die die cavity is 5-20mm; Described patrix 2 is for the cloth of the substrate material of described composite water permeable brick.The lower end of described patrix 2 has the structure matching with bed die 1 to ensure that bed die die cavity 3 aligns with upper model cavity 17.The framework lower end inside of patrix 2 is provided with groove 4, and the sidewall 13 of bed die 1 is positioned at described groove 4.The sidewall 13 of bed die 1 forms flange 14, and described flange 14 stretches out along the upper surface of described bed die 1, is connected in described groove 4, and is compressed mutually by pressure.The both sides of described patrix 2 are fixed with the lifting arm 18 for promoting patrix 2, and described lifting arm 18 is perpendicular to the side of described patrix 2.Described bed die 1 has multiple bed die die cavity 3, separates between described each bed die die cavity 3 with bed die dividing plate 15; Described patrix 2 is also provided with the patrix dividing plate 16 corresponding with described bed die dividing plate 15 and the upper model cavity 17 corresponding with described bed die die cavity 3, described bed die die cavity 3 and described upper model cavity 17 form the die cavity of described mould jointly, can complete the mold pressing preparation of polylith composite water permeable brick simultaneously.
As shown in Figure 2, former of the present invention comprises frame 5, and the molding device be arranged in described frame 5 and compaction device 6, described molding device comprise for material in diel pressure head 8 and control the pressure cylinder 10 of described pressure head 8 pressure, described compaction device 6 is provided with supporting plate 7, for placing used composite permeable bricks die, described composite permeable bricks die is placed in the below of described molding device.
Mould of the present invention comprises bed die 1 and patrix 2, described bed die 1 is placed on described compaction device 6, described patrix 2 is fixedly connected with the patrix apparatus for controlling of lifting be fixed in frame 5, and the cross section of the die cavity of described patrix 2 matches with the pressure head bottom surface of described molding device.The number of described pressure head 8 and size all with the die cavity one_to_one corresponding of described bed die 1 and patrix 2.Described multiple pressure head 8 controls lifting by pressure head lift cylinders 9, described pressure head lift cylinders 9 be connected between upper rack crossbeam 19 and cross bar 21, described each pressure head 8 is all connected with the pressure cylinder 10 controlling self molding pressure.Be interconnected by pressure piping between the cylinder body of described multiple pressure cylinder 10, the molding pressure that can realize every block composite water permeable brick is consistent, ensure that the packing of the water-permeable brick prepared by this forming machine all can reach established standards.
Described frame 5 has two support columns 20, is provided with guide rail along described support column 20 length direction, and described patrix 2, under patrix apparatus for controlling of lifting controls, can slide along support column 20.The lifting arm 18 that described patrix apparatus for controlling of lifting comprises patrix lift cylinders 11 and is fixed on described patrix 2 two side, the cylinder body of described patrix lift cylinders 11 is fixedly connected with the upper end floor beam 19 of described frame 5, the piston rod of described patrix lift cylinders 11 is hinged with described lifting arm 18, described lifting arm 18 by the bearing pin that is fixed thereon along described slide.
Described frame 5 is also provided with the bottom mould postioning device 12 bed die 1 can located on compaction device 6, described bottom mould postioning device 12 comprises telescoping cylinder and clamping part.Described telescoping cylinder is fixed on the support column 20 of described frame 5 both sides, and perpendicular with the side of described patrix 2, has linkage control device between the telescoping cylinder of described both sides, to realize the accurate location of bed die on compaction device; Described clamping part is fixed on the telescopic arm of described telescoping cylinder, for clamping bed die 1.
Some bed dies 1 are arranged on a continuous conveying device, and conveying device carries the compaction device 6 of bed die 1 through this former, completes cloth and fragment of brick mold pressing.
The course of work of former of the present invention is: after 1) several bed dies 1 of selected size complete the smooth cloth of permeable top layer material, be sent to the supporting plate 7 of compaction device 6 successively by continuous conveying device, bed die 1 is fixed on the corresponding position of patrix 2 by bottom mould postioning device 12 inward turning be arranged on support column 20; 2) now patrix lift cylinders 11 drives patrix 2 to decline, in the groove 4 that bed die 1 embeds patrix 2 bottom and till compressing; 3) porous base course material storing box moves to supporting plate 7 place, is injected in the upper model cavity 17 of patrix 2 by porous base course material wherein, completes the cloth of porous base course material, porous base course material storing box homing; 4) pressure head lift cylinders 9 drive ram 8 declines the porous base course material in mold pressing in model cavity 17, compaction device 6 vibrates simultaneously, populated basic unit's material jolt ramming is compressed, complete and vibrate shaping to the pressurization of the water-permeable brick of required preparation, in mold process, pressure cylinder 10 can control the molding pressure of the pressure head 8 that himself connects, the pressure piping be interconnected between pressure cylinder 10 cylinder body, the consistent of each pressure head 8 molding pressure can be realized, guarantee that the packing of institute's block water-permeable brick of mold pressing meets the standard of setting; 5) in patrix lift cylinders 11, shipper pole moves patrix 2 and to rise homing, and the bed die 1 with shaping adobe is taken away by conveying device, carries out heat hardening and the demoulding, and this former repeats the mold pressing that said process carries out next group adobe simultaneously.
Obviously, above-described embodiment is only for clearly example being described, and the restriction not to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.And thus the apparent change of extending out or variation be still among the protection domain of the invention.
Claims (5)
1. the former for the preparation of composite water permeable brick, comprise: frame and the molding device be arranged in described frame and compaction device, described molding device comprises pressure head and controls the pressure cylinder of described ram pressures, described compaction device is provided with composite permeable bricks die, described composite permeable bricks die is placed in the below of described molding device, it is characterized in that: described mould comprises bed die (1) and patrix (2), described bed die (1) and patrix (2) are split-type structural, described bed die (1) and patrix (2) all have die cavity and complement each other to form die cavity, in the longitudinal direction of described mould, the height of bed die die cavity (3) is less than the height of model cavity (17),
Described bed die (1) is placed on described compaction device, and described patrix (2) is fixedly connected with the patrix apparatus for controlling of lifting be fixed in frame, and the cross section of the die cavity of described patrix matches with the pressure head bottom surface of described molding device;
Some bed dies (1) are arranged on a continuous conveying device, and conveying device carries bed die (1) through compaction device (6), and are provided with the mechanism of bed die (1) in the upper location of compaction device (6);
Described detent mechanism is the bottom mould postioning device (12) be arranged in described frame, it comprises: telescoping cylinder, it is fixed on the support column (20) of described frame both sides, and it is perpendicular with the side of described patrix (2), between the telescoping cylinder of described both sides, there is linkage control device, to realize the accurate location of bed die (1) on compaction device (6); And clamping part, be fixed on the telescopic arm of described telescoping cylinder, for clamping described bed die (1).
2. former according to claim 1, is characterized in that: described mould is provided with multiple die cavity, and described molding device is provided with multiple with described cavity positions pressure head (8) and pressure cylinder (10) one to one.
3. former according to claim 2, is characterized in that: be interconnected by pressure piping between the cylinder body of described multiple pressure cylinder (10), realize the consistent of molding pressure.
4. former according to claim 1, it is characterized in that: described patrix apparatus for controlling of lifting comprises patrix lift cylinders (11) and is fixed on the lifting arm (18) on described patrix (2) two side, the cylinder body of described patrix lift cylinders (11) is fixedly connected with the upper end floor beam (19) of described frame (5), and the piston rod of described patrix lift cylinders (11) is hinged with described lifting arm (18).
5. former according to claim 4, it is characterized in that: described frame (5) has two support columns (20), be provided with guide rail along described support column (20) length direction, described lifting arm (18) by the bearing pin that is fixed thereon along described slide.
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| CN201010295619.1A CN102416650B (en) | 2010-09-28 | 2010-09-28 | Forming equipment for producing composite water permeable bricks |
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| CN201010295619.1A CN102416650B (en) | 2010-09-28 | 2010-09-28 | Forming equipment for producing composite water permeable bricks |
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| CN102416650A CN102416650A (en) | 2012-04-18 |
| CN102416650B true CN102416650B (en) | 2015-07-15 |
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| CN102416650B (en) * | 2010-09-28 | 2015-07-15 | 北京仁创砂业科技有限公司 | Forming equipment for producing composite water permeable bricks |
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