CN201824450U - Forming machine for preparing composite permeable bricks - Google Patents

Forming machine for preparing composite permeable bricks Download PDF

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Publication number
CN201824450U
CN201824450U CN2010205465996U CN201020546599U CN201824450U CN 201824450 U CN201824450 U CN 201824450U CN 2010205465996 U CN2010205465996 U CN 2010205465996U CN 201020546599 U CN201020546599 U CN 201020546599U CN 201824450 U CN201824450 U CN 201824450U
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China
Prior art keywords
pressure
make
die
bed die
mould
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Expired - Lifetime
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CN2010205465996U
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Chinese (zh)
Inventor
秦升益
马金奎
秦申二
胡胜利
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Renchuang ecological environmental protection Polytron Technologies Inc
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BEIJING RENCHUANG CASTING CO LTD
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Abstract

The utility model relates to the field of manufacturing composite construction materials, and particularly relates to a forming machine for preparing composite permeable bricks. The forming machine comprises a machine frame, and a mold pressing device and a tamping and vibrating device both arranged on the machine frame; a mold for preparing composite permeable bricks is arranged between the tamping and vibrating device and the mold pressing device; and an upper mold lifting control device for controlling the lifting of the upper mold of a split type mold is fixed on the machine frame. By adopting the forming machine and the matched mold, even material distribution can be realized when permeable bricks containing viscous high-molecular material are prepared, and bonding and clotting are avoided during end pressing. The utility model has the advantages of simple structure and higher production efficiency.

Description

A kind of make-up machine that is used to prepare composite water permeable brick
Technical field
The utility model relates to the composite building material and makes the field, is specifically related to a kind of make-up machine that is used to prepare composite water permeable brick.
Background technology
The dank material of uses such as permeable brick in the market, porous pavement is mainly pottery or concrete, and ceramic water-permeable brick will adopt a large amount of ore deposit soil resources, so the exploitation of raw material has caused environment damage.The permeable brick complex manufacturing of ceramic mould, and the ceramic base brick need expend a large amount of energy when forming and sintering, the cost height, production efficiency is low, and environmental protection has high input, and the one-time investment scale is big.Though the concrete permeable brick cost is low, (general particles of aggregates particle diameter is that 3mm~6mm), the macrovoid of abutment surface is permeable, and voidage is more than 20% but the particle on the permeable brick of available coagulation soil surface is thick, blocked by dust easily, therefore can not continue the water permeability that keeps high; And because the space is bigger, it is also relatively poor that it is used for the water filtration effect; The color of concrete permeable brick is single simultaneously, rough surface, and not attractive in appearance, intensity is low, destroys easily.For overcoming above-mentioned shortcoming, now researched and developed the permeable brick of macromolecular material, but, be difficult to large-scale promotion because costs of material such as resin are higher.
For overcoming the defective that the permeable brick of concrete permeable brick and macromolecular material exists, CN1966861A discloses a kind of composite water permeable brick, and described permeable brick comprises permeable top layer and porous base course, and permeable top layer and porous base course are closely as one; Include aggregate in permeable top layer and the porous base course respectively and aggregate is played the binding agent of the coating aggregate of cementation.This permeable brick has that energy savings, cost are low, better tolerance, long-term permeability rate height, advantage that intensity is high.Can be when this composite water permeable brick is made with permeable top layer and the once-combined moulding of porous base course, also can produce permeable top layer and porous base course earlier respectively, then both are combined with each other, as passing through bonding, also can produce one of permeable top layer and porous base course earlier, then another layer of moulding thereon.If again both are combined with each other after producing permeable top layer and porous base course respectively, then need two sleeve forming machine co-operation in these three kinds of methods, the operation more complicated, and also because the caking ability on permeable top layer is big and cloth is thinner, independent preparation is difficulty relatively; If produce earlier permeable top layer and porous base course again and again thereon by another layer of molding bonded, then owing to used binding agent that cost is raise, binding agent also may influence the water penetration of this fragment of brick simultaneously.Therefore be the simple and the most economical and the most practical method of producing this permeable brick with permeable top layer and the once-combined moulding of porous base course.Employing is during with the method for permeable top layer and the once-combined moulding of porous base course, and its permeable top layer material and porous base course material need add the brickmaking mould respectively, pass through the molding device compression molding again.Influenced by material cost, preparation is during composite water permeable brick, and the thickness on the permeable top layer of permeable brick is generally much smaller than the thickness of porous base course.
In composite water permeable brick is produced, can cooperate a plurality of pressure heads by using multi-cavity mold, one-step mould can be produced the polylith adobe, and the block dimensions of mold pressing is unified, conveniently deposits and practicality.But in actual production, occur because the feeding quantity error causes the cloth inequality in each die cavity through regular meeting, the adobe of this kind situation compression molding next time is difficult to guarantee that size and packing all meet established standards, and there is drawback in use in the fragment of brick that causes producing.
CN201333740Y discloses a kind of permeable brick forming machine, and the molding device of this make-up machine comprises ram drive mechanism that a plurality of pressure heads, drive ram move and the moulding box that matches with pressure head.The mould of this molding device is fixed on the vibrating device, moves between loading station and green brick forming station by cloth hopper conveyer driving lining cloth case and bed material cloth hopper and realizes twice cloth of precoat and initial bed.A plurality of pressure heads of this make-up machine are fixedly connected on side by side and realize common lifting under the drive unit, suppress the permeable block thickness unanimity of coming out like this.Yet in actual production process phenomenons such as reinforced inequality, feeding quantity error can appear, if this moment is the still consistent permeable brick packing difference of being suppressed of will certainly occurring of each pressure head depression degree, though permeable brick thickness and other permeable bricks that the less slightly mould of feeding quantity is produced are as good as, compaction rate and compression strength are less than other permeable brick and established standardses certainly.Because in actual applications, the importance of the resistance intensity of construction material is far longer than the requirement to the block thickness homogeneity, and there is very big shortcoming in the molding device of this patent disclosure on the one hand at this.
CN2182042Y discloses a kind of building-block make-up machine, this make-up machine comprises cope, drag and is installed on hydraulic jack on the frame, respectively be provided with 2-5 hydraulic jack at cope and drag place, be provided with bascule on cope and the drag.This bascule is by being installed on axle on the support, being enclosed within the connecting rod one on the axle and forming with the hinged connecting rod two of moulding box.The course of work of this make-up machine is: blank is loaded in the drag, by vibrator jolt ramming.Cope hydraulic oil cylinder driving cope descends, and to the blank pressurization, pressure reaches 20 tons.Cope be depressed into spacing after, the core casing presses down, and core body is inserted in the blank, increases squeezing effect and hollow rate..After the extrusion modling, drag oil cylinder, core body oil cylinder rise, and the cope oil cylinder is motionless, the demoulding, and drag oil cylinder, core body oil cylinder, cope oil cylinder rise to upper change point simultaneously after the demoulding.Last drag falls, and finishes a circulation.Though this building-block make-up machine is provided with cope and drag, but its blank is to be laid in the drag, cope is equivalent to pressure head, under the effect of patrix fuel tank, be used for the compacting blank, therefore the mould of this make-up machine use still is an integrated mould, and it can't solve permeable top layer equally greatly can't be in the smooth problem of mould bottom cloth because of viscosity.The bascule of this make-up machine can guarantee that moulding box keeps balance and stability when cope descends, the brick shapes that suppresses, size and specification homogeneous, but the effect of a plurality of hydraulic jacks that this make-up machine is provided with at each moulding box place only is to realize pressure superposition by a plurality of hydraulic jacks, strengthened the pressure that cope presses down, can suppress tight, high-quality fragment of brick, still can't solve the problem that the packing that causes because of reinforced uneven, feeding quantity error that can occur does not in process of production meet established standards, have bigger shortcoming.
In addition, the described make-up machine of above-mentioned two patents is not provided with at the location of mould on the jolt ramming device is also special, is delivered to the very difficult assurance of mould at jolt ramming device place and the accurate location of mold pressing pressure head via conveying device.
The utility model content
For this reason, technical problem to be solved in the utility model is existing make-up machine can't guarantee moulding when feeding in raw material error a fragment of brick packing homogeneous;
Second technical problem to be solved in the utility model is the problem that mould therefor and pressure head are accurately located.
The technical solution adopted in the utility model is: a kind of make-up machine that is used to prepare composite water permeable brick comprises: frame and the molding device and the jolt ramming device that are arranged on the described frame,
Described molding device comprises the pressure cylinder of pressure head and the described ram pressures of control,
Described jolt ramming device is provided with the composite permeable bricks die, and described composite permeable bricks die places the below of described molding device, it is characterized in that:
Described mould is provided with a plurality of die cavities, and described molding device is provided with a plurality of with described die cavity position pressure head and pressure cylinder one to one.
Be interconnected by pressure piping between the cylinder body of described a plurality of pressure cylinders, realize the unanimity of molding pressure.
Also be provided with the bed die positioner on the described frame, it comprises:
Telescoping cylinder, it is fixed on the support column of described frame both sides, and perpendicular with the side of described patrix, has linkage control device between the telescoping cylinder of described both sides, to realize the accurate location of bed die on the jolt ramming device; With
Clamping part is fixed on the telescopic arm of described telescoping cylinder, is used for the described bed die of clamping.
Some moulds are arranged on the continuous conveying device, and conveying device is carried mould through the jolt ramming device, and is provided with the mechanism that mould is located on the jolt ramming device.
Be fixed with the patrix apparatus for controlling of lifting of the split type upper mould lifting of control on the described frame.
Technique scheme of the present utility model has the following advantages compared to existing technology:
1, frame is provided with the bed die positioner, is used for the bed die that is sent to jolt ramming device place is fixed, and guarantees that the bed die die cavity matches with the position of last model cavity and pressure head;
2, a plurality of pressure heads of make-up machine use of the present utility model are realized the common lifting except being connected and fixed on same pressure head lift cylinders, each pressure head all is connected with the pressure cylinder of controlling self molding pressure, be interconnected by pressure piping between the cylinder body of described a plurality of pressure cylinders, can be controlled at when error appears in the material filling and guarantee that the molding pressure of every permeable brick is identical, realize the unanimity of molding pressure, guaranteed that the packing of the permeable brick that this make-up machine is prepared all can reach established standards;
3, be fixed with the patrix apparatus for controlling of lifting of the split type upper mould lifting of control on the described frame, make-up machine described in the utility model is suitable for using split type mould compression molding, therefore can be used for preparing the composite water permeable brick that contains viscous material.
Description of drawings
For the easier quilt of content of the present utility model is clearly understood, according to specific embodiment of the utility model also in conjunction with the accompanying drawings, the utility model is described in further detail, wherein below
Fig. 1 is the structural representation of the suitable split type mould of the utility model;
Fig. 2 is the structural representation of make-up machine described in the utility model.
Reference numeral is expressed as among the figure: 1-bed die, 2-patrix, 3-bed die die cavity, 4-groove, 5-frame, 6-jolt ramming device, 7-supporting plate, 8-pressure head, 9-pressure head lift cylinders, 10 pressure cylinders, 11-patrix lift cylinders, 12-bed die positional cylinder, 13-sidewall, 14-flange, 15-bed die dividing plate, 16-patrix dividing plate, the last model cavity of 17-, 18-lifting arm, 19-crossbeam, 20-support column, 21-cross bar.
The specific embodiment
The composite water permeable brick that is suitable for mould preparation described in the utility model comprises permeable top layer and porous base course, and permeable top layer and porous base course are closely as one; Include aggregate in permeable top layer and the porous base course respectively and aggregate is played the binding agent of the coating aggregate of cementation; At least include hydrophilic agglomerant in the binding agent in the described permeable top layer, the binding agent in the permeable top layer can all be a hydrophilic agglomerant both, can partly be hydrophilic agglomerant also.
Make-up machine described in the utility model is applicable and use split type mould, therefore can be used for producing the composite water permeable brick that contains viscous material, below in conjunction with the structure of split type mould the structure and the course of work of make-up machine described in the utility model is described.
As shown in Figure 1, described split type mould comprises bed die 1 and the patrix 2 that is arranged on bed die 1 top, and described bed die 1 and patrix 2 are split-type structural, and described bed die and patrix all have die cavity and complement each other to form die cavity; The height of bed die die cavity 3 is less than the height of last model cavity 17.Described bed die die cavity 3 has identical cross section with the described model cavity 17 of going up.Described bed die 1 is used for the cloth of the top layer material of described composite water permeable brick, adopts plastics or metal material to make, and the height of described bed die die cavity is 5mm-20mm; Described patrix 2 is used for the cloth of the bottom material of described composite water permeable brick.The lower end of described patrix 2 has with bed die 1 matches with the structure that guarantees that bed die die cavity 3 aligns with last model cavity 17.The inboard, framework lower end of patrix 2 is provided with groove 4, and the sidewall 13 of bed die 1 is positioned at described groove 4.The sidewall 13 of bed die 1 forms flange 14, and described flange 14 stretches out along the upper surface of described bed die 1, is connected in the described groove 4, and compresses mutually by pressure.The both sides of described patrix 2 are fixed with the lifting arm 18 that is used to promote patrix 2, and described lifting arm 18 is perpendicular to the side of described patrix 2.Described bed die 1 has a plurality of bed die die cavities 3, separates with bed die dividing plate 15 between described each bed die die cavity 3; Described patrix 2 also be provided with described bed die dividing plate 15 corresponding patrix dividing plates 16 and with the described bed die die cavity 3 corresponding model cavities 17 of going up, described bed die die cavity 3 and the described model cavity 17 common die cavitys that constitute described mould of going up can be finished the mold pressing preparation of polylith composite water permeable brick simultaneously.
As shown in Figure 2, make-up machine described in the utility model comprises frame 5, and be arranged on molding device and jolt ramming device 6 on the described frame 5, described molding device comprises pressure head 8 that is used for material in the diel and the pressure cylinder 10 of controlling described pressure head 8 pressure, described jolt ramming device 6 is provided with supporting plate 7, be used to place employed composite permeable bricks die, described composite permeable bricks die places the below of described molding device.
Mould described in the utility model comprises bed die 1 and patrix 2, described bed die 1 places on the described jolt ramming device 6, described patrix 2 is fixedly connected with the patrix apparatus for controlling of lifting that is fixed on the frame 5, and the cross section of the die cavity of described patrix 2 matches with the pressure head bottom surface of described molding device.All the die cavity with described bed die 1 and patrix 2 is corresponding one by one with size for the number of described pressure head 8.Described a plurality of pressure head 8 is by the 9 control liftings of pressure head lift cylinders, and being connected between upper rack crossbeam 19 and the cross bar 21 of described pressure head lift cylinders 9 all is connected with the pressure cylinder 10 of controlling self molding pressure on described each pressure head 8.Be interconnected by pressure piping between the cylinder body of described a plurality of pressure cylinder 10, can realize that the molding pressure of every composite water permeable brick is consistent, guaranteed that the packing of the permeable brick that this make-up machine is prepared all can reach established standards.
Described frame 5 has two support columns 20, is provided with guide rail along described support column 20 length directions, and described patrix 2 can slide along support column 20 under the control of patrix apparatus for controlling of lifting.Described patrix apparatus for controlling of lifting comprises patrix lift cylinders 11 and the lifting arm 18 that is fixed on described patrix 2 two sides, the cylinder body of described patrix lift cylinders 11 is fixedly connected with the last end floor beam 19 of described frame 5, the piston rod of described patrix lift cylinders 11 is hinged with described lifting arm 18, and described lifting arm 18 slides along described guide rail by the bearing pin that is fixed thereon.
Also be provided with the bed die positioner 12 that bed die 1 can be located on jolt ramming device 6 on the described frame 5, described bed die positioner 12 comprises telescoping cylinder and clamping part.Described telescoping cylinder is fixed on the support column 20 of described frame 5 both sides, and perpendicular with the side of described patrix 2, has linkage control device between the telescoping cylinder of described both sides, to realize the accurate location of bed die on the jolt ramming device; Described clamping part is fixed on the telescopic arm of described telescoping cylinder, is used for clamping bed die 1.
Some bed dies 1 are arranged on the continuous conveying device, and conveying device is carried the jolt ramming device 6 of bed die 1 through this make-up machine, finishes cloth and fragment of brick mold pressing.
The course of work of make-up machine described in the utility model is: after 1) several bed dies 1 of selected size are finished the smooth cloth of permeable top layer material, be sent to supporting plate 7 places of jolt ramming device 6 successively by continuous conveying device, bed die positioner 12 inward turnings that are arranged on the support column 20 are fixed in patrix 2 corresponding positions with bed die 1; 2) this moment, patrix lift cylinders 11 drive patrixes 2 descended, in the groove 4 of bed die 1 embedding patrix 2 bottoms and till compressing; 3) the porous base course material storing box moves to supporting plate 7 places, and wherein porous base course material is injected in the last model cavity 17 of patrix 2, finishes the cloth of porous base course material, porous base course material storing box homing; 4) the porous base course material in the model cavity 17 in the 8 decline mold pressings of pressure head lift cylinders 9 drive ram, 6 vibrations of the device of jolt ramming simultaneously, with populated basic unit's material jolt ramming compress, finish the pressurization of the permeable brick of the required preparation moulding of vibrating, pressure cylinder 10 can be controlled the molding pressure of the pressure head 8 that himself connects in the mold process, the pressure piping that is interconnected between pressure cylinder 10 cylinder bodies, can realize the unanimity of each pressure head 8 molding pressure, guarantee that the packing of the permeable brick of institute's piece of mold pressing meets the standard of setting; 5) the moving patrix 2 rising homings of shipper pole on the patrix lift cylinders 11, conveying device will have the bed die 1 of moulding adobe to be taken away, and carries out the heat hardening and the demoulding, and this make-up machine repeats the mold pressing that said process carries out the next group adobe simultaneously.
Obviously, the foregoing description only is for example clearly is described, and is not the qualification to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here need not also can't give exhaustive to all embodiments.And conspicuous variation of being extended out thus or change still are among the protection domain of the utility model creation.

Claims (5)

1. make-up machine that is used to prepare composite water permeable brick comprises: frame and be arranged at molding device and jolt ramming device on the described frame,
Described molding device comprises the pressure cylinder of pressure head and the described ram pressures of control,
Described jolt ramming device is provided with the composite permeable bricks die, and described composite permeable bricks die places the below of described molding device, it is characterized in that:
Described mould is provided with a plurality of die cavities, and described molding device is provided with a plurality of with described die cavity position pressure head (8) and pressure cylinder (10) one to one.
2. make-up machine according to claim 1 is characterized in that:
Be interconnected by pressure piping between the cylinder body of described a plurality of pressure cylinder (10), realize the unanimity of molding pressure.
3. make-up machine according to claim 1 and 2 is characterized in that:
Also be provided with bed die positioner (12) on the described frame, it comprises:
Telescoping cylinder, it is fixed on the support column (20) of described frame both sides, and perpendicular with the side of described patrix (2), has linkage control device between the telescoping cylinder of described both sides, to realize the accurate location of bed die (1) on jolt ramming device (6); With
Clamping part is fixed on the telescopic arm of described telescoping cylinder, is used for the described bed die of clamping (1).
4. make-up machine according to claim 1 and 2 is characterized in that:
Some moulds are arranged on the continuous conveying device, and conveying device is carried mould through jolt ramming device (6), and are provided with the mechanism of mould being gone up the location at jolt ramming device (6).
5. make-up machine according to claim 1 and 2 is characterized in that:
Be fixed with the patrix apparatus for controlling of lifting of control split type upper mould (2) lifting on the described frame (5).
CN2010205465996U 2010-09-28 2010-09-28 Forming machine for preparing composite permeable bricks Expired - Lifetime CN201824450U (en)

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CN2010205465996U CN201824450U (en) 2010-09-28 2010-09-28 Forming machine for preparing composite permeable bricks

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103286848A (en) * 2012-02-22 2013-09-11 北京仁创科技集团有限公司 Equipment used for producing composite water permeable brick
CN105459247A (en) * 2015-08-05 2016-04-06 虎牌美泰科机械(天津)有限公司 Novel building block production method and building block production device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103286848A (en) * 2012-02-22 2013-09-11 北京仁创科技集团有限公司 Equipment used for producing composite water permeable brick
CN105459247A (en) * 2015-08-05 2016-04-06 虎牌美泰科机械(天津)有限公司 Novel building block production method and building block production device

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C56 Change in the name or address of the patentee

Owner name: BEIJING RECHSAND SAND INDUSTRY CO., LTD.

Free format text: FORMER NAME: BEIJING RENCHUANG CASTING CO., LTD.

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Address after: 100085 room B, block B510, No. 9, 3rd Street, Beijing, Haidian District

Patentee after: Beijing Renchuang Sand Industry Technology Co.,Ltd.

Address before: 100085, Beijing, Haidian District on the 3rd Street, No. 9, block B, room 508, room 5

Patentee before: Beijing Renchuang Casting Co.,Ltd.

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Address before: 100085 room B, block B510, No. 9, 3rd Street, Beijing, Haidian District

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Address after: 100085 room B, block B509, Jiahua building, No. 9, 3rd Street, Beijing, Haidian District

Patentee after: Beijing Rechsand Ecological Environment Protection Science and Technology Co., Ltd.

Address before: 100085, room 508, building B, Ka Wah building, No. 9, 3rd Street, Haidian District, Beijing

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Address after: 246600, No. 1, general road, Yuexi Economic Development Zone, Anqing, Anhui

Patentee after: Anhui Renchuang ecological environmental Polytron Technologies Inc

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Address after: 246600, No. 1, general road, Yuexi Economic Development Zone, Anqing, Anhui

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