CN103406978B - Panel forming apparatus and method - Google Patents
Panel forming apparatus and method Download PDFInfo
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- CN103406978B CN103406978B CN201310329811.1A CN201310329811A CN103406978B CN 103406978 B CN103406978 B CN 103406978B CN 201310329811 A CN201310329811 A CN 201310329811A CN 103406978 B CN103406978 B CN 103406978B
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Abstract
The present invention relates to plate forming technical field, particularly relate to a kind of panel forming apparatus and method.The supply unit of this panel forming apparatus is for carrying shaping mold frame; On supply unit, be disposed with cloth material unit, vibration unit and stitching unit along throughput direction, cloth material unit comprises the rabbling mechanism for stirring material; Stitching unit comprises the roller bearing being connected with power source; The vibration unit for making described shaping mold frame that vibration occur is provided with between cloth material unit and stitching unit.By being connected with the setting of the roller bearing of power source, make the material in described shaping mold frame through described roller bearing, material in described shaping mold frame can not be pushed to the rear of described shaping mold frame by described roller bearing, ensure that material in described shaping mold frame is after described roller bearing roll extrusion, in shaping mold frame, the front and back uniformity of material, improves the quality of sheet material.
Description
Technical field
The present invention relates to plate forming technical field, particularly relate to a kind of panel forming apparatus and method.
Background technology
At present in existing plate forming technology, mostly adopt main equipment pressing formation, especially in lamina material forming process, adopt the mode of pressing formation just more.But, along with the development of society, life requirement is more and more diversified, and sheet material field is also like this, in order to meet different needs, the plate product of various function is developed, and wherein much has two-layer composite, even multi-layer compound structure, namely sheet material adopts two or more raw material to make, will produce like this and repeatedly exert pressure, an equipment can not carry out multiple operation simultaneously exert pressure simultaneously, and production efficiency is low; Simultaneously because the raw-material mobility of sheet material is bad, if cloth is uneven, then board quality is easily caused not reach requirement.
In order to solve the problems of the technologies described above, Chinese patent literature CN102888943A discloses a kind of preparation method of light composite wallboard, its forming process is placed on by mould on streamline delivery platform, above streamline delivery platform, set gradually bottom light aggregate concrete feed system along streamline direction, bottom light aggregate concrete feed system, enhancing muscle net paving system, upper strata light aggregate concrete feed system, upper strata light aggregate concrete roll extrusion system, surface layer mortar feed system, glass grid cloth paving system, surface layer mortar roll extrusion system, covering plastic thin film system, when mould moves along streamline direction, completes successively and puts bottom Cement fibre panel in the die cavity of mould, paving is fed and roll extrusion bottom light aggregate concrete layer, put and strengthen muscle net, paving is fed and roll extrusion upper strata light aggregate concrete layer, and paving feeds surface layer screed, paving glass grid cloth, roll extrusion surface layer screed, the sequence of maneuvers of the wall board formings such as paving plastic film, mould of finally dismantling, has just processed light composite wallboard.
Above-mentioned former, when preparing light composite wallboard, is arranged by streamline and achieves continued operation, and by arranging successively roll extrusion system successively after feed system, realizing multiple operation and exerting pressure continuously, making sheet material successively compacting.
But still there is following problem in technique scheme:
The first, the rolling device of this former is realized by the roller bearing be arranged on above induction system, due to the unpowered driving of roller bearing, it can only be passively by realizing rolling process under the drive of concrete material in template, the resistance of streamline delivery platform can be increased on the one hand, also there will be when concrete material just contacts roller bearing on the other hand, material is back into the side to the rear of mould by roller bearing, makes the front and back material of sheet material uneven, the intensity of sheet material can be affected equally, reduce product quality.
The second, because the position of roll extrusion system is fixed, it can only be applicable to a kind of manufacturing of product of thickness, can not meet the demand of client's multi-thickness product.
Three, the screw-type extruder that in this former, feed system comprises a discharge bucket and is arranged on the downside of discharge bucket, because concrete material easily sedimentation occurs, the material of discharge bucket lower floor is large compared with upper materials density, so be uneven through the concrete material of feed system spiral squeezing, namely feed that System Priority extrudes is the concrete materials of sedimentation, the concrete material of sheet material front and rear part is made to be not the desirable concrete material mixed, cause sheet material each several part intensity different, quality reduces.
Four, in this technical scheme, every layer of material is by only carrying out pressing compacting by roll extrusion system after feed system, and cause the compactness of product poor, product strength is lower.
Therefore, for above deficiency, the invention provides a kind of panel forming apparatus and method.
Summary of the invention
(1) technical problem that will solve
The technical problem to be solved in the present invention is that the roller bearing of the rolling device solved in existing panel forming apparatus is unpowered driving, can only be passively by realizing rolling process under the drive of concrete material in template, the resistance of streamline delivery platform can be increased on the one hand, also there will be when concrete material just contacts roller bearing on the other hand, material is back into the side to the rear of mould by roller bearing, makes the front and back material of sheet material uneven; And feed that System Priority extrudes is the concrete materials of sedimentation, make the concrete material of sheet material front and rear part be not the desirable concrete material mixed, cause sheet material each several part intensity different, the problem that quality reduces.
(2) technical scheme
In order to solve the problems of the technologies described above, the invention provides a kind of panel forming apparatus, this panel forming apparatus comprises:
Supply unit, described supply unit is for carrying shaping mold frame;
On described supply unit, be disposed with cloth material unit and stitching unit along throughput direction, described cloth material unit is used for dosing material in shaping mold frame, and cloth material unit comprises the rabbling mechanism for stirring material; Described stitching unit is used for the material roll-forming in shaping mold frame, and described stitching unit comprises the roller bearing being connected with power source; The vibration unit for making described shaping mold frame that vibration occur is provided with between described cloth material unit and stitching unit.
Further, the linear velocity of described roller bearing rotation is identical with the transporting velocity of described supply unit.
Further, described cloth material unit comprises cloth bucket, and the bottom of described cloth bucket is provided with discharging opening, above the inside, discharging opening of described cloth bucket, be provided with rabbling mechanism, and described rabbling mechanism is for stirring the material in cloth bucket.
Further, described rabbling mechanism comprises two shafts in relative rotation, is provided with multiple stirring vane vertically on the surface of described shaft.
Further, described roller bearing is installed on support by rolling bearing units, and roller bearing is connected with reducing motor.
Further, described roller bearing is fixedly connected with the first sprocket wheel, and described reducing motor is provided with the second sprocket wheel, and described first sprocket wheel is connected by chain with the second sprocket wheel.
Further, described stitching unit also comprises the height adjustment mechanism of the spacing for regulating described roller bearing and described shaping mold frame.
Further, described vibration unit involving vibrations platform and vibrating motor, described shaping mold frame is delivered on described shaking platform, and under the driving of described vibrating motor, described shaking platform drives described shaping mold frame and material vibrating.
Further, described shaking platform is fixedly connected with by elastomeric element, and described vibrating motor is fixedly connected with shaking platform.
Further, described supply unit comprises support and is installed on the conveying roll on described support, described conveying roll comprises multiple driving roller and the unpowered roller between driving roller, and the distance between adjacent two driving rollers is less than the length of described shaping mold frame along throughput direction.
Further, the quantity of described stitching unit is multiple, and along described supply unit throughput direction described in distance between roller bearing and described shaping mold frame reduce gradually.
Further, described shaping mold frame comprises base plate, and first side plate that be oppositely arranged and three side plate parallel with throughput direction, and and second side plate that be oppositely arranged and four side plate vertical with throughput direction, described first side plate is identical with the 3rd side plate height, described second side plate is identical with the 4th side plate height, and the height of described second side plate and the 4th side plate is lower than the height of the first side plate and the 3rd side plate.
Present invention also offers a kind of multi-layered board shaped device, this multi-layered board shaped device comprises multiple above-mentioned panel forming apparatus.
Present invention also offers a kind of forming method sheet material, the method comprises the steps:
S1, shaping mold frame is positioned on supply unit;
S2, supply unit work, when shaping mold frame is positioned at below cloth material unit, cloth material unit doses material in shaping mold frame;
S2 ': shaping mold frame vibrates through vibration unit;
S3, supply unit work, the material in shaping mold frame is through supply unit and the roller bearing roll forming being connected with power source;
After material solidification in S4, shaping mold frame, remove shaping mold frame.
Further, in step s3, the linear velocity of described roller bearing rotation is identical with the transporting velocity of described supply unit.
(3) beneficial effect
Technique scheme tool of the present invention has the following advantages:
The first, panel forming apparatus of the present invention, its supply unit is for carrying shaping mold frame, on described supply unit, cloth material unit and stitching unit is disposed with along throughput direction, described cloth material unit is used for dosing material in shaping mold frame, described stitching unit is used for the material roll-forming in shaping mold frame, and described stitching unit comprises the roller bearing being connected with power source.Power source is connected with by arranging described roller bearing, make the material in described shaping mold frame through described roller bearing, material in described shaping mold frame can not be pushed to the rear of described shaping mold frame by described roller bearing, consistent with the transporting velocity of described supply unit further by the linear velocity arranging the rotation of described roller bearing, ensure that material in described shaping mold frame is after described roller bearing roll extrusion, in described shaping mold frame, the front and back uniformity of material, improves the quality of sheet material.
Second, in sheet forming device of the present invention, described cloth material unit comprises cloth bucket, the bottom of described cloth bucket is provided with discharging opening, in the inside of described cloth bucket, the top of discharging opening is provided with rabbling mechanism, described rabbling mechanism is for stirring the material in cloth bucket, before giving shaping mold frame cloth, material in described cloth bucket is carried out stirring action by described rabbling mechanism, the material in described cloth bucket is made to expect in described shaping mold frame by the uniform cloth of discharging opening under uniform state, avoid the problem that the material first extruding sedimentation in prior art causes homogeneity before and after material poor, ensure that the intensity of sheet material, improve the quality of sheet material, simultaneously by mixing speed and the direction of control two shafts, the discharging speed of discharging opening can be controlled, match with the transporting velocity of whole production line, ensure that uniformity and the stability of cloth.
Three, panel forming apparatus of the present invention, several stitching unit are set gradually along on the throughput direction of supply unit, and described stitching unit is provided with height adjustment mechanism, by regulating described height adjustment mechanism, the distance of described roller bearing in the conveying direction and between shaping mold frame is reduced gradually, make the material in described shaping mold frame so often through a described stitching unit, material will be compacted further, thus improve the compactness of product sheet material, add the intensity of sheet material.
Four, panel forming apparatus of the present invention, by being arranged on the vibration unit between cloth material unit and stitching unit, when making the shaping mold frame after cloth arrive vibration unit, the action that vibration unit vibrates described shaping mold frame, further ensure the uniformity of the material in described shaping mold frame, improve the uniformity of sheet material entirety.
5th, the roller bearing of described stitching unit of the present invention is made up of the thinner support portion in thicker roll extrusion portion, centre and both sides, the length in described roll extrusion portion is slightly less than the distance between two side plates being parallel on throughput direction of shaping mold frame, and described shaping mold frame along the height of the side plate of two on throughput direction higher than perpendicular to the side plate on throughput direction, through the roll extrusion of multiple stitching unit, material in described shaping mold frame all by the roll extrusion portion compacting of described roller bearing in described shaping mold frame, concordant with the side plate of the lower side of described shaping mold frame on the upside of material, further increase the intensity of sheet material.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the embodiment of the present invention one panel forming apparatus;
Fig. 2 is the schematic diagram of the embodiment of the present invention one cloth material unit;
Fig. 3 is the schematic diagram of embodiment of the present invention a molding frame;
Fig. 4 is the structural representation of roller bearing in the embodiment of the present invention one stitching unit;
Fig. 5 is the structural representation of height adjustment mechanism in the embodiment of the present invention one stitching unit;
Fig. 6 is the schematic diagram of the embodiment of the present invention two panel forming apparatus;
Fig. 7 is the schematic diagram of the embodiment of the present invention three multi-layered board shaped device;
Fig. 8 is the flow chart of embodiment of the present invention forming method sheet material.
In figure: 1: shaping mold frame; 12: the first side plates; 13: the second side plates; 14: the three side plates; 15: the four side plates; 2: supply unit; 21: support; 22: unpowered roller; 23: head roll; 3: cloth material unit; 31: cloth bucket; 32: rabbling mechanism; 321: shaft; 322: stirring vane; 33: discharging opening; 34: the first position-limit mechanisms; 35: strike-off stick; 4: vibration unit; 41: the second position-limit mechanisms; 42: shaking platform; 43: vibrating motor; 44: elastomeric element; 5: stitching unit; 51: roller bearing; 511: roll extrusion portion; 512: support portion; 52: the first sprocket wheels; 53: chain; 54: the second sprocket wheels; 55: support; 56: rolling bearing units; 57: height adjustment mechanism; 571: bolt; 572: nut; 58: reducing motor; A: the first panel forming apparatus; B: the second panel forming apparatus.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under the prerequisite not making creative work, all belongs to the scope of protection of the invention.
Embodiment one
As shown in Figure 1, a kind of panel forming apparatus that the embodiment of the present invention provides, this panel forming apparatus comprises: supply unit 2, and described supply unit 2 is for carrying shaping mold frame 1; On described supply unit 2, be disposed with cloth material unit 3, vibration unit 4 and stitching unit 5 along throughput direction, described cloth material unit 3 for dosing material in shaping mold frame 1, and described stitching unit 5 is for by the material roll-forming in shaping mold frame 1; Described stitching unit 5 comprises the roller bearing 51 being connected with power source, and the linear velocity that described roller bearing 51 rotates is identical with the transporting velocity of described supply unit 2.
Power source is connected with by arranging described roller bearing, make the material in described shaping mold frame through described roller bearing, material in described shaping mold frame can not be pushed to the rear of described shaping mold frame by described roller bearing, consistent with the transporting velocity of described supply unit further by the linear velocity arranging the rotation of described roller bearing, ensure that material in described shaping mold frame is after described roller bearing roll extrusion, in described shaping mold frame, the front and back uniformity of material, improves the quality of sheet material.
For coordinating panel forming apparatus of the present invention, ensure shaping after sheet material there is higher compactness, as shown in Figure 3, described shaping mold frame 1 comprises base plate 16, and first side plate 12 that be oppositely arranged and three side plate 14 parallel with throughput direction, and and second side plate 13 that be oppositely arranged and four side plate 15 vertical with throughput direction, described first side plate 12 is highly identical with the 3rd side plate 14, described second side plate 13 is highly identical with the 4th side plate 15, the height of described second side plate 13 and the 4th side plate 15 is lower than the height of the first side plate 12 and the 3rd side plate 14, this ensure that roller bearing 51 can material in roll forming smoothly framed 1, to in described shaping mold frame during cloth, make the height of material lower than the height of the first side plate 12 and the 3rd side plate 14, higher than the height of the second side plate 13 and the 4th side plate 15, difference in height between first side plate 12 and the second side plate 13 and the compactness extent of described material adapt, after it is arranged via vibration unit and stitching unit, described material surface after compacting is concordant with described second side plate 13.
In order to strengthen intensity and the quality of sheet material, a kind of preferred conveying device is set in the present embodiment, described supply unit 2 comprises support 21 and is installed on the conveying roll in described support 21, described conveying roll comprises multiple driving roller 23 and the unpowered roller 22 between driving roller 23, described unpowered roller 22 plays auxiliary conveying shaping mold frame 1, in order to carry described shaping mold frame 1 smoothly, distance between adjacent two driving rollers 23 is less than the length of described shaping mold frame 1 along throughput direction, namely the length of the base plate 16 of described shaping mold frame 1 is less than.
As shown in Figure 2, described cloth material unit 3 comprises cloth bucket 31, the bottom of described cloth bucket 31 is provided with the discharging opening 33 of controlled unlatching or closedown, the control system that described discharging opening 33 is connected by the first position-limit mechanism 34 be arranged on described supply unit 2 carries out opening or closing, above the inside, discharging opening 33 of described cloth bucket 31, be provided with rabbling mechanism 32, described rabbling mechanism 32 is for stirring the material in cloth bucket 31.It should be noted that, the set-up mode of described rabbling mechanism 32 is not unique, the present embodiment provides a kind of preferred set-up mode, and described rabbling mechanism 32 comprises two shafts 321 in relative rotation, is provided with multiple stirring vane 322 vertically on the surface of described shaft 321.Adjusted the speed of two shafts 321 by buncher simultaneously, controlling described discharging opening 33 opens in uniform for material cloth to described shaping mold frame 1, material stirs under the effect of two shafts 321, and the discharging speed of described discharging opening 33 is controlled by the velocity of rotation adjusting described shaft 321, the transporting velocity of itself and described supply unit 2 is matched, ensure that uniformity and the stability of material.At the end of cloth, the first position-limit mechanism 34 sends signal to control system, and control system controls described discharging opening 33 and closes.
When material enters into described shaping mold frame 1 inside from described cloth material unit, in order to make the material in shaping mold frame 1 smooth by described vibration unit and stitching unit, strike-off stick 35 is provided with between described cloth material unit and described stitching unit, preferably, described strike-off stick 35 is arranged at the right-hand member of cloth material unit 3, described strike-off stick 35 makes the material in shaping mold frame 1 improve surface smoothness, material is distributed more even.
The problem that the material first extruding sedimentation in prior art causes homogeneity before and after material poor is avoided by described cloth material unit 3, ensure that the intensity of sheet material, improve the quality of sheet material, simultaneously by mixing speed and the direction of control two shafts, the discharging speed of discharging opening can be controlled, match with the transporting velocity of whole production line, ensure that uniformity and the stability of cloth.
More even in order to make the material in described shaping mold frame 1 distribute, vibration unit 4 is also provided with between described cloth material unit 3 and stitching unit 5, described vibration unit 4 involving vibrations platform 42 and vibrating motor 43, described shaping mold frame 1 is delivered on described shaking platform 42, under the driving of described vibrating motor 43, described shaking platform 42 drives described shaping mold frame 1 and material vibrating.Described shaking platform 42 is fixedly connected with by elastomeric element 44, and described vibrating motor 43 is fixedly connected with shaking platform 42, and for the consideration of cost, preferably, described elastomeric element 44 is Compress Spring.
It should be noted that, the setting of described shaking platform 42 is unique, as long as the needs that can meet vibration make the material in described shaping mold frame distribute more evenly.
When shaping mold frame after cloth arrives vibration unit, the action that vibration unit vibrates described shaping mold frame, further ensures the uniformity of the material in described shaping mold frame, improves the uniformity of sheet material entirety.
In order to the automatic assembly line realizing described panel forming apparatus is further produced, described vibration unit 4 place is provided with the second position-limit mechanism 41, after described second position-limit mechanism 41 detects the shaping mold frame 1 run on described supply unit 2, send a signal to control system, described control system sends instruction and controls described vibration unit 4 and described supply unit 2, shaping mold frame 1 is vibrated and supply unit stopping, after the material in shaping mold frame 1 is even, control system controls vibration unit 4 and quits work, supply unit 2 is started working, an operation after shaping mold frame 1 is transported to, whole process decreases the direct control of personnel, save manpower, achieve automation.
Described stitching unit 5 comprises the roller bearing 51 being connected with power source, as shown in Figure 4, described roller bearing 51 comprises the thinner support portion 512 in middle thicker roll extrusion portion 511 and two ends, the length in described roll extrusion portion 511 is slightly less than the distance between described first side plate 12 of described shaping mold frame 1 and the 3rd side plate 14, when described shaping mold frame 1 is by described stitching unit 5, described roll extrusion portion 511 just passes through the position between the first side plate 12 of described shaping mold frame 1 and the 3rd side plate 14, the material of shaping mold frame 1 inside is made to be compacted to the height concordant with the 4th side plate 15 with described second side plate 13.
Through the roll extrusion of stitching unit 5, the material in described shaping mold frame 1 all by roll extrusion portion 511 compacting of described roller bearing 51 in described shaping mold frame 1, concordant with the side plate of the described lower side of shaping mold frame 1 on the upside of material, further increase the intensity of sheet material.
Described roller bearing 51 is installed on support 55 by rolling bearing units 56, and roller bearing 51 is fixedly connected with the first sprocket wheel 52, and described reducing motor 58 is provided with the second sprocket wheel 54, and described first sprocket wheel 52 is connected by chain 53 with the second sprocket wheel 54.It should be noted that, by sprocket wheel chain drive just a kind of mode wherein, it is all applicable that any one can play the structure transmitting power.
As shown in Figure 5, described stitching unit 5 also comprises the height adjustment mechanism 57 of the spacing for regulating described roller bearing 51 and described shaping mold frame 1.The support portion 512 of described roller bearing 51 is installed in described rolling bearing units 56, rolling bearing units 56 are by being screwed on support 55, described height adjustment mechanism 57 comprises and is arranged on the upside of described rolling bearing units 56 respectively and/or the nut 572 of downside and the bolt 573 that matches with described nut 572, described nut 572 is fixed on the support 55 of described stitching unit 5, by adjusting the bolt 573 of described rolling bearing units 56 the upper side and lower side, described rolling bearing units 573 can be promoted move up and down, and then regulate the distance between described roller bearing 51 and shaping mold frame 1.
As shown in Figure 8, present invention also offers a kind of forming method sheet material, the method comprises the steps:
S1, shaping mold frame is positioned on supply unit;
S2, supply unit work, when shaping mold frame is positioned at below cloth material unit, cloth material unit doses material in shaping mold frame;
S2 ', shaping mold frame vibrate through vibration unit;
S3, supply unit work, the material in shaping mold frame is through supply unit and the roller bearing roll forming being connected with power source, and wherein, the linear velocity that described roller bearing rotates is identical with the transporting velocity of described supply unit.
After material solidification in S4, shaping mold frame, remove shaping mold frame.
Embodiment two
As shown in Figure 6, embodiment two is with the difference of embodiment one: the quantity of the stitching unit 5 of the panel forming apparatus of embodiment two is multiple, and along described supply unit 2 throughput direction described in distance between roller bearing 51 and described shaping mold frame 1 reduce gradually.Make the material in described shaping mold frame so often through a described stitching unit, material will be compacted further, thus improves the compactness of product sheet material, adds the intensity of sheet material.
Embodiment three
As shown in Figure 7, embodiment three provides a kind of multi-layered board shaped device, and it comprises multiple panel forming apparatus as described in embodiment one, can be used for like this preparing multi-layered board.Figure 7 illustrates the panel forming apparatus of two covers as described in embodiment one, i.e. double sheets shaped device, for processing double-layer sheet material, its specifically shaping course of work is as follows:
Before sheet material is produced, need first to select suitable shaping mold frame 1 and roller bearing 51 according to the specification of sheet material; Adjust the height adjustment mechanism 57 of the stitching unit 5 in the first panel forming apparatus A and the second panel forming apparatus B, adjust the position in described roll extrusion portion 511.
Then the rabbling mechanism 32 of the cloth material unit 3 of the first panel forming apparatus A is started, described shaping mold frame 1 is placed on described supply unit 2, when the front end of described shaping mold frame 1 arrives the downside of described cloth bucket 31, described first position-limit mechanism 34 sends signal to control system, described control system controls described discharging opening 33 and opens cloth in described shaping mold frame 1, described in period, shaping mold frame 1 continues to be fed forward, when described shaping mold frame 1 crosses the first position-limit mechanism 34, described first position-limit mechanism 34 can't detect described shaping mold frame 1, discharging opening 33 is closed by control system, cloth is complete, described driving roller 23 continues to carry described shaping mold frame 1 and moves ahead afterwards,
Described shaping mold frame 1 is after cloth, and material is struck off desired height by the strike-off stick 35 described in process that moves ahead, and makes described material surface more smooth, is conducive to follow-up vibration and roll extrusion;
Described shaping mold frame 1 is after described strike-off stick 35, described shaping mold frame 1 arrives described vibration unit 4 place, its front end is detected by second position-limit mechanism 41 at described vibration unit 4 place, described second position-limit mechanism 41 sends signal to control system, described control system makes the driving roller 23 being positioned at described vibration unit 4 both sides stop operating, and start the vibrating motor 43 of described vibration unit 4 simultaneously, described vibrating motor 43 drives the shaking platform 42 being provided with elastomeric element 44 to vibrate, make the material vibrating in shaping mold frame 1 even, after vibration, driving roller 23 starts, described shaping mold frame 1 is made to proceed to stitching unit place,
At described stitching unit 5 place, described roller bearing 51 is under the drive of reducing motor 58, the linear velocity that described roller bearing 51 is rotated is consistent with the linear velocity of described driving roller 23, described shaping mold frame 1 is after described stitching unit 5, and described material is flattened compacting by the described roll extrusion portion 511 of described roller bearing 51;
Then, described shaping mold frame 1 arrives cloth material unit 3 place of the second panel forming apparatus B, second layer material by cloth equably on ground floor material, then the step as above-mentioned cloth-vibration-roll extrusion is carried out, until the material forming in shaping mold frame 1 is complete, after material solidification, remove described shaping mold frame 1.
It should be noted that, for realizing object of the present invention, the arrangement of described cloth material unit, vibration unit and stitching unit is not unique, and the rabbling mechanism in described cloth material unit can also be made up of one or more shaft with described stirring vane; In addition, in order to improve the compaction of described sheet material further, can after described shaping mold frame cloth completes, along throughput direction being arranged multiple described stitching unit, and reduce gradually along the distance between roller bearing described on throughput direction and shaping mold frame, make same layer material by continuous roll extrusion, improve the density of sheet material; Along throughput direction setting gradually described cloth material unit and stitching unit, to be used for preparing multi-layered board, when making multi-layered board, also can also only can be provided with a vibration unit.Certainly, above-mentioned arrangement also can do other conversion, to realize plurality of specifications preparation of plates.
The above is only several preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and modification, these improve and modification also should be considered as protection scope of the present invention.
Claims (12)
1. a panel forming apparatus, is characterized in that: comprising:
Shaping mold frame (1), described shaping mold frame (1) comprises base plate (16), and first side plate (12) that be oppositely arranged and three side plate (14) parallel with throughput direction, and and second side plate (13) that be oppositely arranged and four side plate (15) vertical with throughput direction, described first side plate (12) is highly identical with the 3rd side plate (14), described second side plate (13) is highly identical with the 4th side plate (15), the height of described second side plate (13) and the 4th side plate (15) is lower than the height of the first side plate (12) and the 3rd side plate (14),
Supply unit (2), described supply unit (2) is for carrying shaping mold frame (1);
On described supply unit (2), cloth material unit (3) and stitching unit (5) is disposed with along throughput direction, described cloth material unit (3) for dosing material in shaping mold frame (1), and cloth material unit (3) comprises the rabbling mechanism (32) for stirring material; Described stitching unit (5) is for by the material roll-forming in shaping mold frame (1), and described stitching unit (5) comprises the roller bearing (51) being connected with power source; The vibration unit (4) for making described shaping mold frame (1) that vibration occur is provided with between described cloth material unit (3) and stitching unit (5).
2. panel forming apparatus according to claim 1, is characterized in that: the linear velocity that described roller bearing (51) rotates is identical with the transporting velocity of described supply unit (2).
3. panel forming apparatus according to claim 1, it is characterized in that: described cloth material unit (3) comprises cloth bucket (31), the bottom of described cloth bucket (31) is provided with discharging opening (33), in the inside of described cloth bucket (31), the top of discharging opening (33) is provided with described rabbling mechanism (32), and described rabbling mechanism (32) is for stirring the material in cloth bucket (31).
4. panel forming apparatus according to claim 3, it is characterized in that: described rabbling mechanism (32) comprises two shafts (321) in relative rotation, is provided with multiple stirring vane (322) vertically on the surface of described shaft (321).
5. panel forming apparatus according to claim 1, it is characterized in that: described roller bearing (51) is installed on support (55) by rolling bearing units (56), and roller bearing (51) is connected with reducing motor (58).
6. panel forming apparatus according to claim 5, it is characterized in that: described roller bearing (51) is fixedly connected with the first sprocket wheel (52), described reducing motor (58) is provided with the second sprocket wheel (54), and described first sprocket wheel (52) is connected by chain (53) with the second sprocket wheel (54).
7. panel forming apparatus according to claim 1, is characterized in that: described stitching unit (4) also comprises the height adjustment mechanism (57) of the spacing for regulating described roller bearing (51) and described shaping mold frame (1).
8. panel forming apparatus according to claim 1, it is characterized in that: described vibration unit (4) involving vibrations platform (42) and vibrating motor (43), described shaping mold frame (1) is delivered on described shaking platform (42), under the driving of described vibrating motor (43), described shaking platform (42) drives described shaping mold frame (1) and material vibrating.
9. panel forming apparatus according to claim 8, it is characterized in that: described shaking platform (42) is fixedly connected with by elastomeric element (44), described vibrating motor (43) is fixedly connected with shaking platform (42).
10. panel forming apparatus according to claim 1, it is characterized in that: the conveying roll that described supply unit (2) comprises support (21) and is installed in described support (21), described conveying roll comprises multiple driving roller (23) and is positioned at the unpowered roller (22) between driving roller (23), and the distance between adjacent two driving rollers (23) is less than the length of described shaping mold frame (1) along throughput direction.
11. panel forming apparatus according to claim 1, it is characterized in that: the quantity of described stitching unit (5) is multiple, and along described supply unit (2) throughput direction described in distance between roller bearing (51) and described shaping mold frame (1) reduce gradually.
12. 1 kinds of multi-layered board shaped devices, is characterized in that: comprise multiple panel forming apparatus as described in any one of claim 1-12.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310329811.1A CN103406978B (en) | 2013-07-31 | 2013-07-31 | Panel forming apparatus and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310329811.1A CN103406978B (en) | 2013-07-31 | 2013-07-31 | Panel forming apparatus and method |
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| CN103406978A CN103406978A (en) | 2013-11-27 |
| CN103406978B true CN103406978B (en) | 2016-02-03 |
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| CN201310329811.1A Active CN103406978B (en) | 2013-07-31 | 2013-07-31 | Panel forming apparatus and method |
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| CN108527634A (en) * | 2018-05-21 | 2018-09-14 | 嘉兴市志华机械有限公司 | The pushing former of fully automatic secondary stone |
| CN113059646A (en) * | 2021-03-19 | 2021-07-02 | 何增明 | Bio-based bamboo fiber building board preparation machine equipment and preparation method |
| CN117088651B (en) * | 2023-10-17 | 2023-12-29 | 四川济通工程试验检测有限公司 | Cement fiber cover plate production process |
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| CN200991942Y (en) * | 2006-11-24 | 2007-12-19 | 刘建平 | Device for preparing grains by steering layout of synthesized stone |
| CN201833459U (en) * | 2010-10-11 | 2011-05-18 | 天津赫得建材发展有限公司 | Special device for manufacturing door panels of safety fireproof doors |
| CN102888943A (en) * | 2012-10-22 | 2013-01-23 | 马鞍山十七冶工程科技有限责任公司 | Preparation method of lightweight composite wallboard |
| CN203427145U (en) * | 2013-07-31 | 2014-02-12 | 北京仁创科技集团有限公司 | Plate forming device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| FR2661361A1 (en) * | 1990-04-27 | 1991-10-31 | Demler Sa Ets | Method for manufacturing blocks moulded in concrete and installation for implementing it |
| CN200991942Y (en) * | 2006-11-24 | 2007-12-19 | 刘建平 | Device for preparing grains by steering layout of synthesized stone |
| CN201833459U (en) * | 2010-10-11 | 2011-05-18 | 天津赫得建材发展有限公司 | Special device for manufacturing door panels of safety fireproof doors |
| CN102888943A (en) * | 2012-10-22 | 2013-01-23 | 马鞍山十七冶工程科技有限责任公司 | Preparation method of lightweight composite wallboard |
| CN203427145U (en) * | 2013-07-31 | 2014-02-12 | 北京仁创科技集团有限公司 | Plate forming device |
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