CN203600402U - Semi-automatic building block assembly line - Google Patents
Semi-automatic building block assembly line Download PDFInfo
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- CN203600402U CN203600402U CN201320818202.8U CN201320818202U CN203600402U CN 203600402 U CN203600402 U CN 203600402U CN 201320818202 U CN201320818202 U CN 201320818202U CN 203600402 U CN203600402 U CN 203600402U
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Abstract
The utility model provides a semi-automatic building block assembly line, and belongs to the technical field of machinery. The semi-automatic building block assembly line resolves the problems that a brick making system is inconsistent in connection, complex in structure and inconvenient to assemble. The semi-automatic building block assembly line comprises a dosing machine, a mixing machine, a building block forming machine and a stacking machine which are sequentially and linearly distributed, the discharging port of the dosing machine is connected with a discharging belt, a material vehicle is arranged below the discharging end of the discharging belt, a material conveying machine is arranged below the material vehicle, and the other end of the material conveying machine is connected with the mixing machine; the discharging end of the mixing machine is connected with the feeding end of the building block forming machine through a belt conveyor, and a brick output machine is arranged between the building block forming machine and the stacking machine. The semi-automatic building block assembly line has the advantages of being high in production efficiency, good in stability and simple in structural combination.
Description
Technical field
The utility model belongs to field of mechanical technique, particularly a kind of semi automatic block streamline.
Background technology
Along with the develop rapidly of modernization science and technology, brand-new concrete brick-making technology has been eliminated traditional burning process, and has realized automation and intellectuality, and whole brickmaking flow process completes by a series of brick making device.Existing brick making system generally comprises proportioner, agitating device, building block forming device, goes out brick device, folds brick device etc., each device all has the different division of labor, between existing each device, exist link inharmonious, complex structure, assembles inconvenient problems.
Utility model content
The purpose of this utility model is to have the problems referred to above for existing technology, has proposed that a kind of production efficiency is high, the semi automatic block streamline of good stability.
The purpose of this utility model can realize by following technical proposal: a kind of semi automatic block streamline, it is characterized in that, comprise proportioning machine arranged in a straight line successively, mixer, block machine and buttress ink recorder, on the discharging opening of proportioning machine, be connected with out material strip, the blanking end below that goes out material strip arranges truck, below truck, be provided with material conveyor, the described material conveyor other end connects mixer, the discharge end of mixer is connected by belt conveyor with the feed end of block machine, between block machine and buttress ink recorder, is provided with brick producing machine, described block machine comprises block machine frame, block machine frame is by one group of front support vertical rod, one group of rear support vertical rod and one group of middle vertical rod composition, middle vertical rod is between front support vertical rod and rear support vertical rod, front support vertical rod, rear support vertical rod is parallel to each other with middle vertical rod respectively, between the upper end of front support vertical rod and rear support vertical rod by one group axially connecting rod be connected, between lower end, pass through to be connected with axial connecting rod under a group, two front support vertical rods, two rear support vertical rods, on passing through one group respectively between the upper end of middle vertical rod, laterally connecting rod connects, under passing through one group respectively between lower end, laterally connecting rod connects, the upper and lower side of middle vertical rod is connected with upper axial connecting rod and the lower axial connecting rod of homonymy respectively, in the middle of two front support vertical rods and two, vertical rod forms first point of frame, the top of this first point of frame is provided with top cover, in this first point of frame, forming machine is installed, in the middle of two rear support vertical rods and two, vertical rod forms second point of frame, in this second point of frame, charger is installed, belt conveyor is arranged between the feed end of charger and the discharge end of mixer.
In above-mentioned semi automatic block streamline, brick producing machine comprises brick producing machine frame, transfer passage and be positioned at the round brush of transfer passage top, be provided with two adjusting supports in brick producing machine frame bilateral symmetry, described round brush is installed in rotation between two adjusting supports, motor and motor are installed in described brick producing machine frame and are positioned at transfer passage below, motor output end is provided with drive sprocket, described round brush has the driven sprocket that matches with drive sprocket and described driven sprocket is connected with drive sprocket by driving chain, described adjusting support has at least one arc regulating tank, and in described brick producing machine frame, offer and arc regulating tank adjustment hole one to one.
In above-mentioned semi automatic block streamline, described adjusting support comprises installation portion and adjusting portion, and described installation portion one end is articulated and connected in brick producing machine frame, and the other end is connected with round brush, and above-mentioned arc regulating tank is opened in adjusting portion.
In above-mentioned semi automatic block streamline, described proportioning machine comprises the first feed bin, the second feed bin and the 3rd feed bin, the first feed bin and the second feed bin are arranged side by side and are provided with material conveyor belt at the discharging opening place of the first feed bin and the second feed bin, and the blanking end of two material conveyor belts is all positioned at the top of the 3rd feed bin charging aperture, the discharging opening of the 3rd feed bin is positioned at above-mentioned going out above material strip.
In above-mentioned semi automatic block streamline, inductor and inductor are installed in proportioning machine frame and flush with the 3rd feed bin charging aperture, be provided with at the discharging opening place of the first feed bin, the second feed bin and the 3rd feed bin the closure plate being opened and closed by inductor control.
In above-mentioned a kind of semi automatic block streamline, described charger comprises feed hopper, conveyer belt, mobile magazine, described feed hopper is installed on frame rear end top, described conveyer belt is axially set on second point of frame and is positioned at feed hopper below, described mobile magazine is axially set on second point of frame and is positioned at conveyer belt below, mobile magazine is flexibly connected with frame rear end and moves axially in frame, and described mobile magazine to the parallel distance between lower module is less than conveyer belt to the parallel distance between lower module.
In above-mentioned a kind of semi automatic block streamline, charger also comprises mobile idler pulley and guide post, described mobile idler pulley is arranged at respectively bottom, mobile hopper both sides, guide post is arranged at respectively second point of frame both sides, described mobile hopper moves axially on guide post by mobile idler pulley, bottom described mobile hopper, be provided with rotation flitch, mobile hopper both sides are provided with and drive rotation connecting rod, and described driving rotation connecting rod is connected with rotation flitch and controls and rotate flitch closure or openness.
In above-mentioned a kind of semi automatic block streamline, be respectively arranged with guide pillar in block machine frame front end both sides, in frame, be provided with top shoe and sliding block, on described guide pillar, be arranged with respectively the upper guide bush that runs through top shoe and the lower guide pin bushing that runs through sliding block, top shoe, sliding block both sides lateral wall offers respectively breach, described breach extends to respectively corresponding upper guide bush, the lateral wall of lower guide pin bushing, the width of described breach is greater than guide pillar diameter, upper guide bush, lower guide pin bushing lateral wall extends outward respectively guide pillar mounting blocks, described guide pillar mounting blocks respectively with corresponding top shoe, sliding block is flexibly connected and makes top shoe, sliding block vertically moves on guide pillar, the upper and lower two ends of described guide pillar are flexibly connected with frame respectively, described guide pillar bottom is provided with support column, support column bottom and block machine frame are connected, support column top has been horizontally disposed with clamp assemblies, clamp assemblies comprises fixture and movable part, described fixture and support column are connected, described movable part is threaded with fixture, between fixture and holder, form wheel flange, described guide pillar bottom is fixed in wheel flange.
In above-mentioned a kind of semi automatic block streamline, described block machine frame bottom is provided with concrete vibrating mechanism, described concrete vibrating mechanism is positioned at sliding block bottom, concrete vibrating mechanism comprises the pedestal that vibrates, supporting seat, vibro-rammer and vibrator, described supporting seat and frame bottom are connected, described supporting seat erects respectively in the pedestal both sides of vibrating, and described vibro-rammer is fixed on supporting seat, and described vibrator is fixedly installed on the lower surface of vibro-rammer.
In above-mentioned a kind of semi automatic block streamline, between described sliding block and block machine frame bottom, be provided with driving oil cylinder, drive oil cylinder lower end to be flexibly connected with block machine frame, sliding block lower surface is provided with connector, described connector comprises the lug that is connected that fixed block is parallel to each other with two, fixed block is flexibly connected with sliding block lower surface, two connect lug is vertically installed in respectively fixed block lower surface both sides, on two connection lugs, offer respectively coaxial connecting hole, described driving oil cylinder top is provided with the be connected collar coaxial with connecting hole, the described connection collar stretches between two connection lugs and the two is connected by connecting axle.
In above-mentioned a kind of semi automatic block streamline, described block machine frame front end both sides are respectively arranged with balance columns, balance columns bottom is provided with installation component, installation component comprises installing sleeve and the balance columns mounting blocks that is positioned at installing sleeve bottom, insert in installing sleeve balance columns lower end, balance columns mounting blocks is flexibly connected with sliding block upper surface, top shoe and frame top end face are run through in described balance columns upper end, balance columns upper end is provided with the first tooth bar, frame top is provided with first gear suitable with the first tooth bar, described the first gear and the first tooth bar are connected with a joggle.
In above-mentioned a kind of semi automatic block streamline, top shoe top is vertically installed with the first gag lever post, described the first gag lever post stretches out beyond frame top, described the first gag lever post has two and be horizontally set at frame top, and the top of the first gag lever post is horizontally arranged with the limit shaft that runs through described the first gag lever post.
In above-mentioned a kind of semi automatic block streamline, between described top shoe and frame, be provided with lazy-tongs, described lazy-tongs comprise the second tooth bar and the second gear, the second tooth bar is arranged on frame madial wall, the second gear is arranged at top shoe edge, and described the second gear and the second tooth bar are connected with a joggle.
In above-mentioned a kind of semi automatic block streamline, described top shoe both sides are vertically installed with the second gag lever post, on described frame madial wall, be horizontally arranged with limited block, described the second gag lever post bottom to the distance of limited block upper surface equals the distance of cope match-plate pattern lower surface to lower bolster upper surface.
Compared with prior art, the utlity model has following advantage:
1, any one parts of guidance system dismounting separately in block machine, without integral disassembly, assembly, if there is damaged location, only need to remove separately parts, keep in repair, change convenient, the difficulty of dismounting, maintenance reduces greatly, labour intensity reduces, and labour cost reduces;
2, because dismounting is convenient, the time of whole maintenance or replacing greatly reduces, thereby can not delay the process time of forming machine, has guaranteed the production efficiency of forming machine;
3, dismounting, maintenance are only carried out for the parts that damage, and without integral disassembly, assembly, therefore can not exert an influence to other parts that damage outside parts, have reduced unnecessary loss.
4, in brick producing machine, only drive round brush running with a driving motor, and in brick producing machine frame, added adjusting support, the convenient height that regulates round brush, can meet the clean requirement of the fragment of brick of different size, without the frequent round brush of changing, time saving and energy saving, reasonable in design and versatility is wide.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation at another visual angle of the utility model.
Fig. 3 is the structural representation of proportioning machine in the utility model.
Fig. 4 is the perspective view of proportioning machine in the utility model.
Fig. 5 is the positive perspective view of block machine in the utility model.
Fig. 6 is the back side perspective view of block machine in the utility model.
Fig. 7 is the positive facade structural representation of block machine in the utility model.
Fig. 8 is the side elevation structural representation of block machine in the utility model.
Fig. 9 is the three-dimensional drawing that descends clamp assemblies in the utility model in block machine.
Figure 10 is the drawing of installing sleeve and connector in block machine in the utility model.
Figure 11 is the structural representation of brick producing machine in the utility model.
Figure 12 is the structural representation at another visual angle of Figure 11.
Figure 13 is the structural representation at another visual angle of Figure 12.
Figure 14 is the structural representation at another visual angle of Figure 13.
In figure, 1, proportioning machine; 2, mixer; 3, block machine; 4, brick producing machine; 5, buttress ink recorder; 6, truck; 7, material conveyor; 8, belt conveyor; 10, brick producing machine frame; 11, adjustment hole; 20, transfer passage; 30, round brush; 31, driven sprocket; 40, regulate support; 41, installation portion; 42, adjusting portion; 42a, regulating tank; 50, driving motor; 51, drive sprocket; 60, mount pad; 100, block machine frame; 110, front support vertical rod; 120, middle vertical rod; 130, rear support vertical rod; 140, upper horizontal connecting rod; 141, lower horizontal connecting rod; 150, upper axial connecting rod; 151, lower axial connecting rod; 160, top cover; 161, vertical piece; 162, gear shaft; 163, the first gear; 164, stator ring; 170, the second tooth bar; 180, limited block; 200, top shoe; 210, upper mould piece; 220, briquetting; 230, upper breach; 240, the first gag lever post; 241, limit shaft; 250, the second gear; 260, the second gag lever post; 300, sliding block; 310, lower module; 320, die cavity; 330, lower breach; 400, fixed head; 410, column; 420, the pedestal that vibrates; 430, vibro-rammer; 440, vibrator; 450, vibrating motor; 500, guide pillar; 510, upper clamp assemblies; 520, upper guide bush; 521, upper mounting blocks; 530, lower guide pin bushing; 531, lower mounting blocks; 540, support column; 550, lower clamp assemblies; 551, lower fixture; 552, lower movable part; 600, balance columns; 610, installing sleeve; 611, circular mounting piece; 620, connector; 621, fixed block; 622, connect lug; 630, drive oil cylinder; 631, connect the collar; 640, firm banking; 650, connecting axle; 700, feed hopper; 710, conveyer belt; 720, U-shaped support; 721, Connection Block; 730, mobile hopper; 731, mobile idler pulley; 732, drive link; 740, connect cross bar; 741, parting bead; 742, guide post; 1000, proportioning machine frame; 1001, the first feed bin; 1002, the second feed bin; 1003, the 3rd feed bin; 1004, material conveyor belt; 1005, go out material strip; 1006, inductor.
The specific embodiment
Be below specific embodiment of the utility model by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
As depicted in figs. 1 and 2, this semi automatic block streamline comprises proportioning machine arranged in a straight line successively 1, mixer 2, block machine 3, brick producing machine 4 and buttress ink recorder 5.
As shown in Figure 3 and Figure 4, proportioning machine 1 comprises proportioning machine frame 1000, the first feed bin 1001, the second feed bin 1002 and the 3rd feed bin 1003, wherein the first feed bin 1001 and the second feed bin 1002 are arranged side by side on proportioning machine frame 1000 tops, and the discharging opening place at the first feed bin 1001 and the second feed bin 1002 is provided with material conveyor belt 1004, the material conveyor belt 1004 of the first feed bin 1001 and the material conveyor belt 1004 of the second feed bin 1002 are set on same straight line, and the throughput direction of two material conveyor belts 1004 is contrary.The blanking end that the 3rd feed bin 1003 is arranged on proportioning machine frame 1000 bottoms and two material conveyor belts 1004 is positioned at the top of the 3rd feed bin 1003 charging apertures, is connected with out material strip 1005 on the discharging opening of the 3rd feed bin 1003.Operating personnel are first poured into two kinds of different materials in first feed bin 1001 and the second feed bin 1002 of proportioning machine 1 according to the composition of fragment of brick, two kinds of materials drop into material conveyor belt 1004 separately from the first feed bin 1001 and the second feed bin 1002 discharging openings respectively, and in material conveyor belt 1004 inputs to the 3rd feed bin 1003, finally transfer out by going out material strip 1005.
In the time of design, the first feed bin 1001 is identical with the size of the second feed bin 1002, the bore of its discharging opening is also identical, therefore the ratio that drops into two kinds of materials in the 3rd feed bin 1003 can be controlled by the transmission speed of material conveyor belt 1004, for example, when the ratio of two kinds of materials in the 3rd feed bin 1003 is 1:2, be set as 1:2 for delivery of the transmission speed of the material conveyor belt 1004 of two kinds of materials.By the transmission speed of regulation and control material conveyor belt 1004, can adjust effectively accurately the ratio of two kinds of materials in the 3rd feed bin 1003, without artificial special allotment, flexibility is strong, and error is little.
Further, inductor 1006 and inductor 1006 are installed in proportioning machine frame 1000 to be flushed with the 3rd feed bin 1003 charging apertures, at the first feed bin 1001, the discharging opening of the second feed bin 1002 and the 3rd feed bin 1003 is provided with closure plate, the startup of closure plate is controlled by inductor 1006, under original state, the closure plate of the first feed bin 1001 and the second feed bin 1002 is in open mode, the closure plate of the 3rd feed bin 1003 is in closed condition, the material in the first feed bin 1001 and the second feed bin 1002 can drop on material conveyor belt 1004 separately by discharging opening separately, when material in inductor 1006 detects the 3rd feed bin 1003 reaches setting, inductor 1006 sends signal, the closure plate of the first feed bin 1001 and the second feed bin 1002 closes the discharging opening of the first feed bin 1001 and the second feed bin 1002 receiving after signal, meanwhile, the closure plate of the 3rd feed bin 1003, in open mode, can fall into going out on material strip 1005 from its discharging opening the material in the 3rd feed bin 1003.Control the switching of three feed bins by inductor 1006, thereby make the 3rd feed bin 1003 the first feed bin 1001 and second feed bin 1002 in the time of blowing can not carry out feeding work to the 3rd feed bin 1003 again, the amount that guarantees the material that the 3rd feed bin 1003 emits is at every turn constant, required amount when amount when the 3rd feed bin 1003 each blowing is the 3 building blocks work of follow-up block machine, avoids the waste of material.
Below going out the blanking end of material strip 1005, be provided with truck 6, truck 6 belows are provided with material conveyor 7, the other end of material conveyor 7 connects mixer 2, when the material in the 3rd feed bin 1003 through go out material strip 1005 be all delivered to truck 6 interior after, truck 6 moves to mixer 2 feed end places under the drive of material conveyor 7, moves into place that rear truck 6 tilts and material is poured into and in mixer 2, carries out stirring work.
As shown in Fig. 5 to Figure 10, block machine 3 comprises block machine frame 100, block machine frame 100 entirety are rectangular-shaped, comprise one group of front support vertical rod 110, one group of rear support vertical rod 130 and one group of middle vertical rod 120, middle vertical rod 120 is between front support vertical rod 110 and rear support vertical rod 130, front support vertical rod 110, rear support vertical rod 130 is parallel to each other with middle vertical rod 120 respectively, between the upper end of front support vertical rod 110 and rear support vertical rod 130 by one group axially connecting rod 150 be connected, between lower end by with under one group axially connecting rod 151 be connected, two front support vertical rods 110, two rear support vertical rods 130, between the upper end of middle vertical rod 120 respectively by one group laterally connecting rod 140 connect, between lower end respectively by under one group laterally connecting rod 141 connect, the upper and lower side of middle vertical rod 120 is connected with upper axial connecting rod 150 and the lower axial connecting rod 151 of homonymy respectively, in the middle of two front support vertical rods 110 and two, vertical rod 120 forms first point of frame, the top of this first point of frame is provided with top cover 160, in this first point of frame, forming machine is installed, in the middle of two rear support vertical rods 130 and two, vertical rod 120 forms second point of frame, in this second point of frame, charger is installed, between the discharge end of the feed end of charger and mixer 2, be connected by belt conveyor 8.
In this forming machine, due to first point of stressed maximum in frame bottom, therefore the bottom of first point of frame is the most steady, and concrete vibrating mechanism is connected with first point of frame bottom, the vibration of vibrator 440 is concentrated on supporting plate and lower module 310, thereby make on first point of frame other position except bottom vibrated less, prevent that first point of connecting portion on frame is subject to long-term vibration and becomes flexible, become flexible if occur, staff must reinforce regularly to first point of frame, has so increased staff's labour intensity.
Be vertically installed with respectively two guide pillars 500 and a balance columns 660 in the both sides of first point of frame, two upper clamp assemblies 510 are respectively installed in the lower wall of the upper axial connecting rod 150 of first point of frame both sides, on this, clamp assemblies 510 comprises movable part and upper fixing element, this upper fixing element is fixedly connected with the lower wall of axial connecting rod, on this, movable part is threaded with upper fixing element, between upper movable part and upper fixing element, form upper retainer plate, the upper end of guide pillar 500 is fixed in retainer plate; Herein, the upper end of each guide pillar 500 is fixedly connected with upper axial support bar by upper movable part and upper fixing element, and upper movable part and upper fixing element are threaded connection, and makes guide pillar 500 be convenient to dismounting.
Further, on two guide pillars 500, be all set with upper guide bush 520 and lower guide pin bushing 530, these upper guide bush 520 lateral walls extend outward mounting blocks 521, top shoe 200 both sides offer respectively two upper trepannings, on top shoe 200 both sides lateral walls, offer breach 230 on corresponding with trepanning on two two, on two, breach 230 communicates with trepanning on two respectively, the width of upper breach 230 is greater than guide pillar 500 diameters, two upper guide bush 520 are installed on respectively in upper trepanning separately and the upper mounting blocks 521 of upper guide bush 520 is threaded with top shoe 200 lower surfaces, equally, lower guide pin bushing 530 lateral walls extend outward lower mounting blocks 531, offer respectively two lower trepannings in sliding block 300 both sides, on sliding block 300 both sides lateral walls, offer and two twice breach 330 that lower trepanning is corresponding, twice breach 330 communicates with twice trepannings respectively, the width of lower breach 330 is greater than guide pillar 500 diameters, the lower mounting blocks 531 that two lower guide pin bushings 530 are installed on respectively in two lower trepannings and on lower guide pin bushing 530 is threaded with the upper surface of sliding block 300, whole top shoe 200 can vertically move by four upper guide bush 520 of both sides on four guide pillars 500, realize the matched moulds of upper mould piece 210 and lower module 310, whole sliding block 300 can vertically move by four lower guide pin bushings 530 of both sides on four guide pillars 500, realize the demoulding of lower module 310 to building block, two guide pillars 500 are respectively established in both sides, while making top shoe 200 movement vertical with sliding block 300, smoothness is better, before and after can not occurring, rock, because upper mounting blocks 521 is threaded with top shoe 200, lower mounting blocks 531 is threaded with sliding block 300, therefore, after the upper end of guide pillar 500 separates with upper axial connecting rod 150, upper mounting blocks 521 all can be for convenience detach with lower mounting blocks 531, after dismounting, upper mounting blocks 521 separates with top shoe 200, lower mounting blocks 531 separates with sliding block 300, guide pillar 500 is now movable, the width of going up breach 230 and lower breach 330 is all greater than the diameter of guide pillar 500 simultaneously, therefore, guide pillar 500 can take off by top shoe 200 and sliding block 300 easily through upper breach 230 and lower breach 330.
Further, in first point of frame, on the lower axial connecting rod 151 of both sides, be installed with respectively support column 540, support column 540 tops have been horizontally disposed with lower clamp assemblies 550, lower clamp assemblies 550 comprises lower fixture 551 and lower movable part 552, and this lower fixture 551 is fixedly connected with support column 540 upper surfaces, and this lower movable part 552 is threaded with lower fixture 551, between lower fixture 551 and lower holder, form lower wheel flange, these guide pillar 500 bottoms are fixed in lower wheel flange; Bottom sliding block 300 and first point of frame, there is certain altitude, sliding block 300 is without sliding into first point of frame bottom, therefore at first point of frame bottom fixed installation support column 540, shorten the entire length of guide pillar 500, handled easily while making its dismounting, if guide pillar 500 is long, in forming machine routine work, the possibility that guide pillar 500 produces deformation increases greatly, affect the service life of guide pillar 500, lower clamp assemblies 550 is installed in support column 540 upper surfaces simultaneously, reaches the effect same with upper clamp assemblies 510, makes the lower end of guide pillar 500 also be convenient to dismounting.
Further, the balance columns 660 of each side is all between two guide pillars 500 and be parallel to each other between three, balance columns 660 bottoms are provided with installing sleeve 610, installing sleeve 610 bottoms have a circular mounting piece 611, installing sleeve 610 is that inside is hollow, insert in this installing sleeve 610 balance columns 660 lower ends, this circular mounting piece 611 is threaded with sliding block 300 upper surfaces, the upper end of top shoe 200 and balance columns 660 is run through through top cover 160 in these balance columns 660 upper ends, on balance columns 660 upper end faces, offer the first tooth bar, top cover 160 upper surfaces are erect the vertical piece 161 that two symmetrical parallel are installed, between two vertical pieces 161, a rooted tooth wheel shaft 162 is installed, the vertical piece 161 of homonymy is run through respectively at these gear shaft 162 two ends, be separately installed with the first gear 163 at the two ends of gear shaft 162, first point of frame two on axially the upper surface of connecting rod 150 be separately installed with stator ring 164, the first gear 163 is stable by balance columns 660 upper ends with stator ring 164, this first gear 163 and the first tooth bar are connected with a joggle, in the time that sliding block 300 is vertically mobile, this first gear 163 rotates on the first tooth bar, synchronizing moving is realized in vertical mobile slide block 300 both sides at present of sliding block 300, make sliding block 300 entirety more stable in the time of vertical movement, can not shake to both sides, and the weight of sliding block 300 own wts and lower module 310, make sliding block 300 gravity in the time rising larger, but be connected with a joggle, make sliding block 300 both sides in synchronous, the frictional force of its rising drops to minimum, effectively reduce resistance when sliding block 300 rises.
Further, at the lower surface of sliding block 300, connector 620 is installed, connector 620 comprises fixed block 621 and is connected lug 622, fixed block 621 is flexibly connected with sliding block 300 lower surfaces, connect lug 622 have two and respectively at right angle setting in fixed block 621 lower surface both sides, certainly, two connection lugs 622 can be one-body molded with fixed block 621, can guarantee like this intensity of connector 620 entirety, prevent that connector 620 entirety from producing deformation, on each connection lug 622, all offer a connecting hole, two connecting holes that connect lug 622 are coaxial, between lower axial connecting rod 151 and sliding block 300, be provided with and drive oil cylinder 630, on lower axial connecting rod 151, a firm banking 640 is installed, these driving oil cylinder 630 bottoms are flexibly connected with firm banking 640, this driving oil cylinder 630 has piston rod, piston rod upper end has coaxial with the connecting hole collar 631 that is connected, this connection collar 631 stretches between two connection lugs 622 and the two is connected by connecting axle 650, this driving oil cylinder 630 drives sliding block 300 vertically to move as power source, and drive oil cylinder 630 to be flexibly connected with sliding block 300 by connector 620, facilitate the dismounting that drives oil cylinder 630 and sliding block 300, make to drive the routine servicing of oil cylinder 630 more convenient with maintenance, when dismounting, only need be by connecting axle 650 by extracting out just in connecting hole.
Be vertically installed with two first gag lever posts 240 and horizontally sets on top shoe 200 tops, these the first gag lever post 240 upper ends are passed top cover 160 and are stretched out beyond top cover 160, and the top of the first gag lever post 240 is provided with the limit shaft 241 that runs through this first gag lever post 240; Because the vertical mobile distance of top shoe 200 is longer, top shoe 200 must keep good stability in moving process, accuracy just can make upper mould piece 210 with lower module 310 matched moulds time is higher, and the effect of guide pillar 500 is to prevent that top shoe 200 front and back from rocking, cannot guarantee that top shoe 200 both sides shake, therefore, arranging of two the first gag lever posts 240 guaranteed that there is good stability sliding block 300 both sides in vertical moving process, and limit shaft 241 can prevent that the first gag lever post 240 from declining excessively and separating with top cover 160.
Vertical second tooth bar 170 that is installed with respectively in the front support vertical rod 110 of homonymy and the two lateral walls of middle vertical rod 120, corresponding second gear 250 that is provided with respectively on four angles of top shoe 200 upper ends, this second gear 250 is connected with a joggle with the second tooth bar 170 and the second gear 250 mobilely rotates with top shoe 200 is vertical on the second tooth bar 170; Top shoe 200 has too larger gravity in the time of vertical movement, and must pressurize to the raw material in die cavity 320 when with lower module 310 matched moulds, therefore sliding block 300 must have higher precision in the time of vertical movement, in the time that rising, upper module must reduce its resistance simultaneously, increase its flexibility, the second gear 250 and the second tooth bar 170 are connected with a joggle and in reducing top shoe 200 rising resistances, have guaranteed synchronism and the flexibility of top shoe 200 both sides, the precision while simultaneously improving upper mould piece 210 with lower module 310 matched moulds.
Further, be respectively arranged with two the second gag lever posts 260 that run through top shoe 200 in top shoe 200 both sides, two the second gag lever posts 260 lay respectively at the outside of two upper guide bush 520, this second gag lever post 260 is flexibly connected with top shoe 200, in the two lateral walls of front support vertical rod 110 and middle vertical rod 120, be horizontally installed with respectively limited block 180, two limited blocks 180 are positioned at two second tooth bar 170 belows, the second gag lever post 260 is with the vertical movement of top shoe 200 and in the time that the second gag lever post 260 bottoms contact with limited block 180 upper surfaces, the height that distance between briquetting 220 lower surfaces and splint upper surface is building block, because raw material is shaped to building block in the die cavity 320 of lower module 310, and building block has certain thickness, and forming machine is in the process of production building block, be difficult to guarantee that the thickness of same specification building block is consistent, and its intensity of thinner building block does not reach, in transportation or use procedure, have breakage in various degree, and the building block that variable thickness causes is in the time building a wall, conventionally all with cement mixture, the discrepancy in elevation is partially filled, and so can reduce the intensity of body of wall, but the second gag lever post 260 and limited block 180 is set, make top shoe 200 cannot exceed predetermined dropping distance and guarantee that each height declining is consistent, briquetting 220 to the distance between supporting plate is fixed, and distance between briquetting 220 and supporting plate is just the thickness of building block, therefore make the uniformity of thickness of the building block of same specification better, and the second gag lever post 260 is flexibly connected with top shoe 200, make the second gag lever post 260 can up-down adjustment, if the thickness difference of building block, adjustable the second gag lever post 260, make forming machine can produce the building block of different-thickness, the scope of application is wider.
Charger comprises feed hopper 700, conveyer belt 710, mobile hopper 730, these feed hopper 700 both sides are provided with respectively two U-shaped connection brackets downward vertically, U-shaped support 720 comprises two armed levers and a foundation bar, on the lateral wall of two armed levers, be separately installed with a Connection Block 721, this Connection Block 721 is fixedly connected with the upper axial connecting rod 150 in second point of frame, on two foundation bars, be installed with conveyer frames, conveyer frames both sides are separately installed with two delivery wheels, this conveyer belt 710 is installed on four delivery wheels and by two bottom bars and surrounds therein, this conveyer belt 710 is positioned at feed hopper 700 belows, charger also comprises mobile idler pulley 731 and guide post 742, this moves hopper 730 and is positioned at conveyer belt 710 belows, and mobile hopper 730 is less than the distance of conveyer belt 710 to middle vertical rod 120 to the distance of middle vertical rod 120, this mobile idler pulley 731 has four and be installed on respectively mobile hopper 730 bottoms, both sides, be separately installed with one in the middle vertical rod 120 of homonymy with rear support vertical rod 130 middle parts and be connected cross bar 740, between two connection cross bar 740 upper surfaces, five parting beads 741 that are parallel to each other are installed, described guide post 742 has two and be axially installed on respectively the two ends of five parting beads 741, this guide wheel moves axially and makes mobile hopper 730 to connect material and feeding on guide post 742, between the inwall of two connection cross bars 740, supporting plate rolling frame is installed, on this supporting plate rolling frame, be placed with reserved idle supporting plate, this reserved idle supporting plate is with to be positioned at supporting plate on vibro-rammer 430 in the same plane, this moves hopper 730 bottoms rotating bottom board is installed, mobile hopper 730 both sides are separately installed with the drive link 732 being connected with rotating bottom board, this drive link 732 is connected with rotating bottom board and controls rotating bottom board closure or openness, while connecting material, rotating bottom board closure, raw material is fallen in mobile hopper 730 by conveyer belt 710, when feeding, rotating bottom board is opened, raw material is fallen in die cavity 320 by mobile hopper 730, carry out subsequently extrusion forming, this moves hopper 730 front ends and is less than the distance between conveyer belt 710 and first point of frame to the distance between mobile feeding mechanism and first point of frame.
This charger and forming machine are installed in same frame, make whole equipment less with respect to traditional occupation area of equipment, and overall structure is compacter.
As shown in Figure 11 to 14, brick producing machine 4 comprises brick producing machine frame 10, transfer passage 20 and be positioned at the round brush 30 of transfer passage 20 tops, this brick producing machine 4 also comprises two adjusting supports 40 that are symmetricly set on brick producing machine frame 10 both sides, round brush 30 is installed in rotation between two adjusting supports 40, driving motor 50 and driving motor 50 are installed in brick producing machine frame 10 and are positioned at transfer passage 20 belows, the output of driving motor 50 is provided with drive sprocket 51, round brush 30 has the driven sprocket 31 and the driven sprocket 31 that match with drive sprocket 51 and is connected with drive sprocket 51 by driving chain, regulate support 40 to there is at least one regulating tank 42a, and in brick producing machine frame 10, offer the adjustment hole 11 one to one with regulating tank 42a.
Further, adjustment hole 11 is interior can install the fixtures such as set bolt, for adjusting portion 42 is fixed on to brick producing machine frame 10.For example, at the interior installation set bolt of adjustment hole 11, by the cooperation of adjustment hole 11 and regulating tank 42a, can realize the adjusting of round brush 30 height, to meet the requirement for cleaning of differing heights fragment of brick, simple to operation.
Preferably, regulate support 40 to comprise installation portion 41 and adjusting portion 42, installation portion 41 one end are articulated and connected in brick producing machine frame 10, and the other end is connected with round brush 30, and regulating tank 42a is opened in adjusting portion 42.Above-mentioned structural design, simple in structure and can not take larger space, adjusting portion 42 plays the effect of further reinforcing to installation portion 41, make stabilization of equipment performance good, installs and changes all more convenient.
Preferably, regulating tank 42a is chosen as arc regulating tank 42a easy to process, and arc regulating tank 42a is reasonable in design and have larger amplitude of fluctuation, coordinates closely with the fixture in adjustment hole 11, fixed, simple to operate.For example: fixture is set bolt, in the position of round brush 30 need to being heightened or turning down a bit, only set bolt need be unscrewed, then regulating tank 42a is adjusted to suitable amplitude of fluctuation, set bolt is tightened, simple and convenient, versatility is wide again.
Preferably, the quantity of regulating tank 42a is two, and the structural design of such two groups of regulating tank 42a has further increased brick producing machine frame 10 to regulating the support force of support 40, improves job stability.
Preferably, the two ends of round brush 30 are arranged on two installation portions 41 by two mount pad 60 correspondences respectively, and detachable mounting means makes round brush 30 change and clean convenient, reasonable in design and simple in structure.
Because the surface coverage of fragment of brick has more dust, further preferably, round brush 30 may be selected to be hairbrush, and cleaning effect is better.
In the time using this streamline, operating personnel are first poured into two kinds of different materials in first feed bin 1001 and the second feed bin 1002 of proportioning machine 1, two kinds of materials drop into material conveyor belt 1004 separately from the first feed bin 1001 and the second feed bin 1002 discharging openings respectively, and in material conveyor belt 1004 inputs to the 3rd feed bin 1003, now the discharging opening of the 3rd feed bin 1003 is in closed condition, when material reserves in inductor 1006 detects the 3rd feed bin 1003 reach setting, material conveyor belt 1004 quits work, the first feed bin 1001 and the second feed bin 1002 also stop blanking simultaneously, the 3rd feed bin 1003 discharging openings are opened, material in the 3rd feed bin 1003 drops into out on material strip 1005 from discharging opening, and is delivered on truck 6 through going out material strip 1005, after the material in the 3rd feed bin 1003 is all delivered on truck 6, the discharging opening of the 3rd feed bin 1003 is closed, meanwhile the first feed bin 1001 and the second feed bin 1002 carry out feed action to the 3rd feed bin 1003 again, truck 6 is delivered to mixer 2 charging aperture tops through material conveyor 7 simultaneously, and truck 6 tilts and material is all poured in mixer 2, after material stirs in mixer 2, fall into belt conveyor 8 from the discharging opening of mixer 2, and be delivered in block machine 3 feed hopper 700 by belt conveyor 8, material in feed hopper 700 falls into conveyer belt from feed hopper 700 discharging openings again, and by tape transport in mobile hopper 730, now, the rotating bottom board of mobile hopper 730 bottoms is closed, mobile hopper 730 downward module 310 directions on connection cross bar 740 move, in the time that mobile hopper 730 moves to upper mould piece 210 top, the driving rotation connecting rod of mobile hopper 730 both sides drives the rotating bottom board of mobile hopper 730 bottoms to rotate, now, rotating bottom board is opened, raw material is fallen into the die cavity 320 of lower module 310 by the space of rotating bottom board and mobile hopper 730 bottoms, in this process, mobile hopper 730 moves around above lower module 310, raw material in die cavity 320 is paved with, mobile hopper 730 is retracted into initial position subsequently, complete a feeding job.
Immediately, top shoe 200 moves down on guide pillar 500, the briquetting 220 of upper mould piece 210 is entered by die cavity 320 upper port, because the second gag lever post 260 and limited block 180 have height restriction effect to top shoe 200, briquetting 220 can stop moving downward after entering die cavity 320, now, briquetting 220 pressurizes to the raw material in die cavity 320, simultaneously, vibrating motor 450 in the middle of two in vertical rod 120 orders about vibrator 440 and works, vibrator 440 starts vibration at vibro-rammer 430 lower surfaces, vibration is once delivered on lower module 310 by vibro-rammer 430, when briquetting 220 pressurizes, raw material in die cavity 320 starts moulding fastening, after vibration, vibrator 440 stops vibration, now, drive oil cylinder 630 to drive sliding block 300 and drive lower module 310 to move up, be wet building block because raw material is molded in die cavity 320, the surrounding of wet building block sticks on die cavity 320 inwalls and has the trend moving up with lower module 310, but under the effect of keeping out of briquetting 220, lower module 310 is in moving up, wet building block is motionless, now due to the movement of lower module 310, wet building block separates with die cavity 320 and is still laid on supporting plate, the wet building block demoulding completes, upper mould piece 210 rises to initial position with top shoe 200.
Now, the idle supporting plate being reserved on supporting plate rolling frame rolls and the supporting plate that is contained with wet building block is released to first point of frame is outside below module 310 downwards on supporting plate rolling frame, and idle supporting plate is now positioned on vibro-rammer 430 and the building block of the next moulding of preparation acceptance again, after the supporting plate that is placed with wet building block released completely, drive oil cylinder 630 to drive sliding block 300 to move down and make lower module 310 to get back to initial position, die cavity 320 bottoms rest on idle supporting plate and wait for next feeding.
Be placed with on the pushed transfer passage 20 to brick producing machine 4 of supporting plate of wet building block, by the round brush 30 on transfer passage 20, building block is carried out to surface cleaning work, be delivered on buttress ink recorder 5 finally by transfer passage 20, accumulate after the supporting plate of some at buttress ink recorder 5, by fork truck, these supporting plates are transported.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Claims (10)
1. a semi automatic block streamline, it is characterized in that, comprise proportioning machine arranged in a straight line successively, mixer, block machine and buttress ink recorder, on the discharging opening of proportioning machine, be connected with out material strip, the blanking end below that goes out material strip arranges truck, below truck, be provided with material conveyor, the described material conveyor other end connects mixer, the discharge end of mixer is connected by belt conveyor with the feed end of block machine, between block machine and buttress ink recorder, is provided with brick producing machine, described block machine comprises block machine frame, block machine frame is by one group of front support vertical rod, one group of rear support vertical rod and one group of middle vertical rod composition, middle vertical rod is between front support vertical rod and rear support vertical rod, front support vertical rod, rear support vertical rod is parallel to each other with middle vertical rod respectively, between the upper end of front support vertical rod and rear support vertical rod by one group axially connecting rod be connected, between lower end, pass through to be connected with axial connecting rod under a group, two front support vertical rods, two rear support vertical rods, on passing through one group respectively between the upper end of middle vertical rod, laterally connecting rod connects, under passing through one group respectively between lower end, laterally connecting rod connects, the upper and lower side of middle vertical rod is connected with upper axial connecting rod and the lower axial connecting rod of homonymy respectively, in the middle of two front support vertical rods and two, vertical rod forms first point of frame, the top of this first point of frame is provided with top cover, in this first point of frame, forming machine is installed, in the middle of two rear support vertical rods and two, vertical rod forms second point of frame, in this second point of frame, charger is installed, belt conveyor is arranged between the feed end of charger and the discharge end of mixer.
2. semi automatic block streamline according to claim 1, it is characterized in that, brick producing machine comprises brick producing machine frame, transfer passage and be positioned at the round brush of transfer passage top, be provided with two adjusting supports in brick producing machine frame bilateral symmetry, described round brush is installed in rotation between two adjusting supports, motor and motor are installed in described brick producing machine frame and are positioned at transfer passage below, motor output end is provided with drive sprocket, described round brush has the driven sprocket that matches with drive sprocket and described driven sprocket is connected with drive sprocket by driving chain, described adjusting support has at least one arc regulating tank, and in described brick producing machine frame, offer and arc regulating tank adjustment hole one to one.
3. semi automatic block streamline according to claim 2, it is characterized in that, described adjusting support comprises installation portion and adjusting portion, and described installation portion one end is articulated and connected in brick producing machine frame, the other end is connected with round brush, and above-mentioned arc regulating tank is opened in adjusting portion.
4. semi automatic block streamline according to claim 1, it is characterized in that, described proportioning machine comprises the first feed bin, the second feed bin and the 3rd feed bin, the first feed bin and the second feed bin are arranged side by side and are provided with material conveyor belt at the discharging opening place of the first feed bin and the second feed bin, and the blanking end of two material conveyor belts is all positioned at the top of the 3rd feed bin charging aperture, the discharging opening of the 3rd feed bin is positioned at above-mentioned going out above material strip.
5. semi automatic block streamline according to claim 4, it is characterized in that, inductor and inductor are installed in proportioning machine frame and flush with the 3rd feed bin charging aperture, be provided with at the discharging opening place of the first feed bin, the second feed bin and the 3rd feed bin the closure plate being opened and closed by inductor control.
6. semi automatic block streamline according to claim 1, it is characterized in that, described charger comprises feed hopper, conveyer belt, mobile magazine, described feed hopper is installed on frame rear end top, described conveyer belt is axially set on second point of frame and is positioned at feed hopper below, described mobile magazine is axially set on second point of frame and is positioned at conveyer belt below, mobile magazine is flexibly connected with frame rear end and moves axially in frame, and described mobile magazine to the parallel distance between lower module is less than conveyer belt to the parallel distance between lower module.
7. semi automatic block streamline according to claim 6, it is characterized in that, charger also comprises mobile idler pulley and guide post, described mobile idler pulley is arranged at respectively bottom, mobile hopper both sides, guide post is arranged at respectively second point of frame both sides, described mobile hopper moves axially on guide post by mobile idler pulley, described mobile hopper bottom is provided with rotation flitch, mobile hopper both sides are provided with and drive rotation connecting rod, and described driving rotation connecting rod is connected with rotation flitch and controls and rotate flitch closure or openness.
8. semi automatic block streamline according to claim 7, it is characterized in that, be respectively arranged with guide pillar in block machine frame front end both sides, in frame, be provided with top shoe and sliding block, on described guide pillar, be arranged with respectively the upper guide bush that runs through top shoe and the lower guide pin bushing that runs through sliding block, top shoe, sliding block both sides lateral wall offers respectively breach, described breach extends to respectively corresponding upper guide bush, the lateral wall of lower guide pin bushing, the width of described breach is greater than guide pillar diameter, upper guide bush, lower guide pin bushing lateral wall extends outward respectively guide pillar mounting blocks, described guide pillar mounting blocks respectively with corresponding top shoe, sliding block is flexibly connected and makes top shoe, sliding block vertically moves on guide pillar, the upper and lower two ends of described guide pillar are flexibly connected with frame respectively, described guide pillar bottom is provided with support column, support column bottom and block machine frame are connected, support column top has been horizontally disposed with clamp assemblies, clamp assemblies comprises fixture and movable part, described fixture and support column are connected, described movable part is threaded with fixture, between fixture and holder, form wheel flange, described guide pillar bottom is fixed in wheel flange.
9. semi automatic block streamline according to claim 8, it is characterized in that, described block machine frame bottom is provided with concrete vibrating mechanism, described concrete vibrating mechanism is positioned at sliding block bottom, concrete vibrating mechanism comprises the pedestal that vibrates, supporting seat, vibro-rammer and vibrator, and described supporting seat and frame bottom are connected, and described supporting seat erects respectively in the pedestal both sides of vibrating, described vibro-rammer is fixed on supporting seat, and described vibrator is fixedly installed on the lower surface of vibro-rammer.
10. semi automatic block streamline according to claim 9, it is characterized in that, between described sliding block and block machine frame bottom, be provided with driving oil cylinder, drive oil cylinder lower end to be flexibly connected with block machine frame, sliding block lower surface is provided with connector, described connector comprises the lug that is connected that fixed block is parallel to each other with two, fixed block is flexibly connected with sliding block lower surface, two connect lug is vertically installed in respectively fixed block lower surface both sides, on two connection lugs, offer respectively coaxial connecting hole, described driving oil cylinder top is provided with the be connected collar coaxial with connecting hole, the described connection collar stretches between two connection lugs and the two is connected by connecting axle.
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CN201320818202.8U CN203600402U (en) | 2013-12-12 | 2013-12-12 | Semi-automatic building block assembly line |
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CN201320818202.8U CN203600402U (en) | 2013-12-12 | 2013-12-12 | Semi-automatic building block assembly line |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103737714A (en) * | 2013-12-12 | 2014-04-23 | 宁波诺亚智能设备有限公司 | Semi-automatic building block production line |
CN104029289A (en) * | 2014-05-30 | 2014-09-10 | 福建省卓越鸿昌建材装备股份有限公司 | Brickmaking moving factory |
CN104786366A (en) * | 2015-04-12 | 2015-07-22 | 吉林省圣翔机械制造有限公司 | Movable brick making machine |
-
2013
- 2013-12-12 CN CN201320818202.8U patent/CN203600402U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103737714A (en) * | 2013-12-12 | 2014-04-23 | 宁波诺亚智能设备有限公司 | Semi-automatic building block production line |
CN104029289A (en) * | 2014-05-30 | 2014-09-10 | 福建省卓越鸿昌建材装备股份有限公司 | Brickmaking moving factory |
CN104786366A (en) * | 2015-04-12 | 2015-07-22 | 吉林省圣翔机械制造有限公司 | Movable brick making machine |
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