CN211278914U - Automatic grouting device for high-pressure forming - Google Patents
Automatic grouting device for high-pressure forming Download PDFInfo
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- CN211278914U CN211278914U CN201922129774.5U CN201922129774U CN211278914U CN 211278914 U CN211278914 U CN 211278914U CN 201922129774 U CN201922129774 U CN 201922129774U CN 211278914 U CN211278914 U CN 211278914U
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Abstract
The utility model discloses an automatic grouting device for high-pressure forming, which comprises an installation platform, wherein the installation platform is provided with a stirring unit, and the stirring unit is communicated with a grouting pump through a pipeline; the mounting table is provided with a first mounting frame along the length direction, the first mounting frame is provided with at least one adjusting unit along the length direction of the mounting table, and each adjusting unit is connected with a grouting head; a grouting hose is erected on the first mounting frame, one end of the grouting hose is communicated with the output end of the grouting pump through a connecting pipe fitting, and the other end of the grouting hose is communicated with the corresponding grouting head; the mounting table is provided with a conveying unit along the width direction, and the conveying unit is arranged below the first mounting frame; the utility model aims at providing a high-pressure forming is with automatic grouting device can carry out the intensive mixing to thick liquids, can adjust the slip casting position that the slip casting head adapts to different moulds simultaneously, has improved slip casting effect and production efficiency.
Description
Technical Field
The utility model relates to a slip casting equipment technical field especially relates to an automatic slip casting device is used in high-pressure shaping.
Background
In the process of high-pressure molding of a robot, grouting is one of the important steps, a grouting device is needed during grouting, the grouting device is used for grouting into a mold by using a grouting pump, then the mold is conveyed to a drying room along a guide rail through a trolley for solidification, and finally, blanks are taken and transferred to the next procedure.
In the existing grouting machine, the position of a grouting head is generally fixedly arranged, and the position of the grouting head cannot be adjusted according to different types of grouting products. When the moulds of different types are grouted, the grouting pipe and the grouting head need to be cleaned, the disassembly is troublesome, the cleaning work is complicated, or the previous residual product in the grouting pipe and the grouting head is discharged by leading-in slurry, more slurry is wasted by the mode, and the discharged slurry cannot be recycled, so that the waste of resources and secondary pollution are caused.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic grouting device is used in high-pressure forming can carry out the intensive mixing to thick liquids, can adjust the slip casting position that the slip casting head adapts to different moulds simultaneously, has improved slip casting effect and production efficiency.
To achieve the purpose, the utility model adopts the following technical proposal: an automatic grouting device for high-pressure forming comprises a mounting platform, wherein the mounting platform is provided with a stirring unit, and the stirring unit is communicated with a grouting pump through a pipeline; the mounting table is provided with a first mounting frame along the length direction, the first mounting frame is provided with at least one adjusting unit along the length direction of the mounting table, and each adjusting unit is connected with a grouting head; a grouting hose is erected on the first mounting frame, one end of the grouting hose is communicated with the output end of the grouting pump through a connecting pipe fitting, and the other end of the grouting hose is communicated with the corresponding grouting head; the mounting table is provided with a conveying unit along the width direction, the conveying unit is arranged below the first mounting frame, and the conveying unit conveys the die along the width direction.
Preferably, the first mounting rack is provided with a guide groove along the length direction of the mounting table, the first mounting rack is provided with a plurality of adjusting screw holes, and the adjusting screw holes are distributed on two sides of the guide groove and are matched in a one-to-one correspondence manner; the adjusting unit comprises an adjusting bolt, a movable plate and a guide block, connecting through holes are formed at two ends of the movable plate, the two connecting through holes are correspondingly matched with the adjusting screw holes at two sides of the guide groove, the threaded end of the adjusting bolt penetrates through the corresponding connecting through hole to be in threaded connection with the corresponding adjusting screw hole, the upper end of the guide block is connected with the movable plate, and the lower end of the guide block is in sliding fit with the guide groove; the grouting head is arranged on the lower end face of the guide block.
Preferably, the conveying unit includes fixed block, pivot, conveying motor and drive belt, the fixed block is provided with four and two liang are a set of, the pivot is provided with two, each the pivot is rotated and is connected in with a set of two between the fixed block, two the pivot with the long limit of mount table is parallel, conveying motor establishes the mount table, one of them the one end of pivot extends to the outside of fixed block and with conveying motor's output is connected, the drive belt is around establishing two between the pivot.
Preferably, a plurality of positioning rubber rings are distributed at intervals on the transmission belt.
Preferably, the mounting table is provided with a supporting plate, the conveying motor is arranged on the supporting plate, and a reinforcing plate is arranged between the lower end of the supporting plate and the mounting table.
Preferably, the stirring unit comprises a stirring barrel, a feeding pipe, a discharging pipe, a second mounting rack, a stirring motor, a stirring shaft and a stirring plate; the mixing tank is arranged on the mounting table, one end of the feeding pipe is communicated with the upper part of the mixing tank, and the other end of the feeding pipe is communicated with a feeding source; one end of the discharge pipe is communicated with the lower part of the stirring barrel, and the other end of the discharge pipe is communicated with the grouting pump through a pipeline; the second mounting frame is arranged on the upper end face of the stirring barrel, the stirring motor is arranged on the second mounting frame, the output end of the stirring motor is connected with the stirring shaft, and the lower end of the stirring shaft penetrates through a through hole formed in the upper end face of the stirring barrel and extends to the inner bottom of the stirring barrel; the stirring plate is provided with at least one, and each stirring plate all shaping has the adapter sleeve, each the stirring plate all through the adapter sleeve with (mixing) shaft fixed connection.
Preferably, first mounting bracket is equipped with at least one mounting groove, the mounting groove is equipped with supplementary cooling unit, supplementary cooling unit includes mounting panel and cooling fan, the mounting panel sets up correspondingly in the mounting groove, cooling fan sets up correspondingly the mounting panel, cooling fan's flabellum orientation one side of slip casting head.
Preferably, a pipeline between the grouting hose and the grouting pump is provided with an electromagnetic valve and a flowmeter.
Preferably, the length of the grouting hose is larger than the width of the conveying unit; the grouting hose is a repeated grouting pipe.
Preferably, the mounting table is provided with a control unit, and the stirring unit, the grouting pump and the conveying unit are electrically connected with the control unit.
By adopting the structure, the stirring unit can fully stir the slurry, so that larger particles in the slurry can be prevented from blocking the grouting head, and the grouting effect can be prevented from being influenced; the position of the grouting head is adjusted through the adjusting unit, so that the grouting device is convenient to adapt to grouting positions of different molds; the at least one adjusting unit and the grouting head are matched for grouting, and the corresponding adjusting unit and the corresponding grouting head are selected when different slurry is grouted, so that the operations of disassembling and repeatedly cleaning and cleaning the grouting head are omitted, and the production efficiency is improved; the conveying unit is arranged to facilitate conveying of the molds, the grouting heads are matched to perform grouting work of the molds, the automation degree is high, and the production efficiency is improved.
Drawings
The accompanying drawings are provided to further illustrate the present invention, but the content in the accompanying drawings does not constitute any limitation to the present invention.
Fig. 1 is a schematic structural diagram of the present invention.
Wherein: mounting table 1, stirring unit 2, agitator 2a, inlet pipe 2b, second mounting bracket 2c, agitator motor 2d, (mixing) shaft 2e, stirring board 2f, grouting pump 3, first mounting bracket 4, guide way 4a, adjust screw 4b, adjusting unit 5, adjusting bolt 5a, fly leaf 5b, guide block 5c, slip casting head 6, slip casting hose 7, conveying unit 8, fixed block 8a, pivot 8b, conveying motor 8c, drive belt 8d, location rubber ring 8e, control unit 9, backup pad 10, reinforcing plate 11, auxiliary cooling unit 12, mounting panel 12a, cooling fan 12b, solenoid valve 13, flowmeter 14.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1, the automatic grouting device for high-pressure forming of this embodiment includes mount table 1, mount table 1 is equipped with stirring unit 2, stirring unit 2 has grouting pump 3 through the pipeline intercommunication.
The mounting table 1 is provided with a first mounting frame 4 along the length direction, the first mounting frame 4 is provided with at least one adjusting unit 5 along the length direction of the mounting table 1, and each adjusting unit 5 is connected with a grouting head 6.
The grouting hose 7 is erected to first mounting bracket 4, the one end of grouting hose 7 through connect the pipe fitting with the output intercommunication of grouting pump 3, the other end of grouting hose 7 with correspond grouting head 6 intercommunication.
The mounting table 1 is provided with a conveying unit 8 along the width direction, the conveying unit 8 is arranged below the first mounting frame 4, and the conveying unit 8 conveys the die along the width direction.
By adopting the structure, the stirring unit 2 is used for fully stirring the slurry, so that larger particles in the slurry are prevented from blocking the grouting head 6, and the grouting effect is prevented from being influenced; the position of the grouting head 6 is adjusted through the adjusting unit 5, so that the grouting device is convenient to adapt to the grouting positions of different molds, and the grouting hose 7 has certain flexibility and adapts to different horizontal positions of the grouting head 6; the at least one adjusting unit 5 and the grouting head 6 are matched for grouting, and the corresponding adjusting unit 5 and the corresponding grouting head 6 are selected when different slurries are grouted, so that the operations of disassembling and repeatedly cleaning the grouting head 6 are omitted, and the production efficiency is improved; set up conveying unit 8 and be convenient for transport the mould, cooperate slip casting head 6 to carry out the slip casting work of a plurality of moulds simultaneously, degree of automation is high, improves production efficiency.
Preferably, first mounting bracket 4 is followed the length direction of mount table 1 is equipped with guide way 4a, first mounting bracket 4 is equipped with a plurality of and adjusts screw 4b, it distributes to adjust screw 4b the both sides of guide way 4a and the one-to-one cooperation.
The adjusting unit 5 comprises an adjusting bolt 5a, a movable plate 5b and a guide block 5c, connecting through holes are formed at two ends of the movable plate 5b, the two connecting through holes are correspondingly matched with the adjusting screw holes 4b at two sides of the guide groove 4a, the threaded end of the adjusting bolt 5a penetrates through the corresponding connecting through hole to be in threaded connection with the corresponding adjusting screw hole 4b, the upper end of the guide block 5c is connected with the movable plate 5b, and the lower end of the guide block 5c is in sliding fit with the guide groove 4 a; the grouting head 6 is arranged on the lower end surface of the guide block 5 c.
Adopt this kind of structure, adjust slip casting head 6 at the mounted position of first mounting bracket 4 through fly leaf 5b, adjusting bolt 5a and regulation screw 4b, conveniently adapt to the slip casting position of different moulds, guide block 5c and guide way 4a sliding fit play good guide effect.
Preferably, conveying unit 8 includes fixed block 8a, pivot 8b, conveying motor 8c and drive belt 8d, fixed block 8a is provided with four and two liang are a set of, pivot 8b is provided with two, each pivot 8b rotates to be connected in with a set of two between the fixed block 8a, two pivot 8b with the long limit of mount table 1 is parallel, conveying motor 8c establishes mount table 1, one of them pivot 8 b's one end extends to fixed block 8 a's the outside and with conveying motor 8 c's output is connected, drive belt 8d is around establishing two between pivot 8 b.
Adopt this kind of structure, place the mould on drive belt 8d, conveying motor 8c during operation drives pivot 8b and rotates, and pivot 8b drives drive belt 8d and removes the transport that carries out the mould, and drive belt 8d carries along the width direction of mount table 1, makes things convenient for putting into or taking out of mould.
Preferably, a plurality of positioning rubber rings 8e are distributed at intervals on the transmission belt 8 d.
Adopt this kind of structure, location rubber circle 8e plays the effect of fixed mould, plays the positioning action to the mould, adopts the detachable mounting means, like sticky mode, conveniently changes or the dismouting.
Preferably, the mounting table 1 is provided with a supporting plate 10, the conveying motor 8c is arranged on the supporting plate 10, and a reinforcing plate 11 is arranged between the lower end of the supporting plate 10 and the mounting table 1.
By adopting the structure, the supporting plate 10 and the reinforcing plate 11 are arranged to facilitate the fixing and the installation of the conveying motor 8c, and the stability of the installation of the conveying motor 8c is improved.
Preferably, the stirring unit 2 includes a stirring barrel 2a, a feeding pipe 2b, a discharging pipe, a second mounting bracket 2c, a stirring motor 2d, a stirring shaft 2e and a stirring plate 2 f.
The setting of agitator 2a is in mount table 1, the one end of inlet pipe 2b with the upper portion intercommunication of agitator 2a, the other end and the feed source intercommunication of inlet pipe 2 b.
One end of the discharge pipe is communicated with the lower part of the stirring barrel 2a, and the other end of the discharge pipe is communicated with the grouting pump 3 through a pipeline.
The stirring plate 2f is provided with at least one, each stirring plate 2f all forms the adapter sleeve, each stirring plate 2f all through the adapter sleeve with (mixing) shaft 2e fixed connection.
Adopt this kind of structure, agitator motor 2d work drives (mixing) shaft 2e and rotates, and (mixing) shaft 2e drives stirring board 2f and rotates the thick liquids to agitator 2a in and carry out the intensive mixing, and the gap between the outer end of stirring board 2f and agitator 2 a's the inner wall is less, can carry out the intensive mixing to the thick liquids, prevents that large granule thick liquids from blockking up slip casting head 6, influences the result of use and the life-span of equipment.
Preferably, first mounting bracket 4 is equipped with at least one mounting groove, the mounting groove is equipped with auxiliary cooling unit 12, auxiliary cooling unit 12 includes mounting panel 12a and cooling fan 12b, mounting panel 12a sets up correspondingly in the mounting groove, cooling fan 12b sets up correspondingly mounting panel 12a, cooling fan 12 b's flabellum orientation one side of slip casting head 6.
By adopting the structure, the air blowing cooling is carried out on the grouting mould by arranging the at least one cooling fan 12b, so that the cooling time of the slurry is reduced, and the forming speed of the slurry is accelerated.
Preferably, a pipeline between the grouting hose 7 and the grouting pump 3 is provided with an electromagnetic valve 13 and a flow meter 14.
By adopting the structure, the grouting speed is adjusted through the electromagnetic valve 13 and the flowmeter 14, and when the mould is filled with the slurry, the grouting is stopped, so that the slurry is prevented from overflowing from the mould.
Preferably, the length of the grouting hose 7 is greater than the width of the conveying unit 8; the grouting hose 7 is a repeated grouting pipe.
By adopting the structure, when the length of the grouting hose 7 can be matched with the grouting head 6 for position adjustment, a telescopic effect is provided. The repeated grouting pipe is used as the grouting hose 7, so that multiple times of grouting can be realized, and the grouting is not limited by time.
Preferably, the mounting table 1 is provided with a control unit 9, and the stirring unit 2, the grouting pump 3 and the conveying unit 8 are electrically connected with the control unit 9.
With such a structure, the control unit 9 preferably adopts a PLC controller, and the stirring motor 2d, the conveying motor 8c, the cooling fan 12b, the electromagnetic valve 13 and the flow meter 14 are all electrically connected with the control unit 9; the PLC controls the corresponding motor, fan or electromagnetic valve to open or stop, the flowmeter 14 detects a flow signal and sends the signal to the control unit 9, and the control unit 9 opens or closes the electromagnetic valve 13 according to the flow signal.
During operation, in adding agitator 2a with the material from inlet pipe 2b, agitator motor 2d work carries out intensive mixing to the material, can prevent that large granule material from blockking up slip casting head 6, and the thick liquids is extracted to slip casting head 6 in by agitator 2a under the effect of grouting pump 3, and slip casting head 6 carries out the slip casting to the mould on the drive belt 8d, and drive belt 8d carries the mould to one side of mount table 1 afterwards, makes things convenient for the workman to carry. When the position of slip casting head 6 needs to be adjusted, adjusting bolt 5a is unscrewed, and movable plate 5b is moved to remove slip casting head 6, then screw up adjusting bolt 5a can, adjust the position of slip casting head 6 according to the product of different grade type, make things convenient for the product of slip casting different grade type.
The technical principle of the present invention is described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the present invention.
Claims (10)
1. An automatic grouting device for high-pressure forming comprises an installation platform, and is characterized in that the installation platform is provided with a stirring unit which is communicated with a grouting pump through a pipeline;
the mounting table is provided with a first mounting frame along the length direction, the first mounting frame is provided with at least one adjusting unit along the length direction of the mounting table, and each adjusting unit is connected with a grouting head;
a grouting hose is erected on the first mounting frame, one end of the grouting hose is communicated with the output end of the grouting pump through a connecting pipe fitting, and the other end of the grouting hose is communicated with the corresponding grouting head;
the mounting table is provided with a conveying unit along the width direction, the conveying unit is arranged below the first mounting frame, and the conveying unit conveys the die along the width direction.
2. The automatic grouting device for high pressure forming according to claim 1, wherein the first mounting frame is provided with a guide groove along the length direction of the mounting table, the first mounting frame is provided with a plurality of adjusting screw holes, and the adjusting screw holes are distributed on two sides of the guide groove and are matched in a one-to-one correspondence manner;
the adjusting unit comprises an adjusting bolt, a movable plate and a guide block, connecting through holes are formed at two ends of the movable plate, the two connecting through holes are correspondingly matched with the adjusting screw holes at two sides of the guide groove, the threaded end of the adjusting bolt penetrates through the corresponding connecting through hole to be in threaded connection with the corresponding adjusting screw hole, the upper end of the guide block is connected with the movable plate, and the lower end of the guide block is in sliding fit with the guide groove; the grouting head is arranged on the lower end face of the guide block.
3. The automatic grouting device for high-pressure forming according to claim 1, wherein the conveying unit comprises four fixing blocks, two rotating shafts, two conveying motors and a transmission belt, the four fixing blocks are arranged in a group, the two rotating shafts are arranged in two groups, each rotating shaft is rotatably connected between the two fixing blocks in the same group, the two rotating shafts are parallel to the long edge of the mounting table, the conveying motors are arranged on the mounting table, one end of one rotating shaft extends to the outer side of the fixing block and is connected with the output end of the conveying motor, and the transmission belt is wound between the two rotating shafts.
4. The automatic grouting device for high-pressure forming according to claim 3, wherein a plurality of positioning rubber rings are distributed at intervals on the transmission belt.
5. The automatic grouting device for high pressure forming according to claim 3, wherein the mounting table is provided with a support plate, the conveying motor is arranged on the support plate, and a reinforcing plate is arranged between the lower end of the support plate and the mounting table.
6. The automatic grouting device for high pressure forming according to claim 1, wherein the stirring unit comprises a stirring barrel, a feeding pipe, a discharging pipe, a second mounting frame, a stirring motor, a stirring shaft and a stirring plate;
the mixing tank is arranged on the mounting table, one end of the feeding pipe is communicated with the upper part of the mixing tank, and the other end of the feeding pipe is communicated with a feeding source;
one end of the discharge pipe is communicated with the lower part of the stirring barrel, and the other end of the discharge pipe is communicated with the grouting pump through a pipeline;
the second mounting frame is arranged on the upper end face of the stirring barrel, the stirring motor is arranged on the second mounting frame, the output end of the stirring motor is connected with the stirring shaft, and the lower end of the stirring shaft penetrates through a through hole formed in the upper end face of the stirring barrel and extends to the inner bottom of the stirring barrel;
the stirring plate is provided with at least one, and each stirring plate all shaping has the adapter sleeve, each the stirring plate all through the adapter sleeve with (mixing) shaft fixed connection.
7. The automatic grouting device for high pressure forming according to claim 1, wherein the first mounting bracket is provided with at least one mounting groove, the mounting groove is provided with an auxiliary cooling unit, the auxiliary cooling unit comprises a mounting plate and a cooling fan, the mounting plate is arranged in the corresponding mounting groove, the cooling fan is arranged on the corresponding mounting plate, and the fan blade of the cooling fan faces one side of the grouting head.
8. The automatic grouting device for high pressure molding according to claim 1, wherein a pipeline between the grouting hose and the grouting pump is provided with an electromagnetic valve and a flow meter.
9. The automatic grouting device for high pressure molding according to claim 1, wherein the length of the grouting hose is greater than the width of the conveying unit; the grouting hose is a repeated grouting pipe.
10. The automatic grouting device for high pressure molding according to claim 1, wherein the mounting table is provided with a control unit, and the stirring unit, the grouting pump and the conveying unit are electrically connected with the control unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922129774.5U CN211278914U (en) | 2019-11-29 | 2019-11-29 | Automatic grouting device for high-pressure forming |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922129774.5U CN211278914U (en) | 2019-11-29 | 2019-11-29 | Automatic grouting device for high-pressure forming |
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| Publication Number | Publication Date |
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| CN211278914U true CN211278914U (en) | 2020-08-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922129774.5U Active CN211278914U (en) | 2019-11-29 | 2019-11-29 | Automatic grouting device for high-pressure forming |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114311491A (en) * | 2021-12-10 | 2022-04-12 | 扬州市邗江扬子汽车内饰件有限公司 | Molding and injection molding production equipment and production process for lightweight fibrilia automobile interior trim part |
-
2019
- 2019-11-29 CN CN201922129774.5U patent/CN211278914U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114311491A (en) * | 2021-12-10 | 2022-04-12 | 扬州市邗江扬子汽车内饰件有限公司 | Molding and injection molding production equipment and production process for lightweight fibrilia automobile interior trim part |
| CN114311491B (en) * | 2021-12-10 | 2024-03-19 | 扬州市邗江扬子汽车内饰件有限公司 | Forming injection molding production equipment and production process for light fibrilia automotive interior trim parts |
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