CN109382904A - A kind of tailing recycling is intelligent to make ceramic tile equipment and the automatic manufacture craft of ceramic tile - Google Patents
A kind of tailing recycling is intelligent to make ceramic tile equipment and the automatic manufacture craft of ceramic tile Download PDFInfo
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- CN109382904A CN109382904A CN201811225197.3A CN201811225197A CN109382904A CN 109382904 A CN109382904 A CN 109382904A CN 201811225197 A CN201811225197 A CN 201811225197A CN 109382904 A CN109382904 A CN 109382904A
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- plate
- bottom plate
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- frame
- cylinder
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 239000000919 ceramic Substances 0.000 title claims abstract description 24
- 238000004064 recycling Methods 0.000 title description 3
- 238000003756 stirring Methods 0.000 claims abstract description 45
- 238000000465 moulding Methods 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims description 59
- 238000013519 translation Methods 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 24
- 238000011068 loading method Methods 0.000 claims description 19
- 238000007790 scraping Methods 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000014616 translation Effects 0.000 claims 6
- 238000001125 extrusion Methods 0.000 abstract description 23
- 238000003912 environmental pollution Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 238000009933 burial Methods 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 description 25
- 230000000694 effects Effects 0.000 description 8
- 239000002893 slag Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000011449 brick Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
- B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The present invention relates to a kind of tailings to recycle intelligence production ceramic tile equipment and the automatic manufacture craft of ceramic tile, including bottom plate, agitating device, molding machine and palletizing apparatus, agitating device is installed on the left of the bottom plate upper end, bottom plate upper center is equipped with molding machine, palletizing apparatus is installed on the right side of bottom plate upper end, molding machine is between agitating device and palletizing apparatus.The present invention can solve the method that existing tailing generallys use emergency burial and handle, both it will cause environmental pollution, cause the utilization of resources insufficient again, increase the labor intensity of worker, during brickmaking, feeding is usually carried out by artificial mode, large labor intensity, low efficiency, after adobe extrusion forming, quickly adobe can not be carried, usually manually carried, the function that stirring and extrusion forming are automated to tailing may be implemented in the problems such as complicated for operation, large labor intensity, working efficiency be low.
Description
Technical field
The present invention relates to ceramic tile preparation technical field, in particular to a kind of tailing recycles intelligence production ceramic tile equipment and porcelain
The automatic manufacture craft of brick.
Background technique
In ore dressing in the product of separation operation useful target components content it is lower and be not used to production part be known as tail
Mine.Tailing is the precious deposits for needing to be taped the latent power.Expert thinks that it is long-term that Mining Recycling Economy current task in China's seeks to development and utilization
The a large amount of tailings shelved, bad good utilisation can cause very big broken words to environment.
The method that existing tailing generallys use emergency burial is handled, and not only will cause environmental pollution, but also causes resource sharp
With insufficient, the labor intensity of worker is increased, during brickmaking, feeding is usually carried out by artificial mode, labour is strong
Degree is big, low efficiency, after adobe extrusion forming, can not quickly carry to adobe, usually manually be carried, and operation is multiple
Miscellaneous, large labor intensity, working efficiency are low.
Summary of the invention
To solve the above-mentioned problems, the present invention provides a kind of tailings to recycle intelligence production ceramic tile equipment and ceramic tile automatic
Manufacture craft can solve the method that existing tailing generallys use emergency burial and be handled, not only will cause environmental pollution, but also lead
It causes the utilization of resources insufficient, increases the labor intensity of worker, during brickmaking, usually sent by artificial mode
Expect, large labor intensity, low efficiency, after adobe extrusion forming, quickly adobe can not be carried, usually manually removed
Fortune, the problems such as complicated for operation, large labor intensity, working efficiency be low may be implemented to automate stirring and extrusion forming to tailing
Function, the utilization rate of resource can be improved to avoid environmental pollution, labor intensity is low, does not need to carry out by artificial mode
Feeding, can mass to adobe extrusion forming, it is high-efficient, can be automated after extrusion forming and stacking is carried out to adobe, reduced
Manual operation intensity has many advantages, such as that easy to operate, labor intensity is low and work efficiency is high.
To achieve the goals above, the present invention uses following technical scheme, and a kind of tailing recycles intelligence production ceramic tile to set
It is standby, including bottom plate, agitating device, molding machine and palletizing apparatus, agitating device, bottom plate are installed on the left of the bottom plate upper end
Upper center is equipped with molding machine, is equipped with palletizing apparatus on the right side of bottom plate upper end, molding machine is located at agitating device and stacking
Between device；Agitating device can stir evenly tailing slag with added material, and molding machine is by the material after being thoroughly mixed
Extrusion forming, palletizing apparatus can carry out stacking to the blank after extrusion forming.
The agitating device includes pillar, agitator, stirring motor, agitating shaft, stirring rod, material scraping plate, feed inlet, goes out
Material mouth, outlet valve and mechanism is shakeout, pillar is installed on the left of bottom plate upper end, pillar upper end is equipped with agitator, agitator upper end
It is provided with feed inlet, stirring motor is equipped with by motor cabinet on agitator front end face, the output shaft of stirring motor passes through stirring
Bucket is mounted in the middle part of agitator with stirring axis connection, agitating shaft by bearing, is circumferentially uniformly equipped with stirring along it on agitating shaft
Bar, stirring rod outer end are equipped with material scraping plate, and discharge port is provided among agitator bottom, outlet valve, bottom are equipped on discharge port
Plate upper end, which is equipped with, shakeouts mechanism, shakeouts mechanism and is located at below agitator；When work, tailing slag and added material are through feed inlet
Into inside agitator, stirring motor drives stirring rod to carry out uniform stirring to mixed material by agitating shaft, after stirring
Raw material be discharged through discharge port, the raw material of discharge can be shakeout by shakeouing mechanism, conducive to the extrusion forming of brick.
The mechanism of shakeouing includes lifting cylinder, mounting rack, driving motor, driving lead screw, movable plate, connecting plate, gear
Plate shakeouts motor, rotation axis and shakeouts tooth, and bottom plate upper end is provided with lifting cylinder, and lifting cylinder is symmetrically mounted on bottom plate upper end
Front and rear sides are equipped with mounting rack positioned at the lifting cylinder top of bottom plate front end, survey left end in mounting rack and installed by motor cabinet
There is driving motor, the output shaft of driving motor is connected with driving lead screw by shaft coupling, and driving lead screw is mounted on by bearing
It shelves, drives and be provided with movable plate on lead screw, connecting plate is connected between movable plate, there are two gears for connecting plate lower end setting
Plate, two baffles are symmetrically mounted on connecting plate lower end front and rear sides, are equipped on baffle by motor cabinet and shakeout motor, shakeout electricity
The output shaft of machine passes through baffle and is connected with rotation axis, and rotation axis is mounted on baffle by bearing, circumferential equal along it in rotation axis
Even be equipped with shakeouts tooth；When work, lifting cylinder drives mounting rack to move up and down, and driving motor drives connection by driving lead screw
The motor that shakeouts of plate side-to-side movement, connecting plate lower end drives the tooth that shakeouts in rotation axis to shakeout raw material, and shakeouing mechanism can
Raw material is shakeout with automation, raw material is avoided to accumulate, reduces labor intensity, work efficiency is high.
The molding machine include translation mechanism, lower mold, support column, adjustable spring, sliding panel, sliding sleeve, upper mold,
Fixed plate, hydraulic cylinder, delivery device, runner frame, sliding shoe, loading plate and link block, there are two the machines of translation for the setting of bottom plate upper end
Structure, two translation mechanisms are symmetrically mounted on bottom plate upper end front and rear sides, and translation mechanism upper end is equipped with lower mold, lower mold top
It is provided with sliding panel, sliding panel lower end is uniformly equipped with lower mold, and lower mold is corresponding with upper mold, and sliding panel surrounding is equipped with
Sliding sleeve, sliding sleeve are connect by way of being slidably matched with support column, and support column is mounted on bottom plate upper end, between bottom plate and sliding sleeve
Adjustable spring is socketed on support column, upper end of support column is equipped with fixed plate, hydraulic cylinder is equipped between fixed plate and sliding panel,
Sliding panel upper end is uniformly equipped with delivery device, and for the setting of bottom plate upper end there are two runner frame, two runner frames are located at translation mechanism
Between, sliding shoe is connected on runner frame by way of being slidably matched, sliding shoe upper end is equipped with loading plate, and loading plate passes through
Link block is fixedly connected with lower mold；When work, translation mechanism drives lower mold to move right, and hydraulic cylinder drives sliding panel lower end
Upper mold move downward, upper mold in lower mold raw material carry out extrusion forming, later, hydraulic cylinder drive upper mold to
Upper movement, translation mechanism drive lower mold to move downward, and hydraulic cylinder drives upper mold to move downward and is put into adobe after molding
Loading plate upper end, good forming effect, automatic forming is high, simple to operate, improves work efficiency.
The palletizing apparatus include connection frame, stacking plate, two sliding racks, two mobile motors, two mobile lead screws,
Two movable blocks, transverse slat and stacking mechanism, connection frame are mounted on the left of bottom plate upper end, and connection frame inner upper end is equipped with stacking
Plate, the setting of stacking plate lower end is there are two sliding rack, and two sliding racks are symmetrically installed stacking plate front and rear sides, and sliding rack left end passes through
Motor cabinet is equipped with mobile motor, and the output shaft of mobile motor is connected with mobile lead screw, and mobile lead screw is mounted on cunning by bearing
In moving frame, it is provided with movable block on mobile lead screw, transverse slat is installed, transverse slat lower end is evenly arranged with stacking machine between movable block
Structure；When work, mobile motor drives stacking mechanism side-to-side movement by movable block, stacking mechanism to the adobe of loading plate upper end into
Row clamping, conveying and stacking, high degree of automation, avoid manually partly moving to take, and reduce labor intensity, substantially increase production
Efficiency.
As a preferred technical solution of the present invention, the translation mechanism includes fixed frame, rotary electric machine, rotation silk
Thick stick and sliding block, fixed frame are mounted on bottom plate upper end, and left end is equipped with rotary electric machine, rotary electric machine by motor cabinet inside fixed frame
Output shaft rotational lead screw is connected with by shaft coupling, rotational lead screw is mounted on fixed frame by bearing, is set on rotational lead screw
It is equipped with sliding block, upper end of slide block is equipped with lower template；When work, rotary electric machine is sliding by rotational lead screw band movable slider side-to-side movement
Block drives lower mold to move back and forth, and pours into lower mould inside convenient for raw material, while putting adobe after molding convenient for upper mold
Enter loading plate upper end, it is easy to operate, it is easy to use.
As a preferred technical solution of the present invention, the delivery device include push cylinder, cylinder frame, through-hole and
Pushing plate, sliding panel upper end are evenly arranged with through-hole, and push cylinder is mounted on sliding panel upper end, push cylinder position by cylinder frame
In in through-hole, there is pushing plate on the top of push cylinder by flanged joint, and pushing plate is located inside upper mold；When work, push
Cylinder drives pushing plate to release the adobe inside upper mold, and push effect is good, can effectively reduce adobe damage quantity, improve
Production efficiency is conducive to production.
As a preferred technical solution of the present invention, the stacking mechanism includes telescopic cylinder, mounting plate, adjusts gas
Cylinder, connecting rod, arc frame and grip block, telescopic cylinder are mounted on transverse slat lower end, and the top of telescopic cylinder has by flanged joint
Mounting plate is evenly arranged with arc frame by pin shaft on mounting plate, and arc frame is symmetrically mounted at left and right sides of mounting plate, is located at peace
Connecting rod is installed between the arc frame of upper end on the left of loading board, adjusting gas is equipped with by pin shaft between connecting rod and mounting plate
Cylinder is equipped with grip block between the arc frame of lower end on the left of mounting plate；When work, telescopic cylinder drives grip block to transport downwards
It is dynamic, the folding that cylinder controls grip block by arc frame is adjusted, convenient for the clamping to adobe, clamping effect is good, avoids clamping
The case where being damaged in journey.
As a preferred technical solution of the present invention, the arc-shaped structure of the material scraping plate, in material scraping plate and agitator
Wall is close to, and material scraping plate can guarantee that tailing is adequately mixed with raw material, while can be avoided raw material and being adhered in agitator
On wall.
As a preferred technical solution of the present invention, the arc frame is in E-shaped structure, and arc frame is pacified by pin shaft
On the outside of mounting plate.
As a preferred technical solution of the present invention, rubber pad is installed on the grip block inner sidewall, guarantees folder
External force will not cause the influence of deformation to adobe when holding plate clamping.
As a preferred technical solution of the present invention, the size of the pushing plate is equal with upper mold inside dimension,
It can either guarantee that the size of adobe is accurate, while can be convenient adobe and being pushed out out of upper mold.
In addition, the present invention also provides the automatic manufacture craft of ceramic tile that a kind of tailing recycles intelligence production ceramic tile equipment,
The following steps are included:
Step 1: agitating device is started to work, tailing slag and added material enter inside agitator through feed inlet, stir
Motor drives stirring rod to carry out uniform stirring to mixed material by agitating shaft, and the raw material after stirring is discharged through discharge port,
Later, shakeouing lifting cylinder within the organization drives mounting rack to move up and down, and driving motor drives connecting plate left by driving lead screw
The motor that shakeouts of right movement, connecting plate lower end drives the tooth that shakeouts in rotation axis to shakeout raw material；
Step 2: molding machine is started to work, the rotary electric machine in translation mechanism by rotational lead screw drive time mold to
Right movement, hydraulic cylinder drive the upper mold of sliding panel lower end to move downward, and upper mold squeezes the raw material in lower mold
Molding, later, hydraulic cylinder drive upper mold to move upwards, and translation mechanism drives lower mold to move downward, and hydraulic cylinder drives upper mold
Tool, which is moved downward, is put into loading plate upper end for adobe after molding；
Step 3: palletizing apparatus is started to work, mobile motor drives stacking mechanism side-to-side movement, stacking machine by movable block
Contracting cylinder in structure drives grip block to move downward, and adjusts the folding that cylinder controls grip block by arc frame, and then to carrying
The adobe of plate upper end clamped, is conveyed and stacking, and the function that stirring and extrusion forming are automated to tailing may be implemented.
The beneficial effects of the present invention are:
1. the present invention can solve the method that existing tailing generallys use emergency burial and handle, environment dirt both will cause
Dye, and cause the utilization of resources insufficient, the labor intensity of worker is increased, during brickmaking, usually passes through artificial mode
Feeding, large labor intensity are carried out, low efficiency after adobe extrusion forming, can not quickly carry adobe, usually manually
It is carried, the problems such as complicated for operation, large labor intensity, working efficiency are low, may be implemented to automate tailing stirring and is squeezed
Molded function can improve the utilization rate of resource to avoid environmental pollution, and labor intensity is low, does not need through artificial side
Formula carries out feeding, can mass to adobe extrusion forming, it is high-efficient, can be automated after extrusion forming and code is carried out to adobe
Pile reduces manual operation intensity, has many advantages, such as that easy to operate, labor intensity is low and work efficiency is high；
2. the present invention devises agitating device, agitating device can automate tailing and stir, and using effect is good, automation
Degree is high, while can reduce the wasting of resources, avoids environmental pollution；
3. the present invention devises molding machine, molding machine can to raw material batch extrusion forming, high production efficiency, at
Type effect is good；
4. the present invention devises palletizing apparatus, palletizing apparatus, which can be automated, carries out stacking to adobe, reduces manual operation
Intensity, fatigue resistance is low and work efficiency is high.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is the structural schematic diagram between bottom plate and agitating device of the present invention；
Fig. 3 is the cross-sectional view of Fig. 2 of the present invention；
Fig. 4 is the structural schematic diagram between bottom plate and molding machine of the present invention；
Fig. 5 is the cross-sectional view of Fig. 4 of the present invention；
Fig. 6 is the structural schematic diagram between bottom plate and palletizing apparatus of the present invention；
Fig. 7 is the structural schematic diagram between transverse slat and stacking mechanism of the present invention.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.It should be noted that in the absence of conflict, embodiment in the application and
Feature in embodiment can be combined with each other.
As shown in Figures 1 to 7, a kind of tailing recycles intelligence production ceramic tile equipment, including bottom plate 1, agitating device 2, at
Type device 3 and palletizing apparatus 4,1 upper end of the bottom plate left side are equipped with agitating device 2, and 1 upper center of bottom plate is equipped with molding
Device 3,1 upper end of bottom plate right side are equipped with palletizing apparatus 4, and molding machine 3 is between agitating device 2 and palletizing apparatus 4；Stirring
Device 2 can stir evenly tailing slag with added material, molding machine 3 will be thoroughly mixed after material extrusion forming, code
Pile device 4 can carry out stacking to the blank after extrusion forming.
The agitating device 2 includes pillar 21, agitator 22, stirring motor 23, agitating shaft 24, stirring rod 25, scraper
Plate 26, feed inlet 27, discharge port 28, outlet valve 29 and mechanism 20 is shakeout, pillar 21, pillar 21 are installed on the left of 1 upper end of bottom plate
Upper end is equipped with agitator 22, and 22 upper end of agitator is provided with feed inlet 27, is installed on 22 front end face of agitator by motor cabinet
There is stirring motor 23, the output shaft of stirring motor 23 passes through agitator 22 and connect with agitating shaft 24, and agitating shaft 24 is pacified by bearing
Mounted in 22 middle part of agitator, stirring rod 25 is uniformly circumferentially installed along it on agitating shaft 24,25 outer end of stirring rod is equipped with scraper
Plate 26 is provided with discharge port 28 among 22 bottom of agitator, outlet valve 29 is equipped on discharge port 28,1 upper end of bottom plate is equipped with
Mechanism 20 is shakeout, mechanism 20 is shakeout and is located at 22 lower section of agitator；When work, tailing slag and added material enter through feed inlet 27
Inside agitator 22, stirring motor 23 drives stirring rod 25 to carry out uniform stirring to mixed material by agitating shaft 24, stirs
Raw material after mixing is discharged through discharge port 28, and the raw material of discharge can be shakeout by shakeouing mechanism 20, conducive to the extrusion forming of brick.
The mechanism 20 of shakeouing includes lifting cylinder 201, mounting rack 202, driving motor 203, driving lead screw 204, moves
Movable plate 205, baffle 207, shakeouts motor 208, rotation axis 209 and shakeouts tooth 210 connecting plate 206, and 1 upper end of bottom plate is provided with liter
Sending down abnormally ascending cylinder 201, lifting cylinder 201 are symmetrically mounted on 1 upper end front and rear sides of bottom plate, and the lifting cylinder 201 positioned at 1 front end of bottom plate pushes up
End is equipped with mounting rack 202, surveys left end in mounting rack 202 and is equipped with driving motor 203 by motor cabinet, driving motor 203
Output shaft is connected with driving lead screw 204 by shaft coupling, and driving lead screw 204 is mounted on mounting rack 202 by bearing, drives silk
It is provided with movable plate 205 on thick stick 204, connecting plate 206 is connected between movable plate 205, there are two gears for the setting of 206 lower end of connecting plate
Plate 207, two baffles 207 are symmetrically mounted on 206 lower end front and rear sides of connecting plate, are equipped with booth by motor cabinet on baffle 207
Flat telegram machine 208, the output shaft for shakeouing motor 208 pass through baffle 207 and are connected with rotation axis 209, and rotation axis 209 is installed by bearing
On baffle 207, circumferentially uniformly it is equipped in rotation axis 209 along it and shakeouts tooth 210；When work, lifting cylinder 201 drives installation
Frame moves up and down, and driving motor 203 drives 206 side-to-side movement of connecting plate, the booth of 206 lower end of connecting plate by driving lead screw 204
Flat telegram machine 208 drives the tooth 210 that shakeouts in rotation axis 209 to shakeout raw material, and shakeouing mechanism 20 can automate to raw material
It is shakeout, raw material is avoided to accumulate, reduce labor intensity, work efficiency is high.
The molding machine 3 include translation mechanism 31, lower mold 32, support column 33, adjustable spring 34, sliding panel 35,
Sliding sleeve 36, upper mold 37, fixed plate 38, hydraulic cylinder 39, delivery device 310, runner frame 301, sliding shoe 302,303 and of loading plate
Link block 304, there are two translation mechanism 31, two translation mechanisms 31 are symmetrically mounted on before and after 1 upper end of bottom plate the setting of 1 upper end of bottom plate
Two sides, 31 upper end of translation mechanism are equipped with lower mold 32, sliding panel 35 are provided with above lower mold 32, and 35 lower end of sliding panel is uniform
Lower mold 32 is installed, lower mold 32 is corresponding with upper mold 37, and 35 surrounding of sliding panel is equipped with sliding sleeve 36, and sliding sleeve 36 passes through cunning
The mode of dynamic cooperation is connect with support column 33, and support column 33 is mounted on 1 upper end of bottom plate, the support column between bottom plate 1 and sliding sleeve 36
Adjustable spring 34 is socketed on 33,33 upper end of support column is equipped with fixed plate 38, is equipped between fixed plate 38 and sliding panel 35
Hydraulic cylinder 39,35 upper end of sliding panel are uniformly equipped with delivery device 310, and the setting of 1 upper end of bottom plate is there are two runner frame 301, and two
Runner frame 301 is connected with sliding shoe 302 between translation mechanism 31 by way of being slidably matched on runner frame 301, sliding
302 upper end of block is equipped with loading plate 303, and loading plate 303 is fixedly connected by link block 304 with lower mold 32；When work, translation
Mechanism 31 drives lower mold 32 to move right, and hydraulic cylinder 39 drives the upper mold 37 of 35 lower end of sliding panel to move downward, upper mold
Raw material in 37 pairs of lower molds 32 carry out extrusion forming, and later, hydraulic cylinder 39 drives upper mold 37 to move upwards, translation mechanism
31 drive lower mold 32 to move downward, and hydraulic cylinder 39 drives upper mold 37 to move downward and adobe after molding is put into loading plate
303 upper ends, good forming effect, automatic forming is high, simple to operate, improves work efficiency.
The palletizing apparatus 4 includes connection frame 41, the sliding rack 43, two mobile motor 44, two of stacking plate 42, two
Mobile 45, two movable blocks 46 of lead screw, transverse slat 47 and stacking mechanism 48, connection frame 41 are mounted on the left of 1 upper end of bottom plate, connection frame
41 inner upper ends are equipped with stacking plate 42, and there are two sliding rack 43, two sliding racks 43 are symmetrically installed the setting of 42 lower end of stacking plate
42 front and rear sides of stacking plate, 43 left end of sliding rack are equipped with mobile motor 44 by motor cabinet, and the output shaft of mobile motor 44 connects
It is connected to mobile lead screw 45, mobile lead screw 45 is mounted on sliding rack 43 by bearing, it is provided with movable block 46 on mobile lead screw 45,
Transverse slat 47 is installed, 47 lower end of transverse slat is evenly arranged with stacking mechanism 48 between movable block 46；When work, mobile motor 44 passes through
Movable block 46 drives 48 side-to-side movement of stacking mechanism, stacking mechanism 48 clamps the adobe of 303 upper end of loading plate, convey with
Stacking, high degree of automation avoid manually partly moving to take, and reduce labor intensity, substantially increase production efficiency.
The translation mechanism 31 includes fixed frame 311, rotary electric machine 312, rotational lead screw 313 and sliding block 314, fixed frame
311 are mounted on 1 upper end of bottom plate, and 311 inside left end of fixed frame is equipped with rotary electric machine 312 by motor cabinet, rotary electric machine 312
Output shaft is connected with rotational lead screw 313 by shaft coupling, and rotational lead screw 313 is mounted on fixed frame 311 by bearing, rotates silk
Sliding block 314 is provided on thick stick 313,314 upper end of sliding block is equipped with lower template；When work, rotary electric machine 312 passes through rotational lead screw
313 band 314 side-to-side movements of movable slider, sliding block 314 drive lower mold 32 to move back and forth, pour into lower mold 32 convenient for raw material
Portion, while adobe after molding is put into 303 upper end of loading plate convenient for upper mold 37, it is easy to operate, it is easy to use.
The delivery device 310 includes push cylinder 3101, cylinder frame 3102, through-hole 3103 and pushing plate 3104, is slided
35 upper end of movable plate is evenly arranged with through-hole 3103, and push cylinder 3101 is mounted on 35 upper end of sliding panel by cylinder frame 3102, pushes away
Cylinder 3101 of supplying gas is located in through-hole 3103, and there are pushing plate 3104, pushing plate in the top of push cylinder 3101 by flanged joint
3104 are located inside upper mold 37；When work, push cylinder 3101 drives pushing plate 3104 to push away the adobe inside upper mold 37
Out, push effect is good, can effectively reduce adobe damage quantity, improve production efficiency, be conducive to production.
The stacking mechanism 48 includes telescopic cylinder 481, mounting plate 482, adjusts cylinder 483, connecting rod 484, arc
Frame 485 and grip block 486, telescopic cylinder 481 are mounted on 47 lower end of transverse slat, and the top of telescopic cylinder 481 has by flanged joint
Mounting plate 482 is evenly arranged with arc frame 485 by pin shaft on mounting plate 482, and arc frame 485 is symmetrically mounted on mounting plate 482
The left and right sides is equipped with connecting rod 484, connecting rod 484 and installation between the arc frame 485 of 482 left side upper end of mounting plate
It is equipped between plate 482 by pin shaft and adjusts cylinder 483, be equipped between the arc frame 485 of 482 left side lower end of mounting plate
Grip block 486；When work, telescopic cylinder 481 drives grip block 486 to move downward, and adjusts cylinder 483 and is controlled by arc frame 485
The case where folding of grip block 486 processed, convenient for the clamping to adobe, clamping effect is good, and clamping is avoided to damage in the process.
The arc-shaped structure of material scraping plate 26, material scraping plate 26 are close to 22 inner wall of agitator, and material scraping plate 26 can guarantee
Tailing is adequately mixed with raw material, while be can be avoided raw material and being adhered on 22 inner wall of agitator.
The arc frame 485 is in E-shaped structure, and arc frame 485 is mounted on 482 outside of mounting plate by pin shaft.
Rubber pad 487 is installed on 486 inner sidewall of grip block, guarantees that external force will not be right when grip block 486 clamps
Adobe causes the influence of deformation.
The size of the pushing plate 3104 is equal with 37 inside dimension of upper mold, can either guarantee the size essence of adobe
Standard, while can be convenient adobe and being pushed out out of upper mold 37.
In addition, the present invention also provides the automatic manufacture craft of ceramic tile that a kind of tailing recycles intelligence production ceramic tile equipment,
The following steps are included:
Step 1: agitating device 2 is started to work, tailing slag and added material enter in agitator 22 through feed inlet 27
Portion, stirring motor 23 drive stirring rod 25 to carry out uniform stirring to mixed material by agitating shaft 24, the raw material after stirring
It is discharged through discharge port 28, later, the lifting cylinder 201 shakeout in mechanism 20 drives mounting rack to move up and down, and driving motor 203 is logical
Lead screw 204 of overdriving drives 206 side-to-side movement of connecting plate, and the motor 208 that shakeouts of 206 lower end of connecting plate drives in rotation axis 209
The tooth 210 that shakeouts raw material is shakeout；
Step 2: molding machine 3 is started to work, the rotary electric machine 312 in translation mechanism 31 is driven by rotational lead screw 313
Lower mold 32 moves right, and hydraulic cylinder 39 drives the upper mold 37 of 35 lower end of sliding panel to move downward, and upper mold 37 is to lower mold
Raw material in 32 carry out extrusion forming, and later, hydraulic cylinder 39 drives upper mold 37 to move upwards, and translation mechanism 31 drives lower die
Tool 32 moves downward, and hydraulic cylinder 39 drives upper mold 37 to move downward and adobe after molding is put into 303 upper end of loading plate；
Step 3: palletizing apparatus 4 is started to work, mobile motor 44 drives stacking mechanism 48 or so to transport by movable block 46
Dynamic, the contracting cylinder 481 in stacking mechanism 48 drives grip block 486 to move downward, and adjusts cylinder 483 and is controlled by arc frame 485
The folding of grip block 486, and then the adobe of 303 upper end of loading plate is clamped, is conveyed and stacking, it realizes automatic to tailing
The function of changing stirring and extrusion forming, solves the method that existing tailing generallys use emergency burial and is handled, can both be made
At environmental pollution, and cause the utilization of resources insufficient, increase the labor intensity of worker, during brickmaking, usually passes through people
The mode of work carries out feeding, large labor intensity, low efficiency, after adobe extrusion forming, can not quickly carry to adobe, leads to
Often manually to be carried, the problems such as complicated for operation, large labor intensity, working efficiency are low have reached purpose.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.
Claims (8)
1. a kind of tailing recycles intelligence production ceramic tile equipment, including bottom plate (1), agitating device (2), molding machine (3) and code
Pile device (4), it is characterised in that: be equipped with agitating device (2) on the left of described bottom plate (1) upper end, bottom plate (1) upper center peace
Be equipped with palletizing apparatus (4) equipped with molding machine (3), on the right side of bottom plate (1) upper end, molding machine (3) be located at agitating device (2) and
Between palletizing apparatus (4)；Wherein:
The agitating device (2) includes pillar (21), agitator (22), stirring motor (23), agitating shaft (24), stirring rod
(25), it material scraping plate (26), feed inlet (27), discharge port (28), outlet valve (29) and shakeouts mechanism (20), bottom plate (1) upper end is left
Side is equipped with pillar (21), and pillar (21) upper end is equipped with agitator (22), and agitator (22) upper end is provided with feed inlet (27),
It is equipped with stirring motor (23) on agitator (22) front end face by motor cabinet, the output shaft of stirring motor (23) passes through agitator
(22) it is connect with agitating shaft (24), agitating shaft (24) is mounted in the middle part of agitator (22) by bearing, along it on agitating shaft (24)
Circumferential to be uniformly equipped with stirring rod (25), stirring rod (25) outer end is equipped with material scraping plate (26), is set among agitator (22) bottom
It is equipped with discharge port (28), is equipped on discharge port (28) outlet valve (29), bottom plate (1) upper end, which is equipped with, shakeouts mechanism (20), booth
Flattening mechanism (20) is located at below agitator (22)；
The mechanism (20) of shakeouing includes lifting cylinder (201), mounting rack (202), driving motor (203), driving lead screw
(204), movable plate (205), connecting plate (206), baffle (207), shakeout motor (208), rotation axis (209) and shakeout tooth
(210), bottom plate (1) upper end is provided with lifting cylinder (201), and lifting cylinder (201) is symmetrically mounted on two before and after bottom plate (1) upper end
Side, lifting cylinder (201) top for being located at bottom plate (1) front end are equipped with mounting rack (202), and it is logical that left end is surveyed in mounting rack (202)
It crosses motor cabinet to be equipped with driving motor (203), the output shaft of driving motor (203) is connected with driving lead screw by shaft coupling
(204), driving lead screw (204) is mounted on mounting rack (202) by bearing, is provided with movable plate in driving lead screw (204)
(205), it being connected with connecting plate (206) between movable plate (205), there are two the settings of connecting plate (206) lower end baffle (207), and two
A baffle (207) is symmetrically mounted on connecting plate (206) lower end front and rear sides, is equipped with and is shakeout by motor cabinet on baffle (207)
Motor (208), the output shaft for shakeouing motor (208) pass through baffle (207) and are connected with rotation axis (209), and rotation axis (209) passes through
Bearing is mounted on baffle (207), is circumferentially uniformly equipped in rotation axis (209) along it and is shakeout tooth (210)；
The molding machine (3) includes translation mechanism (31), lower mold (32), support column (33), adjustable spring (34), sliding
Plate (35), upper mold (37), fixed plate (38), hydraulic cylinder (39), delivery device (310), runner frame (301), is slided sliding sleeve (36)
Motion block (302), loading plate (303) and link block (304), there are two translation mechanism (31), two translations for the setting of bottom plate (1) upper end
Mechanism (31) is symmetrically mounted on bottom plate (1) upper end front and rear sides, and translation mechanism (31) upper end is equipped with lower mold (32), lower mold
(32) top is provided with sliding panel (35), and sliding panel (35) lower end is uniformly equipped with lower mold (32), lower mold (32) and upper mold
Have that (37) are corresponding, and sliding panel (35) surrounding is equipped with sliding sleeve (36), sliding sleeve (36) is by way of being slidably matched and support column
(33) it connects, support column (33) is mounted on bottom plate (1) upper end, is socketed on the support column (33) between bottom plate (1) and sliding sleeve (36)
Have adjustable spring (34), support column (33) upper end is equipped with fixed plate (38), is installed between fixed plate (38) and sliding panel (35)
Have hydraulic cylinder (39), sliding panel (35) upper end is uniformly equipped with delivery device (310), and there are two sliding slots for the setting of bottom plate (1) upper end
Frame (301), two runner frames (301) are located between translation mechanism (31), and runner frame is connected by way of being slidably matched on (301)
Be connected to sliding shoe (302), sliding shoe (302) upper end is equipped with loading plate (303), loading plate (303) by link block (304) with
Lower mold (32) is fixedly connected；
The palletizing apparatus (4) includes connection frame (41), stacking plate (42), two sliding racks (43), two mobile motors
(44), two mobile lead screws (45), two movable blocks (46), transverse slat (47) and stacking mechanism (48), connection frame (41) are mounted on
On the left of bottom plate (1) upper end, connection frame (41) inner upper end is equipped with stacking plate (42), and there are two sliding for the setting of stacking plate (42) lower end
Moving frame (43), two sliding racks (43) are symmetrically installed stacking plate (42) front and rear sides, and sliding rack (43) left end is pacified by motor cabinet
Equipped with mobile motor (44), the output shaft of mobile motor (44) is connected with mobile lead screw (45), and mobile lead screw (45) pass through bearing
It is mounted on sliding rack (43), is provided with movable block (46) on mobile lead screw (45), movable block is equipped with transverse slat between (46)
(47), transverse slat (47) lower end is evenly arranged with stacking mechanism (48).
2. a kind of tailing according to claim 1 recycles intelligence production ceramic tile equipment, it is characterised in that: the translation
Mechanism (31) includes fixed frame (311), rotary electric machine (312), rotational lead screw (313) and sliding block (314), fixed frame (311) peace
Mounted in bottom plate (1) upper end, the internal left end of fixed frame (311) is equipped with rotary electric machine (312), rotary electric machine by motor cabinet
(312) output shaft is connected with rotational lead screw (313) by shaft coupling, and rotational lead screw (313) is mounted on fixed frame by bearing
(311) it on, is provided on rotational lead screw (313) sliding block (314), sliding block (314) upper end is equipped with lower template.
3. a kind of tailing according to claim 1 recycles intelligence production ceramic tile equipment, it is characterised in that: the push
Mechanism (310) includes push cylinder (3101), cylinder frame (3102), through-hole (3103) and pushing plate (3104), sliding panel (35)
Upper end is evenly arranged with through-hole (3103), and push cylinder (3101) is mounted on sliding panel (35) upper end by cylinder frame (3102),
Push cylinder (3101) is located in through-hole (3103), and there is pushing plate on the top of push cylinder (3101) by flanged joint
(3104), it is internal to be located at upper mold (37) for pushing plate (3104).
4. a kind of tailing according to claim 1 recycles intelligence production ceramic tile equipment, it is characterised in that: the stacking
Mechanism (48) include telescopic cylinder (481), mounting plate (482), adjust cylinder (483), connecting rod (484), arc frame (485) and
Grip block (486), telescopic cylinder (481) are mounted on transverse slat (47) lower end, and the top of telescopic cylinder (481) has by flanged joint
Mounting plate (482) is evenly arranged with arc frame (485) on mounting plate (482) by pin shaft, and arc frame (485) is symmetrically mounted on
At left and right sides of mounting plate (482), it is located on the left of mounting plate (482) and connecting rod is installed between the arc frame (485) of upper end
(484), it is equipped between connecting rod (484) and mounting plate (482) by pin shaft and adjusts cylinder (483), be located at mounting plate (482)
Grip block (486) are installed between the arc frame (485) of left side lower end.
5. a kind of tailing according to claim 1 recycles intelligence production ceramic tile equipment, it is characterised in that: the scraper
Plate (26) arc-shaped structure, material scraping plate (26) are close to agitator (22) inner wall.
6. a kind of tailing according to claim 4 recycles intelligence production ceramic tile equipment, it is characterised in that: the arc
Frame (485) is in E-shaped structure, and arc frame (485) is mounted on the outside of mounting plate (482) by pin shaft.
7. a kind of tailing according to claim 4 recycles intelligence production ceramic tile equipment, it is characterised in that: the clamping
Rubber pad (487) are installed on plate (486) inner sidewall.
8. a kind of tailing according to claim 3 recycles intelligence production ceramic tile equipment, it is characterised in that: the push
The size of plate (3104) is equal with upper mold (37) inside dimension.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811225197.3A CN109382904B (en) | 2018-10-20 | 2018-10-20 | Intelligent ceramic tile manufacturing equipment by recycling tailings and automatic ceramic tile manufacturing process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811225197.3A CN109382904B (en) | 2018-10-20 | 2018-10-20 | Intelligent ceramic tile manufacturing equipment by recycling tailings and automatic ceramic tile manufacturing process |
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| Publication Number | Publication Date |
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| CN109382904A true CN109382904A (en) | 2019-02-26 |
| CN109382904B CN109382904B (en) | 2020-08-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811225197.3A Expired - Fee Related CN109382904B (en) | 2018-10-20 | 2018-10-20 | Intelligent ceramic tile manufacturing equipment by recycling tailings and automatic ceramic tile manufacturing process |
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| CN112339103A (en) * | 2020-10-15 | 2021-02-09 | 广州腾涟晟建材有限公司 | Safe and efficient manufacturing equipment for ceramic plates for buildings |
| CN112659325A (en) * | 2020-12-21 | 2021-04-16 | 重庆卓工科技有限公司 | Green brick making devices |
| CN112757468A (en) * | 2021-01-12 | 2021-05-07 | 杜明成 | Forming device for cyan hollow brick |
| CN113263614A (en) * | 2021-05-17 | 2021-08-17 | 重庆电子工程职业学院 | Small-size precast concrete spare production facility |
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| CN112757468A (en) * | 2021-01-12 | 2021-05-07 | 杜明成 | Forming device for cyan hollow brick |
| CN113263614A (en) * | 2021-05-17 | 2021-08-17 | 重庆电子工程职业学院 | Small-size precast concrete spare production facility |
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|---|---|
| CN109382904B (en) | 2020-08-07 |
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Effective date of registration: 20200709 Address after: 528000 apricot Development Zone, Nanzhuang Town, Chancheng District, Foshan, Guangdong, China Applicant after: Foshan Yuexiang Ceramics Co.,Ltd. Address before: No. 2-16 Nanyang Village, Xiaozhi Town, Linhai City, Taizhou City, Zhejiang Province Applicant before: Cai Guoliang |
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