CN209775069U - gypsum moulding full automatization production line - Google Patents
gypsum moulding full automatization production line Download PDFInfo
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- CN209775069U CN209775069U CN201822103542.8U CN201822103542U CN209775069U CN 209775069 U CN209775069 U CN 209775069U CN 201822103542 U CN201822103542 U CN 201822103542U CN 209775069 U CN209775069 U CN 209775069U
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Abstract
The utility model discloses a gypsum decorative line full-automatic production line, which comprises a first conveying line and a second conveying line, wherein two ends of the first conveying line and the second conveying line are connected into a closed-loop conveying loop through two groups of transverse transfer conveying lines; the first conveying line is a molding production line of the gypsum decorative strip, and is sequentially provided with a cleaning station, a blow-drying station, a grouting station, a fiber lapping station, a compacting station and a cutting station; the second conveying line is a mould conveying channel of the gypsum decoration strip after the mould is opened; the mould is shifted between first transfer chain and second transfer chain to transfer was realized to the transfer chain is transported in the sideslip. The utility model discloses a gypsum moulding full automatization production line has realized full automated production, has improved production efficiency, has reduced production human cost, has guaranteed product quality, and whole production line novel structure, convenient to use, function are reliable, have extensive application prospect.
Description
Technical Field
the utility model belongs to gypsum ornamental strip production facility, concretely relates to gypsum ornamental strip full automatization production line.
Background
The traditional gypsum decorative line is produced by manual production, the labor intensity of workers is high, the operation efficiency is low, the cost is high, the working environment is poor, and the influence on the body is also realized. Because of different operating techniques and proficiency of workers, the product quality is unstable, waste products are easy to generate, and the product quality is difficult to effectively control. Especially, in the process of grouting the mold, manual spoon pouring grouting is adopted, the uniform and consistent thickness inside the mold is difficult to guarantee, and the slurry is manually compacted, so that bubbles are difficult to completely remove.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem lie in: aiming at the problems of high labor intensity, low efficiency and inconsistent production quality in the manual production of the gypsum decorative line, the full-automatic production line of the gypsum decorative line is provided.
The utility model discloses a following technical scheme realizes:
A gypsum moulding full-automatic production line comprises a first conveying line 1 and a second conveying line 2, wherein two ends of the first conveying line 1 and the second conveying line 2 are connected into a closed-loop conveying loop through two groups of transverse moving transfer conveying lines 3;
The first conveying line 1 is a forming production line of the gypsum decorative strip, and is sequentially provided with a cleaning station 11, a blow-drying station 12, a grouting station 13, a fiber lapping station 14, a compacting station 15, a forming station 16 and a cutting station 17;
The second conveying line 2 is a mould conveying channel of the gypsum decoration strip after mould opening; the transverse moving transfer conveying line 3 realizes the transfer of the die between the first conveying line 1 and the second conveying line 2.
Further, the grouting station 13 is provided with a hopper 131, a stirring and conveying motor 132, a screw conveyor 133 and a slurry tray 134, a discharge port at the bottom of the hopper 131 is connected with the slurry tray 134 through the screw conveyor 133 driven by the stirring and conveying motor 132, and the slurry tray 134 is positioned above the first conveying line 1 and continuously conveys the mixed gypsum slurry into a mold conveyed on the first conveying line 1.
Further, the fiber lapping station 14 is provided with a cutting motor 141, a cutting support 142, a smoothing roller 143 and a cutter roller 144, the smoothing roller 143 and the cutter roller 144 are arranged on the cutting support 142 above the first conveying line 1 in a paired manner, the cutting motor 141 is in transmission connection with the cutter roller 144, continuous fibers are introduced from the upper side of a paired roller channel between the smoothing roller 143 and the cutter roller 144, and the fibers are cut by a cutter on the cutter roller 144 and then fall into a mold conveyed on the first conveying line 1 from the lower side of the paired roller channel.
Further, the compacting station 15 is provided with a compacting beam 152, a vibrator 153 and a compacting scraper 154, the compacting beam 152 is erected above the first conveying line 1, and the compacting scraper 154 is connected with the vibrator 153 and fixed on the compacting beam 152 to perform vibratory scraping on the gypsum in the mold conveyed on the first conveying line 1.
Further, shaping station 16 is equipped with shaping crossbeam 162 and shaping scraper 163, shaping crossbeam 162 erects in first transfer chain 1 top, shaping scraper 163 is fixed on shaping crossbeam 162, carries out the scraper blade shaping to the inside gypsum of the mould of transmission on first transfer chain 1.
Further, the compacting beam 152 and the forming beam 162 are both elevationally supported by the elevation assembly.
Further, cutting station 17 includes cutting support 171, lead screw 172, cutting propelling movement motor 173, bearing frame 174, cutting machine installation piece 175 and cutting machine 176, cutting machine 176 is through cutting support 171 suspension in first transfer chain 1 top, install lead screw 172 through bearing frame 174 rotation on the cutting support 171, lead screw 172 sets up perpendicular to first transfer chain 1, cutting propelling movement motor 173 is connected with lead screw 172 transmission, cutting machine installation piece 175 is through assembling on cutting support 171 along lead screw axial direction to be connected through screw thread transmission with lead screw 172 through the nut, cutting machine 176 fixed mounting is on cutting machine installation piece 175, cuts the inside fashioned gypsum moulding of mould of transmission on the first transfer chain 1.
Further, the cutting support 171 is guide-assembled in the transfer direction of the first transfer line 1 and is coupled to the linear pushing assembly 177.
The utility model discloses an among gypsum moulding full automatization production line, first transfer chain 1 and the mutual parallel arrangement of second transfer chain 2, transfer chain 3 is transported in the sideslip is arranged perpendicularly with first transfer chain 1 and second transfer chain 2 respectively.
Further, the traverse transfer conveying line 3 comprises a traverse conveyor 301, the traverse conveyor 301 is a plurality of groups of belt conveyors connected with a lifting mechanism 302, and two ends of each belt conveyor are respectively butted with the end parts of the first conveyor 101 of the first conveying line 1 and the second conveyor 201 of the second conveying line 2.
The utility model discloses following beneficial effect has:
1. The automatic fiber cutting and laying machine has the advantages that manual production is replaced, the labor intensity of workers is reduced, the production cost is reduced, the production efficiency is improved, the operation environment is improved, automatic fiber cutting, blanking and lapping are adopted, the damage of the fiber to the bodies of the workers is reduced, and the stability of product quality is improved.
2. The whole automatic production line realizes die cleaning, automatic grouting, automatic fiber lapping, automatic scraping, automatic forming and automatic cutting, and an empty die after die opening can realize full-automatic rotary utilization through the second conveying line, so that continuous operation is realized, and the working efficiency is improved.
3. The whole production line can be automatically controlled by a PLC program control system, the automation degree is high, products can be produced after the production line is started, and the product quality is stable.
To sum up, the utility model discloses a gypsum moulding full automatization production line has realized full automated production, has improved production efficiency, has reduced production human cost, has guaranteed product quality, and whole production line novel structure, convenient to use, function are reliable, have extensive application prospect.
The present invention will be further described with reference to the accompanying drawings and the following detailed description.
Drawings
FIG. 1 is a schematic three-dimensional structure diagram of a fully-automatic production line of a gypsum molding in an embodiment.
FIG. 2 is a top view of a fully automated production line for gypsum molding in an embodiment.
Fig. 3 is a schematic perspective view of the traverse transfer conveying line in the embodiment.
FIG. 4 is a top view of the traverse transfer conveying line in the embodiment.
Fig. 5 is a schematic structural diagram of a grouting station in an embodiment.
Fig. 6 is a schematic structural view of a fiber-laying station in an example.
FIG. 7 is a schematic diagram of a compaction station configuration in an embodiment.
FIG. 8 is a schematic structural view of a molding station in an embodiment.
fig. 9 is a schematic structural diagram of a cutting station in the embodiment.
Reference numbers in the figures:
1-a first conveying line, 101-a first conveyor line, 2-a second conveying line, 201-a second conveyor line, 3-a transverse moving transfer conveying line, 301-a transverse moving conveyor line, 302-a lifting mechanism,
11-a cleaning station, 12-a blow-drying station,
13-grouting station, 131-hopper, 132-stirring conveying motor, 133-screw conveyor, 134-slurry tray,
14-a fibre lapping station, 141-a cutting motor, 142-a cutting support, 143-a smoothing roll, 144-a cutter roll,
15-a compaction station, 151-a compaction lift assembly, 152-a compaction beam, 153-a vibrator, 154-a compaction blade,
16-forming station, 161-forming lifting assembly, 162-forming beam, 163-forming screed,
17-cutting station, 171-cutting bracket, 172-screw rod, 173-cutting pushing motor, 174-bearing seat, 175-cutting machine mounting block, 176-cutting machine, 177-linear pushing assembly and 178-linear guide rod.
Detailed Description
Examples
Referring to fig. 1 and 2, a gypsum decoration strip full-automatic production line in the figure is the preferred scheme of the present invention, and includes a first conveying line 1 and a second conveying line 2, wherein the first conveying line 1 is a gypsum decoration strip forming production line, an empty gypsum decoration strip mold is conveyed on the first conveying line 1, and the mold is subjected to full-automatic production and processing of automatic cleaning, automatic grouting, automatic fiber lapping, automatic scraping, automatic forming and automatic cutting of a complete gypsum decoration strip; because the production line of gypsum moulding is longer, through setting up the empty mould of second transfer chain 2 after with the die sinking of 1 tail end of first transfer chain and again rotate to 1 front end of first transfer chain, realize the automatic gyration of mould and utilize.
in practical application, first transfer chain 1 and second transfer chain 2 are close to each other and parallel arrangement, and transfer chain 3 through two sets of sideslip is connected into closed loop and carries the return circuit at the both ends of first transfer chain 1 and second transfer chain 2, and the direction of delivery that transfer chain 3 was transported in the sideslip is perpendicular with first transfer chain 1 and second transfer chain 2 respectively.
Referring to fig. 3 and 4, in this embodiment, roller conveyors are respectively adopted as the first conveyor 101 of the first conveyor line 1 and the second conveyor 201 of the second conveyor line 2, and since the first conveyor line 1 is used for producing a single continuous gypsum molding, the width of the first conveyor line 1 only corresponds to the width of a mold of the gypsum molding, so as to prevent the mold from largely laterally shifting during the conveying process on the first conveyor line 1, and the second conveyor line 2 only needs to transfer the mold as empty as much as possible, so that a plurality of molds can be simultaneously transferred, and thus the width of the second conveyor line 2 can be set to be larger than the width of the first conveyor line 1; the transverse moving transfer conveying line 3 comprises a transverse moving conveyor 301, the transverse moving conveyor 301 is a belt conveyor with a plurality of groups of parallel belts, and two ends of a conveying belt of the belt conveyor are respectively in butt joint with conveying roller shafts at the end parts of the first conveyor 101 and the second conveyor 201 in an alternating mode.
The belt conveying height of the cross sliding conveyor 301 is lower than the conveying roller shaft conveying planes of the first conveyor 101 and the second conveyor 201 in a normal state, meanwhile, the bottom of the cross sliding conveyor 301 is connected with the lifting mechanism 302, when molds need to be transferred between the first conveyor 101 and the second conveyor 201, the conveying belt of the cross sliding conveyor 301 is lifted through the lifting mechanism 302, the conveying plane of the cross sliding conveyor 301 exceeds the conveying roller shaft conveying planes of the first conveyor 101 and the second conveyor 201, molds on the end portions of the first conveyor 101 and the second conveyor 201 are transversely transferred by the cross sliding conveyor 301, after the transfer is completed, the conveying plane of the cross sliding conveyor 301 is lowered through the lifting mechanism 302, and then the conveying of the molds by the first conveyor 101 or the second conveyor 201 is resumed.
The lifting mechanism 302 adopts a connecting rod driven by a cylinder to realize the lifting of the belt pulley of the cross sliding conveyor 301 and the lifting of the transmission belt. The specific roller conveyor and the lifting belt conveyor are common conveying devices, and the specific structures of the roller conveyor and the lifting belt conveyor are not described in detail herein.
As shown in fig. 2, the first conveying line 1 is a gypsum decorating strip forming production line, on which a cleaning station 11, a drying station 12, a grouting station 13, a fiber lapping station 14, a compacting station 15, a forming station 16 and a cutting station 17 are sequentially arranged, and the specific structure of each station is described in detail below with reference to fig. 5-9
cleaning station 11 adopts the little water spray rinsing equipment of high pressure, washes the mould inside high pressure, and it is less to remain the water in the mould inside, weathers station 12 and adopts strong wind to weather equipment, utilizes high-pressure draught to weather the mould inside fast, and the self-cleaning of mould is realized in two above station combinations. The little water spray rinsing equipment of relevant high pressure and strong wind equipment of weathering are current cleaning device, can choose to purchase according to actual conditions, and this embodiment does not give consideration to it here and gives unnecessary detail.
As shown in fig. 5, a hopper 131, a stirring and conveying motor 132, a screw conveyor 133 and a slurry tray 134 are arranged on the grouting station 13, the hopper 131 is erected above the conveying line through a bracket, a bottom discharge port is communicated with an inlet of the screw conveyor 133, the screw conveyor 133 is driven by the stirring and conveying motor 132 to stir and convey slurry input by the hopper, an outlet of the screw conveyor 133 is communicated to the slurry tray 134, the slurry tray 134 is erected above the first conveying line 1, and a discharge port on the slurry tray 134 continuously feeds mixed gypsum slurry into a mold conveyed on the first conveying line 1.
As shown in fig. 6, a cutting motor 141, a cutting bracket 142, a smoothing roller 143 and a cutter roller 144 are arranged on the fiber lapping station 14, a smoothing roller 143 and the cutter roller 144 are arranged on the cutting bracket 142 in a paired-roller manner and are erected above the first conveying line 1 through the cutting bracket 142, the cutting motor 141 is in transmission connection with the cutter roller 144, continuous fibers are introduced from the upper side of a paired-roller channel between the smoothing roller 143 and the cutter roller 144, cutters are uniformly distributed on the cutter roller 144, the smoothing roller 143 adopts a rubber roller shaft, the cutter roller 144 and the smoothing roller 143 pull long fibers, and the cutters on the cutter roller 144 cut the fibers and then fall into gypsum slurry in a mold conveyed on the first conveying line 1 from the lower side of the paired-roller channel, so that a fiber mesh for improving the decorative line strength is formed by mixing the gypsum slurry in the gypsum slurry.
As shown in fig. 7, a compacting lifting assembly 151, a compacting beam 152, a vibrator 153 and a compacting scraper 154 are arranged on the compacting station 15, two ends of the compacting beam 152 are erected above the first conveying line 1 through the compacting lifting assembly 151, the compacting scraper 154 is connected and fixed on the compacting beam 152 through the vibrator 153, the vibrator 153 drives the compacting scraper 154 to vibrate, when the gypsum in the mold conveyed on the first conveying line 1 passes through the compacting station 15, the compacting scraper 154 vibrates and scrapes the top of the gypsum, and preliminary scraper forming is performed on the gypsum decorative lines.
As shown in fig. 8, a forming lifting assembly 161, a forming beam 162 and a forming scraper 163 are arranged on the forming station 16, two ends of the forming beam 162 are erected above the first conveyor line 1 through the forming lifting assembly 161, the forming scraper 163 is fixed on the forming beam 162, and when the plaster in the mold conveyed on the first conveyor line 1 passes through the forming station 16, the forming scraper 163 performs scraper forming on the plaster in the mold conveyed on the first conveyor line 1. The forming scraper 163 is fixed by a threaded connector, and gypsum moulding of different sizes and shapes can be replaced.
the compacting lifting assembly 151 and the forming lifting assembly 161 adopt vertically arranged air cylinders, and the compacting scraper 154 on the compacting station 15 and the forming scraper 163 on the forming station 16 can respectively adjust the heights of the gypsum decorative lines with different thickness requirements through the compacting lifting assembly 151 and the forming lifting assembly 161.
As shown in fig. 9, a cutting bracket 171, a screw rod 172, a cutting pushing motor 173, a bearing seat 174, a cutting machine mounting block 175 and a cutting machine 176 are arranged on the cutting station 17, the cutting machine 176 is suspended above the first conveyor line 1 through the cutting bracket 171, the screw rod 172 is rotatably mounted on the cutting bracket 171 through the bearing seat 174, the screw rod 172 is arranged perpendicular to the first conveyor line 2, the cutting pushing motor 173 is in transmission connection with the screw rod 172, the cutting machine mounting block 175 is assembled on the cutting bracket 171 through axial guiding along the screw rod, and pass through threaded transmission through nut and lead screw 172 and be connected, cutting machine 176 fixed mounting drives lead screw 172 by cutting propelling movement motor 173 and rotates on cutting machine installation piece 175, utilizes threaded transmission drive cutting machine 176 lateral shifting, cuts the inside fashioned gypsum moulding of mould from the connecting gap between two sections moulds, can clear up the section of gypsum moulding cutting simultaneously well.
Further, the bottom both ends of cutting support 171 pass through slider slidable mounting at linear guide 178, and linear guide 178 is located 1 both ends of first transfer chain and is parallel rather than the direction of transmission, and the bottom and the straight line of cutting support 171 promote the subassembly 177 to be connected, and the straight line promotes the subassembly 177 and can adopt linear motor, utilizes the cutting position of the adjustment cutting machine of straight line promotion subassembly 177, realizes the cutting adjustment of different length gypsum moulding. After the gypsum moulding after the cutting is accomplished is opened the mould from the mould, place the mould to the sideslip of tail end and transport the transfer chain, concentrate and transmit the empty mould of multiunit to second transfer chain 2 on, transport 1 front end of first transfer chain again through the second transfer chain and carry out the repetitive production.
The above embodiments describe the basic principles and main features of the present invention and the advantages of the present invention, and it should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the description in the above embodiments and the description is only for the description of the specific working principle of the present invention, and without departing from the spirit and scope of the present invention, the present invention can also have various changes and improvements, and these changes and improvements all fall into the scope of the present invention, and the protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
1. The utility model provides a gypsum moulding full automatization production line which characterized in that: the conveying device comprises a first conveying line (1) and a second conveying line (2), wherein two ends of the first conveying line (1) and the second conveying line (2) are connected into a closed-loop conveying loop through two groups of transverse moving transfer conveying lines (3);
The first conveying line (1) is a forming production line of the gypsum decorative strip, and is sequentially provided with a cleaning station (11), a blow-drying station (12), a grouting station (13), a fiber lapping station (14), a compacting station (15), a forming station (16) and a cutting station (17);
The second conveying line (2) is a mould conveying channel of the gypsum decoration strip after mould opening; the transverse moving transfer conveying line (3) realizes the transfer of the die between the first conveying line (1) and the second conveying line (2).
2. The full-automatic production line of the gypsum decorative molding of claim 1, wherein the grouting station (13) is provided with a hopper (131), a stirring and conveying motor (132), a screw conveyor (133) and a slurry disc (134), the discharge port at the bottom of the hopper (131) is connected with the slurry disc (134) through the screw conveyor (133) driven by the stirring and conveying motor (132), and the slurry disc (134) is positioned above the first conveying line (1) and continuously feeds the mixed gypsum slurry into the mold conveyed on the first conveying line (1).
3. the full-automatic production line of gypsum decorative lines of claim 2, wherein the fiber lapping station (14) is provided with a cutting motor (141), a cutting bracket (142), a smooth roller (143) and a cutter roller (144), the smooth roller (143) and the cutter roller (144) are arranged on the cutting bracket (142) above the first conveying line (1), the cutting motor (141) is in transmission connection with the cutter roller (144), continuous fibers are introduced from the upper part of a roller pair channel between the smooth roller (143) and the cutter roller (144), and a cutter on the cutter roller (144) cuts the fibers and then falls into the molds conveyed on the first conveying line (1) from the lower part of the roller pair channel.
4. The full-automatic production line of gypsum molding lines of claim 3, wherein the compacting station (15) is provided with a compacting beam (152), a vibrator (153) and a compacting scraper (154), the compacting beam (152) is erected above the first conveying line (1), and the compacting scraper (154) is connected with the vibrator (153) and fixed on the compacting beam (152) to perform vibratory scraping on the gypsum inside the mold conveyed on the first conveying line (1).
5. The full-automatic production line of gypsum molding lines of claim 4, wherein the forming station (16) is provided with a forming beam (162) and a forming scraper (163), the forming beam (162) is erected above the first conveying line (1), and the forming scraper (163) is fixed on the forming beam (162) and is used for carrying out scraper forming on the gypsum in the mold conveyed on the first conveying line (1).
6. the full-automatic production line of gypsum molding according to claim 5, wherein the compacting beam (152) and the forming beam (162) are supported by a lifting assembly in a lifting manner.
7. The full-automatic production line of gypsum decorative lines of claim 6, wherein the cutting station (17) comprises a cutting bracket (171), a screw rod (172), a cutting pushing motor (173), a bearing seat (174), a cutting machine mounting block (175) and a cutting machine (176), the cutting machine (176) is suspended above the first conveying line (1) through the cutting bracket (171), the screw rod (172) is rotatably mounted on the cutting bracket (171) through the bearing seat (174), the screw rod (172) is arranged perpendicular to the first conveying line (1), the cutting pushing motor (173) is in transmission connection with the screw rod (172), the cutting machine mounting block (175) is assembled on the cutting bracket (171) through axial guiding along the screw rod and is in transmission connection with the screw rod (172) through a nut, the cutting machine (176) is fixedly mounted on the cutting machine mounting block (175), and cutting the gypsum decorative line formed in the mould transmitted on the first transmission line (1).
8. the full-automatic production line of the gypsum molding according to claim 7, wherein the cutting support (171) is guided and assembled along the conveying direction of the first conveying line (1) and is connected with the linear pushing assembly (177).
9. The full-automatic production line of gypsum decoration lines of any one of claims 1-8, wherein the first conveying line (1) and the second conveying line (2) are arranged in parallel, and the transverse moving transfer conveying line (3) is respectively arranged perpendicular to the first conveying line (1) and the second conveying line (2).
10. The full-automatic production line for gypsum molding lines of claim 9, wherein the traverse transfer conveying line (3) comprises a traverse conveyor (301), the traverse conveyor (301) is a plurality of groups of belt conveyors connected with a lifting mechanism (302), and two ends of each belt conveyor are respectively butted with the ends of a first conveyor (101) of the first conveying line (1) and a second conveyor (201) of the second conveying line (2).
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| CN201822103542.8U CN209775069U (en) | 2018-12-14 | 2018-12-14 | gypsum moulding full automatization production line |
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| CN201822103542.8U CN209775069U (en) | 2018-12-14 | 2018-12-14 | gypsum moulding full automatization production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109397513A (en) * | 2018-12-14 | 2019-03-01 | 湖南星索尔机器人有限公司 | Plaster decoration line full-automation production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109397513A (en) * | 2018-12-14 | 2019-03-01 | 湖南星索尔机器人有限公司 | Plaster decoration line full-automation production line |
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