CN100381643C - Long slope vibratory slipform shaping mill - Google Patents
Long slope vibratory slipform shaping mill Download PDFInfo
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- CN100381643C CN100381643C CNB2005100453943A CN200510045394A CN100381643C CN 100381643 C CN100381643 C CN 100381643C CN B2005100453943 A CNB2005100453943 A CN B2005100453943A CN 200510045394 A CN200510045394 A CN 200510045394A CN 100381643 C CN100381643 C CN 100381643C
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- feed bin
- cloth
- long slope
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Abstract
The present invention relates to a long slope vibration sliding formwork forming machine which belongs to the field of water conservancy machines. The present invention has the technical scheme that the machine comprises a power source, a control device and a distributing device with a travel mechanism, and the upper part of the distributing device is provided with a charging device. The present invention is characterized in that the distributing device comprises a machine frame which is corresponding to a slope, a distributing conveying belt is arranged on the machine frame, and a movable distributing trolley is arranged on the distributing conveying belt. One side of the distributing conveying belt is provided with a storage bin, an electrical immersion vibrator is arranged in the storage bin, a hopper is arranged on the distributing trolley, and a feed outlet of the hopper is corresponding to one side storage bin of the distributing conveying belt. The present invention has the advantages of simple structure, easy maintenance, light weight, low cost, simple operation control, low running cost and high device reliability, and the present invention can accomplish concrete distribution, feeding, vibrating, syrup purifying and molding lining of canal bed slope angles, canal slops and canal shoulders at one time. The present invention can greatly improve engineering construction speed and reduce engineering cost, the concrete cast by the present invention has the advantages of high and uniform density, smooth sloping surface, good purifying syrup effect and no aggregate exposure.
Description
Technical field
The present invention relates to a kind of channel mechanization lining device, relate in particular to a kind of long slope vibratory slipform shaping mill.
Background technology
Channel mechanization lining cutting technology develops the history of existing decades abroad.At present, the manufacturer of large channel lining device mainly contains Italian Ma Sensa (MASSENZA) company in the world, mark (GOMACO) company, U.S. G﹠amp collude in the U.S.; Z company, U.S.'s clarke. Wei Tegen (WIRTGEN) company of this (RACHOHASSON) company of the Chinese and Germany etc.It is power that their product mostly adopts oil-burning machine, integrates machine, liquid, automation.The deficiency of its existence is; Structure is complexity, later maintenance and maintenance difficulty, Heavy Weight, cost height very.
Summary of the invention
Technical assignment of the present invention is at the existing in prior technology deficiency, and provide a kind of simple in structure, maintenance and repair is easy, in light weight, the cost cost is low, operation control is simple, operating cost is low, the equipment dependability height, can once finish canal base slope angle, the concrete distributing of Qu Po and canal shoulder, defeated material, vibrate, carry slurry, the technical scheme of the long slope vibratory slipform shaping mill of moulding lining cutting, this scheme can improve engineering construction speed greatly, reduce engineering cost, use the concrete density height and the homogeneous of the present invention's cast, slope leveling, it is effective to carry slurry, and no aggregate exposes.
The present invention realizes by following technical measures: it comprises power source, control device, the distribution device that has walking mechanism, top at distribution device is provided with feeding device, it is characterized in that: distribution device comprises and the corresponding frame in slope, the cloth conveyer belt is installed on frame, the cloth conveyer belt is provided with movably cloth trolley, side at the cloth conveyer belt is provided with feed bin, be provided with motor in head vibrator in the feed bin, on the cloth trolley hopper is arranged, the discharging opening of hopper is corresponding with the feed bin of a side of cloth conveyer belt, at the opposite side that is positioned at feed bin sliding template on the frame of being fixed on is arranged.The cloth trolley can scrape the slip on the cloth conveyer belt in the feed bin by funnel in running, operation that can be by control cloth trolley and stopping to realize cloth evenly, the installation of cloth conveyer belt and drive unit can adopt prior art.At back moving frame that the feed bin cloth is finished, sliding template can be wipeed material off, finishes the cloth process.
Above-mentioned feeding device specifically can adopt following structures, and the side in frame is provided with the feeder support at least, and the feeder support is provided with feeding conveyer belt.Can realize mechanical material loading by above-mentioned structure, but labor savings.Feeding device can respectively have a cover in the both sides of frame, also can use separately, and below the discharge end of feeding conveyer belt, the top of frame can be provided with hopper, and the discharging opening of hopper prevents that blanking from disperseing to flash above the cloth conveyer belt.
More even for cloth, the concrete structure of feed bin can be designed as plural small feed bin and is arranged in order composition, is provided with motor in head vibrator in each small feed bin.By moving with dwell time of control dolly each small feed bin is arranged into the amount that needs from top to bottom, motor in head vibrator can adopt the dither rod, and its function is that slip is closely knit.
Distribution device also comprises the opposite side that is positioned at feed bin and is fixed on sliding template on the frame that at back moving frame that the feed bin cloth is finished, sliding template can be wipeed material off, finish the cloth process.
Being connected specifically can adopt in the upper end of frame of feeding device and frame support is equipped with support, fixedlys connected with frame in the lower end of support, and the upper end of support is connected with the upper end of stock shelf, in the lower end of stock shelf walking mechanism is arranged.
Concrete thickness of laying in order to regulate and the slope that adapts to different sloping ratios can be provided with lifting gear in the top and bottom of frame.Lifting gear specifically can adopt the outer end of the piston rod of hydraulic cylinder to be connected with walking mechanism on the frame, and hydraulic cylinder body is connected with frame.
Cloth trolley among the present invention is connected with hoist engine by wire rope, the control device that hoist engine is arranged, this hoist engine adopts frequency conversion, braking, cycloid or star-wheel deceleration device, all rotating part coaxial arrangement, the moving and stop of startup by the control hoist engine and braking control cloth trolley.
The top of distribution device is provided with automatic control system, automatic control system comprises the switch board platform legs that the lower end is connected with frame, the upper end is provided with the switch board platform, on the switch board platform automatic control cabinet is arranged, around automatic control cabinet, be provided with guardrail, the cat ladder that is connected with the switch board platform is arranged, above automatic control system, be provided with rain cover.Climb up the switch board platform by the cat ladder operating personnel like this and operate and get final product, simple to operation, can observe the whole process of cloth, and then effectively control.
Described frame specifically can adopt following structures, it comprises underframe, central frame and upper frame, underframe is connected with central frame by angle framework under removable, central frame is connected with upper frame by the removable angle framework of going up, can adapt with the slope of the different length of grade gradients with following angle framework by replacing with the angle framework, also can be used for the plane lining cutting by changing the assembling mode.
Description of drawings
Fig. 1 is the structural representation of the specific embodiment of the invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the A-A view among Fig. 1.
Fig. 4 is the I-I view among Fig. 1.
Fig. 5 is the structural representation of the cloth trolley in the specific embodiment of the invention.
Fig. 6 is the left view of Fig. 5.
Fig. 7 is the vertical view of Fig. 6.
Fig. 8 is the walking mechanism schematic diagram enlarged drawing of the distribution device in the specific embodiment of the invention.
Among the figure, 1. spiral tensioning device, 2. cylinder, 3. cloth conveyer belt, 4. the concave arc middle frame 5. descends belt hold roller, 6. flap roller, 7. flute profile carrying roller, 8. flat shape snub pulley, 9. supporting leg, 10. middle frame, 11. frame, 12. junction plates, 13. cloth trolleys, 14. the switch board platform legs, 15. switch board platforms, 16. automatic control systems, 17. the screening rain cover, 18. guardrails, 19. cat ladders, 20. fixed pulley, 21. carrying rollers, 22. flat shape bracket, 23. support, 24. convex arcs, 25. cylinders, 26. increase surface roller, 27. hydraulic lifts, 28. road wheels, 29. guide rail, 30. reductors, 31. carrying rollers, 32. cloth conveyer belt bracing or strutting arrangement, 33. feed bins, 34. high frequency tamping rods, 35. the sliding template adjusting device, 36. underframes, 37. times angle frameworks, 38. central frame, angle framework on 39., 40. upper frames, 41. stock shelf, 42. feeders, one support, 43. wire rope fixed axis, 44. feeder two supports, 45. stock shelfs, 46. running gears, 47. feeder two conveyer belts, 48. motors, 49. hoppers, 50. drive sprocket, 51. scraper plates, 52. fixed pulleys, 53. track, 54. side shields, 55. base plates, 56. sliding template, 57. hoist engines, 58. hydraulic cylinders, 59. piston rod, 60. hoppers, 61. driving-chains.
The specific embodiment
For clearly demonstrating the technical characterstic of this programme,, and, this programme is set forth in conjunction with its accompanying drawing below by a specific embodiment.
The present invention is a kind of long slope vibratory slipform shaping mill, it comprises the distribution device that has walking mechanism as Fig. 1, Fig. 2, Fig. 4, distribution device comprises and the corresponding frame 11 in slope, cloth conveyer belt 3 is installed on frame 11, cloth conveyer belt 3 is provided with movably cloth trolley 13, cloth trolley 13 is connected with hoist engine 57 by wire rope, the control device that hoist engine 57 is arranged, this hoist engine specifically can adopt frequency conversion, braking, cycloid or star-wheel deceleration device, all rotating part coaxial arrangement, its assembling mode is a routine techniques.Side at cloth conveyer belt 3 is provided with feed bin 33, be provided with motor in head vibrator 34 in the feed bin 33, hopper 49 is arranged on the cloth trolley 13, and the discharging opening of hopper 49 is corresponding with the feed bin 33 of a side of cloth conveyer belt 3, is separately installed with walking mechanism and elevating mechanism in the top and bottom of frame 11.Frame 11 comprises underframe 36, central frame 38 and upper frame 40, and underframe 36 is connected with central frame 38 by removable angle framework 37 down, and central frame 38 is connected with upper frame 40 by the removable angle framework 39 of going up.Described feed bin 33 is to be rearranged by a plurality of small feed bins, or by dividing plate it is partitioned into a plurality of small feed bins with installing in the big material bin 33, the high frequency tamping rod 34 of bending shape all can be installed in each small feed bin, like this can be one by one with the degree of each small feed bin filler to needs, the cloth that makes is closely knit evenly and easily to be controlled, can also be provided with the size meter in the feed bin 33 in addition, be convenient to check the amount of institute's extender paste, be convenient to control.Distribution device also comprises the opposite side that is positioned at feed bin 33 and is fixed on sliding template 56 on the frame 11, the width of sliding template 56 specifically can adopt 860 millimeters and be provided be provided with sliding template 56 adjusting devices 35 feed bin 11 clothes are finished the back moving frame 11, sliding template 56 can be wipeed slip off, finishes the cloth process.
As shown in Figure 2, both sides in the upper end of frame 11 are provided with feeder one and feeder two, the upper end of feeder one and feeder two is separately installed with feeder one support 42 and feeder two supports 44, the lower end of support 42,44 is connected with the upper end of frame 11, hopper 60 is arranged between two feeders, the inlet of hopper 60 is corresponding with the upper end of feeder, and the upper end of the cloth conveyer belt 3 on the outlet of hopper 60 and the frame 11 is corresponding.Two feeders all adopt the material-uploading style of conveyer belt type, it comprises stock shelf 41,45, the two ends of material loading frame 41,45 are provided with cylinder, one of them is dynamic driving check mechanism for power drum, adopt known technology, the feeding conveyer belt 47 of wound drum is arranged, be provided with running gear 46 in the lower end of stock shelf 41,45, running gear 46 specifically can adopt the dolly of single wheel, and the single wheel of dolly can cooperate with guide rail 29.
As shown in Figure 8, the lower end of distribution device is provided with walking mechanism and lifting gear, running gear adopts the walking dolly of electronic single two-wheel, motor 48 is installed on car body, motor 48 and reductor 30 direct connections, be fixed with sprocket wheel 50 on the output shaft of reductor 30, driving-chain 61 by closure connects link with the front and back road wheel 28 of walking dolly, thereby driving walking dolly moves, on the road surface, be equipped with the guide rail 29 that cooperates with road wheel 28, this guide rail 29 can be identical with the guide rail of the single wheel walking of the running gear 46 of the lower end of feeding device, can simplify the internal structure of an organization.Be fixedly connected with hydraulic lift on the car body of walking dolly, be specifically as follows the outer end of hydraulic cylinder piston rod 59 and be connected with walking mechanism on the frame 11, hydraulic cylinder body 58 is connected with frame 11 by the support arm that is fixed on frame 11 sides.
As Fig. 5, Fig. 6, shown in Figure 7, cloth trolley 13 comprises double four wheels, track 53 spacing the moving that wheel can constitute at the channel-section steel on frame 11 both sides, side at cloth trolley 13 has hopper 49, the discharging opening of hopper 49 is corresponding with the feed bin 33 of frame 11 1 sides, cloth trolley 13 comprises base plate 55, side shield 54 of fixedlying connected and scraper plate 51 with base plate 55, slip when dolly 13 stops on the cloth conveyer belt 3 is along with 3 operations of cloth conveyer belt, side shield 54 and scraper plate 51 stop slip when running into cloth trolley 13, make it fall into feed bin 33, when the slip in the feed bin 33 is satisfied the demand, allow the cloth trolley slide to the position of next small feed bin correspondence for 13 times along hopper 49.
As shown in Figure 1, distribution device comprises and the corresponding frame 11 in slope, cloth conveyer belt 3 is installed on frame 11, the cloth conveyer belt 3 that cylinder 2,25, wound drum 2,25 are arranged in the top and bottom of frame 11, be provided with spiral tensioning apparatus 1 in the lower end of frame 11, at frame 11 two ends carrying roller 21,31 is installed, holder support and tensioning cloth conveyer belt 3, concave arc middle frame 4 holder support cloth conveyer belts 3.Flap roller 6 peaceful shape carrying rollers 8 are arranged, and flap roller 6 is positioned at the both sides of flat shape carrying roller 8, and holder support is gone up belt and made that its both sides are little sticks up, and prevents that slip is from the both sides landing.Also be provided with flute profile carrying roller 7 on the frame 11, flute profile carrying roller 7 supports goes up belt.
The power that vibrates, carries the cloth part wherein adopts electricity to drive, and hydraulic drive is adopted in walking, lifting.Can fully reduce the volume and weight of equipment like this, use more flexible, on frame 11, the top of distribution device is provided with automatic control system, and automatic control system comprises the switch board platform legs 14 that the lower end is connected with frame 11, and the upper end is provided with switch board platform 15, automatic control cabinet 16 is arranged on the switch board platform 15, around automatic control cabinet 16, be provided with guardrail 18, the cat ladder 19 that is connected with switch board platform 15 is arranged, above automatic control system, be provided with rain cover 17.Realize that by the control button on the operation switch board operation is simple and reliable to whole basic controlling.
Except that the above technical characterictic, other are all known technology in the prior art field.
Claims (9)
1. long slope vibratory slipform shaping mill, it comprises power source, control device, the distribution device that has walking mechanism, top at distribution device is provided with feeding device, it is characterized in that: distribution device comprises and the corresponding frame in slope [11], cloth conveyer belt [3] is installed on frame [11], cloth conveyer belt [3] is provided with movably cloth trolley [13], side at cloth conveyer belt [3] is provided with feed bin [33], be provided with electronic vibrating spear [34] in the feed bin [33], hopper [49] is arranged on the cloth trolley [13], the discharging opening of hopper [49] is corresponding with the feed bin [33] of a side of cloth conveyer belt [3], at the opposite side that is positioned at feed bin [33] sliding template [56] on frame of being fixed on [11] is arranged.
2. long slope vibratory slipform shaping mill according to claim 1 is characterized in that: described feeding device comprises at least the stock shelf [41/45] that the side in frame [11] is provided with, and stock shelf [41/45] is provided with feeding conveyer belt [47].
3. long slope vibratory slipform shaping mill according to claim 1 and 2 is characterized in that: described feed bin [33] is arranged in order composition for plural small feed bin, is provided with motor in head vibrator in each small feed bin.
4. long slope vibratory slipform shaping mill according to claim 1 and 2, it is characterized in that: the upper end of described frame [11] is equipped with support [23], fixedly connected with frame [11] in the lower end of support [23], the upper end of support [23] is connected with the upper end of stock shelf [41/45], in the lower end of stock shelf [41/45] walking mechanism is arranged.
5. long slope vibratory slipform shaping mill according to claim 1 and 2 is characterized in that: the top and bottom of described frame [11] are provided with lifting gear.
6. long slope vibratory slipform shaping mill according to claim 1 and 2, it is characterized in that: described cloth trolley [13] is connected with hoist engine [57] by wire rope, the control device that hoist engine [57] are arranged, this hoist engine adopts frequency conversion, braking, cycloid or star-wheel deceleration device, all rotating part coaxial arrangement.
7. long slope vibratory slipform shaping mill according to claim 5 is characterized in that: described lifting gear is that the outer end of the piston rod [59] of hydraulic cylinder is connected with walking mechanism on the frame [11], and hydraulic cylinder [58] is connected with frame [11].
8. long slope vibratory slipform shaping mill according to claim 1 and 2, it is characterized in that: the top of described distribution device is provided with automatic control system, automatic control system comprises the switch board platform legs [14] that the lower end is connected with frame [11], the upper end is provided with switch board platform [15], automatic control cabinet [16] is arranged on the switch board platform [15], around automatic control cabinet [16], be provided with guardrail [18], the cat ladder [19] that is connected with switch board platform [15] is arranged, above automatic control system, be provided with rain cover [17].
9. long slope vibratory slipform shaping mill according to claim 1 and 2, it is characterized in that: described frame [11] comprises underframe [36], central frame [38] and upper frame [40], underframe [36] is connected with central frame [38] by removable angle framework [37] down, and central frame [38] is connected with upper frame [40] by the removable angle framework [39] of going up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100453943A CN100381643C (en) | 2005-12-21 | 2005-12-21 | Long slope vibratory slipform shaping mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100453943A CN100381643C (en) | 2005-12-21 | 2005-12-21 | Long slope vibratory slipform shaping mill |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1789565A CN1789565A (en) | 2006-06-21 |
| CN100381643C true CN100381643C (en) | 2008-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100453943A Expired - Fee Related CN100381643C (en) | 2005-12-21 | 2005-12-21 | Long slope vibratory slipform shaping mill |
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| CN (1) | CN100381643C (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102108693A (en) * | 2011-02-22 | 2011-06-29 | 韩其华 | Full-section multi-functional channel concrete lining machine |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101413258B (en) * | 2007-10-18 | 2011-02-02 | 北京中成兴达建筑工程有限公司 | Concrete lining machine |
| CN102979114B (en) * | 2012-09-17 | 2016-02-03 | 李广辉 | Only chain excavates and promotes translation bulk material series mechanical |
| CN103074871B (en) * | 2013-01-30 | 2014-12-24 | 河海大学 | Arc-shaped slope concrete sliding and lifting template |
| CN103628450A (en) * | 2013-12-07 | 2014-03-12 | 安徽水利开发股份有限公司 | Distributing device for lining machine |
| CN103770208B (en) * | 2013-12-30 | 2016-08-24 | 郑州登电科诚新材料有限公司 | Tunnel cave powder distribution device |
| CN106192622A (en) * | 2016-08-31 | 2016-12-07 | 中铁四局集团第二工程有限公司 | Railway concrete curb slip form paver |
| CN111962513B (en) * | 2020-07-23 | 2022-02-22 | 北京碧鑫水务有限公司 | Curing means of river course side slope concrete |
| CN113417290B (en) * | 2021-06-03 | 2023-05-16 | 中国水利水电第十二工程局有限公司 | Steep-inclination high-slope core wall cover plate concrete conveying device and warehousing method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005038140A1 (en) * | 2003-10-15 | 2005-04-28 | Wieberneit, Christian | Slip form paver for producing surfacings |
| CN2732902Y (en) * | 2004-11-05 | 2005-10-12 | 韩其华 | Electric slipform concrete lining machine |
| CN2828140Y (en) * | 2005-12-21 | 2006-10-18 | 韩其华 | Long slope vibration sliding formwork forming machine |
-
2005
- 2005-12-21 CN CNB2005100453943A patent/CN100381643C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005038140A1 (en) * | 2003-10-15 | 2005-04-28 | Wieberneit, Christian | Slip form paver for producing surfacings |
| CN2732902Y (en) * | 2004-11-05 | 2005-10-12 | 韩其华 | Electric slipform concrete lining machine |
| CN2828140Y (en) * | 2005-12-21 | 2006-10-18 | 韩其华 | Long slope vibration sliding formwork forming machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102108693A (en) * | 2011-02-22 | 2011-06-29 | 韩其华 | Full-section multi-functional channel concrete lining machine |
| CN102108693B (en) * | 2011-02-22 | 2013-09-11 | 韩其华 | Full-section multi-functional channel concrete lining machine |
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| CN1789565A (en) | 2006-06-21 |
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Granted publication date: 20080416 Termination date: 20131221 |