CN106335129B - Automatic production system of leaking boards for livestock breeding - Google Patents

Abstract

The invention relates to an automatic production system of a leaking plate for livestock breeding, which comprises a stirring and proportioning machine, wherein a belt conveying mechanism is arranged at the outlet of the stirring and proportioning machine, a material distributing mechanism is arranged at the outlet of the belt conveying mechanism, a vibrating mechanism is arranged below the material distributing mechanism, a mold and a conveying guide rail are arranged in the vibrating mechanism, a surface rubbing mechanism is arranged above the middle part of the conveying guide rail, a support plate lifting mechanism and a stacking mechanism are arranged at the outlet of the conveying guide rail, a ground rail conveying mechanism is arranged at the bottom of the stacking mechanism, and a mold lifting mechanism is arranged at the outlet end of the ground rail conveying mechanism. This leak seam board automated production system for livestock-raising can improve product quality, guarantee the uniformity of product size.

Description

Automatic production system of slatted slats for animal husbandry

technical field

The invention belongs to the technical field of special equipment for building materials, and in particular relates to an automatic production system for slatted slats for animal husbandry.

Background technique

At present, in order to improve the breeding quality, improve the breeding environment, and reduce the occurrence of diseases, modern animal husbandry has higher and higher requirements for breeding houses, and the scale of modern animal husbandry enterprises is constantly expanding. Therefore, the demand and quality requirements for leaking manure boards are also constantly increasing. At present, there are the following shortcomings in the production of manure leakage boards for domestic livestock and animal husbandry: 1. The quality consistency of the products produced by manual operation is not good, and the size deviation is large, which affects the construction; 2. The output of the product is three people per machine. The output of the cooperative class is less than 100 yuan, and the operators are labor-intensive and the technical level of the workers is low; 3. The material waste is large and the scrap rate is high; 4. The labor is large and the labor cost is high; 5. The service life of the finished product is short.

In the process of market development and research, the inventor found that the production of manure leakage boards used by large-scale modern livestock breeding enterprises currently all have the above problems. Insufficient production and supply has become a bottleneck restricting the development of animal husbandry enterprises.

SUMMARY OF THE INVENTION

In order to overcome the technical problems existing in the prior art, the present invention provides an automatic production system for slatted panels for animal husbandry, which can improve product quality and ensure the uniformity of product dimensions.

An automatic production system for slatted slats for animal husbandry, comprising a mixing and batching machine, a belt conveying mechanism is arranged at the outlet of the mixing and batching machine, a distributing mechanism is arranged at the outlet of the belt conveying mechanism, and a vibration mechanism is arranged below the distributing mechanism, The vibration mechanism is provided with a mold and a conveying guide rail, a surface rubbing mechanism is arranged above the middle of the conveying guide rail, a pallet lifting mechanism and a palletizing mechanism are arranged at the exit of the conveying guide rail, and a ground rail conveying mechanism is arranged at the bottom of the palletizing mechanism. The outlet end of the ground rail conveying mechanism is provided with a mold lifting mechanism.

By setting the distributing mechanism and the mold, the distributing mechanism can realize the distribution into the mold, the accuracy of the distribution is high, the distribution is uniform, and the surface of the material in the mold is smoothed by setting the rubbing mechanism to ensure that the product is away from the material in the mold. flatness. Thereby, the quality of the product is improved and the uniformity of the size of the product is guaranteed.

In addition, the equipment can more efficiently improve production efficiency, shorten product molding time, reduce labor intensity of workers, and improve product quality. The finished product has a service life of 30 years.

The preferred technical solution is additionally characterized in that: the distribution mechanism includes a frame, a silo frame, a storage bin, a distribution device, a first motor and a second motor;

The frame is arranged above the mold, and the upper end of the frame is provided with a first slideway, and the silo frame can slide along the first slideway under the drive of the first motor;

The distribution device includes a distribution bin and at least one distribution shaft. The distribution bin is an open box body. Both ends of the distribution shaft protrude from the side wall of the distribution bin and are rotatably connected to the side wall of the fabric bin. There are several bumps, and the second motor is connected with each cloth shaft;

Both the storage bin and the distribution device are fixed on the bin frame, and the discharge port of the storage bin is opposite to the opening of the distribution bin.

By setting the distribution shaft, the agglomeration in the storage bin can be broken, the size of the material spread into the mold can be reduced as much as possible, and the uniformity of the distribution can be improved. Moreover, the two ends are provided with feeding devices, which can close the bottom of the storage bin and avoid the loss of materials.

The preferred technical solution is characterized in that: the noodle-rubbing mechanism includes a noodle-rubbing frame and a noodle-rubbing device, the noodle-rubbing frame is provided with a noodle-rubbing lifting device, and the noodle-rubbing device is arranged on the noodle-rubbing lifting device through a noodle-rubbing walking device;

The rubbing device includes an end bracket, an eccentric shaft, a first drive system and a rubbing plate;

the first drive system is fixedly arranged on the end bracket;

One end of the eccentric shaft is fixedly connected with the power output end of the first drive system, and the other end is relatively fixed with the rubbing plate.

The preferred technical solution has an additional feature that: the distribution mechanism includes a distribution frame and a storage bin, the storage bin is arranged on the fabric frame through the bin walking device, the bottom of the storage bin is connected with a fabric bin, and the fabric bin is provided with a fabric A shaft, and a feeding device is provided at the end of the active area of the storage bin on the cloth frame.

The preferred technical solution is additionally characterized in that: the noodle-rubbing mechanism includes a noodle-rubbing frame and a noodle-rubbing device, the noodle-rubbing frame is provided with a noodle-rubbing lifting device, and the noodle-rubbing device is arranged on the noodle-rubbing lifting device through a noodle-rubbing walking device.

By arranging the above-mentioned noodle-rubbing mechanism, not only can the material in the mold be leveled in the running direction of the noodle-rubbing walking device, but also can be rubbed in the direction perpendicular to the noodle-rubbing walking device through the noodle-rubbing action of the noodle-rubbing device. The material in the mold is flattened to ensure that the upper surface of the material in the mold is as level as possible.

The preferred technical solution is additionally characterized in that: the stacking mechanism includes a stacking frame, the stacking frame is arranged on a fixed track through a stacking walking device, a stacking lifting device is arranged on the stacking frame, and a stacking lifting device is arranged on the stacking lifting device. The stacking turning device includes a turning arm driven by a turning motor, and a mold clamping device is arranged on the turning arm. The clamping pendulum rod can swing in a plane parallel to a pair of supporting columns and the connecting line of the supporting columns.

By arranging the support column and the clamping pendulum on the flip arm, the pallet and the mold can be clamped together, so that the mold and the material can be flipped together, thereby facilitating the secondary utilization of the mold. Moreover, the stacking lifting device is provided, which can increase the turning height of the stacking turning device, thereby facilitating turning of wider pallets and molds.

The preferred technical solution is characterized in that: the vibration mechanism further comprises a vibration frame, the vibration frame is provided with a conveying guide rail and a traction mechanism, the traction mechanism is arranged on the vibration frame, the traction mechanism and the mold are detachably connected, and the vibration machine A vibrating table is installed on the frame, and a vibrating lifting device is also installed on both sides of the conveying guide rail.

By arranging the conveying guide rail in the vibrating mechanism, the conversion of the mold and the material in multiple stations can be realized, and the vibrating table can be set up to break the agglomeration of the material in time during the distribution process, thus ensuring the release of the material during the distribution process. The overall volume of the material, thus ensuring that the material can fill the space in the mold evenly and fully.

The preferred technical solution is additionally characterized in that: the pallet lifting mechanism includes a pallet lifting main frame, a pallet lifting walking frame is arranged on the pallet lifting main frame, a pallet lifting device is arranged on the pallet lifting walking frame, and the pallet lifting A locking plate device is installed on the lifting mechanism 5, and the locking plate device is detachably connected with a supporting plate.

By setting the pallet lifting mechanism, the pallet can be added to the mold filled with the material while the material is poured into the mold. This facilitates the co-rotation of the material, the mold, and the pallet, and can prevent the material from being spilled and damaged during the overturning process. Conducive to stacking materials and pallets to improve storage efficiency.

A further preferred technical solution is characterized in that: the belt conveying mechanism includes a hopper, the discharge port of the hopper is provided with a belt, the belt is tensioned by the driving roller, the driving roller is drivingly connected with the driver assembly, and the belt is installed on the belt conveyor. Idler support on the stand.

By setting the belt conveying mechanism, the outlet height of the mixing batching machine can be effectively reduced, thereby reducing the height of the mating batching machine, reducing the steel consumption in the production system and saving resources.

The preferred technical solution is additionally characterized in that: the ground rail conveying mechanism includes a ground rail drive motor, the ground rail drive motor is connected with the ground rail drive shaft through the ground rail drive transmission mechanism, and the ground rail drive shaft is rotatably mounted on the conveying rail frame, and the ground rail The rail drive shaft is connected with the ground rail conveying chain through the ground rail driving sprocket, the ground rail conveying chain can run on the conveying guide rail frame, and the ground rail conveying chain is also connected with the ground rail passive sprocket.

By setting the ground rail conveying mechanism, the used mold can be re-transported to the mold lifting mechanism, which facilitates the realization of continuous slatted plate production. Moreover, the use of ground rail transportation will not interfere with the transportation of molds, materials, and pallets, and can be completed synchronously with the transportation of the above three, which improves production efficiency.

The preferred technical solution is additionally characterized in that: the mold lifting mechanism includes a mold lifting motor, and the mold lifting motor is connected to the mold lifting drive shaft through the mold lifting reducer. The wheel engages with the mold lifting chain, and the mold lifting chain is also equipped with a mold lifting bracket assembly. The mold lifting bracket assembly includes a lifting bracket frame and a lifting passive sprocket set on the top of the lifting bracket frame. The lifting bracket frame is on both sides. A lifting bracket roller is arranged on the side, the lifting bracket roller is connected with the lifting track by rolling friction, and a lifting bracket is arranged on one side of the lifting bracket frame.

The lifting track is arranged on the main frame of the mold lifting mechanism, and the main frame of the mold lifting mechanism is also equipped with an atomizing shield lifting motor. The atomizing shield lifting motor is connected to the atomizing shield lifting shaft through the atomizing shield lifting reducer , The atomizing shield lifting shaft is connected with the atomizing shield lifting chain through the atomizing shield lifting sprocket, and the atomizing shield lifting chain is installed with the atomizing shield.

By arranging an atomizing device in the mold lifting mechanism, a mold release agent can be sprayed on the cavity of the mold to be used, which facilitates the separation of the mold from the cement material and avoids damage to the molded cement model during the mold release process.

Description of drawings

FIG. 1 is a disassembled schematic diagram of the automatic production system of the slatted slats for animal husbandry in Example 1. FIG.

Fig. 2 is the structural representation of the cloth mechanism in embodiment 1;

3 is a schematic structural diagram of one side of the frameless distribution mechanism in Embodiment 1;

4 is a schematic structural diagram of the other side of the frameless distributing mechanism in Embodiment 1;

FIG. 5 is a schematic structural diagram of the distributing device in Example 1. FIG.

Fig. 6 is the three-dimensional structure schematic diagram of the noodle-rubbing mechanism in embodiment 1;

7 is a cross-sectional view of the rubbing mechanism in Embodiment 1;

8 is a schematic three-dimensional structure diagram of the noodle-rubbing lifting device in Embodiment 1;

Fig. 9 is the left side view of the noodle-rubbing device in embodiment 1;

10 is a perspective view of the noodle-rubbing device in Example 1. FIG.

11 is a schematic structural diagram of the pallet lifting mechanism in Embodiment 1;

12 is a schematic structural diagram of the palletizing mechanism in Embodiment 1;

13 is a schematic structural diagram of the vibration mechanism in Embodiment 1;

14 is a schematic structural diagram of the ground rail conveying mechanism in Embodiment 1;

15 is a schematic structural diagram of the mold lifting mechanism in Example 1;

FIG. 16 is a schematic structural diagram of the lift bracket frame in Embodiment 1. FIG.

Detailed ways

In order to further understand the content of the invention, features and effects of the present invention, the following examples are exemplified and described in detail as follows:

Example 1:

In the figure, the meanings of each reference sign are as follows: 1, mixing and batching machine; 2, belt conveying mechanism; 21, belt; 22, driving drum; 23, drive assembly; 24, belt conveying bracket; 3, cloth mechanism; 4. Noodle rubbing mechanism; 5. Pallet lifting mechanism; 51. Lifting main frame; 52. Pallet lifting and walking frame; 53. Pallet lifting device; 54. Locking plate device; 56. Pallet; 6. Palletizing mechanism ;61, stacking frame; 62, stacking walking device; 63, stacking lifting device; 64, stacking turning device; 65, turning arm; 66, supporting column; 67, clamping pendulum; 68, fixed track; 7, control cabinet; 8, vibration mechanism; 81, vibration table; 82, vibration frame; 83, conveying guide rail; 84, vibration lifting device; 85, traction mechanism; 86, mould; 9, ground rail conveying mechanism; 91, Ground rail drive motor; 92, ground rail transmission mechanism; 93, ground rail drive shaft; 94, conveying guide rail frame; 95, ground rail active sprocket; 96, ground rail conveying chain; 97, ground rail passive sprocket; 10, Mould lifting mechanism; 1001, Mould lifting motor; 1002, Mould lifting reducer; 1003, Mould lifting drive shaft; 1004, Mould lifting sprocket; 1005, Mould lifting chain; 1006, Mould lifting bracket assembly; 1007, Lifting bracket Frame; 1008, Lifting passive sprocket; 1009, Lifting bracket roller; 1010, Lifting pallet; 1011, Main frame of mold lifting mechanism; 1012, Atomizing shield lifting motor; 1013, Atomizing shield lifting reducer; 1014 , Atomization shield lifting shaft; 1015, Atomization shield lifting sprocket; 1017, Atomization shield; 1018, Atomization lifting guide column; 1019, Lifting track.

An automatic production system for slatted slats for animal husbandry, comprising a mixing and batching machine 1, a belt conveying mechanism 2 is arranged at the outlet of the mixing and batching machine 1, a distributing mechanism 31 is arranged at the outlet of the belt conveying mechanism 2, and the distributing mechanism 31 A vibration mechanism 8 is arranged below, a mold 86 and a conveying guide rail 83 are arranged in the vibration mechanism 8, a noodle rubbing mechanism 4 is arranged above the middle of the conveying guide rail 83, and a pallet lifting mechanism 5 and a stacking mechanism are arranged at the exit of the conveying guide rail 83. Mechanism 6, the bottom of the stacking mechanism 6 is provided with a ground rail conveying mechanism 9, and the outlet end of the ground rail conveying mechanism 9 is provided with a mold 86 lifting mechanism 10.

By setting the distributing mechanism 31 and the mold 86, the distributing mechanism 31 can realize the distribution of the material into the mold 86, the precision of the distribution is high, the distribution is uniform, and the surface of the material in the mold 86 is smoothed by the setting of the rubbing mechanism 4, ensuring the product The flatness of the material away from the mold 86. Thereby improving product quality and ensuring product uniformity.

In addition, the equipment can more efficiently improve production efficiency, shorten product molding time, reduce labor intensity of workers, and improve product quality. The finished product has a service life of 30 years.

Preferably, the distributing mechanism 3 includes a frame 100 , a silo rack 200 , a silo 300 , a distributing device 400 , a first motor 500 and a second motor 600 . The frame 100 is arranged above the mold, and the upper end of the frame 100 is provided with a first slideway 110, and the silo frame 200 can slide along the first slideway 110 under the drive of the first motor 500; the distribution device 400 includes a distribution bin 410 and at least one distribution shaft 420. The distribution bin 410 is an open box body. Both ends of the distribution shaft 420 protrude from the side wall of the distribution bin 410 and are rotatably connected to the side wall of the distribution bin 410. The outer side of each distribution shaft 420 The wall is provided with a number of bumps 421, and the second motor 600 is connected with the distribution shafts 420 in a driving manner; the storage bin 300 and the distribution device 400 are both fixed on the bin frame 200, and the discharge port of the storage bin 300 is connected to the distribution bin 410. relative exposure.

Before the distributing mechanism works, the mold is placed under the distributing mechanism, the silo frame 200 is located at one end of the frame 100, the first motor 500 and the second motor 600 are activated, and the first motor 500 drives the silo frame 200 from the frame. The first end of the 100 slides along the first slideway 110 to the second end, and at the same time, the storage bin 300 is filled with concrete in an appropriate proportion, and the concrete falls into the distribution of the distribution device 400 from the outlet of the storage bin 300 In the bin 410, since the distribution device 400 is provided with a distribution shaft 420 with a bump 421, the distribution shaft 420 drives the bump 421 to rotate under the driving of the second motor 600. Because the rotating distribution shaft 420 and the bump 421 are in the concrete The interaction can crush larger pieces of concrete and make the concrete evenly fall into the mold below. When the silo rack 200 slides along the first slide 110 to the second end of the rack 100, the first A motor 500 continues to drive the silo rack 200 to slide from the second end of the rack 100 to the first end along the slideway, and then drop the concrete evenly into the mold below. Proceed to the next cloth process. Through the distributing mechanism provided by the present invention, the concrete can be quickly and uniformly distributed in the mold cavity, the quality of the product can be improved, the efficiency can be effectively improved, manpower and material resources are saved, and the economy is good.

The first motor 500 can drive the silo rack 200 to slide along the first slideway 110 of the rack 100 through the transmission structure of the sprocket and chain. The rack 100 is the support and guide structure of the distributing mechanism. The silo rack 200 It can slide stably in the direction of the slide. At the same time, the second motor 600 can also drive the distribution shaft 420 to rotate through the transmission structure of the sprocket chain. The transmission structure of the chain sprocket is simple and accurate. Of course, a transmission structure such as a belt drive can also be used. In addition, in order to make the concrete more evenly distributed after the concrete falls into the cavity of the mold, the mold can also be in a vibrating state during the process of distributing.

In order to be more convenient to operate and further save manpower, the distribution mechanism further includes a distribution controller, which can be a PLC programming controller. The distribution controller is electrically connected to the first motor 500 and the second motor 600 respectively, and can be used for The cloth process is programmed, and the entire cloth process can be controlled only by the cloth controller, which reduces the manual operation steps, and is convenient and economical.

Specifically, it also includes a feeding drum and a third motor 700. The feeding drum is arranged at the discharge port of the storage bin 300. The feeding drum includes a rotating shaft and a shifting rod arranged on the outer side wall of the rotating shaft. The third The motor 700 is connected with the rotating shaft. Due to the function of the rotating shaft and the lever of the feeding drum, the particle size of the concrete falling into the feeding device 400 from the discharge port of the storage bin 300 is smaller and the flow rate is more uniform. , which further makes the concrete fall into the mold cavity evenly and improves the product quality. At the same time, the third motor 700 is electrically connected with the cloth controller, and can be controlled together by the cloth controller, which is convenient for operation.

Specifically, it also includes a saw plate 440 , an L-shaped connecting plate 450 , a first link 460 and a second link 470 . The distribution shaft 420 is driven by one end, one end of which is connected to the second motor 600 in a transmission, the other end is provided with an eccentric wheel 430, the corner of the connecting plate 450 is hinged to the silo frame 200, and one end is hinged to the eccentric through the second connecting rod 470. The edge of the end face of the wheel 430 and the other end are hinged with the sawing board 440 through the first link 460 , and the sawing board 440 extends from the side wall of the material hopper 410 into the inside of the material hopper 410 . When the second motor 600 drives the distribution shaft 420 to rotate, the eccentric wheel 430 also rotates, and the first connecting rod 460 drives the connecting plate 450 to rotate back and forth. At this time, the sawing plate 440 will move back and forth with the connecting plate 450 under the driving of the second connecting rod 470 , and the movement direction is perpendicular to the axial direction of the distribution shaft 420 . The arrangement of the saw blade 440 can effectively prevent the concrete in the mold cavity from sticking with the concrete in the placing bin 410 .

The silo rack 200 slides between the two ends of the first slideway 110. In order to prevent it from sliding out of the slideway or not sliding to the desired position, in this embodiment, both ends of the first slideway 110 are provided with a limit. bit board 120.

When the silo rack 200 slides to the end of the rack 100 and stops, in order to avoid the occurrence of concrete leakage when the silo rack 200 slides to the end of the rack 100 and stops, cloth materials are provided at both ends of the rack 100 For the platform 130 , when the distributing device 400 slides to the end of the frame 100 , the distributing device 400 is located just above the distributing platform 130 . At the same time, the distribution platforms 130 are respectively provided with U-shaped side walls 140 , and the openings of the U-shaped side walls 140 face the other end of the rack 100 . The arrangement of the U-shaped side wall 140 can prevent the concrete above the distribution platform 130 from falling, and at the same time, if an operator is above the platform, the U-shaped side wall 140 can ensure the safety of the operator.

Specifically, a second slideway and an air cylinder are further provided below the distribution platform 130. When the distribution is carried out, the air cylinder is clamped, the second slideway is perpendicular to the first slideway 110, and the air cylinder is used to drive the distribution platform 130 along the The second slide slides. Before use, the air cylinder is clamped, and then the distribution process is performed. After the distribution process is completed, since the outer edge of the distribution bin 410 will push up a small amount of concrete, in order to avoid these concretes being stacked on the distribution platform 130, when the silo rack 200 along the No. When a slideway 110 slides to the top of the cloth platform 130, the air cylinder is released.

Specifically, a third slideway and a fourth motor 800 are also provided, the third slideway is provided at the bottom end of the rack 100, the fourth motor 800 can drive the rack 100 to slide along the third slideway, and the third slideway It is arranged in parallel with the second chute, and after the cloth process is completed, the frame 100 is slid along the third slide to the next position, and then the cloth process is continued.

Specifically, the first slideway 110 is provided with a first slideway, the silo rack 200 is provided with a first roller adapted to the first slideway, and the first roller is located in the first slideway; the second slideway is provided with The second slide rail, the lower end of the distribution platform 130 is provided with a second roller matched with the second slide rail, the second roller is located in the second slide rail, the third slide rail is provided with a third slide rail, the rack 100 The bottom end is provided with a third roller matched with the third slide rail, and the third roller is located in the third slide rail. The sliding connection between the slide rail and the roller can reduce friction during the sliding process and improve the service life. Of course, it is not limited to this design method, and a sliding rod or a chute and a sliding block adapted to the sliding rod and/or chute can also be selected, as long as the silo rack 200 can be moved along the first sliding path 110 For sliding, the cloth platform 130 can slide along the second slideway, and the rack 100 can slide along the third slideway.

Preferably, the noodle-rubbing mechanism 4 includes a noodle-rubbing frame 401 , a noodle-rubbing lifting device 402 and a third driving system 403 . The noodle-rubbing lifting device 402 is slidably assembled on the noodle-rubbing frame 401 ; the third driving system 403 is connected to the noodle-rubbing lifting device 402 and can drive the noodle-rubbing lifting device 402 to move in the height direction of the noodle-rubbing frame 401 .

Specifically, as shown in FIG. 8, the noodle-rubbing lifting device 402 includes: a noodle-rubbing intermediate support 421, a noodle-rubbing second driving system 422, and a noodle-rubbing device 423; the noodle-rubbing device 423 is slidably assembled on the noodle-rubbing intermediate support 421; The noodle-rubbing second driving system 422 is connected with the noodle-rubbing device 423 , and can drive the noodle-rubbing device 423 to move in the length direction of the noodle-rubbing intermediate support 421 .

More specifically, as shown in Figures 9-10, the noodle-rubbing device 423 includes: an end bracket 231, an eccentric shaft 4232, a noodle-rubbing first drive system 4233 and a noodle-rubbing plate 4235; the noodle-rubbing first drive system 4233 is fixedly arranged on the end bracket 231; one end of the eccentric shaft 4232 is fixedly connected to the power output end of the first drive system 4233 for the rubbing surface, and the other end is relatively fixed to the rubbing surface 4235. In order to ensure the resistance to resistance of the rubbing plate 4235, the present invention designs two eccentric shafts 4232; the two eccentric shafts 4232 together drive the rubbing plate 4235 to swing synchronously under the driving of the first driving system 4233.

The process of using the automatic rubbing machine provided by the present invention to rub the slatted plate is as follows:

First, move the noodle-rubbing frame 401 to just above the slats to be kneaded (wheels can be installed at the bottom of the noodle-rubbing frame 401 to facilitate the movement of the noodle-rubbing frame 401 ); then adjust the kneading through the third drive system 403 The height of the noodle lifting device 402; then start the noodle rubbing first drive system 4233 and noodle noodle second driving system 422, wherein the noodle kneading first driving system 4233 drives the eccentric shaft 4232 to rotate, and then drives the noodle kneading board 4235 to swing, and finally the noodle kneading board 4235 swings. 4235 rubs the surface of the slatted slats, and at the same time, the second rubbing drive system 422 drives the rubbing device 423 to move along the length direction of the middle rubbing support 421, so that the rubbing plate 4235 is rubbed while advancing. In other words, the automatic noodle rubbing machine provided by the present invention can adjust the position of the noodle kneading device 423 under the driving of the noodle kneading second driving system 422 and the third noodle driving system 403 , so that the kneading in the noodle kneading device 423 can be adjusted. The panel 4235 can swing back and forth under the drive of the first driving system 4233 for rubbing, so as to rub different positions of the slatted plate. Compared with the existing manual rubbing, the rubbing efficiency and efficiency are greatly improved. Noodle quality. In addition, in order to further improve the rubbing effect and efficiency of the automatic noodle rubbing machine, the present invention automatically improves the automatic noodle rubbing machine. Specifically, the present invention introduces a controller (not shown in the figure); the signal output of the controller The terminals are respectively connected to the signal input terminal of the first driving system 4233 for rubbing noodles, the signal input terminal of the second driving system 422 for rubbing noodles, and the signal input terminal of the third driving system 403 . The first driving system 4233, the second driving system 422, and the third driving system 403 are all under the unified control of the controller, so that the power of the rolling device 423 and the power of the rolling device 423 in the present invention can be improved. The overall running speed of the noodle-rubbing intermediate support 421 in the length direction and the overall running speed of the noodle-rubbing device 423 in the height direction of the noodle-rubbing frame 401 are coordinated, thereby achieving a more precise and uniform noodle-rubbing effect.

In order to facilitate the observation of the working process of the automatic noodle rubbing machine or the maintenance of the interior of the automatic noodle rubbing machine, it is usually necessary to set a channel connecting the inner cavity of the main frame and the outside of the main frame on the noodle rubbing frame 401 of the automatic noodle rubbing machine, such as: There are some openings on the top or side wall of the noodle-rubbing frame 401, and some parts of the human body (such as upper limbs) can easily protrude into the main frame through the above-mentioned openings, so it is very likely that the parts of the human body that protrude into the main frame are seriously damaged. Injury accident occurs. In order to avoid the occurrence of this accident, the present invention adopts the measures of installing a human body proximity sensor (not shown in the figure), and it is necessary to ensure that the detection range of the human body proximity sensor covers the opening of the main frame during installation; the signal output end of the human body proximity sensor Connect to the signal input terminal of the controller. Therefore, once the human body proximity sensor detects that a human body is approaching, the controller controls the first driving system, the second driving system and/or the third driving system to stop the operation, thereby avoiding the occurrence of the above-mentioned unexpected situations and improving the operation safety of the present invention. Performance; whether the specific controller controls the three drive systems to stop the operation at the same time or only selectively controls one or two to stop the operation can be determined according to the drive system that the exposure is aligned with.

Because the surface of the slats is uneven, during the process of rubbing the slats using the present invention, the rubbing plate 4235 is always in a leveling state, and the reaction force of the slats on the slats is constantly changing, so that the The rubbing plate 4235 is separated from the eccentric shaft 4232 due to poor resistance to resistance; in order to solve this problem, the present invention introduces a rubbing shock absorber 4234; one end of the rubbing shock absorber 4234 is fixedly connected with the eccentric shaft 4232, and the other end is The panel 4235 is fixedly connected; the rubbing shock absorber 4234 can basically ensure the constant force on the rubbing panel 4235 because it can absorb part of the reaction force.

The noodle-rubbing first drive system 4233 is used to drive the rotation of the eccentric shaft 4232; in order to achieve this purpose, the noodle-rubbing first drive system 4233 may only include a motor, and the output shaft of the motor is fixedly connected to the power input end of the eccentric shaft 4232, namely The purpose of driving the eccentric shaft 4232 to rotate can be achieved; or as shown in Figures 9-10, the first driving system 4233 for rolling the dough can further include a sprocket and a chain, and the power input end of each eccentric shaft 4232 is respectively fixed with a sprocket, A sprocket is also fixed on the output shaft of the motor, and the chain meshes with the sprocket fixed on the eccentric shaft 4232 and the sprocket fixed on the output shaft of the motor in turn to form a chain drive system. The first drive system constituted by the chain drive system is suitable for driving multiple eccentric shafts, because the chain drive system can reduce the number of motors used and save the space occupied by the first drive system. Of course, the first drive system may also be constituted by a system constituted by a motor and a gear.

The second driving system 422 for rubbing the noodle is used to drive the noodle rubbing device 423 to move in the length direction of the noodle rubbing intermediate support 421, and the third driving system 403 is used for driving the noodle rubbing lifting device 402 to move in the height direction of the noodle rubbing frame 401; From this, it can be seen that both the second driving system 422 and the third driving system 403 are used for driving the driven member to move in a straight line. Therefore, as long as the drive system that can realize linear drive can be used as the second drive system and the third motion system, such as: screw and nut structure, rack and pinion structure, cylinder drive, chain drive and so on. However, considering that the first two linear drive structures only have degrees of freedom in the driving direction, in the present invention, when the rubbing plate 4235 is rubbing the slatted plate, the slatted plate will form a reaction force in any direction on the rubbing plate 4235 , and the reaction force will eventually be transmitted to the second driving system 422 and the third driving system 403, so if the screw-and-nut structure or the rack-and-pinion structure is used as the second driving system and the third driving system, the rolling The second drive system 422 and the third drive system 403 are easily damaged by forces in directions different from their own degrees of freedom (the threads of the screw nut are damaged, or the teeth of the rack and pinion are damaged). In order to avoid the above problems, the present invention selects a chain drive with a larger degree of freedom as the second drive system and the third drive system, specifically:

As shown in FIG. 8 , the second drive system includes: a first motor 4221 for rubbing, a translation sprocket 4222 for rubbing, and a translation chain 4223 for rubbing; Both ends of the noodle translation chain 4223 are respectively hinged to both ends of the noodle rolling intermediate support 421 in the length direction; the noodle rolling translation sprocket 4222 is axially fixed on the noodle rolling device 423 in a manner of engaging with the noodle rolling translation chain 4223; The power input end of the noodle translation sprocket 4222 is connected to the power output end of the first motor 4221 for rubbing the noodle.

As shown in FIG. 7 , the third drive system 403 includes: a second motor 431 for kneading, a driving sprocket 432 for kneading, a passive sprocket 433 for kneading, a free sprocket 434 for kneading, a lifting counterweight 435 and a kneading lift The chain 436; the second motor 431 for rubbing the noodles is fixed on the rubbing frame 401; the driving sprocket 432 for rubbing the noodles is fixed on the output shaft of the second motor 431; On the lifting device 402; both ends of the noodle-rubbing lifting chain 436 are hinged on the noodle-rubbing frame 401 respectively, and the noodle-rubbing lifting chain 436 is connected to the noodle-kneading passive sprocket 433, noodle-kneading driving sprocket 432 and noodle-kneading free sprocket 434 in turn. The lifting counterweight 435 is hinged with the free sprocket 434 for rubbing the surface.

Preferably, the stacking mechanism 6 includes a stacking frame 61, the stacking frame 61 is arranged on the fixed track 68 through the stacking walking device 62, the stacking frame 61 is provided with a stacking lifting device 63, and the stacking lifting device 63 is provided on There is a stacking turning device 64, the stacking turning device 64 includes a turning arm 65 driven by a turning motor, a clamping device is provided on the turning arm 65, and the clamping device includes a pair of supporting columns 66 arranged on the turning arm 65, and The clamping rocker 67 pivotally connected to the turning arm 65 can swing in a plane parallel to the line connecting the pair of support columns 66 and the support columns 66 .

By arranging the support column 66 and the clamping rocker 67 on the flip arm 65, the pallet 56 and the mold 86 can be clamped together, thereby realizing the flipping of the mold 86 and the material together, thereby facilitating the secondary utilization of the mold 86 . Moreover, the stacking lifting device 63 is provided, which can increase the height of the stacking turning device 64 for turning, thereby facilitating turning of the wider pallet 56 and the mold 86 .

Preferably, the vibration mechanism 8 further includes a vibration frame 82, the vibration frame 82 is provided with a conveying guide rail 83 and a traction mechanism 85, the traction mechanism 85 is arranged on the vibration frame 82, and the traction mechanism 85 is detachably connected to the mold 86, A vibrating table 81 is installed on the vibrating frame 82 , and vibrating lifting devices 84 are also installed on both sides of the conveying guide rail 83 .

By arranging the conveying guide rail 83 in the vibrating mechanism 8, the conversion of the mold 86 and the material in multiple stations can be realized, and the vibrating table 81 can be arranged to break the agglomeration of the material in time in the process of distributing, thereby ensuring the The overall volume of the material released during the material distribution process ensures that the material can fill the space in the mold 86 evenly and fully.

Preferably, the pallet lift mechanism 5 includes a pallet lift main frame 51, the pallet lift main frame 51 is provided with a pallet lift travel frame 52, and the pallet lift travel frame 52 is provided with a pallet lift device 53, the pallet lift A lock plate device 54 is installed on the mechanism 5 , and the lock plate device 54 is detachably connected with a support plate 56 .

By arranging the pallet lifting mechanism 5 , while the material is poured into the mold 86 , the pallet 56 can be added to the mold 86 filled with the material. Therefore, the common rotation of the material, the mold 86 and the pallet 56 is facilitated, and it is possible to prevent the material from being spilled and damaged during the turning process. Conducive to stacking materials and pallets 56 to improve storage efficiency.

Further preferably, the belt conveying mechanism 2 includes a hopper, the outlet of the hopper is provided with a belt 21, the belt 21 is arranged obliquely, the inlet of the belt 21 is higher than the outlet of the belt 21, and the belt 21 is stretched by the driving roller 22. The driving pulley 22 is drivingly connected with the drive assembly 23, and the belt 21 is supported by the idler rollers installed on the belt conveying bracket 24.

By setting the belt conveying mechanism 2, the outlet height of the mixing and batching machine 1 can be effectively reduced, thereby reducing the height of the mating and batching machine, reducing the amount of steel used in the production system, and saving resources.

Preferably, the ground rail conveying mechanism includes a ground rail driving motor 91, the ground rail driving motor 91 is connected with the ground rail driving shaft 93 through the ground rail driving transmission mechanism 92, and the ground rail driving shaft 93 is rotatably installed on the conveying rail frame 94, and the ground rail The drive shaft 93 is connected to the ground rail conveying chain 96 through the ground rail driving sprocket 95. The ground rail conveying chain 96 can run on the conveying rail frame and transport the mold 86. The ground rail conveying chain 96 is also connected to the ground rail driven sprocket 97. .

By setting the ground rail conveying mechanism, the used mold can be re-transported to the mold lifting mechanism, which facilitates the realization of continuous slatted plate production. Moreover, the use of ground rail transportation will not interfere with the transportation of molds, materials, and pallets, and can be completed synchronously with the transportation of the above three, which improves production efficiency.

Preferably, the mold elevating mechanism includes a mold elevating motor 1001. The mold elevating motor 1001 is connected to a mold elevating drive shaft 1003 through a mold elevating reducer 1002. Both ends of the mold elevating drive shaft 1003 are respectively provided with mold elevating sprockets 1004. 1004 is engaged with the mold lifting chain 1005, and the mold lifting chain 1005 is also mounted with a mold lifting bracket assembly 1006. The mold lifting bracket assembly 1006 includes a lifting bracket frame 1007 and a lifting passive sprocket 1008 arranged on the top of the lifting bracket frame. Lifting bracket rollers 1009 are provided on both sides of the lifting bracket frame 1007. The lifting bracket rollers 1009 are connected with the lifting rail 1019 by rolling friction. One side of the lifting bracket frame 1007 is provided with a lifting bracket 1010.

The lifting rail 1019 is arranged on the main frame 1011 of the mold lifting mechanism, and the main frame 1011 of the mold lifting mechanism is also equipped with an atomizing shield lifting motor 1012. The shield lifting shaft 1014 is connected by transmission, the atomizing shield lifting shaft 1014 is connected with the atomizing shield lifting chain through the atomizing shield lifting sprocket 1015, and the atomizing shield lifting chain is installed with the atomizing shield 1017. The lifting and lowering of the shield 1017 can be guided by the atomizing lifting guide column 1018 .

By arranging an atomizing device in the mold lifting mechanism, a mold release agent can be sprayed on the cavity of the mold to be used, which facilitates the separation of the mold from the cement material and avoids damage to the molded cement model during the mold release process.

The mixing and batching machine 1 transfers the proportioned concrete to the storage bin 33 of the distributing mechanism 3 through the belt conveying mechanism 2 . The distribution mechanism 3 starts to work, the distribution bin 410 runs to the distribution position, and the vibrating table 81 begins to vibrate; the distribution bin 410 runs a cycle, and returns to the original waiting position after receiving the PLC command in the control cabinet 7 . At this time, the material in the mold 86 has been distributed, the vibration lifting device 84 lifts the mold 86, and the conveying guide rail 83 sends the mold 86 to the noodle rubbing position of the noodle rubbing mechanism 4; The device 423 starts kneading, and the noodle kneading device 423 translates and kneads under the drive of the second noodle kneading drive system 422. After the noodle kneading device 432 runs for a cycle, the noodle kneading lifting device 402 rises to the upper limit, and the noodle kneading work ends. The vibration lifting device 84 lifts the mold 86, and the conveying guide rail 83 sends the mold 86 to the pallet placement position of the pallet lifting device 5. At this time, the pallet 56 should be placed in advance by 10 pieces in each stack to the pallet waiting position, and the lock is locked. The plate mechanism 54 rises after grabbing the pallet 56 at the pallet waiting position, runs along the guide rails on the pallet lifting and traveling frame 51 to the pallet placement position, and then descends, placing the pallet 56 on the mold 86, and locking the plate mechanism. 54 returns to the waiting position. The vibrating lifting device 84 lifts the mold 86, and the conveying guide rail 83 sends the mold 86 to the waiting position for stripping and stacking. After the palletizing mechanism 6 receives the instruction, the palletizing frame 61 moves along the fixed guide rail 68 to the palletizing waiting position, the mold 86 and the pallet 56 move to the top of the support column 66, and the mold clamping pendulum 67 rotates to move the pallet 56 and the pallet. The mold 86 is locked together, and then the support plate 56 and the mold 86 are lifted together, and the turning mechanism 64 is activated to turn the support plate 56 and the mold 86 180° together. At the same time, the palletizing frame 61 travels along the guide rail to the palletizing position, the lifting device 84 descends to place the pallet 56 and the mold 86 on the designated sleeper, the clamping mechanism 65 releases the pallet 56, and the mold 86 is provided with The inflatable hole is connected to compressed air, the lifting mechanism 84 is slowly lifted, and the finished plate and the mold 86 are separated; the vibration lifting device 84 continues to rise, and the mold 86 is turned back to its original position under the action of the stacking turning device 64; the stacking frame 61 Put the mold 86 along the guide rail to the empty mold position of the ground rail conveying mechanism 9, the clamping lever 68 releases the mold 86, and the stacking frame 61 returns to the waiting position to prepare for the next working cycle; the empty mold 86 is in the ground rail conveying mechanism. Under the action of the driving device of 9, it runs to the empty mold lifting position of the mold lifting device 10. The empty mold lifting device lifts the empty mold after receiving the PLC command, and the spray device works to spray the release agent into the cavity of the mold 86; the mold The steel mesh is placed in 86, the vibration lifting device 84 lifts the mold 86, and the conveying guide 83 sends the mold 86 to the cloth waiting position, ready for the next working cycle.

Although the preferred embodiments of the present invention have been described above with reference to the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments. Under the inspiration of the present invention, personnel can also make many forms without departing from the spirit of the present invention and the scope protected by the claims. These all belong to the protection scope of the present invention.

Claims (8)

1. An automatic production system for slatted slats for animal husbandry is characterized in that: comprising a mixing and batching machine, a belt conveying mechanism is provided at the outlet of the mixing and batching machine, and a distribution mechanism is provided at the outlet of the belt conveying mechanism. A vibration mechanism is arranged below the distribution mechanism, a mold and a conveying guide rail are arranged in the vibration mechanism, a noodle rubbing mechanism is arranged above the middle of the conveying guide rail, and a pallet lifting mechanism and a stacking mechanism are arranged at the exit of the conveying guide rail. The bottom of the stacking mechanism is provided with a ground rail conveying mechanism, and the outlet end of the ground rail conveying mechanism is provided with a mold lifting mechanism; the distribution mechanism includes a rack, a silo rack, a storage bin, a distribution device, a first motor and a second motor; The frame is arranged above the mold, and the upper end of the frame is provided with a first slideway, and the silo frame can slide along the first slideway under the drive of the first motor; The distribution device includes a distribution bin and at least one distribution shaft, the distribution bin is an open box body, the two ends of the distribution shaft protrude from the side wall of the fabric bin, and can be connected with the side wall of the fabric bin. Rotationally connected, the outer side walls of each of the distribution shafts are provided with a number of bumps, the second motor is connected to each of the distribution shafts in a transmission connection; the storage bin and the distribution device are both fixed to the bin frame Above, the discharge port of the storage bin is opposite to the opening of the distribution bin. 2. The automatic production system for slatted slats for animal husbandry according to claim 1, characterized in that: the noodle-rubbing mechanism comprises a noodle-rubbing frame and a noodle-rubbing device, and the noodle-rubbing frame is provided with a noodle-rubbing lifting device, The noodle-rubbing device is arranged on the noodle-rubbing lifting device through a noodle-rubbing walking device; The dough rubbing device includes an end bracket, an eccentric shaft, a first drive system and a rubbing plate; the first drive system is fixedly arranged on the end bracket; One end of the eccentric shaft is fixedly connected to the power output end of the first drive system, and the other end is relatively fixed to the washboard. 3. The automatic production system for slatted slats for animal husbandry according to claim 1, characterized in that: the stacking mechanism comprises a stacking frame, and the stacking frame is arranged on a fixed track by a stacking walking device, so that the The stacking frame is provided with a stacking lifting device, and the stacking lifting device is provided with a stacking turning device. The stacking turning device includes a turning arm driven by a turning motor, and a clamping mold is arranged on the turning arm. The mold clamping device includes a pair of support columns arranged on the flip arm, and a mold lock swing rod pivotally connected to the flip arm, the mold lock rocker rod can be parallel to the pair of the The support column and the line connecting the support column swing in the plane. 4. The automatic production system for slatted slats for animal husbandry according to claim 1, wherein the vibration mechanism further comprises a vibration frame, and the vibration frame is provided with the conveying guide rail and the traction mechanism, so that the The traction mechanism is arranged on the vibration frame, the traction mechanism is detachably connected to the mold, a vibration table is installed on the vibration frame, and a vibration lifting device is also installed on both sides of the conveying guide rail. 5. The automatic production system of slatted slats for animal husbandry according to claim 1, is characterized in that: The pallet elevating mechanism includes a pallet elevating main frame, a pallet elevating travel frame is arranged on the pallet elevating main frame, a pallet elevating device is arranged on the pallet elevating travel frame, and the pallet elevating mechanism A locking plate device is installed on the upper plate, and the locking plate device is detachably connected with a support plate. 6. The automatic production system for slatted slats for animal husbandry according to any one of claims 1-5, wherein the belt conveying mechanism comprises a hopper, and the discharge port of the hopper is provided with a belt, The belt is tensioned by the drive pulley, which is drivingly connected to the drive assembly, and the belt is supported by idler rollers mounted on the belt conveyor bracket. 7 . The automatic production system for slatted slats for animal husbandry according to claim 1 , wherein the ground rail conveying mechanism comprises a ground rail drive motor, and the ground rail drive motor is connected to the ground rail through the ground rail drive transmission mechanism. 8 . The drive shaft is connected, the ground rail drive shaft is rotatably mounted on the conveying guide rail frame, and the ground rail drive shaft is connected with the ground rail conveying chain through the ground rail driving sprocket, and the ground rail conveying chain can be on the conveying guide rail. Running on the rack, the ground rail conveying chain is also connected with the ground rail passive sprocket. 8. The automatic production system for slatted slats for animal husbandry according to claim 1, characterized in that: the mold lifting mechanism comprises a mold lifting motor, and the mold lifting motor is connected to a mold lifting drive shaft through a mold lifting reducer, The two ends of the mold lifting drive shaft are respectively provided with mold lifting sprockets, the mold lifting chain wheels are engaged with the mold lifting chain, and a mold lifting bracket assembly is also installed on the mold lifting chain. The mold lifting bracket assembly It includes a lifting bracket frame and a lifting passive sprocket arranged on the top of the lifting bracket frame. The lifting bracket rollers are arranged on both sides of the lifting bracket frame, and the lifting bracket rollers are connected with the lifting track by rolling friction. One side of the lifting bracket frame is provided with a lifting bracket, The lifting track is arranged on the main frame of the mold lifting mechanism, and the main frame of the mold lifting mechanism is also equipped with an atomizing shield lifting motor, and the atomizing shield lifting motor is connected to the atomization shield lifting reducer through the atomizing shield lifting reducer. The shield lifting shaft is connected by transmission, the atomizing shield lifting shaft is connected with the atomizing shield lifting chain through the atomizing shield lifting sprocket, and the atomizing shield lifting chain is installed with the atomizing shield.

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