CN1211494A - Automatic production line for sand brick - Google Patents
Automatic production line for sand brick Download PDFInfo
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- CN1211494A CN1211494A CN 97115781 CN97115781A CN1211494A CN 1211494 A CN1211494 A CN 1211494A CN 97115781 CN97115781 CN 97115781 CN 97115781 A CN97115781 A CN 97115781A CN 1211494 A CN1211494 A CN 1211494A
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Abstract
An automatic production line for manufacturing sand bricks without sinter and curing features use of sandy soil, lime and cement as raw materials and automatized process including converying materials, weighing, stirring, feeding, pressing, discharging and piling. Its advantages include high productivity and strength of bricks, saving energy and environmental protection.
Description
The present invention relates to a kind of production equipment of building material--automatic production line for sand brick.
Sanded brick is a kind of novel construction material, is applicable to low-rise building, and is popular abroad in recent years wider; its primary raw material is a sand, lime, cement etc.; through high-pressure molding; natural curing, overall targets such as its intensity can be equivalent to 100～No. 120 sintering common brick, and cost is similar with it; because sanded brick is without sintering; can utilize discarded sand resource again without loess, so have the advantage of energy-conservation, sharp useless protection environment, be a kind of up-and-coming construction material.
At present, domestic have only only a few manufacturer production sanded brick, adopt the compacting of 120T or 60T brick machine, use the method for steam curing, its production cost is higher, proportion of raw materials in the production, metering is stirred, carry or finish with simple equipment or with manual method, because equipment room harmony is bad, metering accuracy is poor, stir reason such as inhomogeneous cause index such as sanded brick intensity this less than instructions for use, and unstable product quality, production environment is poor, again brick by the brick machine take off be fully the manual operations, not only productivity ratio is low, brick cracky and labor strength are very big, output is lower, can not form the scale of commercially producing, and this also is the major reason that sanded brick can not be promoted.
The objective of the invention is to propose 3,600 ten thousand automatic production line for sand brick of a kind of annual output, it the proportioning of material, conveying, stirring, material loading, pressure brick, pick and place, production process such as piling all links together by plant equipment, by a general control system control, realize whole automations of production process, has the production efficiency height, the steady quality of brick, labor strength is low, the characteristics of good work environment.
Realize that technical scheme of the present invention is as follows:
This production line by the picking and placeing three most compositions such as palletizing system of feedstock production system, 120 tons of brick machines, brick, wherein adopts a total material system by process route, and four brick machines and four bricks pick and place palletizing apparatus.
In the function of feedstock production system according to the raw material proportioning with the sand of certain dosage, big granule, lime or cement through stirring, ageing, being sent in four brick machine hoppers at regular time and quantity.
The feedstock production system sees that accompanying drawing 1,2 is by 1,25 meter belt conveyor 2 of measuring belt, sand elevating hopper 3,4 two in vibratory sieve, measuring belt 5, big granule hopper 6,7 two of vibrators, Φ 200 conveying worms 8, lime jar 9, Φ 120 conveying worms 10, cementing tank 11,12 two in planet rolling wheel mixer, hinge gate 13, the centre gives water pot 15 for batch can 14 automatic controls, divides batch can 16, becomes to expect belt conveyor 17, become material hopper 18,19, four compositions such as 120T brick machine of feeding belt feeder.
Its operation principle is, by forklift with sand, big granule, send in sand hopper and the big granule hopper, whether big granule adds the content of soil in the resource that depends on local sand and the sand and decides, under the hopper vibratory sieve is housed, in time sand is fallen on the measuring belt under the bucket, measuring belt plays to be carried and metering effect sand is transported on 25 meters belt conveyor belts at regular time and quantity, lime and cement are wherein a kind of to only selecting for use in work, vibrator is equipped with in the jar bottom, fall into lime or cement in the conveying worm separately that is contained in the jar below by the bottom discharging opening, conveying worm also has conveying, the function of metering, the design of its transmission parameter guarantee that the lime or the conveying capacity of cement and the conveying capacity of sand are complementary with interior ratio when unit.Lime or cement also are transported on 25 meters belt feeders by conveying worm, enter in the branch batch can, divide the batch can below that two outlets are arranged, two centres that enter respectively of the material equalization that mixes are given in the batch can, a centre can hold the 800Kg material to the batch can inventory and equate with the capacity of a mixer, the centre is provided with the hinge gate for a jar below and opens or closes according to working condition, closes in the defeated material process.When opening, material enters respectively in two planet rolling wheel mixers, this opens quantitatively toward the mixer inner water-supply to water pot automatic control, material begins rolling, mix and stirring, after stirring, the mixer discharging opening is opened automatically, become material to be sent in separately the one-tenth material hopper via separately one-tenth material belt conveyor, the mixer material loading, stir, discharging time was total up to 5 minutes, when material that mixer stirs all go out clean after, the mixer discharging opening is closed, the middle hinge gate of batch can of giving is opened, the material that keeps in jar falls in the mixer again, and the time needs 20 seconds mixers to start working again.Become material to enter in the material hopper, enter respectively in the feeding belt feeder of two direction of rotation by two fork outlets that become the material hopper, and be sent in the brick machine hopper, press brick by the work of brick machine.
Long 37 meters of feedstock production system facade, high 14 meters, 36 meters of horizontal plane indoor widths, long 9 meters, high 7 meters, wherein sand hopper, cement, lime storage tank, 25 meters belt feeder major parts place outdoorly, and all the other are put in indoor.
Feedstock production system major parameter is:
Totally 10 of belt conveyors, general power 26KW.
Two in vibratory sieve, general power 11KW.
Four of vibrators, general power 10KW.
Two in mixer, general power 37KW.
Two of conveying worms, general power 4.4KW.
Feedstock production system motor total capacity 88.4KW.
Feedstock production amount 18000～20000KG/H.
Brick machine adopts totally four of the non-burning brick brick machines of homemade YZP120-8A type disc-rotation type, symmetric arrangement.Its operation principle is to become material to enter in 8 die cavitys one by brick machine feeding hopper, 8 die cavitys become radiation-like to divide equally on the brick machine wheel disc, are furnished with 8 brick machine structures in the die cavity, the brick machine structure drops on the garden post cam rail that size does not wait under the wheel disc by roller seat, track is fixed on the support, the wheel disc revolution drives the brick machine structure and moves up and down in orbit, finishes the operation acts of dome brick and feeding.Pressing brick then to drive crank mechanism brick machine structure by brick machine transmission mechanism realizes, wheel disc then drives toggle by the transmission system gear wheel and finishes, the every revolution of wheel disc is a station for 45 °, wherein A is the brick output station, B is that the elevating hopper compacting is 2.4S at a brick total time, and it contains presses brick, rotating disk index time.
The brick machine important technological parameters is power of motor 21.5KW, 1500/H of productivity ratio, gross pressure 120T; Compressive load per unit area 42MPa, 8 of stock moulds, one of each pressing unfired brick.
The function that adobe picks and places palletizing system is that the brick that brickmaking machine presses is taken off by the brick machine and good row of sign indicating number and row, is grasped and is placed on the maintenance plate of dolly by manipulator, and set interlace 90 ° five layers of layer and interlayer.
The adobe clamping and placing system is formed by dialling the C of brick mechanism, stack bricks stepping band D, manipulator F, station dolly E etc.
The function of dialling brick mechanism is the brick that brickmaking machine is extruded, by corresponding productive temp, from the brick machine transfer to and it is turned over 90 ° after send the operation of the staying stepping band that stacks bricks.Pull out brick mechanism by dialling brick cylinder 20, ratchet 21 is dialled brick frame 22, sprocket wheel 23, sprocket wheel hanger 24, guide plate 25, upset cylinder 26, frame 27, cover plate sub-assembly 28, turning wheel mechanism 29, long handle 30 compositions such as grade of connection cylinder piston rod.Its cover plate sub-assembly is by cover plate 31, in spring shaft 32, the wedge 33 of wedge mouth down, floater guide block plate 34, last hinging pin shaft 35 compositions such as grade.Concrete structure is the corresponding position that frame is fixed on brick machine brick output station.Dial the brick cylinder and be fixedly mounted on the frame, affixed group of brick frame on the piston rod at cylinder two ends dialled brick frame bottom chain is housed, cylinder operation can make dial the brick frame with brick by in the frame of dragging on the brick machine.The sprocket wheel hanger is made up of two sprocket wheels and hanger, two sprocket wheels link on hanger by bearing, and can be around its axis revolution, the hanger left end has a brick pushing plate, sprocket wheel top is meshed with group brick frame bottom chain, sprocket wheel down be fixed on frame on chain be meshed, when dialling the brick cylinder operation, can finish simultaneously and dial brick and push away brick and move.Along the guide plate left end turning wheel mechanism is housed, turning wheel is the switching mechanism of 8 stations, the turning wheel structure is for all to have a level and vertical impeller every 45 °, it is fixed on the turning wheel axle, the turning wheel axle supports with two watts of seats that are fixed on the frame, turning wheel axle left end has 8 tooth papillaes wheel, the inboard suit of ratchet has the semicircle type wedge of gradient, the wedge mouth is fixed a long handle on the wedge up, long handle right part and the upset cylinder piston rod portion hinge joint of hinge joint on frame, the ratchet kink is at long handle and use spring compression, and upset cylinder operation piston rod moves down, driving ratchet down rotates, ratchet contacts with ratchet teeth portion after 20 °, and this does not change turning wheel, changes just overturn 45 ° of stations of 45 ° of turning wheels again, each position of turning wheel all makes the horizontal impeller of turning wheel and the guide plate mouth of dialling the brick plate match, and the vertical impeller of turning wheel all matches with the brick pushing plate position.Cover plate combination is equipped with in the frame left side, the upper end of cover plate combination links on frame with bearing pin, can realize with the bearing pin being that the trace at center is swung to the left and right, the cover plate stage casing is connected on the frame left part side plate with the bearing pin and the bullet coptis, the swing back is by spring reset left, lower left side is equipped with the wedge of the band gradient of elongated, the wedge mouth down, the position is just corresponding with the wedge mouth semicircle type wedge long handle up of the inboard suit of ratchet, a grade brick plate is equipped with on right side, cover plate lower end, its position and turning wheel contacts side surfaces and corresponding with the guide plate and the horizontal station of turning wheel of brick.
The operation principle of dialling brick mechanism is in the place ahead of brick machine brick output position for group brick frame, when 45 ° of brick machine rotating disk revolutions, when compacting ejects a brick, send the signal of telecommunication and dial brick backward by pulling out brick cylinder control group brick bar, slide into along gathering sill, stroke 460mm, when dragging on the 3rd brick, brick is dialled on the horizontal impeller of turning wheel, and blocked by the shelves brick plate that cover plate makes up, move down by travel switch control brick turning cylinder piston rod, the long handle turning down, the semicircle type wedge changes in the place, make the cover plate sub-assembly 4mm that moves to left by the wedge place, get out of the way the gap of 4mm between shelves brick plate and brick, a brick face and a shelves brick plate friction damage brick face when preventing brick turning, long handle continues revolution, the semicircle type wedge continues to change, make the cover plate 2mm that moves to left again, drift on the cover plate promotes the packing ring of ratchet inboard, trip shaft left side, force the turning wheel axle 2mm that moves to left, the turning wheel 2mm that also thereupon moves to left, make the interior brick face of turning wheel right-hand member and gathering sill get out of the way the gap of 2mm, break brick when preventing to overturn, above-mentioned action is moved down by piston rod, long handle turns in 20 ° and finishes, this moment, ratchet just contacted the ratchet increment, be rotated further, turning wheel is driven by pawl ratchet and just begins to rotate, after changeing 45 ° again, control by travel switch, the upset cylinder quits work, brick on the horizontal impeller of turning wheel is turned over 45 ° groups of brick cylinders starts working, brick upset is 90 ° when turning to the upright position repeatedly, dials the brick frame and by the brick pushing plate on the sprocket carrier brick on the turning wheel upright position is pushed subsequent processing simultaneously and stack bricks in the chute of stepping band travel switch control during to predetermined stroke dialling brick, dial the brick frame and stop the back reposition, the cylinder counter motion of overturning simultaneously resets long handle and ratchet, and turning wheel axle and cover plate sub-assembly also reset under spring action, begin next actuation cycle, the pushing time of every brick, promptly actuation cycle was to being 2.4 seconds, and signal is provided by brickmaking machine.
Dialling brick mechanism important technological parameters is:
Dialling the brick frequency is: 2.4 seconds.
The function of stepping band of stacking bricks is to be arranged in order into 14 row with dialling the brick that brick mechanism sends here, spacing 18.9mm, and 5 arrangement positions that do not stay spacing of every row are got brick in order to manipulator.
Stack bricks the step band by driving chain sprocket 36, brick chute 37, vertical cylinder 38, side floater guide block plate 39, the slide plate 40 of band groove, convex guide rail 41, horizontal air cylinder 42, chain pulley 43, traction carrier bar 44, frame 45, ratchet 46, rocking bar 47, ratchet 48, connecting rod 49, crank disc 50, chainlet wheel shaft 51, motor reducer 52 compositions such as grade.
The concrete structure of stepping band of stacking bricks is: 4 of driving chain sprockets are installed on the frame by two axles of four watts of seats, watt distance between seats is 2133.6mm, distance between axles is 1033mm, the driving chain sprocket that on every axle two pitches to be housed be 44.45mm, having roller chain 112 joints that draw carrier bar is looped around between two pairs of sprocket wheels, 56 block length 1200mm are housed on the chain, the rectangle carrier bar of wide 85mm, every block of carrier bar can be put 5 bricks along the length direction of brick, 3 tooth pitches of sprocket rotation, carrier bar moves a chain pitch, the line-spacing 88.9mm of just in time mobile delegation brick, and the haulage chain wheel shaft outside in right side has more one section axle journal than left side haulage chain wheel shaft, in order to fixed installation ratchet and rocking bar of suit, ratchet is sleeved on the rocking bar, and rocking bar rotates, and ratchet promotes ratchet and rotates.The rocking bar bottom links a crank, and the hinge joint of crank right-hand member is at garden dish eccentric part, and eccentric throw can be coiled the slotted hole adjustment by the garden, and the garden dish is fixed on chainlet wheel shaft right-hand member place.The chainlet wheel shaft is fixed on the transmission device frame by a watt seat, electricity is housed on the axle bumps clutch and empty cover sprocket wheel, and sprocket wheel and motor reducer sprocket wheel link.The slide plate that flange form vertical cylinder, piston rod and band groove is housed at frame left end two upright Liang Chu links, 4 grooves of slide plate match with four convex slide rails on being fixed on upright beam, cylinder operation, slide plate can move up and down, fixing down two the elongated side shelves brick plates of slide plate greater than brick height 70mm, the brick that was pushed away by group brick mechanism passes through through chute, side shelves brick plate continually, is transported on the carrier bar.Fix a horizontal positioned cylinder carrier bar the opposing party, stud with a grade brick plate on the piston rod, shelves brick position is adjustable, on the side frame of shelves brick plate photoelectric tube is housed.
Its operation principle is served as reasons and is dialled brick that brick mechanism pushes away through chute, one of side shelves brick plate connects one moving along the carrier bar length direction, after pushing 5 bricks, spacing by the floater guide block plate, and control by photoelectric tube, vertical cylinder work, drive the both sides guide plate along moving on the slide rail, leave shelves brick position, both sides, electromagnetic clutch energising simultaneously, motor power is through the dish revolution of sprocket wheel drive garden, the garden is coiled back and is circled, by crank rocker, and ratchet, make ratchet turn over 3 teeth, drive the sprocket shaft upper sprocket wheel by ratchet and turn over 2 tooth pitches, then sprocket wheel drives line-spacing 88.9mm of carrier bar stepping, and 5 bricks on every block of carrier bar are stepping corresponding line distance thereupon also.When coil back when circling in the garden, the sensing chip that coil in the garden that is fixed on also returns and circles, gauge tap stops electromagnetic clutch outage, stepping, vertical cylinder working piston bar moves down simultaneously, the beginning floater guide block, repeating above-mentioned action afterwards repeatedly, is a working cycles after advancing 5, sends signal and by manipulator brick is taken away after stepping reaches 70 bricks of 14 row.For preventing the tenesmus of interlude chain, between two chains, fixedly mount two reel chain slide rails, chain roller slides on slide rail.
The important technological parameters of stepping band of stacking bricks is:
Power of motor 1.1KW, stepping rate 88.9mm/0.7s.
The function of manipulator is that 70 bricks that the stepping tape code that stacks bricks is good are taken out by the stepping band and stagger 90 ° by every layer of brick position and are placed on the dolly.
Manipulator is lifted the frame that spreads out and is formed by finger, spline plate.
Manipulator finger function partly is that brick clamp tightly is unlikely damaged again.
Manipulator finger partly is made up of cylinder 53, rack shaft 54, fixing pincers seat 55, finger truss 56, banjo splint 57, adjustable clamp seat 58, pinion stand 59, steel wire rope 60, guide pillar 61 etc.Cylinder piston rod and rack shaft left end link, and pinion stand is fixed on the finger truss, and hinge joint can be meshed with stationary rack on the adjustable clamp seat with rack shaft at the gear on the pinion stand axle.Rack shaft is a major axis, left and right two axle journals can axially move along finger hole, truss garden, fixing pincers seat is fixed on the rack shaft, between fixing pincers seat and adjustable clamp seat, pass that rack shaft and two guide pillars are equipped with 13 microscler banjo splints with holes and the adjustable clamp seat forms 14 space 79.3mm with fixing pincers seat, steel wire rope was passed rope clamp and is separately fixed at banjo splint and clamps on the seat, and its length just in time is to form 14 79.3 length.The finger truss is a square shaped steel Welding Structure, and there are a Φ 325 garden column type boss the centre, links with screw and spline plate spindle flange dish.
The mechanical finger operation principle is for after reaching 14 row when brick on the stepping band that stacks bricks, control system makes cylinder activation, piston rod promotion rack shaft moves to right, fixing pincers seat moves to right thereupon, rack shaft promotes the gear rotation, the tooth bar that connects with the adjustable clamp seat is moved to left, promote banjo splint from two ends and clamp brick, clamping force is by the cylinder adjustment, and finger stretches into the interstitial action of brick and partly finished by the lifting frame that spreads out.
The long 1814mm of this part, wide 1500mm once presss from both sides 5 * 14 totally 70 bricks.
Make it recover reset condition by steel wire rope after resetting.
The function of spline plate is to make 90 ° of mechanical finger transpositions.
Two of guide rail columns, lower end and spline plate body are screwed, and chain pulley seat is fixed on the upper rotating plate.Cup profile shaft bearing is fixed on the spline plate, and rotary main shaft is installed in glass profile shaft bearing by the ball bearing outer shroud and bears axial load by the plane bearing that is installed in glass above the profile shaft bearing.Manipulator finger links to each other with end flanges under the rotary main shaft with screw by its Φ 325 garden boss, the rotary main shaft revolution, and finger also turns round respective angles thereupon.The fork-join head is an elongated connecting lever shape, and an end links with rotary main shaft top with double-stranded, and the other end is hinged by bearing pin and cylinder piston rod, and cylinder is hinged on the cylinder block, and cylinder block is fixed on the spline plate body.According to the requirement that stacks bricks, should stagger 90 ° and send the work of signal exhaust hood by control system when the sign indicating number upper strata in a layer and a layer brick position, driving piston rod moves simultaneously again by the just rotary main shaft rotation of fork-join head, cylinder also rotates thereupon, change 90 ° and stop to make the brick of banjo splint also to turn over 90 °, the cylinder counter motion resets.
The wide 520mm of this partly long 1300mm.
Manipulator lifting truss is made up of truss 70 dragging track framves 71 motor reducers 75, sprocket wheel 74, chain pulley seat 72, chain 77, brake 73, bounce cylinder 78, wheel 76 etc.
Concrete structure is: the cooperation that also is connected of two guide pillars of spline plate and two major axis on the dragging track frame.Conduction chain is fixed on the seat of dragging track frame by the sprocket wheel end on the spline plate, and the other end is fixed on the motor reducer sprocket wheel by screw.Rail bracket is the framework that a shaped steel is welded into, parts such as motor reducer, decelerator sprocket wheel, brake are equipped with on top, two wheels are installed in the bottom, wheel is installed on two siding tracks of truss top, the middle part, bottom links by gusset piece and cylinder piston rod, truss is the shaped steel welded unit, two place stack bricks stepping band and station dolly between striding, and the upper end right part is fixed with cylinder.
Manipulator lifting truss function is to make mechanical finger reach horizontal movement up and down, realizes brick folding and the action of yard 5 layers of brick on the dolly.
Its operation principle is to send signal after reaching 14 row bricks on the stepping band that stacks bricks, motor reducer starts, by minor sprocket on the conduction chain spline plate, spline plate guide pillar is descended along dragging track garden column sleeve,, control by travel switch to the brick position, the motor stall, the brake braking, finger work clamps brick, sends signal, electric motor starting, conduction chain makes the spline plate, when rising to assigned position, finger stops brake braking, cylinder operation by travel switch control motor, the dragging track wheel moves along the truss track cross level, drive the spline plate, finger moves together, and to the dolly position, cylinder stops, finger descends, have five down position bricks to dolly agate brick position, finger unclamps, and gets back to the home position.Whole working cycles comprises lifting, walking, transposition, decline, finger clamping and unclamped common need 39 seconds that stepping 14 row bricks need 120 seconds.
This partly long 3360mm, wide 1.5m, high 2m.
Important technological parameters is: power of motor 1.1KW, and hoisting velocity 80mm/s, hoisting depth 500mm, the speed of travel 130～150mm/s, travel distance 1500mm turns round 90 ° of 50 °/s.
The function of station dolly is to connect to put the brick that the manipulator conveying is come, and can realize that two stations unload brick.
The station dolly by vehicle frame 79, travel switch 80, wheel 81, ram 82, the frame 83 of raming, wheel shaft 84, sprocket wheel 85, motor reducer 86 etc. form.Vehicle frame is the square framework that shaped steel is welded into, and the lower end links by watt seat and axletree, and wheel is installed in orbit, and track and ground link.Motor reducer is fixed on the underframe of vehicle frame, and the double-stranded wheel of motor connects with chain with two axletree middle part fixed chain wheels respectively.It is that dome-type is ramed that two heads are installed at two ends, the left and right sides, vehicle frame bottom respectively, and two framves of raming are fixed on the appropriate position of track, and the frame head of raming studs with and corresponding two spring leafs of raming, and opening adapts with raming.At two wheels and two the travel switch framves of fixed installation between frame of raming.
Its operation principle is that two blocks of maintenance plates of brick place portion about vehicle frame, and each maintenance plate can be piled up 5 layers of brick, every layer of 5 * 14=70 piece brick, and require layer and interlayer brick position to rotate 90 °.For vehicle frame one end ram enter in the frame of raming right, one of two blocks of maintenance plates of vehicle frame just in time places manipulator to unload under the brick position, unload brick in layer the maintenance plate on the car on request by manipulator, behind 5 layers of brick of sign indicating number on the maintenance plate, by the gauge tap starter motor of position of manipulator, double-stranded wheel drives the rotation of axletree sprocket wheel, dolly leaves manipulator and unloads the brick position, bumps travel switch earlier, and motor stops, slide a segment distance again, ram and stop after entering the frame of raming.With the maintenance strip of the good brick of sign indicating number in the sixth of the twelve Earthly Branches to unloading plate station one side, and entering manipulator, another piece maintenance plate on the dolly unloads the brick position, rest backplate band brick on the plate station and unload unloading by forklift from dolly, transport maintenance between health to, with manipulator is begun to unload brick again, after 5 layers, dolly drives towards the opposing party and unloads plate, the side that dolly has been unsnatched the maintenance plate is driven towards manipulator again and is unloaded the brick position, circulates repeatedly with this.Dolly unloads totally two of maintenance plate stations, stroke 1800mm, and the speed of a motor vehicle is 16.45m/min, track 6000mm, vehicle commander 4500mm, wide 1300mm, high 800mm.Vehicle motor power 0.75KW, travel distance 1800mm.
Production line length overall 45m
Wide 19m
High 14m
Production line motor general power 186.2KW; Need one of air compression station and water distribution, power distribution equipment.
Fig. 1 is a feedstock production system facade layout drawing.Fig. 2 is a feedstock production system level layout drawing.Fig. 3 is brick machine gabarit figure.Fig. 4 picks and places palletizing apparatus facade layout drawing for adobe.Fig. 5 is for dialling brick machine mechanism front view.Fig. 6 is for dialling brick mechanism vertical view.Fig. 7 is for dialling brick mechanism left view.Fig. 8 is for dialling the left part enlarged drawing of brick mechanism vertical view.Fig. 9 is the cutaway view of cover plate combination.Figure 10 is the front view of stepping band of stacking bricks.Figure 11 is the main vertical view of mechanical finger.The main vertical view of Figure 12 manipulator spline plate.Figure 13 is manipulator lifting truss front view.Figure 14 is a station dolly front view.Figure 15 is a station dolly cutaway view.
Claims (5)
1. automatic production line of producing sanded brick, it is by a feedstock production system, four brick machines, four adobes pick and place palletizing system and form, it is characterized in that comprising some equipment in each system again, realized the batching in the sanded brick production process, metering, stir, material loading, press brick, get brick, whole automations of production processes such as piling, the feedstock production system is by the sand hopper, big sand hopper, article two, measuring belt, two vibratory sieves, the lime jar, cement is irritated, four vibrators, two conveying worms, 25 meters belt conveyors divide batch can, dispenser in the middle of two, the hinge gate, two planet rolling mixers, two become the material hopper, article two, become the material conveyer belt, article four, become compositions such as material feeding belt feeder, the adobe clamping and placing system is by dialling brick device, and the stepping band stacks bricks, manipulator, compositions such as station dolly.
2. production line according to claim 1 is characterized in that dialling brick device to be finished group brick simultaneously and pushes away the brick action by dialling the brick bar, the brick of transfering to is released the stepping band that advances to stack bricks after 90 ° of upsets on the turning wheel, turning wheel mechanism is by turning wheel, 8 tooth papillaes wheel, the turning wheel axle, the upset cylinder, the long handle wedge, sour jujube grabs composition, turning wheel is the level of five equilibrium 8 stations and the structure of vertical impeller, its level and upright position just in time with dial the brick bar dial brick and to push away the brick position corresponding, cover plate mechanism is by spring, wedge, compositions such as shelves brick plate, sour jujube grabs 65 ° of work, wherein stir ratchet for back 45 ° for idle running for 20 °, in 20 ° of whens idle running, make brick on the turning wheel leave the brick on the left side shelves brick plate and the right side before revolution by the wedge wedge surface.
3. the production line according to claim 1 stepping band that it is characterized in that stacking bricks adopts long-chain plate structure leaf chain to realize stacking bricks, stepping drives sprocket wheel by ratchet mechanism and finishes, can hold 5 bricks on every block of carrier bar, the carrier bar stepping can form has 14 row, one deck brick that every row is 5, carrier bar has the fixed chain wheels guide rail to contact with the chain roller, with supporting and slip chain, sprocket rotation or stop to be controlled by electromagnetic clutch.
4. according to the above production line of claim 1, it is characterized in that: manipulator is by finger part, the spline plate is formed with the lifting truss, the finger brick folding promotes gear by cylinder, tooth bar promotion activity nipper, promoting 13 banjo splints finishes, 90 ° of finger revolutions are promoted by cylinder that the finger main shaft realizes, the fork-join head of main shaft top and elongated connecting lever shape links, fork-join head end in addition links with cylinder piston rod, cylinder is hinged on the spline plate, finger garden, top type flange and spline plate spindle nose flange link, spline plate two ends are fixed two vertical guide pillars and are cooperated with lifting truss two holes, promote action and are finished by the sprocket wheel that chain drive on the motor sprocket drive fixed electrical machinery on the truss is fixed on the spline plate, realize walking by cylinder.
5. production line according to claim 1, it is characterized in that: the station dolly, can realize manipulator dress brick and unload the action of brick two stations that it is by dolly, sprocket wheel, ram, the compositions such as frame of raming, raming is dome-type, be fixed on the dolly, two spring leafs of the frame of raming for opening, opening adapt with raming, and are fixed on the frame of raming on the guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97115781 CN1211494A (en) | 1997-09-12 | 1997-09-12 | Automatic production line for sand brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97115781 CN1211494A (en) | 1997-09-12 | 1997-09-12 | Automatic production line for sand brick |
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| Publication Number | Publication Date |
|---|---|
| CN1211494A true CN1211494A (en) | 1999-03-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 97115781 Pending CN1211494A (en) | 1997-09-12 | 1997-09-12 | Automatic production line for sand brick |
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| Country | Link |
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| CN (1) | CN1211494A (en) |
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| CN101657305B (en) * | 2007-04-05 | 2011-09-07 | 雷卡斯机器设备制造有限公司 | Method for transporting and shaking blanks |
| CN102219061A (en) * | 2011-04-29 | 2011-10-19 | 彭智勇 | Tile carrying mechanism for floor tiles |
| CN101421085B (en) * | 2006-04-17 | 2011-11-09 | 阿尔菲亚·萨菲娜·加列耶夫 | Plant for forming and stacking raw bricks |
| CN103128840A (en) * | 2011-11-29 | 2013-06-05 | 广东科达机电股份有限公司 | Turnplate type multi-station brick making device |
| CN103481362A (en) * | 2013-10-13 | 2014-01-01 | 郭金良 | Novel internal combustion sintering production line forming and manufacturing process design |
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| CN106182394A (en) * | 2016-08-26 | 2016-12-07 | 江苏隆鑫水泥构件有限公司 | A kind of semi-automatic cement module making machinery |
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| CN106371471A (en) * | 2016-11-03 | 2017-02-01 | 泉州华中科技大学智能制造研究院 | Vibration control method for brick molding machine |
| CN106371471B (en) * | 2016-11-03 | 2018-05-18 | 泉州华中科技大学智能制造研究院 | A kind of vibration control method of brick forming machine |
| CN107914334A (en) * | 2017-12-14 | 2018-04-17 | 张青云 | A kind of cement adobe conserves stacking production line |
| CN107914334B (en) * | 2017-12-14 | 2024-01-19 | 张青云 | Cement adobe maintenance pile up neatly production line |
| CN108505862A (en) * | 2018-02-05 | 2018-09-07 | 湖南星源智能装备有限公司 | A kind of intelligence sample bung resetting apparatus |
| CN109647573A (en) * | 2018-12-29 | 2019-04-19 | 张建华 | A kind of building waste sorter |
| CN110978227A (en) * | 2019-12-04 | 2020-04-10 | 义乌奥莉机械科技有限公司 | Asphalt concrete brick forming device |
| CN111155769A (en) * | 2020-01-14 | 2020-05-15 | 陕西杨凌旭荣农业科技有限公司 | Stepping type moving soil block pressing machine and using method thereof |
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| CN112158596A (en) * | 2020-08-24 | 2021-01-01 | 福建海源复合材料科技股份有限公司 | Brick distributing system with reserved forklift holes and brick distributing method thereof |
| CN113172746A (en) * | 2021-06-05 | 2021-07-27 | 河北新大地机电制造有限公司 | Curb wet forming production system |
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